CN221000620U - A bracket device used for lifting large-segment steel beams at sea - Google Patents
A bracket device used for lifting large-segment steel beams at sea Download PDFInfo
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- CN221000620U CN221000620U CN202322295340.9U CN202322295340U CN221000620U CN 221000620 U CN221000620 U CN 221000620U CN 202322295340 U CN202322295340 U CN 202322295340U CN 221000620 U CN221000620 U CN 221000620U
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Abstract
Description
技术领域Technical Field
本实用新型属于桥梁工程领域,尤其是涉及一种应用于海上大节段钢梁吊装的牛腿装置。The utility model belongs to the field of bridge engineering, in particular to a bracket device used for hoisting large-segment steel beams at sea.
背景技术Background technique
大节段钢梁进行吊装拼接的施工时,需要临时支撑,由于大梁段钢梁的自重较大,临时支撑需要有较好的承载力和稳定性,所以通常会在梁下设置临时支墩。但现有钢梁吊装拼接施工阶段较多,因此需要建立临时支墩也较多,耗用工期长,工作量大,增加工期。同时由于临时桩墩搭建后位置很难调整改变,待钢梁节段架设完毕后还需要拆除,造成浪费。此外,在海上施工时,临时桩墩的搭建还会影响通航,造成整个施工过程非常繁琐麻烦且浪费人材机,影响了吊装施工效率。When large-section steel beams are being hoisted and spliced, temporary support is required. Since the self-weight of the large-section steel beams is relatively large, the temporary support needs to have good bearing capacity and stability, so temporary piers are usually set up under the beams. However, there are many construction stages for the hoisting and splicing of existing steel beams, so many temporary piers need to be built, which takes a long time and requires a large workload, increasing the construction period. At the same time, since the position of temporary piles is difficult to adjust after they are built, they need to be dismantled after the steel beam sections are erected, causing waste. In addition, during offshore construction, the construction of temporary piles will also affect navigation, making the entire construction process very cumbersome and troublesome, wasting manpower, materials and machines, and affecting the efficiency of hoisting construction.
实用新型内容Utility Model Content
有鉴于此,本实用新型旨在提出一种应用于海上大节段钢梁吊装的牛腿装置,以解决临时桩墩的搭建后使用和调整不便,影响吊装施工效率的问题。In view of this, the utility model aims to propose a bracket device used for lifting large-segment steel beams at sea, so as to solve the problem that temporary pile piers are inconvenient to use and adjust after construction, which affects the lifting construction efficiency.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical solution of the utility model is implemented as follows:
一种应用于海上大节段钢梁吊装的牛腿装置,包括定位梁、定位梁一端设置的第一支脚、以及定位梁另一端设置的缓冲垫块,所述定位梁上对应缓冲垫块的位置设有三向千斤顶;所述定位梁上靠近缓冲垫块的位置设有第二支脚,所述第二支脚与缓冲垫块之间存在容纳间隙,所述定位梁上对应第二支脚上方的位置设有上挡梁,定位梁上对应第二支脚下方的位置设有下挡梁,所述上挡梁和下挡梁之间通过连接绳连接,下挡梁与第二支脚之间存在限位间隙,所述连接绳对应第二支脚四周至少均匀设置四个。A corbel device used for lifting large-segment steel beams at sea comprises a positioning beam, a first support leg arranged at one end of the positioning beam, and a buffer pad arranged at the other end of the positioning beam, a three-way jack is arranged at a position on the positioning beam corresponding to the buffer pad; a second support leg is arranged at a position on the positioning beam close to the buffer pad, an accommodating gap exists between the second support leg and the buffer pad, an upper stop beam is arranged at a position on the positioning beam corresponding to above the second support leg, a lower stop beam is arranged at a position on the positioning beam corresponding to below the second support leg, the upper stop beam and the lower stop beam are connected by a connecting rope, a limiting gap exists between the lower stop beam and the second support leg, and at least four connecting ropes are evenly arranged around the second support leg.
进一步的,所述上挡梁至少对应设置两个,各上挡梁的长度方向均与定位梁的长度方向相垂直;所述下挡梁至少对应设置两个,各下挡梁的长度方向均匀定位梁的长度方向相同。Furthermore, at least two upper guard beams are provided, and the length direction of each upper guard beam is perpendicular to the length direction of the positioning beam; at least two lower guard beams are provided, and the length direction of each lower guard beam is uniform and the same as the length direction of the positioning beam.
