CN220997875U - Ton bag adds tray plastic system of leaving warehouse - Google Patents

Abstract

The utility model relates to the technical field of storage transfer equipment, in particular to a shaping and warehouse-out system for ton bags and trays. The device comprises a tray removing machine, a main line conveyor, a paperboard mechanical arm, four-side shaping machines and a lifting blocking mechanism, wherein the tray removing machine is communicated with the four-side shaping machines through the main line conveyor, the tray removing machine is matched with the lifting structure through a shifting fork mechanism to separate trays from a tray stack, the paperboard conveyor outputs paperboards and transfers the paperboards onto the trays through the paperboard mechanical arm, the four-side shaping machines compress ton bags through four door-opening shaping plates, and the bottom ends of the ton bags which are shaped and output by a shaping and warehousing system of the ton bags are provided with the trays. The tray removing machine, the paperboard conveyor, the paperboard mechanical arm and the four-side shaping machine are matched to construct a ton bag adding tray shaping and delivering system, automatic operation is realized, and the problems of unstacking, conveying and positioning of the tray and shaping of the ton bag are synchronously solved.

Description

Ton bag adds tray plastic system of leaving warehouse

Technical Field

The utility model relates to the technical field of storage transfer equipment, in particular to a shaping and warehouse-out system for ton bags and trays.

Background

The ton bag, also called flexible container bag, space bag, etc., is a medium-sized bulk container, is a container unit tool, and can realize the wide application of container unit transportation by being matched with a crane or a forklift.

When the ton bag is used for container transportation, the top space of the container is limited, and the container is not provided with enough space for hoisting operation, so that the ton bag is usually required to be loaded and unloaded by a forklift with a tray. And the ton bag is applied to container transportation, has higher requirement on the flatness of the stack type, and the stack type of the ton bag transported by the hanging belt is uneven, so that loading is affected.

To solve this problem, the conventional way is: manually breaking a delivery tray from a tray stack, paving a layer of interlayer paper above the tray, lifting materials above the tray by a fork truck through a hanging belt of a ton bag, clamping and shaping the ton bag stack fork area with the tray on a shaping machine by the fork truck with a fork, and loading the shaped materials by the fork truck. The traditional operation mode has complicated steps, low operation efficiency and potential safety hazard.

Disclosure of utility model

Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model may be realized and attained by the structure particularly pointed out in the written description and the appended drawings.

The utility model aims to overcome the defects and provide a ton bag and tray shaping and warehouse-out system.

In order to achieve the above object, the technical solution of the present utility model is: the utility model provides a ton bag adds tray plastic system of leaving warehouse, including tearing open a set machine, the main line conveyer, the cardboard manipulator, four sides plastic machine, lift barrier mechanism, tear open a set machine and pass through main line conveyer and four sides plastic machine intercommunication, tear open a set machine and separate the tray from the tray buttress through shift fork mechanism, lift type structure cooperation, cardboard conveyer output cardboard, and transfer to the tray through the cardboard manipulator on, four sides plastic machine compresses ton bag through four door-type shaping boards and auxiliary shaping board cooperation, ton bag adds the ton bag bottom of the output of pallet plastic system of leaving warehouse of ton bag, four sides plastic machine can carry out the plastic machine of four sides plastic action.

In some embodiments, a cardboard placing station is provided on the main conveyor, and the tray is positioned and stopped by a lifting blocking mechanism.

In some embodiments, the ton bags are placed on the pallet by forklift or crane lifting.

In some embodiments, the four-sided shaper includes an auxiliary shaping plate that forms shaping sides of the four-sided shaper, the shaping sides being two and disposed in opposing relation.

In some embodiments, two open-door shaping plates form one active side of the four-sided shaper, the active side being disposed adjacent to the shaping side.

In some embodiments, the fork mechanism includes a rotary mechanism, a fork, the rotary mechanism having the fork mounted thereon, and the rotary mechanism rotating to control the fork to be inserted into the gap between the trays.

In some embodiments, the fork mechanism further comprises a fixed fork plate located at a side end of the fork mechanism.

In some embodiments, the fork mechanism is moved vertically by a lift structure.

In some embodiments, the tray is a nine-corner tray and the tray stack is a nine-corner tray stack.

