CN221001064U - Equipment for slope support construction - Google Patents
Equipment for slope support construction Download PDFInfo
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- CN221001064U CN221001064U CN202322649739.2U CN202322649739U CN221001064U CN 221001064 U CN221001064 U CN 221001064U CN 202322649739 U CN202322649739 U CN 202322649739U CN 221001064 U CN221001064 U CN 221001064U
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Abstract
Description
技术领域Technical Field
本实用新型涉及边坡工程技术领域,具体是一种用于边坡支护施工的设备。The utility model relates to the technical field of slope engineering, in particular to a device used for slope support construction.
背景技术Background technique
高填方边坡复合加筋土支护结构是一种常用于边坡工程中的支护结构。该结构主要构成包括边坡、加筋土体、加筋材料,边坡的坡度、高程、坡角是确保边坡稳定的重要设计参数,在进行边坡准备时,需要对边坡上的杂物、土块、植物进行初步处理,并对边坡上的土地压平,随后布置加筋材料,形成加筋土体,在加筋土体完成后,开始填筑土方材料,并进行压力夯实,以确保填方土体的密实度和稳定性;现有技术通过人工进行加筋材料的搬运,实现边坡支护结构的过程自动化程度低,施工工期长,工作强度大。因此,如何提高边坡支护的施工效率,提高其机械化作业效果,降低工人劳动强度是本领域技术人员目前需要解决的重要技术问题。The composite reinforced soil support structure for high fill slopes is a support structure commonly used in slope engineering. The structure mainly consists of slopes, reinforced soil, and reinforced materials. The slope gradient, elevation, and slope angle are important design parameters to ensure the stability of the slope. When preparing the slope, it is necessary to preliminarily process the debris, soil blocks, and plants on the slope, and flatten the land on the slope, and then arrange the reinforcement materials to form a reinforced soil body. After the reinforcement of the soil body is completed, start filling the earthwork materials and perform pressure compaction to ensure the density and stability of the fill soil body. The existing technology realizes the slope support structure by manually transporting the reinforcement materials, but the process has a low degree of automation, a long construction period, and high work intensity. Therefore, how to improve the construction efficiency of slope support, improve its mechanized operation effect, and reduce the labor intensity of workers is an important technical problem that technicians in this field currently need to solve.
实用新型内容Utility Model Content
针对上述现有技术的不足,本实用新型提供一种用于边坡支护施工的设备,通过设计的清理机构、搬运机构和填土机构实现了自动化布置加筋材料、填筑土方材料并进行压力夯实,工作效率高。In view of the above-mentioned deficiencies in the prior art, the utility model provides a device for slope support construction, which realizes automatic arrangement of reinforcing materials, filling of earth materials and pressure compaction through designed cleaning mechanism, conveying mechanism and filling mechanism, and has high working efficiency.
本实用新型提供的技术方案:一种用于边坡支护施工的设备,其特征在于,包括清理机构和与清理机构连接的搬运机构及填土机构,所述清理机构包括车体,所述车体上设置有弧形槽和竖槽,所述弧形槽内滑动安装有清理轮,清理轮的第一端与清理连杆的第一端转动连接,清理连杆的第一端滑动安装在移动导板上,移动导板与清理液压缸的活塞杆连接,清理连杆的第二端与导向板连接,导向板位于清理轮下方,清理连杆的第二端转动安装在车体上,所述移动导板上转动安装有压土轮,所述压土轮滑动安装在竖槽中,所述搬运机构包括转动安装在车体上的搬运底座,所述搬运底座上设置有支架组件,所述支架组件上设置有用于抓夹加筋材料土工格室的夹持组件。The technical solution provided by the utility model is: an equipment for slope support construction, characterized in that it comprises a cleaning mechanism and a conveying mechanism and a filling mechanism connected with the cleaning mechanism. The cleaning mechanism comprises a vehicle body, an arc groove and a vertical groove are arranged on the vehicle body, a cleaning wheel is slidably installed in the arc groove, a first end of the cleaning wheel is rotatably connected to a first end of a cleaning connecting rod, the first end of the cleaning connecting rod is slidably installed on a movable guide plate, the movable guide plate is connected to a piston rod of a cleaning hydraulic cylinder, the second end of the cleaning connecting rod is connected to the guide plate, the guide plate is located below the cleaning wheel, and the second end of the cleaning connecting rod is rotatably installed on the vehicle body, a soil pressing wheel is rotatably installed on the movable guide plate, and the soil pressing wheel is slidably installed in the vertical groove. The conveying mechanism comprises a conveying base rotatably installed on the vehicle body, a bracket assembly is arranged on the conveying base, and a clamping assembly for grasping and clamping the geocell of the reinforcement material is arranged on the bracket assembly.
进一步的,所述压土轮和清理轮之间设置有清理箱,清理箱滑动安装在车体内,所述车体上安装有夯实液压缸,夯实液压缸的活塞杆与夯实板连接,夯实板与加筋材料土工格室的形状、尺寸匹配。Furthermore, a cleaning box is provided between the soil pressing wheel and the cleaning wheel, and the cleaning box is slidably installed in the vehicle body. A compacting hydraulic cylinder is installed on the vehicle body, and the piston rod of the compacting hydraulic cylinder is connected to the compacting plate, and the compacting plate matches the shape and size of the geocell of the reinforced material.