进一步的,所述上挡梁和下挡梁的两端均设有与连接绳配合的装配孔,所述上挡梁和下挡梁上对应装配孔的位置设有用于限位连接绳的锚具组件。Furthermore, both ends of the upper guard beam and the lower guard beam are provided with assembly holes that cooperate with the connecting rope, and the positions of the upper guard beam and the lower guard beam corresponding to the assembly holes are provided with anchor components for limiting the connecting rope.
进一步的,所述连接绳采用预应力钢绞线。Furthermore, the connecting rope is made of prestressed steel strand.
进一步的,所述缓冲垫块对应定位梁的左右两侧设置两个,所述三向千斤顶对应两个缓冲垫块之间的位置设置。Furthermore, two buffer pads are provided on the left and right sides of the positioning beam, and the three-way jack is provided at a position corresponding to the position between the two buffer pads.
进一步的,所述定位梁为上对应缓冲垫块的位置设有定位板,所述定位板通过加强件与定位梁连接,所述加强件沿定位梁长度方向至少间隔设置两个。Furthermore, a positioning plate is provided at a position on the positioning beam corresponding to the buffer pad, and the positioning plate is connected to the positioning beam via a reinforcement member, and at least two reinforcement members are arranged at intervals along the length direction of the positioning beam.
进一步的,所述定位梁为中空管状结构件,定位梁的横截面为工字型结构。Furthermore, the positioning beam is a hollow tubular structural member, and the cross section of the positioning beam is an I-shaped structure.
进一步的,所述第一支脚和第二支脚均包括支撑柱,所述支撑柱竖直设置在定位梁上,支撑柱的上下两端对应设有一对端板,所述支撑柱上设有用于连接两个端板的加强筋,所述加强筋沿支撑柱的周向均匀设置有多个。Furthermore, the first support leg and the second support leg both include a support column, which is vertically arranged on the positioning beam, and a pair of end plates are correspondingly arranged at the upper and lower ends of the support column. The support column is provided with reinforcing ribs for connecting the two end plates, and multiple reinforcing ribs are evenly arranged along the circumference of the support column.
进一步的,所述支撑柱朝向定位梁一侧的端板为U型结构件,端板的左右两侧对应设有定位螺栓。Furthermore, the end plate of the support column facing the positioning beam is a U-shaped structural member, and positioning bolts are correspondingly provided on the left and right sides of the end plate.
进一步的,所述支撑柱为中空管状结构件。Furthermore, the support column is a hollow tubular structure.
相对于现有技术,本实用新型所述的一种应用于海上大节段钢梁吊装的牛腿装置具有以下优势:Compared with the prior art, the bracket device used for offshore large-segment steel beam hoisting described in the utility model has the following advantages:
本实用新型所述的一种应用于海上大节段钢梁吊装的牛腿装置,具有结构简单,易于装配,结构稳定可靠的优点,且使用起来比较安全方便,利用这种牛腿装置可以解决大临施工不便性,同时在钢梁架设过程中能够精准的调整合龙口的位置,保证钢梁的线形,有利于提高梁架吊装施工效率和使用效果。此外,通过利用这种牛腿装置进行大节段钢梁架设,还避免了海上临时支墩的搭建,节省了材料用量及机械设备的投入,降低了施工成本和施工难度,具有良好的经济效应,有利于在确保安全施工的情况下加快施工进程。The utility model discloses a bracket device for hoisting large-segment steel beams at sea, which has the advantages of simple structure, easy assembly, stable and reliable structure, and is relatively safe and convenient to use. The use of this bracket device can solve the inconvenience of large temporary construction, and at the same time, the position of the joint mouth can be accurately adjusted during the erection of the steel beam to ensure the linear shape of the steel beam, which is conducive to improving the efficiency of the beam frame hoisting construction and the use effect. In addition, by using this bracket device to erect large-segment steel beams, the construction of temporary piers at sea is avoided, the amount of materials and the investment in mechanical equipment are saved, the construction cost and construction difficulty are reduced, and it has a good economic effect, which is conducive to speeding up the construction process while ensuring safe construction.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
图1为本实用新型实施例所述的一种应用于海上大节段钢梁吊装的牛腿装置的结构示意图;FIG1 is a schematic structural diagram of a bracket device used for hoisting large-segment steel beams at sea according to an embodiment of the utility model;
图2为图1中A-A方向的结构示意图;Fig. 2 is a schematic diagram of the structure in the direction of A-A in Fig. 1;
图3为图1中B-B方向的结构示意图;Fig. 3 is a schematic structural diagram of the B-B direction in Fig. 1;
图4为图1中C-C方向的结构示意图;Fig. 4 is a schematic diagram of the structure in the C-C direction in Fig. 1;
图5为图1中D-D方向的结构示意图;Fig. 5 is a schematic diagram of the structure in the direction D-D in Fig. 1;
图6为本实用新型实施例所述的一种应用于海上大节段钢梁吊装的牛腿装置中第一支脚或第二支脚的结构示意图;FIG6 is a schematic structural diagram of a first support leg or a second support leg in a bracket device used for hoisting a large-segment steel beam at sea according to an embodiment of the utility model;
图7为本实用新型实施例所述的一种应用于海上大节段钢梁吊装的牛腿装置的施工结构示意图。FIG7 is a schematic diagram of the construction structure of a bracket device used for hoisting large-segment steel beams at sea according to an embodiment of the utility model.
