CN221016604U - Combined electric tar precipitator - Google Patents
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- CN221016604U CN221016604U CN202322641916.2U CN202322641916U CN221016604U CN 221016604 U CN221016604 U CN 221016604U CN 202322641916 U CN202322641916 U CN 202322641916U CN 221016604 U CN221016604 U CN 221016604U
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Abstract
Description
技术领域Technical Field
本实用新型涉及电捕焦油器技术领域,特别涉及一种组合式电捕焦油器。The utility model relates to the technical field of electric tar collectors, in particular to a combined electric tar collector.
背景技术Background technique
电捕焦油器是指利用高压直流电场的作用分离焦油雾滴和煤气的焦炉煤气初冷设备。目前多数电捕焦油器是通过伺服电机、清扫海绵、连接管道、喷洒机构、万向轮、液压机、承压座、蓄水腔,方便了对焦油器内部进行清洁,保证焦油器不会因过热而发生安全事故,便于对其进行移动,但是此装置对烟气流量的要求较高,如果烟气流量过大或过小,可能会影响净化效果,并且此装置在清理焦油时容易造成堵塞,清理不干净,中国专利公开了一种“电捕焦油器”申请号为“CN202123094758.0”其通过加装设置伺服电机、清扫海绵、连接管道、喷洒机构,方便了对焦油器内部进行清洁,提高了焦油器工作效率,通过设置万向轮、液压机、承压座、蓄水腔,保证焦油器不会因过热而发生安全事故,便于对其进行移动,且其提高了其使用的稳定性,但是此装置无法控制进烟量的大小,并且此装置在清理焦油时效果不佳。Electric tar collector refers to the primary cooling equipment of coke oven gas which uses the action of high voltage direct current electric field to separate tar droplets and coal gas. At present, most electric tar collectors are convenient for cleaning the inside of the tar collector through servo motors, cleaning sponges, connecting pipes, spraying mechanisms, universal wheels, hydraulic presses, pressure seats, and water storage chambers, which ensure that the tar collector will not have safety accidents due to overheating and are easy to move. However, this device has high requirements for flue gas flow. If the flue gas flow is too large or too small, it may affect the purification effect, and this device is prone to blockage when cleaning tar, and the cleaning is not thorough. A Chinese patent discloses an "electric tar collector" with application number "CN202123094758.0". It facilitates the cleaning of the inside of the tar collector and improves the working efficiency of the tar collector by adding servo motors, cleaning sponges, connecting pipes, and spraying mechanisms. It ensures that the tar collector will not have safety accidents due to overheating and is easy to move. It also improves the stability of its use. However, this device cannot control the amount of smoke intake, and this device is not effective in cleaning tar.
实用新型内容Utility Model Content
本实用新型的目的在于至少解决现有技术中存在的技术问题之一,提供一种组合式电捕焦油器,通过加装输气管道、排气扇、阀门、一号齿轮、二号齿轮和电机,使其可以控制进入电捕焦油器的烟气量,有利于提高过滤焦油的质量,并且通过加装加热器、加热板、电动伸缩杆和推板,使其可以将内壁上黏附的焦油烘干脆化,清理效果更佳。The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a combined electric tar precipitator. By adding a gas pipeline, an exhaust fan, a valve, a first gear, a second gear and a motor, the amount of flue gas entering the electric tar precipitator can be controlled, which is beneficial to improving the quality of filtered tar. In addition, by adding a heater, a heating plate, an electric telescopic rod and a push plate, the tar adhered to the inner wall can be dried and brittle, thereby achieving a better cleaning effect.