进一步的,所述车体下方转动安装有两个行走轮,两个行走轮同轴固定连接,所述车体上安装有清理电机二,清理电机二的输出端转动连接有皮带组件一,皮带组件一的另一端同轴设置有皮带组件二,其中一个行走轮通过皮带组件二和皮带组件一与清理电机二连接,另一个行走轮通过皮带组件三与链轮二连接,所述链轮二通过链条与链轮一配合,链轮一与清理轮的第二端同轴固定连接。Furthermore, two traveling wheels are rotatably installed under the vehicle body, and the two traveling wheels are coaxially fixedly connected. A cleaning motor 2 is installed on the vehicle body, and the output end of the cleaning motor 2 is rotatably connected to a belt assembly 1, and the other end of the belt assembly 1 is coaxially provided with a belt assembly 2, one of the traveling wheels is connected to the cleaning motor 2 through the belt assembly 2 and the belt assembly 1, and the other traveling wheel is connected to the sprocket 2 through the belt assembly 3, the sprocket 2 cooperates with the sprocket 1 through a chain, and the sprocket 1 is coaxially fixedly connected to the second end of the cleaning wheel.
进一步的,所述车体上设置有清理电机一,丝杠转动安装在车体上,清理箱与丝杠螺纹连接,丝杠通过皮带组件四与清理电机一的输出轴连接。Furthermore, a cleaning motor 1 is provided on the vehicle body, a lead screw is rotatably mounted on the vehicle body, a cleaning box is threadedly connected to the lead screw, and the lead screw is connected to an output shaft of the cleaning motor 1 through a belt assembly 4.
进一步的,所述支架组件包括与所述搬运底座转动连接的搬运支架一,搬运支架一与搬运液压缸一的活塞杆连接,搬运液压缸一转动安装在搬运底座上,搬运支架一上转动安装有搬运支架二,搬运支架一上安装有搬运液压缸二,搬运液压缸二的活塞杆与搬运支架二接触,搬运支架二上安装有夹持组件。Furthermore, the bracket assembly includes a transport bracket 1 rotatably connected to the transport base, the transport bracket 1 is connected to the piston rod of a transport hydraulic cylinder 1, the transport hydraulic cylinder 1 is rotatably installed on the transport base, the transport bracket 1 is rotatably installed with a transport bracket 2, the transport bracket 1 is installed with a transport hydraulic cylinder 2, the piston rod of the transport hydraulic cylinder 2 is in contact with the transport bracket 2, and the transport bracket 2 is installed with a clamping assembly.
进一步的,所述夹持组件包括转动安装在搬运支架二上的夹持平台,所述夹持平台上均匀设置有三个滑槽,夹持平台上转动安装有夹持大齿轮,夹持大齿轮与夹持小齿轮相互啮合,夹持小齿轮与夹持电机的输出轴连接,夹持电机安装在夹持平台上,所述夹持大齿轮上均匀设置有三个导槽,每个夹持大齿轮的导槽内分别滑动安装有一个夹持滑杆,三个夹持滑杆分别滑动安装在一个夹持平台的滑槽中。Furthermore, the clamping assembly includes a clamping platform rotatably mounted on the transport bracket 2, three slide grooves are evenly arranged on the clamping platform, a clamping gear is rotatably mounted on the clamping platform, the clamping gear and the clamping gear are meshed with each other, the clamping gear is connected to the output shaft of the clamping motor, the clamping motor is mounted on the clamping platform, three guide grooves are evenly arranged on the clamping gear, a clamping slide rod is slidably mounted in the guide groove of each clamping gear, and the three clamping slide rods are respectively slidably mounted in the slide groove of a clamping platform.
进一步的,每个所述夹持滑杆上固定安装有一个夹持板二,夹持滑杆通过夹持弹簧与夹持板一连接,夹持滑杆与夹持板一滑动连接,夹持板一滑动安装在夹持平台中。Furthermore, a clamping plate 2 is fixedly mounted on each of the clamping slide bars, the clamping slide bar is connected to the clamping plate 1 via a clamping spring, the clamping slide bar is slidably connected to the clamping plate 1, and the clamping plate 1 is slidably mounted in the clamping platform.
进一步的,所述填土机构包括安装在车体上的填土电缸,填土电缸的活塞杆与填土底盘连接,填土底盘上固定安装有填土齿圈,填土齿圈与填土齿轮啮合,所述填土齿轮与填土电机的输出轴连接,填土电机与填土转盘固定连接。Furthermore, the soil filling mechanism includes a soil filling electric cylinder installed on the vehicle body, the piston rod of the soil filling electric cylinder is connected to the soil filling chassis, a soil filling ring is fixedly installed on the soil filling chassis, the soil filling ring is meshed with the soil filling gear, the soil filling gear is connected to the output shaft of the soil filling motor, and the soil filling motor is fixedly connected to the soil filling turntable.
进一步的,所述填土转盘转动安装在填土底盘上,填土转盘上安装有填土连杆的第一端,填土连杆的第二端安装有填土液压缸一,所述填土液压缸一的活塞杆上固定安装有填土连接架,填土连接架上转动安装有两个填土抓夹。Furthermore, the filling turntable is rotatably mounted on the filling chassis, the first end of the filling connecting rod is mounted on the filling turntable, the second end of the filling connecting rod is mounted on a filling hydraulic cylinder 1, a filling connecting frame is fixedly mounted on the piston rod of the filling hydraulic cylinder 1, and two filling grabbing clamps are rotatably mounted on the filling connecting frame.
