CN221015646U - A preparation device for silicon-carbon fertilizer - Google Patents
A preparation device for silicon-carbon fertilizer Download PDFInfo
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- CN221015646U CN221015646U CN202322499496.9U CN202322499496U CN221015646U CN 221015646 U CN221015646 U CN 221015646U CN 202322499496 U CN202322499496 U CN 202322499496U CN 221015646 U CN221015646 U CN 221015646U
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 23
- HMDDXIMCDZRSNE-UHFFFAOYSA-N [C].[Si] Chemical compound [C].[Si] HMDDXIMCDZRSNE-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 69
- 238000007790 scraping Methods 0.000 claims abstract 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 239000003153 chemical reaction reagent Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 6
- 238000009270 solid waste treatment Methods 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 description 33
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 10
- 229910052710 silicon Inorganic materials 0.000 description 10
- 239000010703 silicon Substances 0.000 description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000002893 slag Substances 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 239000010802 sludge Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 235000012239 silicon dioxide Nutrition 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 235000016709 nutrition Nutrition 0.000 description 3
- 230000035764 nutrition Effects 0.000 description 3
- 235000013311 vegetables Nutrition 0.000 description 3
- 235000012055 fruits and vegetables Nutrition 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 230000029553 photosynthesis Effects 0.000 description 2
- 238000010672 photosynthesis Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 206010063493 Premature ageing Diseases 0.000 description 1
- 208000032038 Premature aging Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 235000020774 essential nutrients Nutrition 0.000 description 1
- 230000004720 fertilization Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000018343 nutrient deficiency Nutrition 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- 230000008636 plant growth process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
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- Fertilizers (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及固体废弃物处理与资源化利用领域,具体为一种硅碳肥的制备装置。The utility model relates to the field of solid waste treatment and resource utilization, in particular to a preparation device for silicon-carbon fertilizer.
背景技术Background technique
硅和碳是植物生长必需的营养元素,硅不仅能增强作物的光合作用,还可以提高根部的活性,提高作物抗倒伏的能力,虽然土壤中富含硅元素,但能被植物吸收利用的硅却很少,土壤中主要以二氧化硅的形式存在,并不能被植物吸收利用,目前市场上的硅肥主要由矿渣经过简单的处理而成,硅的存在形式仍是二氧化硅,如发明名称为“PAL材料硅肥”、申请号为“200510127850.9”的发明专利,采用PAL材料粉碎,加水搅拌均匀,离心分离后得到二氧化硅粉体,经造粒,即成为可用于土壤中的硅肥,硅的活性低,植物吸收效果不好;土壤缺碳会造成作物早衰、缺素症、根系衰弱等病害发生,导致作物亚健康,植物在自然条件下吸收的碳营养是不够的,在植物的生长过程中,除了通过光合作用补给碳营养外,还需要人工施肥来补充碳营养。硅碳肥生产的材料一般为污泥、矿渣和果蔬废弃物等,需要将污泥、矿渣和果蔬废弃物进行预处理后搅拌混合,接着进行烘干和粉碎得到合适大小的高活性硅碳肥成品。Silicon and carbon are essential nutrients for plant growth. Silicon can not only enhance the photosynthesis of crops, but also improve the activity of roots and the ability of crops to resist lodging. Although the soil is rich in silicon, very little silicon can be absorbed and utilized by plants. It mainly exists in the form of silicon dioxide in the soil and cannot be absorbed and utilized by plants. At present, the silicon fertilizer on the market is mainly made of slag after simple treatment, and the form of silicon is still silicon dioxide. For example, the invention patent with the name of "PAL material silicon fertilizer" and the application number of "200510127850.9" uses PAL material to crush, add water and stir evenly, and obtain silicon dioxide powder after centrifugal separation. After granulation, it becomes silicon fertilizer that can be used in the soil. The activity of silicon is low and the absorption effect of plants is not good. Carbon deficiency in the soil will cause diseases such as premature aging, nutrient deficiency, and root weakness of crops, resulting in sub-health of crops. The carbon nutrition absorbed by plants under natural conditions is insufficient. In the process of plant growth, in addition to replenishing carbon nutrition through photosynthesis, artificial fertilization is also needed to supplement carbon nutrition. The materials for the production of silicon carbon fertilizer are generally sludge, slag and fruit and vegetable waste. The sludge, slag and fruit and vegetable waste need to be pre-treated and stirred and mixed, and then dried and crushed to obtain high-activity silicon carbon fertilizer products of suitable size.
