CN220985491U - General device for assembling magnetic pole box with magnet - Google Patents
General device for assembling magnetic pole box with magnet Download PDFInfo
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- CN220985491U CN220985491U CN202322795844.7U CN202322795844U CN220985491U CN 220985491 U CN220985491 U CN 220985491U CN 202322795844 U CN202322795844 U CN 202322795844U CN 220985491 U CN220985491 U CN 220985491U
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Abstract
The utility model discloses a device for assembling a magnetic pole box by using a general belt magnet, and relates to the technical field of wind driven generator production equipment. The assembly bench comprises an assembly bench, an assembly fixture is rotatably arranged on the upper side of the assembly bench, horizontal guide rails are arranged on the two sides of the assembly fixture on the assembly bench, a horizontal pushing device is movably arranged on the horizontal guide rails, and a top limiting device is further arranged on the upper side of the horizontal guide rails. The utility model has the beneficial effects that: the device can reduce the manual operation content in the assembly process, reduce the labor cost and improve the operation safety; the adjustable lateral limiting plate is used for realizing multi-specification adaptation, so that the tooling investment is reduced, and the applicability of the device is improved; the movable top limiting device based on the guide rail is used for realizing top limiting, manual movement is not needed, and the limiting execution efficiency and safety are improved; the magazine-type storage device is arranged, and the loading device is arranged in a sliding manner, so that automatic loading of nuts and gaskets is realized.
Description
Technical Field
The utility model relates to the technical field of wind driven generator production equipment, in particular to a device for assembling a magnetic pole box with a magnet.
Background
The wind driven generator converts wind energy into mechanical work, the mechanical work drives a rotor to rotate, an electromagnetic induction principle is utilized, and finally, power equipment for outputting alternating current is utilized, the current semi-direct-driven wind driven generator adopts an outer stator inner rotor structure, magnetic poles are generally assembled on the outer ring end face of a rotor support, the magnetic poles are symmetrically designed and distributed in a N, S-cross mode, a single magnetic pole is generally formed by tensioning and assembling 10 magnetic pole boxes with the same polarity through double-headed screws, the magnetic pole boxes are independently magnetized before assembly, the magnetized magnetic pole boxes need to be pushed into rotor support slots in the manufacturing process of the semi-direct-driven generator rotor, the magnetic force between the magnetic pole boxes is large, the magnetic force between the magnetic pole boxes needs to be overcome in the whole process, manual operation mainly depends on hydraulic pushing rods on one side of multi-side limit matching, the guide alignment is completed through the guide slots, the operation needs to be more than 2 people, the magnetic force influence between the magnetic pole boxes needs to be paid attention at any time, and potential safety hazards exist in the installation process due to the magnetic force influence.
The following problems exist in the current production process:
1. during the installation process, the magnetic pole box is manually carried, the limiting device is manually operated, and the safety accident occurs due to magnetic force;
2. Different guide tools are often needed for the magnetic pole boxes with different types, and the switching process is time-consuming and labor-consuming;
3. In the assembly process, the top limiting position is required to be continuously moved according to the assembly process, the manual movement efficiency is low, and potential safety hazards exist in the process of repeatedly moving the limiting device.
Based on this, the applicant proposes a device for assembling a magnetic pole box with a general-purpose tape magnet to solve the above technical problems.
Disclosure of utility model
The utility model provides a device for assembling a magnetic pole box with a magnet in general, aiming at the defects in the prior art.
The utility model is solved by the following technical scheme:
The utility model provides a general device of taking magnetism equipment magnetic pole box, includes the assembly bench, the assembly bench upside rotates and is provided with the assembly fixture, be located on the assembly bench the both sides of assembly fixture are provided with horizontal guide rail, the activity is provided with the level on the horizontal guide rail and pushes away puts the device, horizontal guide rail upside still is provided with top stop device.
Preferably, a telescopic mechanism is arranged at the bottom of the assembly tool in the assembly table, and the telescopic mechanism is controlled to erect after being extended.
Preferably, the assembly fixture comprises a turnover section fixture, and the telescopic mechanism is connected with the turnover section fixture in a matched manner.
Preferably, the assembly fixture further comprises a fixing section fixture, and the turnover section fixture is matched and connected with the fixing section fixture after being reset.
Preferably, two sides of the assembly tool are provided with adjustable lateral limiting plates.
Preferably, the lateral limiting plate is provided with a guide.
Preferably, the bottom of the assembly tool is provided with a screw supporting mechanism which moves up and down.