进一步的,每个所述填土抓夹上安装有一个填土导轨,每个填土导轨内滑动安装有一个填土滑块,填土滑块与填土推板转动连接,填土推板与填土液压缸二的活塞杆连接。Furthermore, each of the soil filling gripping clamps is provided with a soil filling guide rail, and a soil filling slider is slidably provided in each soil filling guide rail. The soil filling slider is rotatably connected to a soil filling push plate, and the soil filling push plate is connected to a piston rod of a second soil filling hydraulic cylinder.
本实用新型与现有技术相比的有益效果是:(1)本实用新型通过启动夹持电机驱动夹持小齿轮转动,带动夹持大齿轮转动,带动三个夹持滑杆在夹持大齿轮的导槽、夹持平台的滑槽中移动,使三个夹持板一位于一个加筋材料土工格室内,随后通过转动夹持大齿轮,调整夹持板一的位置,使三个夹持板一与加筋材料土工格室的内壁接触,压缩夹持弹簧,夹持板一、夹持板二上设置有防滑材料,通过夹持板一撑住加筋材料土工格室的内壁,随后动力源驱动搬运底座转动预设角度,将夹持组件夹持的加筋材料土工格室放置到原有边坡上;(2)本实用新型在填土完成后,启动夯实液压缸伸缩活塞杆,使夯实板对准加筋材料土工格室,通过夯实板对加筋材料土工格室内的土方材料压力夯实;(3)本实用新型通过转动的行走轮带动车体移动,通过清理轮对原有边坡表面上的植被和凸起的土块进行铲除,铲下的植被杂物落到导向板上,随后进入清理箱中,当清理箱中的杂物累积到预设值后,车体移动到指定地点,卸下杂物。Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention starts the clamping motor to drive the clamping pinion to rotate, which drives the clamping gear to rotate, and drives the three clamping slide bars to move in the guide groove of the clamping gear and the slide groove of the clamping platform, so that the three clamping plates are located in a geocell of the reinforced material. Then, by rotating the clamping gear, the position of the clamping plate is adjusted, so that the three clamping plates are in contact with the inner wall of the geocell of the reinforced material, and the clamping spring is compressed. The clamping plate 1 and the clamping plate 2 are provided with anti-slip material, and the inner wall of the geocell of the reinforced material is supported by the clamping plate 1. Then, the power source drives the conveying bottom The seat rotates to a preset angle to place the geocell of the reinforced material clamped by the clamping assembly onto the original slope; (2) after the filling is completed, the utility model starts the telescopic piston rod of the compaction hydraulic cylinder to align the compaction plate with the geocell of the reinforced material, and compacts the earth material in the geocell of the reinforced material by the compaction plate; (3) the utility model drives the vehicle body to move by rotating the walking wheels, and removes the vegetation and raised soil blocks on the surface of the original slope by the cleaning wheels. The shoveled vegetation and debris fall onto the guide plate and then enter the cleaning box. When the debris in the cleaning box accumulates to a preset value, the vehicle body moves to a designated location to unload the debris.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型的清理机构局部结构示意图一。FIG. 2 is a schematic diagram of a partial structure of a cleaning mechanism of the present invention.
图3为本实用新型的清理机构局部结构示意图二。FIG. 3 is a second schematic diagram of the partial structure of the cleaning mechanism of the present invention.
图4为本实用新型的清理机构局部结构示意图三。FIG. 4 is a third schematic diagram of the partial structure of the cleaning mechanism of the present utility model.
图5为本实用新型的清理机构局部结构示意图四。FIG. 5 is a fourth schematic diagram of the partial structure of the cleaning mechanism of the present invention.
图6为本实用新型的搬运机构局部结构示意图。FIG. 6 is a schematic diagram of a partial structure of the transport mechanism of the present invention.
图7为本实用新型的搬运机构局部爆炸结构示意图。FIG. 7 is a schematic diagram of a partial explosion structure of the transport mechanism of the present invention.
图8为本实用新型的搬运机构局部剖视结构示意图。FIG8 is a partial cross-sectional structural schematic diagram of the transport mechanism of the present invention.
图9为本实用新型的填土机构局部结构示意图。FIG. 9 is a schematic diagram of a partial structure of the soil filling mechanism of the present utility model.
图10为图9中A处的局部放大结构示意图。FIG. 10 is a schematic diagram of a partially enlarged structure of point A in FIG. 9 .
