CN220991991U - Automatic module cleaning device - Google Patents
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- CN220991991U CN220991991U CN202322595416.XU CN202322595416U CN220991991U CN 220991991 U CN220991991 U CN 220991991U CN 202322595416 U CN202322595416 U CN 202322595416U CN 220991991 U CN220991991 U CN 220991991U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 239000002893 slag Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 229910000679 solder Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000356 contaminant Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型涉及串焊模组技术领域,公开了一种模组自动清洗装置,包括底座和模组,底座的上表面设置有固定机构,且固定机构的一侧设置有电动伸缩杆,电动伸缩杆的输出端固定连接有支架,支架的内部转动连接有滚刷,且支架的一侧固定安装有电机,滚刷通过传动组件与电机的输出端连接。通过将模组放置在垫块的正上方,这时磁铁会带着模座吸附在第二支撑杆上,垫块顶住顶板,使得顶板带动顶针伸出,通过滑槽将工装滑动到滚刷的下方,控制电动伸缩杆工作,带动滚刷调节至与模组相对应,控制电机工作,从而通过传动组件带动滚刷转动对模组进行清洗,本设计采用机械清洗代替人工清洗,可自动对多个模组进行清洗,大大提高了清洗效率和清洗效果。
The utility model relates to the technical field of serial welding modules, and discloses an automatic cleaning device for modules, including a base and a module, wherein a fixing mechanism is arranged on the upper surface of the base, and an electric telescopic rod is arranged on one side of the fixing mechanism, and the output end of the electric telescopic rod is fixedly connected with a bracket, and a roller brush is rotatably connected inside the bracket, and a motor is fixedly installed on one side of the bracket, and the roller brush is connected with the output end of the motor through a transmission assembly. By placing the module just above the cushion block, the magnet will adsorb the mold base on the second support rod, and the cushion block will support the top plate, so that the top plate drives the ejector pin to extend, and the tooling is slid to the bottom of the roller brush through the slide groove, and the electric telescopic rod is controlled to work, and the roller brush is driven to adjust to correspond to the module, and the motor is controlled to work, so that the roller brush is driven to rotate through the transmission assembly to clean the module. This design adopts mechanical cleaning instead of manual cleaning, and can automatically clean multiple modules, greatly improving the cleaning efficiency and cleaning effect.
Description
技术领域Technical Field
本实用新型涉及串焊模组技术领域,尤其涉及一种模组自动清洗装置。The utility model relates to the technical field of serial welding modules, in particular to an automatic cleaning device for modules.
背景技术Background technique
目前,串焊模组是一种用于电子设备制造中的工具。它被用于将电子元器件连接到电路板上。串焊模组通常由一个加热元件和一个焊锡储存区组成。当加热元件加热时,焊锡会熔化,然后通过喷嘴将熔化的焊锡喷到电路板上。这样,电子元器件就能够与电路板上的连接点进行焊接。Currently, a soldering module is a tool used in the manufacture of electronic devices. It is used to connect electronic components to circuit boards. A soldering module usually consists of a heating element and a solder storage area. When the heating element heats up, the solder melts and then sprays the molten solder onto the circuit board through a nozzle. In this way, the electronic components can be soldered to the connection points on the circuit board.
串焊模组在使用过程中会产生焊渣、氧化物和其他污染物,这些污染物可能会降低焊接质量,导致焊点不牢固或发生焊接缺陷,因此,清洗串焊模组是非常重要的,现有的清洗方法需要左手用力顶住底板使顶针顶起,右手再用刷子刷顶针,费时费力且效率低下,保养时间非常长,并且因为人员用手顶住底板非常疲劳,维持不住时顶针不伸出,保养效果也大受影响。The serial welding module will produce welding slag, oxides and other pollutants during use. These pollutants may reduce the welding quality, resulting in loose solder joints or welding defects. Therefore, it is very important to clean the serial welding module. The existing cleaning method requires the left hand to hold the bottom plate hard to lift the ejector pin, and then use the right hand to brush the ejector pin. This is time-consuming, labor-intensive and inefficient, and the maintenance time is very long. In addition, because the personnel are very tired of holding the bottom plate with their hands, the ejector pin will not extend when they can no longer maintain it, and the maintenance effect is also greatly affected.