In some embodiments, the main conveyor is a chain flight three-chain conveyor.

By adopting the technical scheme, the utility model has the beneficial effects that: the tray removing machine, the paperboard conveyor, the paperboard mechanical arm and the four-side shaping machine are matched to construct a ton bag adding tray shaping and delivering system, automatic operation is realized, and the problems of unstacking, conveying and positioning of the tray and shaping of the ton bag are synchronously solved.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

It is apparent that these and other objects of the present utility model will become more apparent from the following detailed description of the preferred embodiments, which is to be read in connection with the accompanying drawings and figures.

The foregoing and other objects, features and advantages of the utility model will be apparent from the following more particular description of the preferred embodiments, as illustrated in the accompanying drawings.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model, without limitation to the utility model.

In the drawings, like parts are designated with like reference numerals and are illustrated schematically and are not necessarily drawn to scale.

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only one or several embodiments of the utility model, and that other drawings can be obtained according to such drawings without inventive effort to a person skilled in the art.

FIG. 1 is a schematic diagram of a system for shaping and delivering bags to a warehouse;

FIG. 2 is a schematic diagram of a four-sided shaper in a ton bag palletizing delivery system according to some embodiments of the present utility model;

FIG. 3 is a schematic diagram of a tray changer in a ton bag palletizing and delivering system according to some embodiments of the present utility model;

FIG. 4 is a side view of a tray stripper in a ton bag palletizing delivery system according to some embodiments of the present utility model;

Fig. 5 is a partial enlarged view at a in fig. 3.

The main reference numerals illustrate: 1. a disk dismounting machine; 2. a main line conveyor; 3. a cardboard conveyor; 4. a paperboard manipulator; 5. four-side shaping machine; 6. a lifting blocking mechanism; 7. a tray; 51. an auxiliary shaping plate; 52. a door-opening shaping plate; 11. a rotation mechanism; 12. shifting fork; 13. a lifting structure; 14. fixing a shifting plate; 20. a cardboard placement station; 30. a ton bag placing station; 40. and (5) a tray stack.

Detailed Description

In order to make the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be further described in detail with reference to the following detailed description. It should be understood that the detailed description is presented merely to illustrate the utility model, and is not intended to limit the utility model.

In addition, in the description of the present utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. However, it is noted that direct connection indicates that the two bodies connected together do not form a connection relationship through a transition structure, but are connected together to form a whole through a connection structure. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

Referring to fig. 1-5, fig. 1 is a schematic structural diagram of a ton bag plus tray reforming and warehouse-out system according to some embodiments of the present utility model; FIG. 2 is a schematic diagram of a four-sided shaper in a ton bag palletizing delivery system according to some embodiments of the present utility model; FIG. 3 is a schematic diagram of a tray changer in a ton bag palletizing and delivering system according to some embodiments of the present utility model; FIG. 4 is a side view of a tray stripper in a ton bag palletizing delivery system according to some embodiments of the present utility model; fig. 5 is a partial enlarged view at a in fig. 3.

According to some embodiments of the utility model, the utility model provides a ton bag tray 7 shaping and warehouse-out system, which comprises a tray removing machine 1, a main line conveyor 2, a paperboard conveyor 3, a paperboard manipulator 4, a four-side shaping machine 5 and a lifting blocking mechanism 6, wherein the tray removing machine 1 is communicated with the four-side shaping machine 5 through the main line conveyor 2, the tray removing machine 1 is matched with a shifting fork mechanism and a lifting structure 13 to separate a tray 7 from a tray stack, the paperboard conveyor 3 outputs paperboard and is transferred onto the tray 7 through the paperboard manipulator 4, the four-side shaping machine 5 compresses ton bags through four door-opening shaping plates 52, and the bottom end of the ton bag, which is shaped and output by the ton bag tray 7 shaping and warehouse-out system, is provided with the tray 7. Through setting up lift in a flexible way and blocking mechanism 6, be convenient for restrict tray 7 forward transport, if: when the paperboard manipulator 4 places the paperboards, the tray 7 needs to stay for a short time, and similarly, when the ton bags are placed on the paperboards on the tray 7, the lifting blocking mechanism 6 can also be used for limiting the tray 7 to move into the truing machine in advance.

