CN220984740U - Module battery, module battery pack and battery pack - Google Patents
Module battery, module battery pack and battery pack Download PDFInfo
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- CN220984740U CN220984740U CN202322626752.6U CN202322626752U CN220984740U CN 220984740 U CN220984740 U CN 220984740U CN 202322626752 U CN202322626752 U CN 202322626752U CN 220984740 U CN220984740 U CN 220984740U
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Abstract
Description
技术领域Technical Field
本实用新型涉及电池技术领域,具体涉及一种模块电池、模块电池组和电池包。The utility model relates to the technical field of batteries, and in particular to a module battery, a module battery group and a battery pack.
背景技术Background technique
电动车的电池集成技术经历了快速的迭代发展,早期的集成方式采用端侧板焊接将电芯包裹在内形成模组,通过端侧板和托盘进行固定,涉及到大量的金属件以及非金属件的使用,集成效率较低,空间利用率较低,且每个模组都配有单独的控制单元,集成方式复杂、成本较高。The battery integration technology of electric vehicles has undergone rapid iterative development. The early integration method used end-side panel welding to wrap the battery cell inside to form a module, which was fixed by end-side panels and trays. It involved the use of a large number of metal and non-metal parts, had low integration efficiency and space utilization, and each module was equipped with a separate control unit. The integration method was complex and the cost was high.
目前较新的行业研究方向为CTP技术,即无模组技术,期望能够最大程度利用电池包内空间,提高体积利用率及重量利用率。但当前CTP技术,电池包作为承载全部载荷的主体,对结构设计要求很高,且对电池包产线也提出了更高的要求。The latest industry research direction is CTP technology, i.e. module-free technology, which is expected to maximize the use of the space inside the battery pack and improve volume and weight utilization. However, the current CTP technology, as the main body that bears all the loads, has very high requirements for structural design and also places higher requirements on the battery pack production line.
由此,需要开发一种既能在模组级别提升整包结构强度,同时电芯到模组到电池包也能保持较高的集成效率的集成技术。Therefore, it is necessary to develop an integration technology that can not only improve the structural strength of the entire package at the module level, but also maintain a high integration efficiency from battery cells to modules to battery packs.
实用新型内容Utility Model Content
本实用新型的目的是提供一种模块电池、模块电池组和电池包,既能在模组级别提升电池包整体的结构强度,同时电芯到模组到电池包也能保持较高的集成效率。The purpose of the utility model is to provide a module battery, a module battery group and a battery pack, which can not only improve the overall structural strength of the battery pack at the module level, but also maintain a high integration efficiency from the battery cell to the module to the battery pack.
为解决上述技术问题,本实用新型提供一种模块电池,包括:In order to solve the above technical problems, the utility model provides a module battery, comprising:
壳体,所述壳体为筒状结构,所述壳体的两端为开口端;A shell, wherein the shell is a cylindrical structure, and both ends of the shell are open ends;
电芯总成和导热胶,所述电芯总成安装在所述壳体内部,所述导热胶至少填充在所述电芯总成的顶部和所述壳体的顶壁内侧之间,以及所述电芯总成的底部和所述壳体的底壁内侧之间,所述电芯总成两端具有极耳;A battery cell assembly and a thermally conductive adhesive, wherein the battery cell assembly is installed inside the shell, the thermally conductive adhesive is at least filled between the top of the battery cell assembly and the inner side of the top wall of the shell, and between the bottom of the battery cell assembly and the inner side of the bottom wall of the shell, and the battery cell assembly has pole ears at both ends;
两个极耳支撑板,所述极耳支撑板对应安装于所述壳体的所述开口端,所述极耳支撑板具有极耳槽,所述极耳穿过对应端部的所述极耳槽,并外露于所述壳体。Two tab support plates are mounted on the open ends of the shell, and the tab support plates have tab slots. The tabs pass through the tab slots at the corresponding ends and are exposed on the shell.