附图标记说明:Description of reference numerals:
1、定位梁;2、第一支脚;3、第二支脚;4、缓冲垫块;5、连接绳;6、上挡梁;7、下挡梁;8、横隔板;9、待架设梁段;10、已架设梁段;11、牛腿装置;12、吊装装置;13、三向千斤顶;14、加强件;15、支撑柱;16、加强筋;17、端板;18、定位螺栓;19、定位板。1. Positioning beam; 2. First support leg; 3. Second support leg; 4. Buffer pad; 5. Connecting rope; 6. Upper retaining beam; 7. Lower retaining beam; 8. Cross partition; 9. Beam section to be erected; 10. Erected beam section; 11. Corbel device; 12. Lifting device; 13. Three-way jack; 14. Reinforcement; 15. Support column; 16. Reinforcement rib; 17. End plate; 18. Positioning bolt; 19. Positioning plate.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
下面将参考附图并结合实施例来详细说明本实用新型。The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
一种应用于海上大节段钢梁吊装的牛腿装置,如图1至图7所示,包括定位梁1、定位梁1一端设置的第一支脚2、以及定位梁1另一端设置的缓冲垫块4,所述定位梁1上对应缓冲垫块4的位置设有三向千斤顶13;所述定位梁1上靠近缓冲垫块4的位置设有第二支脚3,所述第二支脚3与缓冲垫块4之间存在容纳间隙,所述定位梁1上对应第二支脚3上方的位置设有上挡梁6,定位梁1上对应第二支脚3下方的位置设有下挡梁7,所述上挡梁6和下挡梁7之间通过连接绳5连接,下挡梁7与第二支脚3之间存在限位间隙,所述连接绳5对应第二支脚3四周至少均匀设置四个。A bracket device used for lifting large-segment steel beams at sea, as shown in Figures 1 to 7, includes a positioning beam 1, a first support leg 2 arranged at one end of the positioning beam 1, and a buffer pad 4 arranged at the other end of the positioning beam 1, a three-way jack 13 is arranged at a position corresponding to the buffer pad 4 on the positioning beam 1; a second support leg 3 is arranged at a position close to the buffer pad 4 on the positioning beam 1, and there is an accommodating gap between the second support leg 3 and the buffer pad 4, an upper stop beam 6 is arranged at a position corresponding to the top of the second support leg 3 on the positioning beam 1, and a lower stop beam 7 is arranged at a position corresponding to the bottom of the second support leg 3 on the positioning beam 1, the upper stop beam 6 and the lower stop beam 7 are connected by a connecting rope 5, and there is a limiting gap between the lower stop beam 7 and the second support leg 3, and at least four connecting ropes 5 are evenly arranged around the second support leg 3.
示例性的,缓冲垫块4可以采用现有施工过程中使用的抄垫或橡胶垫,以实现对定位梁1与已架设梁段10接触时起到缓冲保护作用,避免定位梁1与已架设梁段10直接接触造成已架设梁段10损坏,有利于提高施工过程中的安全性。Exemplarily, the buffer pad 4 can adopt the pad or rubber pad used in the existing construction process to achieve a buffering and protective effect when the positioning beam 1 contacts the erected beam section 10, avoiding direct contact between the positioning beam 1 and the erected beam section 10 and causing damage to the erected beam section 10, which is beneficial to improving the safety of the construction process.