图中:1-清理机构;2-搬运机构;3-填土机构;4-加筋材料土工格室;101-清理电机一;102-清理电机二;103-皮带组件一;104-皮带组件二;105-行走轮;106-清理液压缸;107-车体;108-移动导板;109-清理连杆;110-弧形槽;111-清理箱;112-压土轮;113-导向板;114-清理轮;115-夯实液压缸;116-丝杠;117-竖槽;118-皮带组件四;119-皮带组件三;120-链条;121-链轮一;122-链轮二;123-夯实板;201-搬运底座;202-搬运支架一;203-搬运液压缸一;204-搬运液压缸二;205-搬运支架二;206-夹持平台;207-夹持滑杆;208-夹持板一;209-夹持板二;210-夹持弹簧;211-夹持小齿轮;212-夹持电机;213-夹持大齿轮;301-填土电缸;302-填土底盘;303-填土齿圈;304-填土转盘;305-填土齿轮;306-填土电机;307-填土连杆;308-填土液压缸一;309-填土抓夹;310-填土导轨;311-填土推板;312-填土滑块;313-填土连接架;314-填土液压缸二。In the figure: 1-cleaning mechanism; 2-handling mechanism; 3-filling mechanism; 4-reinforced material geocell; 101-cleaning motor one; 102-cleaning motor two; 103-belt assembly one; 104-belt assembly two; 105-traveling wheel; 106-cleaning hydraulic cylinder; 107-car body; 108-moving guide plate; 109-cleaning connecting rod; 110-arc groove; 111-cleaning box; 112-soil pressing wheel; 113-guide plate; 114-cleaning wheel; 115-tamping hydraulic cylinder; 116-screw; 117-vertical groove; 118-belt assembly four; 119-belt assembly three; 120-chain; 121-sprocket one; 122-sprocket two; 123-tamping plate; 201-handling base; 20 2-carrying bracket one; 203-carrying hydraulic cylinder one; 204-carrying hydraulic cylinder two; 205-carrying bracket two; 206-clamping platform; 207-clamping slide bar; 208-clamping plate one; 209-clamping plate two; 210-clamping spring; 211-clamping small gear; 212-clamping motor; 213-clamping large gear; 301-soil filling electric cylinder; 302-soil filling chassis; 303-soil filling gear ring; 304-soil filling turntable; 305-soil filling gear; 306-soil filling motor; 307-soil filling connecting rod; 308-soil filling hydraulic cylinder one; 309-soil filling grab; 310-soil filling guide rail; 311-soil filling push plate; 312-soil filling slide block; 313-soil filling connecting frame; 314-soil filling hydraulic cylinder two.
具体实施方式Detailed ways
下面结合具体实施方式对本实用新型作进一步的说明,其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本实用新型的限制,为了更好地说明本实用新型的具体实施方式,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸,对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的,基于本实用新型中的具体实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他具体实施方式,都属于本实用新型保护的范围。The present invention is further described below in conjunction with specific implementation methods, wherein the accompanying drawings are only used for exemplary descriptions and represent only schematic diagrams rather than actual drawings, and should not be understood as limiting the present invention. In order to better illustrate the specific implementation methods of the present invention, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Based on the specific implementation methods in the present invention, all other specific implementation methods obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
在本实用新型的描述中,需要说明的是,术语“前”、“后”、“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "front", "rear", "upper", "lower" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体式连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
参考图1-图10所示的一种高填方边坡复合加筋土支护结构,包括清理机构1及与清理机构1连接的搬运机构2和填土机构3,清理机构1包括清理电机一101、清理电机二102、皮带组件一103、皮带组件二104、行走轮105、清理液压缸106、车体107、移动导板108、清理连杆109、弧形槽110、清理箱111、压土轮112、导向板113、清理轮114、夯实液压缸115、丝杠116、竖槽117、皮带组件四118、皮带组件三119、链条120、链轮一121、链轮二122和夯实板123;车体107上设置有弧形槽110和竖槽117,弧形槽110内滑动安装有清理轮114,清理轮114的第一端与清理连杆109的第一端转动连接,清理连杆109的第一端滑动安装在移动导板108上,移动导板108与清理液压缸106的活塞杆连接,清理液压缸106固定安装在车体107上,清理连杆109的第二端与导向板113连接,导向板113位于清理轮114下方,清理连杆109的第二端转动安装在车体107上,移动导板108上转动安装有压土轮112,压土轮112滑动安装在竖槽117中。Referring to a high fill slope composite reinforced soil support structure shown in Figures 1 to 10, it includes a cleaning mechanism 1 and a transport mechanism 2 and a filling mechanism 3 connected to the cleaning mechanism 1. The cleaning mechanism 1 includes a cleaning motor 101, a cleaning motor 2 102, a belt assembly 1 103, a belt assembly 2 104, a walking wheel 105, a cleaning hydraulic cylinder 106, a vehicle body 107, a moving guide plate 108, a cleaning connecting rod 109, an arc groove 110, a cleaning box 111, a soil pressing wheel 112, a guide plate 113, a cleaning wheel 114, a compacting hydraulic cylinder 115, a screw 116, a vertical groove 117, a belt assembly 4 118, a belt assembly 3 119, a chain 120, a sprocket 121, a sprocket 2 122 and a compacting plate 12 3; The vehicle body 107 is provided with an arc groove 110 and a vertical groove 117, a cleaning wheel 114 is slidably installed in the arc groove 110, a first end of the cleaning wheel 114 is rotatably connected to a first end of a cleaning link 109, a first end of the cleaning link 109 is slidably installed on a movable guide plate 108, the movable guide plate 108 is connected to a piston rod of a cleaning hydraulic cylinder 106, the cleaning hydraulic cylinder 106 is fixedly installed on the vehicle body 107, a second end of the cleaning link 109 is connected to a guide plate 113, the guide plate 113 is located below the cleaning wheel 114, a second end of the cleaning link 109 is rotatably installed on the vehicle body 107, a soil pressing wheel 112 is rotatably installed on the movable guide plate 108, and the soil pressing wheel 112 is slidably installed in the vertical groove 117.