本实用新型模块电池中,壳体为模块电池的主体框架,壳体将电芯总成包裹在内部,能够起到支撑以及保护电芯总成的作用,即壳体可以承载部分载荷,在模组级别提升电池包整体的结构强度;同时,在电芯总成的顶部和壳体的顶壁内侧之间,以及电芯总成的底部和壳体的底壁内侧之间均填充导热胶,一方面,导热胶可以起到粘接固定电芯总成的作用,固定效果好,结构简单;另一方面,导热胶还可以起到热量传递的作用,将电芯总成产生的热量传递至壳体的顶壁和底壁,提高散热效果;最后,在壳体的两端增设极耳支撑板,可以起到对电芯总成的极耳的焊接支撑作用,电芯总成的极耳外露于壳体两端,可直接在电芯总成的极耳端设置冷却板,通过冷却板对电芯总成进行冷却散热,如此,模块电池的六个面均可用来冷却散热,极大提高模块电池的冷却散热效率;此外,模块电池形成的模块电池组固定在电池包中时可以采用胶粘的方式,即取消壳体两端的端板,可以减少大量金属件以及非金属件的使用,极大地降低模块电池的重量,电芯的重量利用率与体积利用率都可得到较大提升,且取消端板还可以省去端板焊接工序,工艺上装配流程少,设备以及人工的投入更少,节省装配时间,提高模块电池的装配效率,降低成本。In the module battery of the utility model, the shell is the main frame of the module battery, and the shell wraps the battery cell assembly inside, which can support and protect the battery cell assembly, that is, the shell can bear part of the load, thereby improving the overall structural strength of the battery pack at the module level; at the same time, thermal conductive adhesive is filled between the top of the battery cell assembly and the inner side of the top wall of the shell, as well as between the bottom of the battery cell assembly and the inner side of the bottom wall of the shell. On the one hand, the thermal conductive adhesive can play the role of bonding and fixing the battery cell assembly, with good fixing effect and simple structure; on the other hand, the thermal conductive adhesive can also play the role of heat transfer, transferring the heat generated by the battery cell assembly to the top and bottom walls of the shell, thereby improving the heat dissipation effect; finally, ear support plates are added at both ends of the shell, which can play the role of welding support for the ears of the battery cell assembly. The battery cell assembly has a supporting effect, and the tabs of the battery cell assembly are exposed at both ends of the shell. A cooling plate can be directly set at the tab ends of the battery cell assembly, and the battery cell assembly is cooled and dissipated by the cooling plate. In this way, the six sides of the module battery can be used for cooling and dissipating heat, which greatly improves the cooling and dissipation efficiency of the module battery. In addition, the module battery group formed by the module battery can be fixed in the battery pack by gluing, that is, the end plates at both ends of the shell are eliminated, which can reduce the use of a large number of metal parts and non-metal parts, greatly reduce the weight of the module battery, and the weight utilization rate and volume utilization rate of the battery cell can be greatly improved. In addition, the elimination of the end plate can also save the end plate welding process, the process has fewer assembly processes, less equipment and labor investment, saves assembly time, improves the assembly efficiency of the module battery, and reduces costs.
由此可见,本实用新型模块电池既能在模组级别提升电池包整体的结构强度,同时电芯到模组到电池包也能保持较高的集成效率。It can be seen that the modular battery of the utility model can not only improve the overall structural strength of the battery pack at the module level, but also maintain a high integration efficiency from the battery cell to the module to the battery pack.
可选地,所述壳体内部,在所述电芯总成的左右两侧均设置有弹性件和硬质绝缘板,所述弹性件位于所述电芯总成和对应侧的所述硬质绝缘板之间。Optionally, inside the shell, elastic members and hard insulating plates are provided on both left and right sides of the battery cell assembly, and the elastic members are located between the battery cell assembly and the hard insulating plates on the corresponding sides.
可选地,所述弹性件的材质为PU泡棉;Optionally, the elastic member is made of PU foam;
和/或,所述硬质绝缘板为云母板或环氧板。And/or, the rigid insulating board is a mica board or an epoxy board.
可选地,所述壳体包括金属外壳,所述金属外壳的顶壁内侧和底壁内侧均设置有绝缘层。Optionally, the housing comprises a metal shell, and an insulating layer is provided on the inner side of the top wall and the inner side of the bottom wall of the metal shell.
可选地,所述电芯总成包括多个电芯主体,多个所述电芯主体堆叠设置,所述极耳包括内接极耳,所述内接极耳用于串联或并联各所述电芯主体,Optionally, the battery cell assembly includes a plurality of battery cell bodies, the plurality of battery cell bodies are stacked, the tabs include internal tabs, and the internal tabs are used to connect the battery cell bodies in series or in parallel.
还包括单体监控单元和柔性电路板,所述柔性电路板与各所述内接极耳均电连接,所述单体监控单元与所述柔性电路板电连接。It also includes a single-cell monitoring unit and a flexible circuit board. The flexible circuit board is electrically connected to each of the internally connected tabs, and the single-cell monitoring unit is electrically connected to the flexible circuit board.