可选的,上挡梁6至少对应设置两个,各上挡梁6的长度方向均与定位梁1的长度方向相垂直;所述下挡梁7至少对应设置两个,各下挡梁7的长度方向均匀定位梁1的长度方向相同。通过将上挡梁6和下挡梁7的长度方向区别设置,有利于提高上挡梁6和下挡梁7配合的稳定性,进而确保连接绳5能够持续稳定的对下挡梁7起到拉紧限位作用。Optionally, at least two upper stop beams 6 are provided, and the length direction of each upper stop beam 6 is perpendicular to the length direction of the positioning beam 1; at least two lower stop beams 7 are provided, and the length direction of each lower stop beam 7 is uniform and the same as the length direction of the positioning beam 1. By setting the length directions of the upper stop beam 6 and the lower stop beam 7 differently, it is helpful to improve the coordination stability of the upper stop beam 6 and the lower stop beam 7, thereby ensuring that the connecting rope 5 can continuously and stably tighten and limit the lower stop beam 7.
示例性的,上挡梁6和下挡梁7分别设置两个,连接绳5均匀设置四个。其中,上挡梁6可以固定在定位梁1上方,以确保上挡梁6能通过连接绳5持续拉住下挡梁7。实际使用时,各连接绳5均一端与上挡梁6连接,另一端与下挡梁7连接,四个均匀设置的连接绳5即可实现对下挡梁7的稳定限位。此外,本领域技术人员也可以根据实际需要选择合适数量的上挡梁6、下挡梁7以及连接绳5进行设置,以实现对待架设梁段9的限位,在这里不再赘述。Exemplarily, two upper guard beams 6 and two lower guard beams 7 are respectively provided, and four connecting ropes 5 are evenly provided. Among them, the upper guard beam 6 can be fixed above the positioning beam 1 to ensure that the upper guard beam 6 can continuously pull the lower guard beam 7 through the connecting rope 5. In actual use, each connecting rope 5 is connected to the upper guard beam 6 at one end and to the lower guard beam 7 at the other end. Four evenly provided connecting ropes 5 can achieve stable position limiting of the lower guard beam 7. In addition, those skilled in the art can also select a suitable number of upper guard beams 6, lower guard beams 7 and connecting ropes 5 according to actual needs to achieve position limiting of the beam section 9 to be erected, which will not be repeated here.
在实际应用过程中,上挡梁6和下挡梁7的两端均设有与连接绳5配合的装配孔,所述上挡梁6和下挡梁7上对应装配孔的位置设有用于限位连接绳5的锚具组件。示例性的,连接绳5采用预应力钢绞线,与其他型号的连接绳5相比,预应力钢绞线具有结构强度高,稳定性好的优点。同时,锚具组件可以采用与预应力钢绞线配合的锚环和夹片,本领域技术人员也可以根据实际需要选择其他合适的锚具,以实现对连接绳5端部的限位即可,利用锚具对预应力钢绞线进行限位,属于本领域技术人员所公知的常规技术手段,因此在这里也不再赘述。In actual application, both ends of the upper retaining beam 6 and the lower retaining beam 7 are provided with assembly holes that match the connecting rope 5, and the positions of the upper retaining beam 6 and the lower retaining beam 7 corresponding to the assembly holes are provided with anchor assemblies for limiting the connecting rope 5. Exemplarily, the connecting rope 5 adopts prestressed steel strands. Compared with other types of connecting ropes 5, prestressed steel strands have the advantages of high structural strength and good stability. At the same time, the anchor assembly can adopt anchor rings and clips that match the prestressed steel strands. Those skilled in the art can also choose other suitable anchors according to actual needs to achieve the limitation of the end of the connecting rope 5. Using anchors to limit the prestressed steel strands is a conventional technical means known to those skilled in the art, so it will not be repeated here.