现有的硅碳肥的制备装置在对硅酸盐的溶液和发酵完成的溶液进行搅拌混合时,溶液中部分具有粘性的物质容易吸附在搅拌筒的筒壁上,从而影响硅碳肥的质量。因此需要一种能够快速有效搅拌的硅碳肥的制备装置。When the existing silicon-carbon fertilizer preparation device stirs and mixes the silicate solution and the fermented solution, some viscous substances in the solution are easily adsorbed on the wall of the mixing drum, thereby affecting the quality of the silicon-carbon fertilizer. Therefore, a silicon-carbon fertilizer preparation device that can stir quickly and effectively is needed.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种能够快速有效搅拌的硅碳肥的制备装置。The utility model aims to provide a preparation device for silicon-carbon fertilizer which can be quickly and effectively stirred.
为实现上述目的,本实用新型提供如下技术方案:一种硅碳肥的制备装置,包括箱体,所述箱体的内部固定设有固定箱,所述固定箱的内部转动设有搅拌筒,所述固定箱的上侧设有第一盖板,所述第一盖板上设有搅拌组件;所述搅拌组件包括转动轴,所述转动轴的下端固定设有圆板,所述圆板的外侧圆周阵列设有多个第一刮板,每个所述第一刮板与圆板之间连接固定设有连接杆,每个所述第一刮板的下端内侧固定设有两个第二刮板。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for preparing silicon carbon fertilizer, comprising a box body, a fixed box is fixedly provided inside the box body, a stirring drum is rotatably provided inside the fixed box, a first cover plate is provided on the upper side of the fixed box, and a stirring assembly is provided on the first cover plate; the stirring assembly comprises a rotating shaft, a circular plate is fixedly provided at the lower end of the rotating shaft, a plurality of first scrapers are provided in a circular array on the outer side of the circular plate, a connecting rod is fixedly provided between each of the first scrapers and the circular plate, and two second scrapers are fixedly provided on the inner side of the lower end of each of the first scrapers.
其中,先通过搅拌组件顺时针转动配合搅拌筒逆时针转动,从而对搅拌筒内的溶液进行快速有效搅拌作用,再通过第一刮板对吸附在搅拌筒内壁的杂质进行刮除,最后通过第二刮板对吸附在搅拌筒底部的杂质进行刮除,从而避免溶液内具有粘性的物质吸附在搅拌筒,从而避免影响硅碳肥的制备质量。Among them, the stirring component is first rotated clockwise and the stirring drum is rotated counterclockwise, so as to quickly and effectively stir the solution in the stirring drum, and then the impurities adsorbed on the inner wall of the stirring drum are scraped off by the first scraper, and finally the impurities adsorbed on the bottom of the stirring drum are scraped off by the second scraper, so as to avoid the sticky substances in the solution from being adsorbed in the stirring drum, thereby avoiding affecting the preparation quality of silicon carbon fertilizer.
优选的,所述搅拌筒的下部呈锥形筒结构,所述搅拌筒的上部呈倒锥形筒结构,每个所述第一刮板的外侧与搅拌筒下部的内侧倾斜程度对应且滑动接触。其中,通过搅拌筒的下部呈锥形筒结构,搅拌筒转动时使溶液沿着搅拌筒的下部倾斜面向上移动,再通过搅拌筒的上部使溶液下落,从而使搅拌筒内的溶液循环流动,提高对溶液搅拌的效率。Preferably, the lower part of the mixing drum is a conical drum structure, the upper part of the mixing drum is an inverted conical drum structure, and the outer side of each first scraper corresponds to the inner side of the lower part of the mixing drum in inclination and is in sliding contact. Wherein, since the lower part of the mixing drum is a conical drum structure, when the mixing drum rotates, the solution moves upward along the inclined surface of the lower part of the mixing drum, and then falls through the upper part of the mixing drum, so that the solution in the mixing drum circulates, improving the efficiency of stirring the solution.