Preferably, the assembly table is internally provided with four-column lifters which are connected with the screw rod supporting mechanism.
Preferably, a screw rod is arranged in the horizontal guide rail, one end of the screw rod is connected with a driving motor, a connector is arranged on the screw rod in a matched mode, and the connector is fixedly installed at the end portion of the horizontal pushing device.
Preferably, a guiding sliding rail is further arranged in the horizontal guide rail, a sliding block is correspondingly arranged on the connector, and the sliding block is slidingly connected to the guiding sliding rail.
Preferably, the horizontal pushing device is also fixedly provided with a rollover prevention mechanism.
Preferably, a pillar is fixedly arranged above the horizontal guide rail on one side, a horizontal slide rail is fixedly arranged on the pillar, and the top limiting device is in sliding connection with the horizontal slide rail.
Preferably, the top limiting device comprises a connecting cross rod, a vertical guide rail is fixedly arranged on the connecting cross rod, and a limiter is movably arranged on the vertical guide rail.
Preferably, the assembly table is further provided with a fastener storage table, the fastener storage table comprises a fixed sliding rail, a feeder is movably arranged on the fixed sliding rail, and a stock is arranged on the feeder.
Preferably, the magazine comprises a bracket on which the magazine is adjustably fixedly mounted.
Preferably, the magazine type storage device comprises a magazine type nut storage device and a magazine type gasket storage device, and the nut blanking groove and the gasket blanking groove are correspondingly arranged on the feeder.
Preferably, a mechanical arm is further arranged on one side of the assembly table, a three-jaw mechanism is arranged at the end of the mechanical arm, the three-jaw mechanism comprises a clamping jaw A, a clamping jaw B and a magnetic gun head, the clamping jaw A is used for clamping a shape screw rod, the clamping jaw B is used for clamping a magnetic pole box, and the magnetic gun head is used for sucking a nut and a gasket and screwing the nut.
The utility model has the beneficial effects that: the device can reduce the manual operation content in the assembly process, reduce the labor cost and improve the operation safety; the adjustable lateral limiting plate is used for realizing multi-specification adaptation, so that the tooling investment is reduced, and the applicability of the device is improved; the movable top limiting device based on the guide rail is used for realizing top limiting, manual movement is not needed, and the limiting execution efficiency and safety are improved; the magazine-type storage device is arranged, and the loading device is arranged in a sliding manner, so that automatic loading of nuts and gaskets is realized.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following discussion will discuss the embodiments or the drawings required in the description of the prior art, and it is obvious that the technical solutions described in connection with the drawings are only some embodiments of the present utility model, and that other embodiments and drawings thereof can be obtained according to the embodiments shown in the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a schematic perspective view of the present utility model.
Fig. 3 is a schematic perspective view of the present utility model.
Fig. 4 is an enlarged schematic view of a portion of fig. 3 at a.
Fig. 5 is a front view of the present utility model.
Fig. 6 is a schematic perspective view of an assembly fixture according to the present utility model.
Fig. 7 is a schematic perspective view of a fixture for a fixed segment according to the present utility model.
Fig. 8 is a schematic perspective view of a top stop device of the present utility model.
Fig. 9 is a schematic perspective view of a fastener stock table of the present utility model.
FIG. 10 is an exploded view of the perspective structure of the fastener storage station of the present utility model.
Fig. 11 is a schematic perspective view of a horizontal guide rail of the present utility model.
Fig. 12 is a schematic perspective view of a horizontal guide rail of the present utility model.
In the figure: 1. the assembly table, 2, the assembly tool, 21, the turnover section tool, 22, the fixed section tool, 23, the guide, 24, the lateral limiting plate, 3, the horizontal guide rail, 31, the screw rod, 32, the guide slide rail, 33, the connector, 34, the sliding block, 4, the horizontal pushing device, 41, the rollover prevention mechanism, 5, the support column, 6, the horizontal slide rail, 7, the top limiting device, 71, the connecting cross rod, 72, the vertical guide rail, 73, the limiter, 8, the fastener storage table, 81, the fixed slide rail, 82, the feeder, 83, the support, 84, the magazine type nut storage, 85, the magazine type pad storage, 86, the nut blanking groove, 87, the pad blanking groove, 9, the telescopic mechanism, 10, the nut, 11, the pad, 12 and the screw supporting mechanism.