通过采用锚具组件与预应力钢绞线配合,不仅可以实现对连接绳5端部的限位,而且可以根据实际施工需要,便捷的调整连接绳5的长度,进而实现对下挡梁7与第二支脚3之间限位间隙的调整,使得下挡梁7和第二支脚3能更好的与待架设梁段9配合,有利于提高这种牛腿装置11在待架设梁段9上的稳定性。By adopting the anchor assembly in conjunction with the prestressed steel strand, not only can the end of the connecting rope 5 be limited, but also the length of the connecting rope 5 can be conveniently adjusted according to actual construction needs, thereby achieving adjustment of the limiting gap between the lower guard beam 7 and the second support leg 3, so that the lower guard beam 7 and the second support leg 3 can better cooperate with the beam section 9 to be erected, which is beneficial to improving the stability of the corbel device 11 on the beam section 9 to be erected.
可选的,缓冲垫块4对应定位梁1的左右两侧设置两个,所述三向千斤顶13对应两个缓冲垫块4之间的位置设置。示例性的,缓冲垫块4可以通过粘合剂或螺钉安装固定在定位梁1上,也可以直接放置在已架设梁段10上,本领域技术人员也可以根据实际需要选择其他方式安装缓冲垫块4,以确保缓冲垫块4能对定位梁1与待架设梁段9接触处起到良好的缓冲作用即可,在这里不再赘述。Optionally, two buffer blocks 4 are provided corresponding to the left and right sides of the positioning beam 1, and the three-way jack 13 is provided corresponding to the position between the two buffer blocks 4. Exemplarily, the buffer block 4 can be fixed on the positioning beam 1 by adhesive or screws, or can be directly placed on the erected beam section 10. Those skilled in the art can also choose other ways to install the buffer block 4 according to actual needs to ensure that the buffer block 4 can play a good buffering role at the contact between the positioning beam 1 and the beam section 9 to be erected, which will not be repeated here.
通过对应设置两个缓冲垫块4,并将三向千斤顶13设置在两个缓冲垫块4之间的位置,缓冲垫块4还可以对三向千斤顶13起到良好的保护作用。此外,通过设置三向千斤顶13,施工人员可利用三向千斤顶13便捷的调整待架设梁段9的位置,以便于待架设梁段9与已架设梁段10的对正连接,有利于提高吊装施工效果和施工效率。By correspondingly setting two buffer blocks 4 and setting the three-way jack 13 between the two buffer blocks 4, the buffer block 4 can also play a good protective role for the three-way jack 13. In addition, by setting the three-way jack 13, the construction personnel can use the three-way jack 13 to conveniently adjust the position of the beam section 9 to be erected, so as to facilitate the alignment and connection of the beam section 9 to be erected with the erected beam section 10, which is conducive to improving the hoisting construction effect and construction efficiency.
在实际应用过程中,定位梁1为上对应缓冲垫块4的位置设有定位板19,所述定位板19通过加强件14与定位梁1连接,所述加强件14沿定位梁1长度方向至少间隔设置两个。示例性的,定位板19固定在定位梁1的下方,加强件14可以间隔设置两个、四个或多个,每一加强件14均为T型结构件,加强件14的竖直端与定位板19和定位梁1固定连接,各个加强件14的水平端之间固定连接,且各个加强件14的水平端均与定位梁1上方固定连接。通过在定位梁1为上对应缓冲垫块4的位置设置定位板19,并设置用于加强定位板19与定位梁1连接处结构强度的加强件14,使得定位板19可以更好的支撑限位住缓冲垫块4。此外,定位板19还可以增大定位梁1的底面积,有利于安装更大范围的缓冲垫块4,从而有利于进一步提高缓冲垫块4的缓冲保护效果。In actual application, a positioning plate 19 is provided at the position of the positioning beam 1 corresponding to the buffer block 4, and the positioning plate 19 is connected to the positioning beam 1 through a reinforcement member 14, and at least two reinforcement members 14 are arranged at intervals along the length direction of the positioning beam 1. Exemplarily, the positioning plate 19 is fixed below the positioning beam 1, and two, four or more reinforcement members 14 can be arranged at intervals, and each reinforcement member 14 is a T-shaped structural member, and the vertical end of the reinforcement member 14 is fixedly connected to the positioning plate 19 and the positioning beam 1, and the horizontal ends of each reinforcement member 14 are fixedly connected, and the horizontal ends of each reinforcement member 14 are fixedly connected to the top of the positioning beam 1. By arranging the positioning plate 19 at the position corresponding to the buffer block 4 on the positioning beam 1, and arranging the reinforcement member 14 for strengthening the structural strength of the connection between the positioning plate 19 and the positioning beam 1, the positioning plate 19 can better support and limit the buffer block 4. In addition, the positioning plate 19 can also increase the bottom area of the positioning beam 1, which is conducive to installing a larger range of buffer blocks 4, thereby further improving the buffering protection effect of the buffer blocks 4.