优选的,每相邻两个所述第二刮板上的凹槽错位分布,每个所述第二刮板的下侧与搅拌筒的底部滑动接触。其中,相邻两个第二刮板上的凹槽错位分布,减少第二刮板与搅拌筒之间的阻力,以便于使第二刮板在搅拌筒内快速移动进行搅拌作用。Preferably, the grooves on each two adjacent second scrapers are staggered, and the lower side of each second scraper is in sliding contact with the bottom of the mixing drum. The grooves on the two adjacent second scrapers are staggered to reduce the resistance between the second scrapers and the mixing drum, so that the second scrapers can move quickly in the mixing drum to perform stirring.
优选的,每个所述第一刮板与转动轴之间转动连接设有转动杆,每个所述转动杆外侧固定设有多个搅拌板,每个所述转动杆的两端分别与第一刮板及转动轴的转动处设有两个扭簧。其中,通过搅拌板受到溶液的阻力配合扭簧对转动杆的弹力,使多个搅拌板进行来回摆动,从而提高对溶液的搅拌作用。Preferably, a rotating rod is provided between each of the first scrapers and the rotating shaft for rotation connection, a plurality of stirring plates are fixedly provided on the outer side of each of the rotating rods, and two torsion springs are provided at the two ends of each of the rotating rods for rotation with the first scrapers and the rotating shaft, wherein the plurality of stirring plates are swung back and forth by the resistance of the solution on the stirring plates and the elastic force of the torsion springs on the rotating rods, thereby enhancing the stirring effect on the solution.
优选的,所述第一盖板的上侧设有第一电机,所述第一电机的输出端与转动轴固定连接。Preferably, a first motor is disposed on the upper side of the first cover plate, and an output end of the first motor is fixedly connected to the rotating shaft.
优选的,所述搅拌筒的下端固定设有下料管,所述下料管与固定箱转动接触,所述下料管的外侧套设有第一齿轮,所述固定箱的一侧设有第二电机,所述第二电机的输出端设有第二齿轮,所述第一齿轮与第二齿轮啮合,所述箱体的内部下侧设有储存筒,所述搅拌筒的内部与下料管的内部连接设有第一电磁阀,所述圆板的下侧设有检测器。其中,检测器用于检测搅拌筒内溶液的PH值,检测器为现有技术。Preferably, a feed pipe is fixedly provided at the lower end of the mixing drum, the feed pipe is in rotational contact with the fixed box, a first gear is sleeved on the outer side of the feed pipe, a second motor is provided on one side of the fixed box, a second gear is provided at the output end of the second motor, the first gear is meshed with the second gear, a storage drum is provided on the lower side of the inner part of the box body, a first solenoid valve is provided in the inner part of the mixing drum and the inner part of the feed pipe, and a detector is provided on the lower side of the circular plate. The detector is used to detect the pH value of the solution in the mixing drum, and the detector is a prior art.
优选的,所述箱体的上端一侧固定设有第一调节罐,所述第一调节罐的上侧可拆卸设有第二盖板,所述第一调节罐的内部与搅拌筒的内部连接设有第一水管,所述第一水管的内部与第一调节罐的内部之间设有第二电磁阀,所述箱体的上端另一侧固定设有第二调节罐,所述第二调节罐的上侧可拆卸设有第三盖板,所述第二调节罐的内部与搅拌筒的内部连接设有第二水管,所述第二水管的内部与第二调节罐的内部之间连接设有第三电磁阀。Preferably, a first regulating tank is fixedly provided on one side of the upper end of the box body, a second cover plate is detachably provided on the upper side of the first regulating tank, a first water pipe is provided inside the first regulating tank and connected to the interior of the mixing drum, a second solenoid valve is provided between the inside of the first water pipe and the inside of the first regulating tank, a second regulating tank is fixedly provided on the other side of the upper end of the box body, a third cover plate is detachably provided on the upper side of the second regulating tank, a second water pipe is provided inside the second regulating tank and connected to the interior of the mixing drum, and a third solenoid valve is connected between the inside of the second water pipe and the inside of the second regulating tank.