Detailed Description
The following description of the embodiments of the present utility model will be made in detail and with reference to the accompanying drawings, wherein it is apparent that the embodiments described are only some, but not all embodiments of the present utility model. All other embodiments, which can be made by a person of ordinary skill in the art without the need for inventive faculty, are within the scope of the utility model, based on the embodiments described in the present utility model.
Example 1
The utility model relates to a device for assembling a magnetic pole box by using general magnets, which comprises an assembling table 1, wherein an assembling tool 2 is rotationally arranged on the upper side of the assembling table 1, a telescopic mechanism 9 is arranged at the bottom of the assembling tool 2 in the assembling table 1, the telescopic mechanism 9 is controlled to erect after being extended, the assembling tool 2 comprises a turnover section tool 21, the telescopic mechanism 9 is rotationally connected with the turnover section tool 21, the assembling tool 2 also comprises a fixed section tool 22, the turnover section tool 21 is in matched connection with the fixed section tool 22 after being reset, adjustable lateral limiting plates 24 are arranged on two sides of the assembling tool 2, a guide 23 is arranged on the lateral limiting plates 24, a screw supporting mechanism 12 which moves up and down is arranged at the bottom of the assembling tool 2, a four-column lifter is arranged in the assembling table 1 and connected with the screw supporting mechanism 12, the assembly bench 1 is provided with a horizontal guide rail 3 at two sides of the assembly fixture 2, the horizontal guide rail 3 is movably provided with a horizontal pushing device 4, the horizontal pushing device 4 is also fixedly provided with a rollover prevention mechanism 41, a screw rod 31 is arranged in the horizontal guide rail 3, one end of the screw rod 31 is connected with a driving motor, a connector 33 is matched with the screw rod 31, the connector 33 is fixedly arranged at the end part of the horizontal pushing device 4, a guide slide rail 32 is also arranged in the horizontal guide rail 3, a slide block 34 is correspondingly arranged on the connector 33, the slide block 34 is slidingly connected with the guide slide rail 32, a support column 5 is fixedly arranged above the horizontal guide rail 3 at one side, a horizontal slide rail 6 is fixedly arranged on the support column 5, a top limiting device 7 is also arranged at the upper side of the horizontal guide rail 3, the top limiting device 7 is slidably connected to the horizontal sliding rail 6, the top limiting device 7 comprises a connecting cross rod 71, a vertical guide rail 72 is fixedly installed on the connecting cross rod 71, and a limiter 73 is movably arranged on the vertical guide rail 72.
Example 2
As shown in fig. 1 to 12, the device for assembling a magnetic pole box with a magnet in general comprises an assembling table 1, wherein an assembling tool 2 is rotatably arranged on the upper side of the assembling table 1, a telescopic mechanism 9 is arranged at the bottom of the assembling tool 2 inside the assembling table 1, the telescopic mechanism 9 is controlled to erect after being stretched, the assembling tool 2 comprises a turnover section tool 21, the telescopic mechanism 9 is rotatably connected with the turnover section tool 21, the assembling tool 2 further comprises a fixed section tool 22, the turnover section tool 21 is matched and connected with the fixed section tool 22 after being reset, adjustable lateral limiting plates 24 are arranged on two sides of the assembling tool 2, a guide 23 is arranged on the lateral limiting plates 24, a screw supporting mechanism 12 which moves up and down is arranged at the bottom of the assembling tool 2, a four-column lifter is arranged inside the assembling table 1 and connected with the screw supporting mechanism 12, the assembly bench 1 is provided with a horizontal guide rail 3 at two sides of the assembly fixture 2, the horizontal guide rail 3 is movably provided with a horizontal pushing device 4, the horizontal pushing device 4 is also fixedly provided with a rollover prevention mechanism 41, a screw rod 31 is arranged in the horizontal guide rail 3, one end of the screw rod 31 is connected with a driving motor, a connector 33 is matched with the screw rod 31, the connector 33 is fixedly arranged at the end part of the horizontal pushing device 4, a guide slide rail 32 is also arranged in the horizontal guide rail 3, a slide block 34 is correspondingly arranged on the connector 33, the slide block 34 is slidingly connected with the guide slide rail 32, a support column 5 is fixedly arranged above the horizontal guide rail 3 at one side, a horizontal slide rail 6 is fixedly arranged on the support column 5, a top limiting device 7 is also arranged at the upper side of the horizontal guide rail 3, the top limiting device 7 is slidably connected to the horizontal sliding rail 6, the top limiting device 7 comprises a connecting cross rod 71, a vertical guide rail 72 is fixedly installed on the connecting cross rod 71, a limiter 73 is movably arranged on the vertical guide rail 72, a fastener storage table 8 is further arranged on the assembly table 1, the fastener storage table 8 comprises a fixed sliding rail 81, a loading device 82 is movably arranged on the fixed sliding rail 81, a storage device is arranged on the loading device 82, the storage device comprises a support 83, a magazine type storage device is fixedly installed on the support 83 and comprises a magazine type nut storage device 84 and a magazine type gasket storage device 85, and a nut blanking groove 86 and a gasket blanking groove 87 are correspondingly arranged on the loading device 82.