本实用新型还提供具有上述一种组合式电捕焦油器,包括:生产模块,所述生产模块的上端固定连接有集气罩,所述集气罩的上端固定连接有输气管道,所述输气管道的一端固定连接有排气扇,所述输气管道的外表面固定连接有防护罩,所述防护罩的内壁通过轴连接有阀门,所述阀门的通过轴连接有一号齿轮,所述一号齿轮啮合连接有二号齿轮,所述二号齿轮的外表面通过轴连接有电机;电捕焦油器,所述电捕焦油器的上端固定连接有支架,所述支架的下端固定连接有电动伸缩杆,所述电动伸缩杆的输出端固定连接有刮板,所述电捕焦油器的外表面固定连接有加热器,所述加热器的输出端固定连接有加热板。The utility model also provides a combined electric tar collector as described above, comprising: a production module, an air collecting hood is fixedly connected to the upper end of the production module, an air pipeline is fixedly connected to the upper end of the air collecting hood, an exhaust fan is fixedly connected to the outer surface of the air pipeline, a protective hood is fixedly connected to the inner wall of the protective hood through an axis, a valve is connected to the first gear through the axis, the first gear is meshingly connected to the second gear, and the outer surface of the second gear is connected to a motor through the axis; an electric tar collector, a bracket is fixedly connected to the upper end of the electric tar collector, an electric telescopic rod is fixedly connected to the lower end of the bracket, a scraper is fixedly connected to the output end of the electric telescopic rod, a heater is fixedly connected to the outer surface of the electric tar collector, and a heating plate is fixedly connected to the output end of the heater.
根据本实用新型所述的一种组合式电捕焦油器,所述电机的外表面与电捕焦油器固定连接。使其结构更加稳定。According to the combined electric tar collector of the utility model, the outer surface of the motor is fixedly connected to the electric tar collector, making its structure more stable.
根据本实用新型所述的一种组合式电捕焦油器,所述电捕焦油器的上端设置有进气口,所述防护罩安装在进气口的上方。使其可以方便烟气进入电捕焦油器。According to the combined electric tar collector of the utility model, an air inlet is arranged at the upper end of the electric tar collector, and the protective cover is installed above the air inlet, so that the smoke can enter the electric tar collector conveniently.
根据本实用新型所述的一种组合式电捕焦油器,所述阀门的外表面设置有倒棱,所述阀门的侧表面与防护罩的内壁相抵接。使其实现控制进烟气量的功能。According to the combined electric tar collector of the utility model, the outer surface of the valve is provided with a chamfer, and the side surface of the valve abuts against the inner wall of the protective cover, so as to realize the function of controlling the amount of smoke intake.
根据本实用新型所述的一种组合式电捕焦油器,所述电捕焦油器的内部设置有焦油储存室,所述焦油储存室设置在刮板的正下方。方便通过升降来清理焦油。According to the combined electric tar collector of the utility model, a tar storage chamber is arranged inside the electric tar collector, and the tar storage chamber is arranged just below the scraper, so that the tar can be cleaned conveniently by lifting and lowering.
根据本实用新型所述的一种组合式电捕焦油器,所述刮板的外表面在下降时与焦油储存室的内壁相抵接。使其实现清理焦油的效果。According to the combined electric tar collector of the utility model, the outer surface of the scraper abuts against the inner wall of the tar storage chamber when descending, so that the tar can be cleaned.
根据本实用新型所述的一种组合式电捕焦油器,所述焦油储存室的内壁设置有凹槽,所述凹槽的内壁与加热板固定连接。使其可以烘干焦油,使其成为干块,方便清理。According to the combined electric tar collector of the utility model, the inner wall of the tar storage chamber is provided with a groove, and the inner wall of the groove is fixedly connected to the heating plate, so that the tar can be dried and made into dry blocks, which is convenient for cleaning.
根据本实用新型所述的一种组合式电捕焦油器,所述电捕焦油器的外表面设置有出气口,所述电捕焦油器的外表面设置有废料口,所述废料口与焦油储存室相连通。使其方便将焦油排出。According to the combined electric tar collector of the utility model, the outer surface of the electric tar collector is provided with an air outlet, and the outer surface of the electric tar collector is provided with a waste port, and the waste port is connected to the tar storage chamber, so that the tar can be discharged conveniently.
有益效果Beneficial Effects
1、与现有技术相比,该组合式电捕焦油器,通过加装输气管道、排气扇、阀门、一号齿轮、二号齿轮和电机,使其可以控制进入电捕焦油器的烟气量,有利于提高过滤焦油的质量。1. Compared with the prior art, the combined electric tar precipitator can control the amount of flue gas entering the electric tar precipitator by adding a gas pipeline, an exhaust fan, a valve, a first gear, a second gear and a motor, which is beneficial to improving the quality of filtered tar.