优选的,所述第一盖板的上侧固定设有试剂罐,所述试剂罐的上端延伸至箱体的上侧,所述试剂罐的上侧可拆卸设有第四盖板,所述试剂罐的内部与搅拌筒的内部连接设有第四电磁阀;所述箱体的下部一侧转动设有箱门,所述箱体的外部一侧设有控制面板。Preferably, a reagent tank is fixedly provided on the upper side of the first cover plate, the upper end of the reagent tank extends to the upper side of the box body, a fourth cover plate is detachably provided on the upper side of the reagent tank, and a fourth solenoid valve is provided inside the reagent tank and connected to the inside of the mixing drum; a box door is rotatably provided on one side of the lower part of the box body, and a control panel is provided on one side of the outside of the box body.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、先通过搅拌组件顺时针转动配合搅拌筒逆时针转动,从而对搅拌筒内的溶液进行快速有效搅拌作用,再通过第一刮板对吸附在搅拌筒内壁的杂质进行刮除,最后通过第二刮板对吸附在搅拌筒底部的杂质进行刮除,从而避免溶液内具有粘性的物质吸附在搅拌筒,从而避免影响硅碳肥的制备质量。1. First, rotate the stirring assembly clockwise and the stirring drum counterclockwise to quickly and effectively stir the solution in the stirring drum, then scrape the impurities adsorbed on the inner wall of the stirring drum with the first scraper, and finally scrape the impurities adsorbed on the bottom of the stirring drum with the second scraper to avoid the sticky substances in the solution from being adsorbed in the stirring drum, thereby avoiding affecting the preparation quality of silicon carbon fertilizer.
2、通过搅拌筒的下部呈锥形筒结构,搅拌筒转动时使溶液沿着搅拌筒的下部倾斜面向上移动,再通过搅拌筒的上部使溶液下落,从而使搅拌筒内的溶液循环流动,提高对溶液搅拌的效率。2. The lower part of the mixing drum is a conical drum structure. When the mixing drum rotates, the solution moves upward along the lower inclined surface of the mixing drum, and then falls through the upper part of the mixing drum, so that the solution in the mixing drum circulates and improves the efficiency of solution stirring.
3、通过搅拌板受到溶液的阻力配合扭簧对转动杆的弹力,使多个搅拌板进行来回摆动,从而提高对溶液的搅拌作用。3. The resistance of the solution on the stirring plate cooperates with the elastic force of the torsion spring on the rotating rod, so that the multiple stirring plates swing back and forth, thereby improving the stirring effect on the solution.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型作进一步的解释:The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
图1为本实用新型中箱体内部结构的等轴测结构示意图。FIG. 1 is an isometric structural diagram of the internal structure of a box body in the present invention.
图2为本实用新型的俯视图结构示意图。FIG. 2 is a schematic diagram of the structure of the utility model in a top view.
图3为图2中A-A处剖视结构示意图。Fig. 3 is a schematic diagram of the cross-sectional structure at A-A in Fig. 2.
图4为图3中C处的局部放大图结构示意图。FIG. 4 is a schematic diagram of the structure of a local enlarged view of point C in FIG. 3 .
图5为图2中B-B处剖视结构示意图。Fig. 5 is a schematic diagram of the cross-sectional structure at B-B in Fig. 2.
图6为本实用新型中搅拌筒的等轴测结构示意图。FIG. 6 is an isometric structural diagram of the mixing drum in the present invention.
图7为本实用新型中搅拌组件的等轴测结构示意图。FIG. 7 is an isometric structural diagram of the stirring assembly in the present invention.