压土轮112和清理轮114之间设置有清理箱111,清理箱111滑动安装在车体107内,清理箱111与丝杠116螺纹连接,丝杠116转动安装在车体107上,丝杠116通过皮带组件四118与清理电机一101的输出轴连接,清理电机一101安装在车体107上,车体107上安装有夯实液压缸115,夯实液压缸115的活塞杆与夯实板123连接,夯实板123与加筋材料土工格室4的形状、尺寸匹配。A cleaning box 111 is arranged between the soil pressing wheel 112 and the cleaning wheel 114. The cleaning box 111 is slidably installed in the vehicle body 107. The cleaning box 111 is threadedly connected with the lead screw 116. The lead screw 116 is rotatably installed on the vehicle body 107. The lead screw 116 is connected to the output shaft of the cleaning motor 101 through a belt assembly 118. The cleaning motor 101 is installed on the vehicle body 107. A compacting hydraulic cylinder 115 is installed on the vehicle body 107. The piston rod of the compacting hydraulic cylinder 115 is connected to the compacting plate 123. The compacting plate 123 matches the shape and size of the geocell 4 of the reinforced material.
车体107上转动安装有两个行走轮105,两个行走轮105同轴固定连接,车体107上还设置有后轮,其中一个行走轮105通过皮带组件二104和皮带组件一103与清理电机二102连接,另一个行走轮105通过皮带组件三119与链轮二122连接,皮带组件三119包括两个带轮三和一个皮带三,其中一个带轮三与行走轮105同轴固定连接,另一个带轮三与链轮二122同轴固定连接,链轮二122通过链条120与链轮一121配合,链轮一121与清理轮114的第二端同轴固定连接,清理电机二102安装在车体107上,皮带组件一103包括一个皮带一和两个带轮一,皮带组件二104包括两个带轮二和一个皮带二,其中一个带轮一与清理电机二102的输出轴连接,另一个带轮一与一个带轮二同轴固定连接,另一个带轮二与行走轮105同轴固定连接。Two running wheels 105 are rotatably mounted on the vehicle body 107, and the two running wheels 105 are coaxially fixedly connected. A rear wheel is also arranged on the vehicle body 107, wherein one running wheel 105 is connected to the cleaning motor 2 102 through the belt assembly 2 104 and the belt assembly 1 103, and the other running wheel 105 is connected to the sprocket 2 122 through the belt assembly 3 119, and the belt assembly 3 119 includes two pulleys 3 and a belt 3, wherein one pulley 3 is coaxially fixedly connected to the running wheel 105, and the other pulley 3 is coaxially connected to the sprocket 2 122 Fixedly connected, sprocket 2 122 cooperates with sprocket 1 121 through chain 120, sprocket 1 121 is coaxially fixedly connected to the second end of the cleaning wheel 114, cleaning motor 2 102 is installed on the vehicle body 107, belt assembly 1 103 includes a belt 1 and two pulley 1s, belt assembly 2 104 includes two pulley 2s and a belt 2, one of the pulley 1s is connected to the output shaft of the cleaning motor 2 102, the other pulley 1 is coaxially fixedly connected to a pulley 2, and the other pulley 2 is coaxially fixedly connected to the walking wheel 105.
搬运机构2包括夹持组件、搬运底座201和支架组件,搬运底座201转动安装在车体107上,搬运底座201与动力源连接,动力源可驱动搬运底座201三百六十度转动(动力源可采用电机),所述搬运底座201上设置有支架组件,所述支架组件包括搬运支架一202、搬运液压缸一203、搬运液压缸二204和搬运支架二205,搬运底座201上转动安装有搬运支架一202,搬运支架一202与搬运液压缸一203的活塞杆连接,搬运液压缸一203转动安装在搬运底座201上,搬运支架一202上转动安装有搬运支架二205,搬运支架一202上安装有搬运液压缸二204,搬运液压缸二204的活塞杆与搬运支架二205接触,搬运支架二205上安装有用于抓夹加筋材料土工格室4的夹持组件。The transport mechanism 2 includes a clamping assembly, a transport base 201 and a support assembly. The transport base 201 is rotatably installed on the vehicle body 107. The transport base 201 is connected to a power source, which can drive the transport base 201 to rotate 360 degrees (the power source can be a motor). The transport base 201 is provided with a support assembly, and the support assembly includes a transport support 202, a transport hydraulic cylinder 203, a transport hydraulic cylinder 204 and a transport support 205. The transport base 201 is rotatably installed with a transport support 202, the transport support 202 is connected to the piston rod of the transport hydraulic cylinder 203, the transport hydraulic cylinder 203 is rotatably installed on the transport base 201, the transport support 205 is rotatably installed on the transport support 202, the transport hydraulic cylinder 204 is installed on the transport support 202, the piston rod of the transport hydraulic cylinder 204 is in contact with the transport support 205, and the transport support 205 is installed with a clamping assembly for clamping the geocell 4 of the reinforced material.