According to some embodiments of the utility model, optionally, the main line conveyor 2 is provided with a cardboard placing station 20, and the tray 7 is positioned and stopped by the lifting and blocking mechanism 6.

According to some embodiments of the utility model, optionally, the ton bags are placed on the pallet 7 by forklift or crane lifting.

According to some embodiments of the present utility model, optionally, the four-sided shaper 5 comprises an auxiliary shaping plate 51, the auxiliary shaping plate 51 constituting shaping sides of the four-sided shaper 5, the shaping sides being arranged in two and opposite sides. The auxiliary shaping plate is fixed relatively and is not an inlet end of the ton bag, and when the ton bag is shaped, the auxiliary shaping plate is controlled by a corresponding driving structure to apply acting force to the ton bag so as to shape the ton bag.

According to some embodiments of the present utility model, optionally, two door-opening shaping plates 52 form one movable side of the four-sided shaper 5, the movable side being disposed adjacent to the shaping side. Two door-opening shaping plates 52 form the inlet end and the outlet end of the shaping machine, and are similar to a side-by-side door opening structure, and shaping actions on ton bags are realized by adjusting the amplitude of door closing.

According to some embodiments of the present utility model, optionally, the fork mechanism includes a rotation mechanism 11, a fork 12, the fork is mounted on the rotation mechanism 11, and the rotation mechanism 11 rotates to control the fork to be inserted into the gap between the trays.

According to some embodiments of the utility model, optionally, the fork mechanism further comprises a fixed fork plate 14, wherein the fixed fork plate 14 is located at a side end of the fork mechanism.

According to some embodiments of the utility model, optionally, the fork mechanism is moved vertically by a lifting structure 13.

According to some embodiments of the utility model, optionally, the tray 7 is a nine-corner tray and the stack is a nine-corner stack.

According to some embodiments of the utility model, the main conveyor 2 is optionally a chain link three-chain conveyor.

The tray 7 takes a nine-corner tray as an example, the tray 7 of the nine-corner tray stack is stacked to form the tray stack through the nine corners, and as the gap between the tray 7 and the tray 7 is small, the tray 7 and the tray 7 are easy to stick together due to over-tight pressing, are not easy to separate, and can be effectively separated through the tray dismounting machine 1. However, when transporting nine-angle tray stacks, because nine-angle tray comprises 9 supporting angles, each supporting angle is in a conical structure, the bottom area is small, and the multi-section conveyor can not be used for conveying during multi-station operation, so that the main conveying line is required to be set as a chain plate three-chain conveyor. The kind of main conveyor line can be adapted to the kind of pallet 7. Four sides of the ton bag stack need to be shaped, so that shaping clamping plates are arranged on four sides of the shaping machine, and different surfaces are different in that: whether the ton bag needs to be fed in, the ton bag needs to be fed in and then the shaping clamping plates are arranged to be door-opening shaping plates 52, and the problem that the ton bag stack is conveyed to the shaping machine through the conveyor is solved, and four-side shaping is carried out on the ton bag.

Example 1

The embodiment provides a ton bag adds tray 7 plastic delivery system, including tear open dish machine 1, main conveyor 2, cardboard conveyer 3, cardboard manipulator 4, four sides plastic machine 5, lift barrier mechanism 6, tear open dish machine 1 and four sides plastic machine 5 intercommunication through main conveyor 2, tear open dish machine 1 and separate tray 7 from tray buttress 40 through shift fork mechanism, lift structure 13 cooperation, cardboard conveyer 3 output cardboard to transfer to tray 7 through cardboard manipulator 4 on, four sides plastic machine 5 compress ton bag through four pieces of shaping plates 52 open door, ton bag adds the ton bag bottom of the plastic delivery system plastic output of tray 7 is provided with tray 7. The main line conveyor 2 is provided with a cardboard placing station 20, and the tray 7 is positioned and stopped by the lifting blocking mechanism 6. The ton bags are placed on the pallet 7 by forklift or crane lifting.

The four-sided shaper 5 comprises auxiliary shaping plates 51, the auxiliary shaping plates 51 form shaping side surfaces of the four-sided shaper 5, two shaping side surfaces are arranged, and the shaping side surfaces are arranged in opposite faces. Two door-opening shaping plates 52 form a movable side of the four-sided shaping machine 5, which is arranged adjacent to the shaping side.