图中,箱体10、固定箱11、搅拌筒12、第一盖板13、第一电机14、转动轴15、圆板16、连接杆17、第一刮板18、转动杆19、搅拌板20、第二刮板21、扭簧22、下料管23、第一齿轮24、第二电机25、第二齿轮26、第一电磁阀27、储存筒28、箱门29、第一调节罐30、第二盖板31、第一水管32、第二电磁阀33、第二调节罐34、第三盖板35、第二水管36、第三电磁阀37、控制面板38、试剂罐39、第四盖板40、第四电磁阀41、检测器42。In the figure, a box body 10, a fixed box 11, a mixing drum 12, a first cover plate 13, a first motor 14, a rotating shaft 15, a circular plate 16, a connecting rod 17, a first scraper 18, a rotating rod 19, a mixing plate 20, a second scraper 21, a torsion spring 22, a feeding pipe 23, a first gear 24, a second motor 25, a second gear 26, a first solenoid valve 27, a storage cylinder 28, a box door 29, a first regulating tank 30, a second cover plate 31, a first water pipe 32, a second solenoid valve 33, a second regulating tank 34, a third cover plate 35, a second water pipe 36, a third solenoid valve 37, a control panel 38, a reagent tank 39, a fourth cover plate 40, a fourth solenoid valve 41, and a detector 42.
具体实施方式Detailed ways
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
为了便于理解本实用新型,下面将参照相关对本实用新型进行更全面的描述,给出了本实用新型的若干实施例,但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例,相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant literature, and several embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件,本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同,本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型,本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and/or" used in this article includes any and all combinations of one or more related listed items.
请参阅图1-7,本实用新型提供一种技术方案:一种硅碳肥的制备装置,包括箱体10,箱体10的内部固定设有固定箱11,固定箱11的内部转动设有搅拌筒12,固定箱11的上侧设有第一盖板13,第一盖板13上设有搅拌组件;搅拌组件包括转动轴15,转动轴15的下端固定设有圆板16,圆板16的外侧圆周阵列设有多个第一刮板18,每个第一刮板18与圆板16之间连接固定设有连接杆17,每个第一刮板18的下端内侧固定设有两个第二刮板21。Please refer to Figures 1-7. The utility model provides a technical solution: a preparation device for silicon carbon fertilizer, including a box body 10, a fixed box 11 is fixedly provided inside the box body 10, a stirring drum 12 is rotatably provided inside the fixed box 11, a first cover plate 13 is provided on the upper side of the fixed box 11, and a stirring assembly is provided on the first cover plate 13; the stirring assembly includes a rotating shaft 15, a circular plate 16 is fixedly provided at the lower end of the rotating shaft 15, a plurality of first scrapers 18 are provided in a circular array on the outer side of the circular plate 16, a connecting rod 17 is fixedly provided between each first scraper 18 and the circular plate 16, and two second scrapers 21 are fixedly provided on the inner side of the lower end of each first scraper 18.
进一步的,如图3-7所示,搅拌筒12的下部呈锥形筒结构,搅拌筒12的上部呈倒锥形筒结构,每个第一刮板18的外侧与搅拌筒12下部的内侧倾斜程度对应且滑动接触。Furthermore, as shown in FIGS. 3-7 , the lower portion of the mixing drum 12 is a conical drum structure, and the upper portion of the mixing drum 12 is an inverted conical drum structure. The outer side of each first scraper 18 has a corresponding inclination with the inner side of the lower portion of the mixing drum 12 and is in sliding contact with it.
进一步的,如图3-7所示,每相邻两个第二刮板21上的凹槽错位分布,每个第二刮板21的下侧与搅拌筒12的底部滑动接触。Furthermore, as shown in FIGS. 3-7 , the grooves on every two adjacent second scrapers 21 are staggered, and the lower side of each second scraper 21 is in sliding contact with the bottom of the mixing drum 12 .
进一步的,如图3-5所示,每个第一刮板18与转动轴15之间转动连接设有转动杆19,每个转动杆19外侧固定设有多个搅拌板20,每个转动杆19的两端分别与第一刮板18及转动轴15的转动处设有两个扭簧22。Furthermore, as shown in Figures 3-5, a rotating rod 19 is rotatably connected between each first scraper 18 and the rotating shaft 15, a plurality of stirring plates 20 are fixedly provided on the outer side of each rotating rod 19, and two torsion springs 22 are provided at the two ends of each rotating rod 19 respectively at the rotating parts of the first scraper 18 and the rotating shaft 15.