2、与现有技术相比,该组合式电捕焦油器,通过加装加热器、加热板、电动伸缩杆和推板,使其可以将内壁上黏附的焦油烘干脆化,清理效果更佳。2. Compared with the prior art, the combined electric tar collector can dry and embrittle the tar adhered to the inner wall by adding a heater, a heating plate, an electric telescopic rod and a push plate, so that the cleaning effect is better.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型进一步地说明;The utility model is further described below in conjunction with the accompanying drawings and embodiments;
图1为本实用新型组合式电捕焦油器的整体结构图;FIG1 is an overall structural diagram of a combined electric tar collector of the utility model;
图2为本实用新型组合式电捕焦油器的防护罩连接示意结构图;FIG2 is a schematic structural diagram of the protective cover connection of the combined electric tar collector of the utility model;
图3为本实用新型组合式电捕焦油器的电捕焦油器连接示意结构图;FIG3 is a schematic structural diagram of the connection of the electric tar collector of the combined electric tar collector of the utility model;
图4为本实用新型组合式电捕焦油器的支架连接示意结构图。FIG. 4 is a schematic structural diagram of the support connection of the combined electric tar collector of the utility model.
图例说明:illustration:
1、生产模块;2、集气罩;3、输气管道;4、排气扇;5、防护罩;6、阀门;7、一号齿轮;8、二号齿轮;9、电机;10、电捕焦油器;11、支架;12、电动伸缩杆;13、刮板;14、加热器;15、加热板。1. Production module; 2. Gas collecting hood; 3. Gas transmission pipeline; 4. Exhaust fan; 5. Protective cover; 6. Valve; 7. Gear No. 1; 8. Gear No. 2; 9. Motor; 10. Electric tar collector; 11. Bracket; 12. Electric telescopic rod; 13. Scraper; 14. Heater; 15. Heating plate.
具体实施方式Detailed ways
本部分将详细描述本实用新型的具体实施例,本实用新型之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本实用新型的每个技术特征和整体技术方案,但其不能理解为对本实用新型保护范围的限制。This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
参照图1-4,本实用新型实施例一种组合式电捕焦油器,其包括:生产模块1,用于工业生产,生产模块1的上端固定连接有集气罩2,用于引导生产模块1排出的烟,集气罩2的上端固定连接有输气管道3,用于输送烟气,输气管道3的一端固定连接有排气扇4,用于加快烟气进入,输气管道3的外表面固定连接有防护罩5,用于防护内部零部件,防护罩5的内壁通过轴连接有阀门6,用于控制进气的大小,阀门6的外表面设置有倒棱,阀门6的侧表面与防护罩5的内壁相抵接,阀门6的通过轴连接有一号齿轮7,用于带动阀门6转动,一号齿轮7啮合连接有二号齿轮8,用于带动一号齿轮7转动,二号齿轮8的外表面通过轴连接有电机9,用于为二号齿轮8转动提供动力,电机9的外表面与电捕焦油器10固定连接。1-4, the utility model embodiment of a combined electric tar collector includes: a production module 1, which is used for industrial production. The upper end of the production module 1 is fixedly connected with a gas collecting hood 2 for guiding the smoke discharged from the production module 1. The upper end of the gas collecting hood 2 is fixedly connected with a gas pipeline 3 for conveying smoke. One end of the gas pipeline 3 is fixedly connected with an exhaust fan 4 for accelerating the entry of smoke. The outer surface of the gas pipeline 3 is fixedly connected with a protective cover 5 for protecting internal components. The inner wall of the protective cover 5 is connected with a valve 6 through an axis for controlling the size of the intake air. The outer surface of the valve 6 is provided with a chamfer, and the side surface of the valve 6 abuts against the inner wall of the protective cover 5. The valve 6 is connected with a first gear 7 through an axis for driving the valve 6 to rotate. The first gear 7 is meshingly connected with a second gear 8 for driving the first gear 7 to rotate. The outer surface of the second gear 8 is connected with a motor 9 through an axis for providing power for the rotation of the second gear 8. The outer surface of the motor 9 is fixedly connected with an electric tar collector 10.