夹持组件包括夹持平台206、夹持滑杆207、夹持板一208、夹持板二209、夹持弹簧210、夹持小齿轮211、夹持电机212和夹持大齿轮213;夹持平台206转动安装在搬运支架二205上,夹持平台206上均匀设置有三个滑槽,夹持平台206上转动安装有夹持大齿轮213,夹持大齿轮213与夹持小齿轮211相互啮合,夹持小齿轮211与夹持电机212的输出轴连接,夹持电机212安装在夹持平台206上,夹持大齿轮213上均匀设置有三个导槽。The clamping assembly includes a clamping platform 206, a clamping slide bar 207, a clamping plate 1 208, a clamping plate 209, a clamping spring 210, a clamping pinion 211, a clamping motor 212 and a clamping gear 213; the clamping platform 206 is rotatably mounted on the transport bracket 205, three slide grooves are evenly arranged on the clamping platform 206, a clamping gear 213 is rotatably mounted on the clamping platform 206, the clamping gear 213 is meshed with the clamping pinion 211, the clamping pinion 211 is connected to the output shaft of the clamping motor 212, the clamping motor 212 is mounted on the clamping platform 206, and three guide grooves are evenly arranged on the clamping gear 213.
每个夹持大齿轮213的导槽内分别滑动安装有一个夹持滑杆207,这三个夹持滑杆207分别滑动安装在一个夹持平台206的滑槽中。A clamping slide bar 207 is slidably mounted in the guide groove of each clamping large gear 213 , and the three clamping slide bars 207 are slidably mounted in the slide groove of a clamping platform 206 .
每个夹持滑杆207上固定安装有一个夹持板二209,夹持滑杆207通过夹持弹簧210与夹持板一208连接,夹持滑杆207与夹持板一208滑动连接,夹持板一208滑动安装在夹持平台206中。A clamping plate 209 is fixedly installed on each clamping slide bar 207. The clamping slide bar 207 is connected to the clamping plate 1 208 through a clamping spring 210. The clamping slide bar 207 is slidably connected to the clamping plate 1 208, and the clamping plate 1 208 is slidably installed in the clamping platform 206.
填土机构3包括填土电缸301、填土底盘302、填土齿圈303、填土转盘304、填土齿轮305、填土电机306、填土连杆307、填土液压缸一308、填土抓夹309、填土导轨310、填土推板311、填土滑块312、填土连接架313和填土液压缸二314;填土电缸301安装在车体107上,填土电缸301的活塞杆与填土底盘302连接,填土底盘302上固定安装有填土齿圈303,填土齿圈303与填土齿轮305啮合,填土齿轮305与填土电机306的输出轴连接,填土电机306与填土转盘304固定连接。The soil filling mechanism 3 includes a soil filling electric cylinder 301, a soil filling chassis 302, a soil filling ring gear 303, a soil filling turntable 304, a soil filling gear 305, a soil filling motor 306, a soil filling connecting rod 307, a soil filling hydraulic cylinder 1 308, a soil filling clamp 309, a soil filling guide rail 310, a soil filling push plate 311, a soil filling slider 312, a soil filling connecting frame 313 and a soil filling hydraulic cylinder 2 314; the soil filling electric cylinder 301 is installed on the vehicle body 107, the piston rod of the soil filling electric cylinder 301 is connected to the soil filling chassis 302, a soil filling ring gear 303 is fixedly installed on the soil filling chassis 302, the soil filling ring gear 303 is meshed with the soil filling gear 305, the soil filling gear 305 is connected to the output shaft of the soil filling motor 306, and the soil filling motor 306 is fixedly connected to the soil filling turntable 304.
填土转盘304转动安装在填土底盘302上,填土转盘304上安装有填土连杆307的第一端,填土连杆307的第二端安装有填土液压缸一308,填土液压缸一308的活塞杆上固定安装有填土连接架313,填土连接架313上转动安装有两个填土抓夹309。The filling turntable 304 is rotatably mounted on the filling chassis 302, the first end of the filling connecting rod 307 is mounted on the filling turntable 304, the second end of the filling connecting rod 307 is mounted on the filling hydraulic cylinder 1 308, the piston rod of the filling hydraulic cylinder 1 308 is fixedly mounted with a filling connecting frame 313, and two filling grabbing clamps 309 are rotatably mounted on the filling connecting frame 313.
每个填土抓夹309上安装有一个填土导轨310,每个填土导轨310内滑动安装有一个填土滑块312,填土滑块312与填土推板311转动连接,填土推板311与填土液压缸二314的活塞杆连接,填土液压缸二314安装在填土连接架313上。A filling guide rail 310 is installed on each filling gripper 309, and a filling slider 312 is slidably installed in each filling guide rail 310. The filling slider 312 is rotatably connected to the filling push plate 311, and the filling push plate 311 is connected to the piston rod of the filling hydraulic cylinder 2 314, and the filling hydraulic cylinder 2 314 is installed on the filling connecting frame 313.