进一步的,如图1-5所示,第一盖板13的上侧设有第一电机14,第一电机14的输出端与转动轴15固定连接。Furthermore, as shown in FIGS. 1-5 , a first motor 14 is provided on the upper side of the first cover plate 13 , and an output end of the first motor 14 is fixedly connected to the rotating shaft 15 .
进一步的,如图3-4所示,搅拌筒12的下端固定设有下料管23,下料管23与固定箱11转动接触,下料管23的外侧套设有第一齿轮24,固定箱11的一侧设有第二电机25,第二电机25的输出端设有第二齿轮26,第一齿轮24与第二齿轮26啮合,箱体10的内部下侧设有储存筒28,搅拌筒12的内部与下料管23的内部连接设有第一电磁阀27,圆板16的下侧设有检测器42。Furthermore, as shown in Figures 3-4, a feed pipe 23 is fixedly provided at the lower end of the mixing drum 12, and the feed pipe 23 is in rotational contact with the fixed box 11. A first gear 24 is sleeved on the outer side of the feed pipe 23, and a second motor 25 is provided on one side of the fixed box 11. A second gear 26 is provided at the output end of the second motor 25, and the first gear 24 is meshed with the second gear 26. A storage drum 28 is provided on the lower side of the interior of the box body 10, and a first solenoid valve 27 is provided to connect the interior of the mixing drum 12 and the interior of the feed pipe 23, and a detector 42 is provided on the lower side of the circular plate 16.
进一步的,如图3所示,箱体10的上端一侧固定设有第一调节罐30,第一调节罐30的上侧可拆卸设有第二盖板31,第一调节罐30的内部与搅拌筒12的内部连接设有第一水管32,第一水管32的内部与第一调节罐30的内部之间设有第二电磁阀33,箱体10的上端另一侧固定设有第二调节罐34,第二调节罐34的上侧可拆卸设有第三盖板35,第二调节罐34的内部与搅拌筒12的内部连接设有第二水管36,第二水管36的内部与第二调节罐34的内部之间连接设有第三电磁阀37。Furthermore, as shown in Figure 3, a first regulating tank 30 is fixedly provided on one side of the upper end of the box body 10, a second cover plate 31 is detachably provided on the upper side of the first regulating tank 30, a first water pipe 32 is provided inside the first regulating tank 30 and connected to the inside of the mixing drum 12, a second solenoid valve 33 is provided between the inside of the first water pipe 32 and the inside of the first regulating tank 30, a second regulating tank 34 is fixedly provided on the other side of the upper end of the box body 10, a third cover plate 35 is detachably provided on the upper side of the second regulating tank 34, a second water pipe 36 is provided inside the second regulating tank 34 and connected to the inside of the mixing drum 12, and a third solenoid valve 37 is connected between the inside of the second water pipe 36 and the inside of the second regulating tank 34.
进一步的,如图5所示,第一盖板13的上侧固定设有试剂罐39,试剂罐39的上端延伸至箱体10的上侧,试剂罐39的上侧可拆卸设有第四盖板40,试剂罐39的内部与搅拌筒12的内部连接设有第四电磁阀41;箱体10的下部一侧转动设有箱门29,箱体10的外部一侧设有控制面板38。Furthermore, as shown in Figure 5, a reagent tank 39 is fixedly provided on the upper side of the first cover plate 13, the upper end of the reagent tank 39 extends to the upper side of the box body 10, and a fourth cover plate 40 is removably provided on the upper side of the reagent tank 39. The interior of the reagent tank 39 is connected to the interior of the mixing drum 12 and is provided with a fourth solenoid valve 41; a box door 29 is rotatably provided on one side of the lower part of the box body 10, and a control panel 38 is provided on one side of the outer side of the box body 10.