Example 3
The utility model relates to a device for assembling a magnetic pole box by using general magnets, which comprises an assembling table 1, wherein an assembling tool 2 is rotationally arranged on the upper side of the assembling table 1, a telescopic mechanism 9 is arranged at the bottom of the assembling tool 2 in the assembling table 1, the telescopic mechanism 9 is controlled to erect after being extended, the assembling tool 2 comprises a turnover section tool 21, the telescopic mechanism 9 is rotationally connected with the turnover section tool 21, the assembling tool 2 also comprises a fixed section tool 22, the turnover section tool 21 is in matched connection with the fixed section tool 22 after being reset, adjustable lateral limiting plates 24 are arranged on two sides of the assembling tool 2, a guide 23 is arranged on the lateral limiting plates 24, a screw supporting mechanism 12 which moves up and down is arranged at the bottom of the assembling tool 2, a four-column lifter is arranged in the assembling table 1 and connected with the screw supporting mechanism 12, the assembly bench 1 is provided with a horizontal guide rail 3 at two sides of the assembly fixture 2, the horizontal guide rail 3 is movably provided with a horizontal pushing device 4, the horizontal pushing device 4 is also fixedly provided with a rollover prevention mechanism 41, a screw rod 31 is arranged in the horizontal guide rail 3, one end of the screw rod 31 is connected with a driving motor, a connector 33 is matched with the screw rod 31, the connector 33 is fixedly arranged at the end part of the horizontal pushing device 4, a guide slide rail 32 is also arranged in the horizontal guide rail 3, a slide block 34 is correspondingly arranged on the connector 33, the slide block 34 is slidingly connected with the guide slide rail 32, a support column 5 is fixedly arranged above the horizontal guide rail 3 at one side, a horizontal slide rail 6 is fixedly arranged on the support column 5, a top limiting device 7 is also arranged at the upper side of the horizontal guide rail 3, the top limiting device 7 is slidably connected to the horizontal sliding rail 6, the top limiting device 7 comprises a connecting cross rod 71, a vertical guide rail 72 is fixedly installed on the connecting cross rod 71, a limiter 73 is movably arranged on the vertical guide rail 72, a fastener storage table 8 is further arranged on the assembly table 1, the fastener storage table 8 comprises a fixed sliding rail 81, an upper feeder 82 is movably arranged on the fixed sliding rail 81, a storage device is arranged on the upper feeder 82, the storage device comprises a support 83, a magazine type storage device is adjustably and fixedly installed on the support 83, the magazine type storage device comprises a magazine type nut storage device 84 and a magazine type gasket storage device 85, a nut blanking groove 86 and a gasket blanking groove 87 are correspondingly arranged on the upper feeder 82, a mechanical arm is further arranged on one side of the assembly table 1, a three-jaw mechanism is arranged at the end of the mechanical arm, the three-jaw mechanism comprises a clamping jaw A, a clamping jaw B and a magnetic suction type gun head, the clamping jaw A is used for clamping a magnetic pole clamping jaw B and a magnetic pole clamping jaw B is used for clamping and screwing a magnetic pole clamping jaw 10 and a magnetic pole clamping head 10 is used for screwing the magnetic pole clamping a magnetic pole head 11.