本实用新型的工作原理如下:车体107内放置有加筋材料土工格室4和土方材料。启动清理电机二102,启动皮带组件一103、皮带组件二104运作,皮带组件二104带动行走轮105转动,转动的行走轮105通过皮带组件三119带动链轮二122转动,链轮二122通过链条120带动链轮一121转动,链轮一121带动清理轮114转动。启动清理液压缸106伸长活塞杆,带动移动导板108下移,带动清理连杆109、导向板113转动,清理轮114在弧形槽110中滑动,同时移动导板108带动压土轮112在竖槽117中滑动下移。The working principle of the utility model is as follows: the geocell 4 of the reinforcement material and the earthwork material are placed in the vehicle body 107. The cleaning motor 2 102 is started, the belt assembly 1 103 and the belt assembly 2 104 are started, the belt assembly 2 104 drives the running wheel 105 to rotate, the rotating running wheel 105 drives the sprocket 2 122 to rotate through the belt assembly 3 119, the sprocket 2 122 drives the sprocket 1 121 to rotate through the chain 120, and the sprocket 1 121 drives the cleaning wheel 114 to rotate. The cleaning hydraulic cylinder 106 is started to extend the piston rod, drive the moving guide plate 108 to move downward, drive the cleaning connecting rod 109 and the guide plate 113 to rotate, the cleaning wheel 114 slides in the arc groove 110, and the moving guide plate 108 drives the soil pressing wheel 112 to slide downward in the vertical groove 117.
转动的行走轮105带动车体107移动,通过清理轮114对原有边坡表面上的植被和凸起的土块进行铲除,铲下的植被杂物落到导向板113上,随后进入清理箱111中,当清理箱111中的杂物累积到预设值后,车体107移动到指定地点,启动清理电机一101,清理电机一101通过皮带组件四118驱动丝杠116转动,丝杠116带动清理箱111在车体107内滑动,清理箱111移动,使清理箱111内的植被杂物推出车体107,落到指定的收集地点;清理轮114在铲完植被后,通过压土轮112对边坡上的土进行压平,方便后续施工。The rotating walking wheel 105 drives the vehicle body 107 to move, and the vegetation and raised soil blocks on the original slope surface are shoveled through the cleaning wheel 114. The shoveled vegetation debris falls on the guide plate 113 and then enters the cleaning box 111. When the debris in the cleaning box 111 accumulates to a preset value, the vehicle body 107 moves to the designated location, and the cleaning motor 101 is started. The cleaning motor 101 drives the screw 116 to rotate through the belt assembly 4 118. The screw 116 drives the cleaning box 111 to slide in the vehicle body 107, and the cleaning box 111 moves, so that the vegetation debris in the cleaning box 111 is pushed out of the vehicle body 107 and falls to the designated collection location; after shoveling the vegetation, the cleaning wheel 114 flattens the soil on the slope through the soil pressing wheel 112 to facilitate subsequent construction.
原有边坡表面处理完成后,清理液压缸106缩回活塞杆,使清理轮114、压土轮112不再接触边坡表面。随后启动动力源带动搬运底座201转动,带动搬运支架一202、搬运支架二205、夹持组件移动,启动搬运液压缸一203调整搬运支架一202的倾斜角度,启动搬运液压缸二204调整搬运支架二205的角度,使夹持组件移动到加筋材料土工格室4的上方。启动夹持电机212驱动夹持小齿轮211转动,带动夹持大齿轮213转动,带动三个夹持滑杆207在夹持大齿轮213的导槽、夹持平台206的滑槽中移动,使三个夹持板一208位于一个加筋材料土工格室4内,随后通过转动夹持大齿轮213,调整夹持板一208的位置,使三个夹持板一208与加筋材料土工格室4的内壁接触,压缩夹持弹簧210,夹持板一208、夹持板二209上设置有防滑材料,通过夹持板一208撑住加筋材料土工格室4的内壁,随后动力源驱动搬运底座201转动预设角度,将夹持组件夹持的加筋材料土工格室4放置到原有边坡上,重复上述步骤,以此转移车体107内的加筋材料土工格室4,并安装到原有边坡上。After the original slope surface treatment is completed, the cleaning hydraulic cylinder 106 retracts the piston rod so that the cleaning wheel 114 and the soil pressing wheel 112 no longer contact the slope surface. Then, the power source is started to drive the transport base 201 to rotate, drive the transport bracket 1 202, the transport bracket 2 205, and the clamping assembly to move, start the transport hydraulic cylinder 1 203 to adjust the inclination angle of the transport bracket 1 202, start the transport hydraulic cylinder 2 204 to adjust the angle of the transport bracket 2 205, and move the clamping assembly to the top of the geocell 4 of the reinforcement material. Start the clamping motor 212 to drive the clamping pinion 211 to rotate, drive the clamping gear 213 to rotate, and drive the three clamping slide bars 207 to move in the guide groove of the clamping gear 213 and the slide groove of the clamping platform 206, so that the three clamping plates 1 208 are located in a geocell 4 of the reinforced material. Then, by rotating the clamping gear 213, adjust the position of the clamping plate 1 208 so that the three clamping plates 1 208 contact the inner wall of the geocell 4 of the reinforced material, compress the clamping spring 210, and the clamping plate 1 208 and the clamping plate 2 209 are provided with anti-slip material. The inner wall of the geocell 4 of the reinforced material is supported by the clamping plate 1 208. Then, the power source drives the transport base 201 to rotate a preset angle, and the geocell 4 of the reinforced material clamped by the clamping assembly is placed on the original slope. Repeat the above steps to transfer the geocell 4 of the reinforced material in the vehicle body 107 and install it on the original slope.