在使用时,工作人员将第二盖板31拆除,使第一调节罐30打开;工作人员将污泥和矿渣放入到第一调节罐30内,接着在第一调节罐30内加入氢氧化钠溶液,污泥和矿渣中的二氧化硅可以跟氢氧化钠反应生成硅酸盐,硅酸盐跟二氧化硅相比,更易于被吸收,经过该方式制备出的硅肥活性高,工作人员将第二盖板31安装在第一调节罐30上,使第一调节罐30闭合。工作人员将第三盖板35拆除,使第二调节罐34打开;工作人员将粉碎后的蔬废弃物放入到第二调节罐34内,接着在第二调节罐34内加入一定量的水,为了保证一定比例的含水量,工作人员将第三盖板35安装在第二调节罐34上,使第二调节罐34闭合,粉碎的蔬废弃物在第二调节罐34内进行发酵。When in use, the staff removes the second cover 31 to open the first regulating tank 30; the staff puts the sludge and slag into the first regulating tank 30, and then adds sodium hydroxide solution into the first regulating tank 30. The silicon dioxide in the sludge and slag can react with sodium hydroxide to form silicate. Compared with silicon dioxide, silicate is easier to be absorbed. The silicon fertilizer prepared in this way has high activity. The staff installs the second cover 31 on the first regulating tank 30 to close the first regulating tank 30. The staff removes the third cover 35 to open the second regulating tank 34; the staff puts the crushed vegetable waste into the second regulating tank 34, and then adds a certain amount of water into the second regulating tank 34. In order to ensure a certain proportion of water content, the staff installs the third cover 35 on the second regulating tank 34 to close the second regulating tank 34, and the crushed vegetable waste is fermented in the second regulating tank 34.
当第一调节罐30内的污泥和矿渣充分浸泡后且第二调节罐34内的蔬废弃物充分发酵后,工作人员通过操作控制面板38控制第二电磁阀33与第三电磁阀37打开;第二电磁阀33打开使第一调节罐30内的含有硅酸盐的溶液通过第一水管32进入到搅拌筒12内;第三电磁阀37打开使第二调节罐34内的发酵完成的溶液通过第二水管36进入到搅拌筒12内;第一电机14启动带动转动轴15顺时针转动,转动轴15顺时针转动到达圆板16转动,圆板16转动通过四个连接杆17分别带动四个第一刮板18绕着转动轴15顺时针移动,四个第一刮板18顺时针移动对搅拌筒12内的溶液进行搅拌的同时对吸附在搅拌筒12下部筒壁上的物质进行刮除;四个第一刮板18顺时针移动分别带动四对第二刮板21顺时针移动,四对第二刮板21顺时针移动对搅拌筒12的底部溶液进行搅拌的同时对搅拌筒12的底部吸附的物质进行刮除,从而减少发酵完成的溶液中具有粘性的物质吸附在搅拌筒12内。转动轴15顺时针转动配合四个第一刮板18顺时针移动带动四个转动杆19顺时针移动,转动杆19移动通过多个搅拌板20对搅拌筒12内的溶液进行搅拌,多个搅拌板20受到溶液的阻力,使转动杆19进行正自转,转动杆19正自转后使两个扭簧22进行扭动,当两个扭簧22的弹力大于溶液对多个搅拌板20的阻力时,通过两个扭簧22的弹力带动转动杆19反自转,转动杆19反自转带动多个搅拌板20进行转动,从而使多个搅拌板20进行反复摆动,以便于通过多个搅拌板20绕着转动杆19摆动进一步对搅拌筒12内的溶液进行搅拌作用。When the sludge and slag in the first regulating tank 30 are fully soaked and the vegetable waste in the second regulating tank 34 is fully fermented, the staff controls the second solenoid valve 33 and the third solenoid valve 37 to open through the operation control panel 38; the second solenoid valve 33 is opened to allow the silicate solution in the first regulating tank 30 to enter the mixing drum 12 through the first water pipe 32; the third solenoid valve 37 is opened to allow the fermented solution in the second regulating tank 34 to enter the mixing drum 12 through the second water pipe 36; the first motor 14 is started to drive the rotating shaft 15 to rotate clockwise, and the rotating shaft 15 rotates clockwise to reach the rotation of the circular plate 16 The circular plate 16 rotates through four connecting rods 17 to drive four first scrapers 18 to move clockwise around the rotating shaft 15. The four first scrapers 18 move clockwise to stir the solution in the mixing drum 12 and scrape off the substances adsorbed on the lower wall of the mixing drum 12; the four first scrapers 18 move clockwise to drive four pairs of second scrapers 21 to move clockwise. The four pairs of second scrapers 21 move clockwise to stir the solution at the bottom of the mixing drum 12 and