可选地,所述壳体和所述极耳支撑板中,一者设置有卡扣,另一者设置有卡扣槽,安装状态下,所述卡扣和所述卡扣槽一一对应卡接固定。Optionally, one of the shell and the tab support plate is provided with a buckle, and the other is provided with a buckle groove. In an installed state, the buckle and the buckle groove are fixed in one-to-one correspondence.
可选地,所述极耳支撑板包括支撑板本体,所述支撑板本体的内侧壁还设置有加强筋,所述加强筋至少包括沿所述极耳槽的延伸方向延伸的第一筋部,所述极耳槽位于相邻两个所述第一筋部之间。Optionally, the pole tab support plate comprises a support plate body, the inner side wall of the support plate body is further provided with reinforcing ribs, the reinforcing ribs at least comprise a first rib portion extending along the extension direction of the pole tab slot, and the pole tab slot is located between two adjacent first rib portions.
本实用新型还提供一种模块电池组,包括多个前述模块电池,多个所述模块电池堆叠设置,相邻两个所述模块电池相互贴合,并粘接固定,相邻两个所述模块电池中,一者的正极极耳与另一者的负极极耳电连接。The utility model also provides a module battery pack, comprising a plurality of the aforementioned module batteries, wherein the plurality of module batteries are stacked, two adjacent module batteries are bonded to each other and fixed, and the positive pole ear of one of the two adjacent module batteries is electrically connected to the negative pole ear of the other.
本实用新型模块电池组,包括前述模块电池,因此具有与前述模块电池相同的技术效果,在此不再赘述。The modular battery pack of the utility model includes the aforementioned modular battery, and thus has the same technical effects as the aforementioned modular battery, which will not be described in detail herein.
可选地,还包括两个绝缘膜,所述绝缘膜沿所述模块电池的堆叠方向延伸,两个所述绝缘膜设置于所述模块电池的两端,所述绝缘膜覆盖各所述模块电池的对应端部;Optionally, two insulating films are further included, the insulating films extending along the stacking direction of the module batteries, the two insulating films being arranged at both ends of the module batteries, and the insulating films covering corresponding ends of each of the module batteries;
或,还包括两个冷却板,所述冷却板沿所述模块电池的堆叠方向延伸,两个所述冷却板设置于所述模块电池的两端,所述冷却板覆盖各所述模块电池的对应端部。Or, it further includes two cooling plates, which extend along the stacking direction of the module batteries, and the two cooling plates are arranged at both ends of the module batteries, and the cooling plates cover the corresponding ends of each of the module batteries.
本实用新型还提供一种电池包,包括托盘,还包括前述模块电池组,所述模块电池组粘接固定于所述托盘。The utility model also provides a battery pack, comprising a tray and the aforementioned module battery pack, wherein the module battery pack is adhesively fixed to the tray.
本实用新型电池包,包括前述模块电池组,因此具有与前述模块电池组相同的技术效果,在此不再赘述。The battery pack of the utility model includes the aforementioned module battery pack, and therefore has the same technical effects as the aforementioned module battery pack, which will not be described in detail herein.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型所提供模块电池一种具体实施例的结构示意图;FIG1 is a schematic structural diagram of a specific embodiment of a module battery provided by the present utility model;
图2为图1模块电池的分体图;FIG2 is a split diagram of the module battery of FIG1 ;
图3为图1模块电池中电芯总成的结构示意图;FIG3 is a schematic structural diagram of a cell assembly in the module battery of FIG1 ;
图4为图1模块电池中壳体的结构示意图;FIG4 is a schematic diagram of the structure of a housing in the battery module of FIG1 ;
图5为图1模块电池中极耳支撑板的结构示意图;FIG5 is a schematic diagram of the structure of a tab support plate in the battery module of FIG1 ;
图6为图5极耳支撑板另一角度的结构示意图;FIG6 is a schematic structural diagram of the tab support plate of FIG5 from another angle;
图7为本实用新型所提供模块电池组一种具体实施例的结构示意图;FIG7 is a schematic structural diagram of a specific embodiment of a module battery pack provided by the present utility model;
其中,图1-图7中的附图标记说明如下:The reference numerals in FIGS. 1 to 7 are described as follows:
01-模块电池;1-壳体;11-金属外壳;12-绝缘层;2-电芯总成;21-电芯主体;22-内接极耳;23-正极极耳;24-负极极耳;3-导热胶;4-极耳支撑板;4a-极耳槽;41-支撑板本体;42-加强筋;5-弹性件;6-硬质绝缘板;a-卡扣;b-卡扣槽;01-module battery; 1-shell; 11-metal shell; 12-insulating layer; 2-cell assembly; 21-cell body; 22-internal pole ear; 23-positive pole ear; 24-negative pole ear; 3-thermal conductive glue; 4-pole ear support plate; 4a-pole ear groove; 41-support plate body; 42-reinforcement rib; 5-elastic part; 6-hard insulating plate; a-clip; b-clip groove;
02-冷却板。02-Cooling plate.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本实用新型的技术方案,下面结合附图和具体实施例对本实用新型作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
本文中所述“多个”通常为两个以上;且当采用“多个”表示某几个部件的数量时,并不表示这些部件在数量上的相互关系。The “plurality” mentioned herein generally means more than two; and when “plurality” is used to indicate the number of certain components, it does not indicate the relationship between the quantities of these components.