电捕焦油器10,用于过滤烟气中的焦油,电捕焦油器10的内部设置有焦油储存室,焦油储存室的内壁设置有凹槽,凹槽的内壁与加热板15固定连接,焦油储存室设置在刮板13的正下方,电捕焦油器10的上端设置有进气口,防护罩5安装在进气口的上方,电捕焦油器10的外表面设置有出气口,电捕焦油器10的外表面设置有废料口,废料口与焦油储存室相连通,电捕焦油器10的上端固定连接有支架11,用于固定电动伸缩杆12,支架11的下端固定连接有电动伸缩杆12,用于带动刮板13升降,电动伸缩杆12的输出端固定连接有刮板13,用于清理焦油,刮板13的外表面在下降时与焦油储存室的内壁相抵接,电捕焦油器10的外表面固定连接有加热器14,用于为加热提供电能,加热器14的输出端固定连接有加热板15,用于加热烘干焦油。The electric tar collector 10 is used to filter tar in the flue gas. A tar storage chamber is arranged inside the electric tar collector 10. The inner wall of the tar storage chamber is provided with a groove. The inner wall of the groove is fixedly connected to the heating plate 15. The tar storage chamber is arranged directly below the scraper 13. An air inlet is arranged at the upper end of the electric tar collector 10. The protective cover 5 is installed above the air inlet. An air outlet is arranged on the outer surface of the electric tar collector 10. A waste port is arranged on the outer surface of the electric tar collector 10. The waste port is connected to the tar storage chamber. The electric tar collector 1 0 is fixedly connected to the upper end with a bracket 11 for fixing an electric telescopic rod 12, the lower end of the bracket 11 is fixedly connected to the electric telescopic rod 12 for driving a scraper 13 to rise and fall, the output end of the electric telescopic rod 12 is fixedly connected to the scraper 13 for cleaning tar, the outer surface of the scraper 13 abuts against the inner wall of the tar storage chamber when descending, the outer surface of the electric tar collector 10 is fixedly connected to a heater 14 for providing electric energy for heating, and the output end of the heater 14 is fixedly connected to a heating plate 15 for heating and drying tar.
工作原理:首先将生产模块1与集气罩2相连接,通过集气罩2与输气管道3的连接,使其可以将生产排出的烟气输送到电捕焦油器10,然后输气管道3与排气扇4相连接,输气管道3与防护罩5相连接,防护罩5与阀门6相连接,阀门6与一号齿轮7相连接,一号齿轮7与二号齿轮8相连接,通过二号齿轮8与电机9的连接,使其可以控制进烟的量,有利于下一步流程,然后防护罩5与电捕焦油器10相连接,电捕焦油器10与支架11相连接,支架11与电动伸缩杆12相连接,电动伸缩杆12与刮板13的连接,使其可以清理焦油,然后电捕焦油器10上设置焦油储存室,电捕焦油器10与加热板15相连接,加热板15与加热器14的连接,使其加热焦油变成焦油干块,方便清理。Working principle: first, the production module 1 is connected to the gas collecting hood 2, and through the connection between the gas collecting hood 2 and the gas pipeline 3, the flue gas discharged from the production can be transported to the electric tar collector 10, and then the gas pipeline 3 is connected to the exhaust fan 4, and the gas pipeline 3 is connected to the protective cover 5, the protective cover 5 is connected to the valve 6, the valve 6 is connected to the No. 1 gear 7, the No. 1 gear 7 is connected to the No. 2 gear 8, and through the connection between the No. 2 gear 8 and the motor 9, the amount of smoke intake can be controlled, which is beneficial to the next step of the process, and then the protective cover 5 is connected to the electric tar collector 10, the electric tar collector 10 is connected to the bracket 11, the bracket 11 is connected to the electric telescopic rod 12, and the electric telescopic rod 12 is connected to the scraper 13 so that the tar can be cleaned, and then a tar storage chamber is set on the electric tar collector 10, the electric tar collector 10 is connected to the heating plate 15, and the heating plate 15 is connected to the heater 14 so that the tar is heated to become dry tar blocks for easy cleaning.
上面结合附图对本实用新型实施例作了详细说明,但是本实用新型不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
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