实用新型内容Utility Model Content
为解决需要左手用力顶住底板使顶针顶起,右手再用刷子刷顶针,费时费力且效率低下,保养时间非常长,并且因为人员用手顶住底板非常痕劳,维持不住时顶针不伸出,保养效果也大受影响的技术问题,本实用新型提供一种模组自动清洗装置。In order to solve the technical problem that the left hand needs to use force to support the bottom plate to push up the ejector pin, and the right hand uses a brush to brush the ejector pin, which is time-consuming, labor-intensive and inefficient, and the maintenance time is very long. In addition, because the personnel use their hands to support the bottom plate, it is very tiring, and the ejector pin will not extend when it cannot be maintained, and the maintenance effect is also greatly affected, the utility model provides an automatic module cleaning device.
本实用新型采用以下技术方案实现:一种模组自动清洗装置,包括底座和模组,所述底座的上表面设置有固定机构,用于对模组清洗时的固定,且固定机构的一侧设置有电动伸缩杆,所述电动伸缩杆的输出端固定连接有支架,所述支架的内部转动连接有滚刷,且支架的一侧固定安装有电机,所述滚刷通过传动组件与电机的输出端连接。The utility model is implemented by the following technical scheme: an automatic module cleaning device comprises a base and a module, the upper surface of the base is provided with a fixing mechanism for fixing the module during cleaning, and one side of the fixing mechanism is provided with an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected with a bracket, the interior of the bracket is rotatably connected with a roller brush, and one side of the bracket is fixedly installed with a motor, and the roller brush is connected to the output end of the motor through a transmission assembly.
通过上述技术方案,模组去除焊渣、氧化物和其他污染物,保持模组的表面干净,这样可以确保焊接过程中的良好接触和导热性能,提高焊接质量和可靠性。Through the above technical solution, the module removes welding slag, oxides and other contaminants and keeps the surface of the module clean, which can ensure good contact and thermal conductivity during the welding process and improve welding quality and reliability.
作为上述方案的进一步改进,所述模组包括模座,所述模座的内部滑动连接有顶板,且模座的两端设置有磁铁,所述顶板的顶部固定连接有顶针。As a further improvement of the above solution, the mold assembly includes a mold base, a top plate is slidably connected to the inside of the mold base, magnets are provided at both ends of the mold base, and a top pin is fixedly connected to the top of the top plate.
通过上述技术方案,通过模座两端设置磁铁,可自动吸附在清洗架上,加快了模组的固定速度,从而加快工作效率。Through the above technical solution, magnets are arranged at both ends of the mold base, so that it can be automatically adsorbed on the cleaning rack, which speeds up the fixing speed of the mold group and thus improves work efficiency.
作为上述方案的进一步改进,所述固定机构包括开设在底座上表面的滑槽,所述滑槽的内部滑动连接有多个第一支撑杆,所述第一支撑杆的顶部相适配设置有第二支撑杆,且第一支撑杆上表面固定连接有垫块。As a further improvement of the above scheme, the fixing mechanism includes a slide groove opened on the upper surface of the base, and a plurality of first support rods are slidably connected inside the slide groove. A second support rod is adapted to be arranged on the top of the first support rod, and a pad is fixedly connected to the upper surface of the first support rod.
通过上述技术方案,通过设置支撑杆,能同时固定多个模组,大大加快了模组清洗的效率。Through the above technical solution, by setting the support rod, multiple modules can be fixed at the same time, which greatly improves the efficiency of module cleaning.
作为上述方案的进一步改进,所述模组清洗时,模座通过磁铁吸附在第二支撑杆上,所述顶板与垫块为相对应设置。As a further improvement of the above solution, when the mold assembly is cleaned, the mold base is adsorbed on the second support rod by a magnet, and the top plate and the cushion block are arranged correspondingly.
通过上述技术方案,当模座吸附在第二支撑杆上时,垫块会顶起顶板使得顶针伸出,无需操作人员手动一直顶起,降低了劳动强度。Through the above technical solution, when the mold base is adsorbed on the second support rod, the cushion block will lift the ejector plate to extend the ejector pin, without the need for the operator to manually lift it up all the time, thereby reducing labor intensity.
作为上述方案的进一步改进,所述模组在清洗时,顶针顶出并与滚刷对应。As a further improvement of the above solution, when the module is being cleaned, the ejector pin is ejected and corresponds to the roller brush.
通过上述技术方案,通过滚刷对模组滚动清洗,相比手动清洁可以大大节省时间和劳力,同时可以清洗得更加彻底。Through the above technical solution, the module is rolled and cleaned by a roller brush, which can greatly save time and labor compared to manual cleaning, and can clean more thoroughly.