The working principle of the device is as follows: the mechanical arm clamping magnetic pole pressing plate is placed on one side of the assembly fixture 2, the screw supporting mechanism 12 is lifted upwards, the mechanical arm clamping 2 square screws are placed on the screw supporting mechanism 12 and pass through the through holes of the magnetic pole pressing plate, the top limiting device 7 moves downwards to press the square screws, the mechanical arm absorbs the gaskets 11 and the nuts 10 to the installation positions of the magnetic pole pressing plate and completes initial screwing, the top limiting device 7 withdraws, the screw supporting mechanism 12 withdraws downwards, then the mechanical arm clamping magnetic pole box is placed at one end of the assembly fixture 2, the horizontal pushing device 4 moves to push the magnetic pole box to pass through the square screws to complete installation, the top limiting device 7 moves to the upper side of the magnetic pole box and moves downwards, meanwhile the screw supporting mechanism 12 moves upwards, the magnetic pole box is jointly fixed, the horizontal pushing device 4 resets, then the step of installing the magnetic pole box is repeated until the magnetic pole box is completed, finally, the mechanical arm clamping magnetic pole pressing plate is moved downwards to the installation position of the other side, the gaskets 11 and the nuts 10 are sucked again, the assembly is completed, the telescopic mechanism 9 is extended, the truss turning section fixture 21 is controlled to be erected to wait for the mechanical arm to grasp.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. Accordingly, the embodiments are to be considered in all respects as illustrative and not restrictive. The scope of the utility model is indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (10)
1. The utility model provides a general device of taking magnetism equipment magnetic pole box, includes assembly bench (1), its characterized in that: the assembly bench is characterized in that an assembly fixture (2) is rotationally arranged on the upper side of the assembly bench (1), horizontal guide rails (3) are arranged on the two sides of the assembly fixture (2), a horizontal pushing device (4) is movably arranged on the horizontal guide rails (3), and a top limiting device (7) is further arranged on the upper side of the horizontal guide rails (3).
2. A universal magnetically assembled pole case device according to claim 1, wherein: the assembly bench (1) is internally located at the bottom of the assembly tool (2) and is provided with a telescopic mechanism (9), and the telescopic mechanism (9) is controlled to erect the assembly tool (2) after being stretched.
3. A universal magnetically assembled pole case device according to claim 2, wherein: the assembly fixture (2) comprises a turnover section fixture (21), and the telescopic mechanism (9) is rotationally connected with the turnover section fixture (21).
4. A universal magnetically assembled pole case device according to claim 1, wherein: two sides of the assembly fixture (2) are provided with adjustable lateral limiting plates (24).
5. A universal magnetically assembled pole case device according to claim 1, wherein: the bottom of the assembly fixture (2) is provided with a screw supporting mechanism (12) which moves up and down.
6. A universal magnetically assembled pole case device according to claim 1, wherein: be provided with lead screw (31) in horizontal guide rail (3), lead screw (31) one end is connected with driving motor, the cooperation is provided with connector (33) on lead screw (31), connector (33) fixed mounting is in horizontal pushing device (4) tip.
7. A universal magnetically assembled pole case device according to claim 1, wherein: the horizontal pushing device (4) is also fixedly provided with a rollover prevention mechanism (41).
8. A universal magnetically assembled pole case device according to claim 1, wherein: one side the horizontal guide rail (3) top is fixed to be provided with pillar (5), fixed mounting has horizontal slide rail (6) on pillar (5), top stop device (7) sliding connection is in on horizontal slide rail (6).
9. A universal magnetically assembled pole case device according to claim 1, wherein: the top limiting device (7) comprises a connecting cross rod (71), a vertical guide rail (72) is fixedly arranged on the connecting cross rod (71), and a limiter (73) is movably arranged on the vertical guide rail (72).
10. A universal magnetically assembled pole case device according to claim 1, wherein: the assembly bench (1) is further provided with a fastener storage bench (8), the fastener storage bench (8) comprises a fixed sliding rail (81), the fixed sliding rail (81) is movably provided with a feeder (82), and the feeder (82) is provided with a stock feeder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322795844.7U CN220985491U (en) | 2023-10-18 | 2023-10-18 | General device for assembling magnetic pole box with magnet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322795844.7U CN220985491U (en) | 2023-10-18 | 2023-10-18 | General device for assembling magnetic pole box with magnet |
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| Publication Number | Publication Date |
|---|---|
| CN220985491U true CN220985491U (en) | 2024-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322795844.7U Active CN220985491U (en) | 2023-10-18 | 2023-10-18 | General device for assembling magnetic pole box with magnet |
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| Country | Link |
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| CN (1) | CN220985491U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117182552A (en) * | 2023-10-18 | 2023-12-08 | 江苏中车电机有限公司 | General device for assembling magnetic pole box with magnet |
-
2023
- 2023-10-18 CN CN202322795844.7U patent/CN220985491U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117182552A (en) * | 2023-10-18 | 2023-12-08 | 江苏中车电机有限公司 | General device for assembling magnetic pole box with magnet |
| CN117182552B (en) * | 2023-10-18 | 2024-12-06 | 江苏中车电机有限公司 | A universal device for assembling a magnetic pole box with a magnetic assembly |
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