The shifting fork mechanism comprises a rotating mechanism 11 and a shifting fork 12, the shifting fork is arranged on the rotating mechanism 11, and the rotating mechanism 11 rotates to control the shifting fork to be inserted into a gap between the tray 7 and the tray 7. The fork mechanism is vertically moved by the lifting structure 13.

Example 2

The embodiment provides a ton bag adds tray 7 plastic delivery system, including tear open dish machine 1, main conveyor 2, cardboard conveyer 3, cardboard manipulator 4, four sides plastic machine 5, lift barrier mechanism 6, tear open dish machine 1 and four sides plastic machine 5 intercommunication through main conveyor 2, tear open dish machine 1 and separate tray 7 from tray buttress 40 through shift fork mechanism, lift structure 13 cooperation, cardboard conveyer 3 output cardboard to transfer to tray 7 through cardboard manipulator 4 on, four sides plastic machine 5 compress ton bag through four pieces of shaping plates 52 open door, ton bag adds the ton bag bottom of the plastic delivery system plastic output of tray 7 is provided with tray 7. The main line conveyor 2 is provided with a cardboard placing station 20, and the tray 7 is positioned and stopped by the lifting blocking mechanism 6. The ton bags are placed on the pallet 7 by forklift or crane lifting. The tray 7 is a nine-corner tray, the tray stack 40 is a nine-corner tray stack, and the main line conveyor 2 is a link plate three-chain conveyor.

The four-sided shaper 5 comprises auxiliary shaping plates 51, the auxiliary shaping plates 51 form shaping side surfaces of the four-sided shaper 5, two shaping side surfaces are arranged, and the shaping side surfaces are arranged in opposite faces. Two door-opening shaping plates 52 form a movable side of the four-sided shaping machine 5, which is arranged adjacent to the shaping side. The shifting fork mechanism comprises a rotating mechanism 11 and a shifting fork 12, the shifting fork is arranged on the rotating mechanism 11, and the rotating mechanism 11 rotates to control the shifting fork to be inserted into a gap between the tray 7 and the tray 7.

The shifting fork mechanism further comprises a fixed shifting plate 14, and the fixed shifting plate 14 is positioned at the side end of the shifting fork mechanism. The fork mechanism is vertically moved by the lifting structure 13.

In the shaping and warehouse-out system for the ton bags and the trays 7 in the embodiment 2, the shifting fork mechanism further comprises fixed shifting plates 14, so that when the shifting fork separates the tray stacks, the fixed shifting plates 14 on two sides of the shifting fork assist in separating the trays 7, and the separation effect is improved.

Taking the separated tray 7 as a nine-corner tray as an example: the disc remover 1 is a device for removing mould pressing tray stacks, and the working principle is as follows: when the stack of embossing pallets enters the disc changer 1, the rotation mechanism 11 rotates the fork into the gap between the first and second embossing pallets 7, and then the lifting structure 13 is lifted upwards. The fixed pulling plate 14 blocks the bottom end tray 7, so that the separation of the molded nine-corner tray is achieved.

When the separating tray 7 is a nine-angle tray, the conveyor is selected to be a chain plate three-chain conveyor, and the conveyor penetrates from the tray disassembling machine 1 to the tray 7 shaping machine, so that the conveyor is suitable for conveying the nine-angle tray. The next station of the disc changer 1 is the cardboard placing station 20. The paperboard at the station of the paperboard conveyor 3 is grabbed by the paperboard manipulator 4 and placed on the nine-corner tray which is conveyed. The paper board placing station 20 is provided with a lifting blocking mechanism 6, and the position of the tray 7 at the paper board placing station 20 is positioned through the lifting blocking mechanism 6. The end of the main line conveyor 2 is provided with a four-sided shaper 5, and the four-sided shaper 5 is a double-sided shaping mechanism and consists of a group of auxiliary shaping plates 51 and a penetrating door-opening shaping plate 52.