可选的,定位梁1为中空管状结构件,定位梁1的横截面为工字型结构。与其他结构的定位梁1相比,中空管状结构且横截面为工字型的定位梁1,不仅具有良好的结构强度和稳定性,而且重量轻,成本低,利于进行吊装使用。Optionally, the positioning beam 1 is a hollow tubular structural member, and the cross section of the positioning beam 1 is an I-shaped structure. Compared with positioning beams 1 of other structures, the positioning beam 1 of the hollow tubular structure and the I-shaped cross section not only has good structural strength and stability, but also is light in weight, low in cost, and is convenient for hoisting and use.
可选的,第一支脚2和第二支脚3均包括支撑柱15,所述支撑柱15竖直设置在定位梁1上,支撑柱15的上下两端对应设有一对端板17,所述支撑柱15上设有用于连接两个端板17的加强筋16,所述加强筋16沿支撑柱15的周向均匀设置有多个。Optionally, the first support leg 2 and the second support leg 3 both include a support column 15, which is vertically arranged on the positioning beam 1, and a pair of end plates 17 are correspondingly provided at the upper and lower ends of the support column 15. The support column 15 is provided with a reinforcing rib 16 for connecting the two end plates 17, and multiple reinforcing ribs 16 are evenly arranged along the circumference of the support column 15.
示例性的,端板17和加强筋16均固定在支撑柱15上,加强筋16沿支撑柱15的周向均匀的设置两个、四个、六个或多个,每一加强筋16的两端均分别固定在上下两个端板17上。通过采用支撑柱15作为第一支脚2和第二支脚3的主体,可以使得第一支脚2和第二支脚3具有较高的结构强度,而通过在支撑柱15上下两端设置端板17,则可以提高支撑柱15的支撑面积,支撑柱15周围的加强筋16则可以提高端板17与支撑柱15连接处的结构强度,从而提高第一支脚2和第二支脚3整体的结构强度,使得第一支脚2和第二支脚3可以共同稳定的支撑住定位梁1。Exemplarily, the end plates 17 and the reinforcing ribs 16 are both fixed on the support column 15, and two, four, six or more reinforcing ribs 16 are evenly arranged along the circumference of the support column 15, and both ends of each reinforcing rib 16 are respectively fixed on the upper and lower end plates 17. By using the support column 15 as the main body of the first support leg 2 and the second support leg 3, the first support leg 2 and the second support leg 3 can have a higher structural strength, and by arranging the end plates 17 at the upper and lower ends of the support column 15, the supporting area of the support column 15 can be increased, and the reinforcing ribs 16 around the support column 15 can increase the structural strength of the connection between the end plates 17 and the support column 15, thereby improving the overall structural strength of the first support leg 2 and the second support leg 3, so that the first support leg 2 and the second support leg 3 can stably support the positioning beam 1 together.
在实际应用过程中,支撑柱15朝向定位梁1一侧的端板17为U型结构件,端板17的左右两侧对应设有定位螺栓18。具体的,U型结构的端板17可以与定位梁1配合,确保第一支脚2和第二支脚3均可以始终稳定的支撑住定位梁1,避免在吊装过程中,第一支脚2和第二支脚3与定位梁1发生错位,确保吊装过程中定位梁1的稳定性。In actual application, the end plate 17 of the support column 15 facing the positioning beam 1 is a U-shaped structural member, and positioning bolts 18 are provided on the left and right sides of the end plate 17. Specifically, the U-shaped end plate 17 can cooperate with the positioning beam 1 to ensure that the first leg 2 and the second leg 3 can always stably support the positioning beam 1, avoid the first leg 2 and the second leg 3 from being misaligned with the positioning beam 1 during the hoisting process, and ensure the stability of the positioning beam 1 during the hoisting process.