scrape off the substances adsorbed on the bottom of the mixing drum 12, thereby reducing the sticky substances in the fermented solution adsorbed in the mixing drum 12. The rotating shaft 15 rotates clockwise to cooperate with the four first scrapers 18 to move clockwise to drive the four rotating rods 19 to move clockwise. The rotating rod 19 moves through the multiple stirring plates 20 to stir the solution in the stirring drum 12. The multiple stirring plates 20 are subjected to the resistance of the solution, so that the rotating rod 19 rotates forwardly. After the rotating rod 19 rotates forwardly, the two torsion springs 22 are twisted. When the elastic force of the two torsion springs 22 is greater than the resistance of the solution to the multiple stirring plates 20, the elastic force of the two torsion springs 22 drives the rotating rod 19 to rotate reversely. The reverse rotation of the rotating rod 19 drives the multiple stirring plates 20 to rotate, so that the multiple stirring plates 20 swing repeatedly, so as to further stir the solution in the stirring drum 12 by the swing of the multiple stirring plates 20 around the rotating rod 19.
第二电机25启动带动第二齿轮26转动,第二齿轮26转动通过第二齿轮26与第一齿轮24啮合带动下料管23逆时针转动,下料管23逆时针转动带动搅拌筒12逆时针转动,搅拌筒12转动将搅拌筒12内的溶液产生向外侧的离心力,通过离心力使溶液沿着搅拌筒12下部的倾斜面进行倾斜向上移动,从而使搅拌筒12内的溶液上下移动进行快速搅拌混合作用。The second motor 25 is started to drive the second gear 26 to rotate. The rotation of the second gear 26 drives the discharge pipe 23 to rotate counterclockwise through the engagement of the second gear 26 with the first gear 24. The counterclockwise rotation of the discharge pipe 23 drives the mixing drum 12 to rotate counterclockwise. The rotation of the mixing drum 12 generates an outward centrifugal force on the solution in the mixing drum 12. The centrifugal force causes the solution to move upward along the inclined surface at the bottom of the mixing drum 12, thereby causing the solution in the mixing drum 12 to move up and down for rapid stirring and mixing.
当检测器42检测到搅拌筒12内的溶液PH值,控制面板38上会显示搅拌筒12内的PH值,工作人员在试剂罐39内加入对于的溶液,试剂罐39内的溶液通过第四电磁阀41进入到搅拌筒12内,使搅拌筒12内的溶液PH值调为中性。搅拌筒12内的溶液PH值调为中性时,第一电磁阀27打开,搅拌筒12内的溶液通过下料管23下落到储存筒28内,工作人员通过转动箱门29使箱体10下部打开,从而使工作人员将储存筒28取出,将储存筒28内的溶液进行烘干和粉碎得到合适大小的高活性硅碳肥成品。When the detector 42 detects the pH value of the solution in the mixing drum 12, the control panel 38 will display the pH value in the mixing drum 12. The staff adds the corresponding solution into the reagent tank 39, and the solution in the reagent tank 39 enters the mixing drum 12 through the fourth electromagnetic valve 41, so that the pH value of the solution in the mixing drum 12 is adjusted to neutral. When the pH value of the solution in the mixing drum 12 is adjusted to neutral, the first electromagnetic valve 27 is opened, and the solution in the mixing drum 12 falls into the storage drum 28 through the feeding pipe 23. The staff opens the lower part of the box body 10 by turning the box door 29, so that the staff can take out the storage drum 28, and dry and crush the solution in the storage drum 28 to obtain a high-activity silicon-carbon fertilizer product of suitable size.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is limited by the appended claims and their equivalents.
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