The fork truck or AGV fork truck firstly forks the nine-angle tray stack to the station of the nine-angle tray disketting machine 1, and simultaneously places the paper board stack on the right-side paper board conveyor 3. When the tray stack is in place, and the nine-corner tray is not arranged at the station of the front end paperboard manipulator 4, the tray disassembling machine 1 disassembles one nine-corner tray and conveys the nine-corner tray to the paperboard placing station 20. When the nine-corner tray reaches the board placement station 20, positioning is stopped by the lifting and stopping mechanism 6, at which time the board robot 4 grips a board and places the board over the nine-corner tray. After the cardboard is added, the lifting and blocking mechanism 6 descends, and the nine-corner tray is conveyed forward to the ton bag placing station 30 (also in the conveying direction of the main line conveyor 2, the ton bag placing station 30 is between the cardboard placing station 20 and the shaper). At this time, the ton package is hoisted and placed on the nine-angle tray through a forklift or a crane. After the sensor senses that the ton bags are in place and the forklift leaves, the ton bag stack with the tray 7 continues to be conveyed forward to the center of the four-side shaper 5. The four-sided shaper 5 preferably closes four door-opening shaping plates 52 to four-sided shape the material conveying direction. After finishing shaping, each shaping plate releases the extrusion of the ton bag. And taking out the ton bag pallet pile by the forklift or the AGV forklift for loading, and completing the actions of pallet 7 adding and shaping.

It is to be understood that the disclosed embodiments are not limited to the specific process steps or materials disclosed herein, but are intended to extend to equivalents of such features as would be understood by one of ordinary skill in the relevant arts. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

Reference in the specification to "an embodiment" means that a particular feature, or characteristic, described in connection with the embodiment is included in at least one embodiment of the utility model. Thus, appearances of the phrase or "an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment.

Furthermore, the described features or characteristics may be combined in any other suitable manner in one or more embodiments. In the above description, certain specific details are provided, such as thicknesses, numbers, etc., to provide a thorough understanding of embodiments of the utility model. One skilled in the relevant art will recognize, however, that the utility model can be practiced without one or more of the specific details, or with other methods, components, materials, etc.

Claims (10)

1. The utility model provides a ton bag adds tray plastic system of leaving warehouse, its characterized in that, including tearing open dish machine, main line conveyer, cardboard manipulator, four sides plastic machine, lift barrier mechanism, tear open dish machine and four sides plastic machine intercommunication through main line conveyer, tear open dish machine and separate the tray from the tray buttress through shift fork mechanism, lift structure cooperation, cardboard conveyer output cardboard to shift to on the tray through the cardboard manipulator, four sides plastic machine compresses ton bag through four shaping plates that open the door, ton bag adds the ton bag bottom of the shaping output of tray plastic system of leaving warehouse is provided with the tray.

2. The ton bag plus tray truing ex-warehouse system according to claim 1, wherein a cardboard placement station is provided on the main line conveyor, the tray being positioned to stop by a lift blocking mechanism.

3. The ton bag palletized export system according to claim 1, wherein the ton bag is placed on the pallet by forklift or crane lifting.

4. The ton bag plus tray truing ex-warehouse system of claim 1, wherein the four-sided truing machine includes an auxiliary truing plate that forms a truing side of the four-sided truing machine, the truing side being two and being opposed.

5. The ton bag and pallet truing ex-warehouse system of claim 4, wherein two of said door-opening shaping plates form a movable side of a four-sided truing machine, said movable side being disposed adjacent to the truing side.

6. The ton bag plus tray truing and warehousing system according to claim 1, wherein the fork shifting mechanism comprises a rotating mechanism and a fork, wherein the fork is mounted on the rotating mechanism, and the rotating mechanism rotates to control the fork to be inserted into a gap between the trays.

7. The ton bag and pallet truing ex-warehouse system of claim 6, wherein the fork mechanism further comprises a fixed fork plate positioned at a side end of the fork mechanism.

8. The ton bag and pallet truing ex-warehouse system of claim 7, wherein the fork mechanism is vertically movable by a lift structure.

9. The ton bag plus tray truing ex-warehouse system of claim 1, wherein the tray is a nine-corner tray and the stack is a nine-corner stack.

10. The ton bag palletizing delivery system of claim 1, wherein the main line conveyor is a chain slat three chain conveyor.