作为上述方案的进一步改进,所述传动组件包括同步与同步轮,且同步轮与滚刷和电机的输出端连接,同步进行传动,所述传动组件的外侧套设有保护壳。As a further improvement of the above scheme, the transmission assembly includes a synchronous and synchronous wheel, and the synchronous wheel is connected to the roller brush and the output end of the motor to transmit synchronously, and the outer side of the transmission assembly is provided with a protective shell.
通过上述技术方案,可同时联动多个,加快工作效率,保护壳可防止灰尘和焊渣的进入,提高设备的使用寿命。Through the above technical solution, multiple devices can be linked simultaneously to speed up work efficiency. The protective shell can prevent the entry of dust and welding slag, thereby increasing the service life of the equipment.
相比现有技术,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本实用新型通过将模组放置在垫块的正上方,这时磁铁会带着模座吸附在第二支撑杆上,垫块顶住顶板,使得顶板带动顶针伸出,通过滑槽将工装滑动到滚刷的下方,控制电动伸缩杆工作,带动滚刷调节至与模组相对应,控制电机工作,从而通过传动组件带动滚刷转动对模组进行清洗,本设计采用机械清洗代替人工清洗,可自动对多个模组进行清洗,大大提高了清洗效率和清洗效果。The utility model places the module just above the cushion block, and then the magnet brings the mold base to be adsorbed on the second support rod. The cushion block presses against the top plate, so that the top plate drives the ejector pin to extend, and the tooling is slid to the bottom of the roller brush through the slide groove, and the electric telescopic rod is controlled to work, driving the roller brush to adjust to correspond to the module, and the motor is controlled to work, so as to drive the roller brush to rotate through the transmission component to clean the module. The design adopts mechanical cleaning instead of manual cleaning, and can automatically clean multiple modules, thereby greatly improving the cleaning efficiency and cleaning effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型模组结构示意图;Figure 2 is a schematic diagram of the module structure of the utility model;
图3为本实用新型固定机构结构示意图。FIG3 is a schematic diagram of the structure of the fixing mechanism of the utility model.
主要符号说明:Description of main symbols:
1、底座;2、电动伸缩杆;3、支架;4、电机;5、滚刷;6、传动组件;7、滑槽;8、第一支撑杆;9、第二支撑杆;10、垫块;11、模组;12、模座;13、顶板;14、顶针。1. Base; 2. Electric telescopic rod; 3. Bracket; 4. Motor; 5. Roller brush; 6. Transmission assembly; 7. Slide; 8. First support rod; 9. Second support rod; 10. Pad; 11. Module; 12. Die base; 13. Ejector plate; 14. Ejector pin.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本实用新型做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
实施例1:Embodiment 1:
请结合图1-图3,本实施例的一种模组自动清洗装置,包括底座1和模组11,底座1的上表面设置有固定机构,用于对模组11清洗时的固定,且固定机构的一侧设置有电动伸缩杆2,电动伸缩杆2的输出端固定连接有支架3,支架3的内部转动连接有滚刷5,且支架3的一侧固定安装有电机4,滚刷5通过传动组件6与电机4的输出端连接。Please refer to Figures 1 to 3. An automatic module cleaning device of this embodiment includes a base 1 and a module 11. The upper surface of the base 1 is provided with a fixing mechanism for fixing the module 11 during cleaning, and an electric telescopic rod 2 is provided on one side of the fixing mechanism. The output end of the electric telescopic rod 2 is fixedly connected to a bracket 3, and a roller brush 5 is rotatably connected inside the bracket 3. A motor 4 is fixedly installed on one side of the bracket 3, and the roller brush 5 is connected to the output end of the motor 4 through a transmission assembly 6.
模组11去除焊渣、氧化物和其他污染物,保持模组11的表面干净,这样可以确保焊接过程中的良好接触和导热性能,提高焊接质量和可靠性。The module 11 removes welding slag, oxides and other contaminants and keeps the surface of the module 11 clean, which can ensure good contact and thermal conductivity during the welding process and improve welding quality and reliability.
请结合图2,模组11包括模座12,模座12的内部滑动连接有顶板13,且模座12的两端设置有磁铁,顶板13的顶部固定连接有顶针14。2 , the mold assembly 11 includes a mold base 12 , a top plate 13 is slidably connected to the inside of the mold base 12 , magnets are disposed at both ends of the mold base 12 , and a top pin 14 is fixedly connected to the top of the top plate 13 .
通过模座12两端设置磁铁,可自动吸附在清洗架上,加快了模组11的固定速度,从而加快工作效率。By arranging magnets at both ends of the mold base 12, the mold base 12 can be automatically adsorbed on the cleaning rack, thereby speeding up the fixing speed of the mold group 11 and thus improving the work efficiency.