此外,端板17左右两侧还设有与定位螺栓18配合的螺纹孔,螺纹孔可以间隔设置多个,从而便于安装多个定位螺栓18,以提高定位螺栓18对第一支脚2或第二支脚3的限位效果。通过安装定位螺栓18,定位螺栓18不仅可以通过顶住定位梁1实现对第一支脚2或第二支脚3的进一步限位,而且定位螺栓18还可以与定位梁1下端的边沿配合,防止第一支脚2或第二支脚3与定位梁1分离。In addition, threaded holes cooperating with the positioning bolts 18 are provided on the left and right sides of the end plate 17, and a plurality of threaded holes can be provided at intervals, so as to facilitate the installation of a plurality of positioning bolts 18, so as to improve the limiting effect of the positioning bolts 18 on the first leg 2 or the second leg 3. By installing the positioning bolts 18, the positioning bolts 18 can not only further limit the first leg 2 or the second leg 3 by supporting the positioning beam 1, but also the positioning bolts 18 can cooperate with the edge of the lower end of the positioning beam 1 to prevent the first leg 2 or the second leg 3 from being separated from the positioning beam 1.
在实际使用过程中,通过设置定位螺栓18,便于第一支脚2和第二支脚3的便捷装配,也便于施工人员根据实际需要调整第一支脚2和第二支脚3的位置,使得第一支脚2和第二支脚3均可以对应待架设梁段9上的横隔板8或腹板上方设置,有利于提高吊装过程中待架设梁段9的稳定性和安全性。In actual use, by setting the positioning bolts 18, it is convenient to assemble the first leg 2 and the second leg 3, and it is also convenient for construction personnel to adjust the positions of the first leg 2 and the second leg 3 according to actual needs, so that the first leg 2 and the second leg 3 can both correspond to the diaphragm 8 or the web on the beam section 9 to be erected, which is beneficial to improve the stability and safety of the beam section 9 to be erected during the lifting process.
可选的,支撑柱15为中空管状结构件。与其他结构相比,中空管状的支撑柱15重量轻,便于进行吊装施工。Optionally, the support column 15 is a hollow tubular structure. Compared with other structures, the hollow tubular support column 15 is light in weight and is convenient for hoisting construction.
在实际应用过程中,可以将这种牛腿装置11布置在待架设梁段9端部。其中定位梁1可采用焊接箱梁,预应力钢绞线采用预应力束,可以在待架设梁段9顶板及底板避开加劲肋处开孔,以便于预应力钢绞线穿过。其中,上挡梁6和下挡梁7均为型钢。In actual application, the bracket device 11 can be arranged at the end of the beam section 9 to be erected. The positioning beam 1 can be a welded box beam, and the prestressed steel strands can be prestressed bundles. Holes can be opened in the top and bottom plates of the beam section 9 to be erected, avoiding the stiffening ribs, so that the prestressed steel strands can pass through. The upper retaining beam 6 and the lower retaining beam 7 are both steel sections.
实际使用时,可以在墩顶设置三向千斤顶,通过墩顶的三向千斤顶和定位梁1下方三向千斤顶13进行待架设梁段9的位置调整,其中定位梁1的支脚以及三向千斤顶13布置在待架设梁段9横隔板8的上方,预应力钢绞线穿过待架设梁段9的顶板及底板,将定位梁1固定在已架设梁段10上。待位置调整完毕,将待架设梁段9与已架设梁段10进行临时连接之后焊接,最后拆除这种牛腿装置11即可。In actual use, a three-way jack can be set on the top of the pier, and the position of the beam section 9 to be erected can be adjusted by the three-way jack on the top of the pier and the three-way jack 13 under the positioning beam 1, wherein the legs of the positioning beam 1 and the three-way jack 13 are arranged above the diaphragm 8 of the beam section 9 to be erected, and the prestressed steel strands pass through the top plate and bottom plate of the beam section 9 to be erected, and the positioning beam 1 is fixed to the erected beam section 10. After the position adjustment is completed, the beam section 9 to be erected is temporarily connected with the erected beam section 10 and then welded, and finally the bracket device 11 can be removed.
具体的,这种牛腿装置11可以参照如下步骤进行施工:Specifically, the bracket device 11 can be constructed according to the following steps:
第一,先在待架设梁段9梁顶板底板相应的位置打孔,并在已架设梁段10相应的横隔板8上方放置缓冲垫块4和三向千斤顶13。First, holes are drilled at corresponding positions of the top and bottom plates of the beam section 9 to be erected, and buffer pads 4 and three-way jacks 13 are placed above the corresponding transverse partitions 8 of the erected beam section 10.