可通过转动夹持大齿轮213,带动三个夹持板二209向夹持大齿轮213的轴线方向移动,通过三个夹持板二209对组合的加筋材料土工格室4进行夹取(例如加筋材料土工格室4的形状为已经初步拼接完成的三个六边形,参考附图填土机构3),遇到上述形状的加筋材料土工格室4时,使三个夹持板二209分别位于一个六边形中,随后转动夹持大齿轮213,收紧夹持板二209,使三个夹持板二209夹持在三个六边形的中心位置,随后进行转运。The three clamping plates 209 can be driven to move toward the axis direction of the clamping gear 213 by rotating the clamping gear 213, and the combined geocell 4 of the reinforcing material can be clamped by the three clamping plates 209 (for example, the shape of the geocell 4 of the reinforcing material is three hexagons that have been preliminarily spliced, refer to the filling mechanism 3 in the attached figure). When the geocell 4 of the reinforcing material of the above shape is encountered, the three clamping plates 209 are respectively located in a hexagon, and then the clamping gear 213 is rotated to tighten the clamping plates 209, so that the three clamping plates 209 are clamped at the center position of the three hexagons, and then transported.
加筋材料土工格室4的摆放安装完成后,启动填土电缸301伸长活塞杆,带动填土底盘302升降,启动填土电机306,驱动填土齿轮305转动,带动填土转盘304在填土底盘302上转动,带动填土连杆307转动,使填土液压缸一308、填土抓夹309移动到车体107内放置的土方材料上方,填土电机306停止运作,随后填土液压缸一308伸出活塞杆,使填土抓夹309陷入土方材料中,随后启动填土液压缸二314伸长活塞杆,带动填土推板311移动,带动填土滑块312在填土导轨310中滑动,带动两个填土抓夹309合拢,夹住部分土方材料。随后填土液压缸一308缩回活塞杆,填土电机306启动,带动填土转盘304、填土连杆307、填土液压缸一308、填土抓夹309转动,带动填土抓夹309移动到边坡上的加筋材料土工格室4上方,随后填土液压缸二314缩回活塞杆,两个填土抓夹309张开,填土抓夹309内的土方材料落入边坡上的加筋材料土工格室4中,重复上述步骤对加筋材料土工格室4填土,填土完成后,启动夯实液压缸115伸缩活塞杆,使夯实板123对准加筋材料土工格室4,通过夯实板123对加筋材料土工格室4内的土方材料压力夯实。After the placement and installation of the reinforced material geocell 4 is completed, the filling electric cylinder 301 is started to extend the piston rod, driving the filling chassis 302 to rise and fall, the filling motor 306 is started, the filling gear 305 is driven to rotate, the filling turntable 304 is driven to rotate on the filling chassis 302, and the filling connecting rod 307 is driven to rotate, so that the filling hydraulic cylinder 1 308 and the filling clamp 309 are moved to the top of the earthwork material placed in the vehicle body 107, and the filling motor 306 stops operating. Then the filling hydraulic cylinder 1 308 extends the piston rod, so that the filling clamp 309 is sunk into the earthwork material, and then the filling hydraulic cylinder 2 314 is started to extend the piston rod, driving the filling push plate 311 to move, driving the filling slider 312 to slide in the filling guide rail 310, and driving the two filling clamps 309 to close and clamp part of the earthwork material. Then the filling hydraulic cylinder 1 308 retracts the piston rod, and the filling motor 306 is started, driving the filling turntable 304, the filling connecting rod 307, the filling hydraulic cylinder 1 308, and the filling clamp 309 to rotate, driving the filling clamp 309 to move to the top of the reinforcement material geocell 4 on the slope, and then the filling hydraulic cylinder 2 314 retracts the piston rod, the two filling clamps 309 open, and the earthwork material in the filling clamp 309 falls into the reinforcement material geocell 4 on the slope, and the above steps are repeated to fill the reinforcement material geocell 4. After the filling is completed, the compaction hydraulic cylinder 115 is started to extend and retract the piston rod, so that the compaction plate 123 is aligned with the reinforcement material geocell 4, and the earthwork material in the reinforcement material geocell 4 is compacted by the compaction plate 123.
应当理解的是,以上实施例仅用以说明本实用新型的技术方案,而非对其限制,对本领域技术人员来说,可以对上述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而所有这些修改和替换,都应属于本实用新型所附权利要求的保护范围。It should be understood that the above embodiments are only used to illustrate the technical solutions of the present utility model rather than to limit it. For those skilled in the art, the technical solutions described in the above embodiments can be modified, or some of the technical features therein can be replaced by equivalents; and all these modifications and replacements should fall within the scope of protection of the claims attached to the present utility model.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118048916A (en) * | 2023-09-28 | 2024-05-17 | 中冶武勘工程技术有限公司 | A high fill slope composite reinforced soil support construction device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118048916A (en) * | 2023-09-28 | 2024-05-17 | 中冶武勘工程技术有限公司 | A high fill slope composite reinforced soil support construction device |
| CN118048916B (en) * | 2023-09-28 | 2024-12-17 | 中冶武勘工程技术有限公司 | High side slope composite reinforced soil supporting construction device that fills |
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