请结合图1,传动组件6包括同步与同步轮,且同步轮与滚刷5和电机4的输出端连接,同步进行传动,传动组件6的外侧套设有保护壳。Please refer to Figure 1, the transmission assembly 6 includes a synchronous and synchronous wheel, and the synchronous wheel is connected to the roller brush 5 and the output end of the motor 4 to perform synchronous transmission. The outer side of the transmission assembly 6 is provided with a protective shell.
可同时联动多个,加快工作效率,保护壳可防止灰尘和焊渣的进入,提高设备的使用寿命。Multiple devices can be linked simultaneously to speed up work efficiency. The protective shell can prevent the entry of dust and welding slag, thus increasing the service life of the equipment.
实施例2,在实施例1的基础上进一步改进在于:Embodiment 2 is further improved on the basis of embodiment 1 in that:
请结合图1和图3,固定机构包括开设在底座1上表面的滑槽7,滑槽7的内部滑动连接有多个第一支撑杆8,第一支撑杆8的顶部相适配设置有第二支撑杆9,且第一支撑杆8上表面固定连接有垫块10。Please combine Figures 1 and 3, the fixing mechanism includes a slide groove 7 opened on the upper surface of the base 1, and a plurality of first support rods 8 are slidably connected inside the slide groove 7. A second support rod 9 is adapted to be arranged on the top of the first support rod 8, and a cushion block 10 is fixedly connected to the upper surface of the first support rod 8.
通过设置支撑杆,能同时固定多个模组11,大大加快了模组11清洗的效率。By providing the support rods, multiple modules 11 can be fixed at the same time, which greatly improves the efficiency of cleaning the modules 11.
请结合图3,模组11清洗时,模座12通过磁铁吸附在第二支撑杆9上,顶板13与垫块10为相对应设置。Please refer to FIG. 3 , when the mold assembly 11 is cleaned, the mold base 12 is adsorbed on the second support rod 9 through a magnet, and the top plate 13 and the cushion block 10 are arranged correspondingly.
当模座12吸附在第二支撑杆9上时,垫块10会顶起顶板13使得顶针14伸出,无需操作人员手动一直顶起,降低了劳动强度。When the mold base 12 is adsorbed on the second support rod 9, the cushion block 10 will push up the top plate 13 so that the ejector pin 14 extends out, and the operator does not need to push it up manually all the time, thereby reducing the labor intensity.
请结合图1,模组11在清洗时,顶针14顶出并与滚刷5对应。Referring to FIG. 1 , when the module 11 is being cleaned, the ejector pin 14 is ejected and corresponds to the roller brush 5 .
通过滚刷5对模组11滚动清洗,相比手动清洁可以大大节省时间和劳力,同时可以清洗得更加彻底。By rolling the roller brush 5 to clean the module 11, time and labor can be greatly saved compared to manual cleaning, and the cleaning can be more thorough.
本申请实施例中一种模组自动清洗装置的实施原理为:将模组11放置在垫块10的正上方,这时磁铁会带着模座12吸附在第二支撑杆9上,垫块10顶住顶板13,使得顶板13带动顶针14伸出,通过滑槽7将工装滑动到滚刷5的下方,控制电动伸缩杆2工作,带动滚刷5调节至与模组11相对应,控制电机4工作,从而通过传动组件6带动滚刷5转动对模组11进行清洗。The implementation principle of an automatic module cleaning device in the embodiment of the present application is as follows: the module 11 is placed directly above the cushion block 10. At this time, the magnet will bring the mold base 12 to be adsorbed on the second support rod 9. The cushion block 10 supports the top plate 13, so that the top plate 13 drives the ejector pin 14 to extend, and the tooling is slid to the bottom of the roller brush 5 through the slide groove 7. The electric telescopic rod 2 is controlled to work, and the roller brush 5 is driven to adjust to correspond to the module 11. The motor 4 is controlled to work, thereby driving the roller brush 5 to rotate through the transmission assembly 6 to clean the module 11.
上述实施方式仅为本实用新型的优选实施方式,不能以此来限定本实用新型保护的范围,本领域的技术人员在本实用新型的基础上所做的任何非实质性的变化及替换均属于本实用新型所要求保护的范围。The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322595416.XU CN220991991U (en) | 2023-09-22 | 2023-09-22 | Automatic module cleaning device |
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|---|---|---|---|
| CN202322595416.XU CN220991991U (en) | 2023-09-22 | 2023-09-22 | Automatic module cleaning device |
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| CN220991991U true CN220991991U (en) | 2024-05-24 |
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