第二,在待架设梁段9的相应位置处放置第一支脚2和第二支脚3,并将定位梁1放置在第一支脚2和第二支脚3上。Second, place the first supporting leg 2 and the second supporting leg 3 at the corresponding positions of the beam section 9 to be erected, and place the positioning beam 1 on the first supporting leg 2 and the second supporting leg 3 .
第三,在定位梁1上安装连接绳5和下挡梁7,利用下挡梁7和第二支脚3夹紧待架设梁段9,使得定位梁1能够在第一支脚2和第二支脚3的支撑下,稳定的设置在待架设梁段9上。Third, install the connecting rope 5 and the lower stop beam 7 on the positioning beam 1, and use the lower stop beam 7 and the second support leg 3 to clamp the beam section 9 to be erected, so that the positioning beam 1 can be stably set on the beam section 9 to be erected under the support of the first support leg 2 and the second support leg 3.
第四,利用吊装装置12吊起带有这种牛腿装置11的待架设梁段9,放置于已架设梁段10和相应的墩柱上。Fourthly, the beam section 9 to be erected with the bracket device 11 is hoisted by the hoisting device 12 and placed on the erected beam section 10 and the corresponding pier column.
第五,通过墩顶的三向千斤顶13和缓冲垫块4处的三向千斤顶13进行待架设梁段9的位置调整。Fifth, the position of the beam section 9 to be erected is adjusted by the three-way jack 13 on the pier top and the three-way jack 13 at the buffer pad 4 .
第六,最后待位置调整完毕,将待架设梁段9与已架设梁段10进行临时连接之后焊接,焊接完成后拆除这种牛腿装置11。Sixth, after the position adjustment is completed, the beam section 9 to be erected is temporarily connected with the erected beam section 10 and then welded. After the welding is completed, the bracket device 11 is removed.
本实用新型提供了一种应用于海上大节段钢梁吊装的牛腿装置,这种牛腿装置解决了钢梁吊装支撑问题,在无海上支架的条件下也可以满足钢梁架设的要求。通过在待架钢梁节段上设置这种牛腿装置,可以先利用吊装装置将钢梁节段一端吊放到桥墩上,然后利用牛腿装置吊放支撑在已架设完成钢梁节段的缓冲带垫上,使得牛腿装置与已架设梁段配合,实现已架设梁段与待架设梁段的对正连接,操作简便。The utility model provides a bracket device for hoisting large-segment steel beams at sea. The bracket device solves the problem of steel beam hoisting support and can meet the requirements of steel beam erection without offshore brackets. By arranging the bracket device on the steel beam segment to be erected, one end of the steel beam segment can be hoisted onto the bridge pier using the hoisting device, and then the bracket device can be used to hoist and support it on the buffer pad of the erected steel beam segment, so that the bracket device cooperates with the erected beam segment to achieve the alignment connection between the erected beam segment and the beam segment to be erected, and the operation is simple.
此外,通过在大节段钢梁架设并利用牛腿装置进行定位,避免了临时支墩的搭建,节省了机械设备的使用,节省了劳动力的使用,大大节省了成本,加快了施工进程,并且保证了一定程度的施工安全。且这种牛腿装置,加工简单,工作原理简单清楚,使用比较方便、安全,利用该牛腿装置,在工程中解决了大临施工不便性,同时在钢梁架设后方便精准调整吊装钢梁的焊接位置,使工程高质高效的进行,有利于提高吊装施工效率和施工效果。In addition, by erecting large-section steel beams and positioning them using a bracket device, the construction of temporary piers is avoided, the use of mechanical equipment and labor is saved, the cost is greatly saved, the construction process is accelerated, and a certain degree of construction safety is guaranteed. Moreover, this bracket device is simple to process, has a simple and clear working principle, is relatively convenient and safe to use, and uses the bracket device to solve the inconvenience of large temporary construction in the project. At the same time, after the steel beam is erected, it is convenient to accurately adjust the welding position of the hoisting steel beam, so that the project can be carried out with high quality and efficiency, which is conducive to improving the efficiency and effect of hoisting construction.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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