请参考图1-图2,图1为本实用新型所提供模块电池一种具体实施例的结构示意图;图2为图1模块电池的分体图。Please refer to FIG. 1-FIG. 2 , FIG. 1 is a schematic structural diagram of a specific embodiment of a module battery provided by the present utility model; FIG. 2 is a split diagram of the module battery of FIG. 1 .
本实用新型提供一种模块电池01,包括:The utility model provides a module battery 01, comprising:
壳体1,壳体1为筒状结构,壳体1的两端为开口端;Shell 1, the shell 1 is a cylindrical structure, and both ends of the shell 1 are open ends;
电芯总成2和导热胶3,电芯总成2安装在壳体1内部,导热胶3填充在电芯总成2的顶部和壳体1的顶壁内侧之间,以及电芯总成2的底部和壳体1的底壁内侧之间,电芯总成2的两端具有极耳;The battery cell assembly 2 and the thermal conductive adhesive 3 are installed inside the shell 1. The thermal conductive adhesive 3 is filled between the top of the battery cell assembly 2 and the inner side of the top wall of the shell 1, and between the bottom of the battery cell assembly 2 and the inner side of the bottom wall of the shell 1. Both ends of the battery cell assembly 2 have pole ears.
两个极耳支撑板4,极耳支撑板4对应安装于壳体1的开口端,极耳支撑板4具有极耳槽4a,极耳穿过对应端部的极耳支撑板4的极耳槽4a,并外露于壳体1。Two tab support plates 4 are mounted on the open ends of the housing 1 , and the tab support plates 4 have tab slots 4 a . The tabs pass through the tab slots 4 a of the tab support plates 4 at the corresponding ends and are exposed to the housing 1 .
本实用新型模块电池中,壳体1为模块电池01的主体框架,壳体1将电芯总成2包裹在内部,能够起到支撑以及保护电芯总成2的作用,即壳体1可以承载部分载荷,在模组级别提升电池包整体的结构强度;同时,在电芯总成2的顶部和壳体1的顶壁内侧之间,以及电芯总成2的底部和壳体1的底壁内侧之间均填充导热胶3,一方面,导热胶3可以起到粘接固定电芯总成2的作用,固定效果好,结构简单;另一方面,导热胶3还可以起到热量传递的作用,将电芯总成2产生的热量传递至壳体1的顶壁和底壁,提高散热效果;最后,在壳体1的两端增设极耳支撑板4,可以起到对电芯总成2的极耳的焊接支撑作用,电芯总成2的极耳外露于壳体1两端,可直接在电芯总成2的极耳端设置冷却板,通过冷却板对电芯总成2进行冷却散热,如此,模块电池01的六个面均可用来冷却散热,极大提高模块电池01的冷却散热效率;此外,模块电池01形成的模块电池组固定在电池包中时可以采用胶粘的方式,即取消壳体1两端的端板,可以减少大量金属件以及非金属件的使用,极大地降低模块电池01的重量,电芯的重量利用率与体积利用率都可得到较大提升,且取消端板还可以省去端板焊接工序,工艺上装配流程少,设备以及人工的投入更少,节省装配时间,提高模块电池01的装配效率,降低成本。In the module battery of the utility model, the shell 1 is the main frame of the module battery 01, and the shell 1 wraps the battery cell assembly 2 inside, which can support and protect the battery cell assembly 2, that is, the shell 1 can bear part of the load, thereby improving the overall structural strength of the battery pack at the module level; at the same time, thermal conductive adhesive 3 is filled between the top of the battery cell assembly 2 and the inner side of the top wall of the shell 1, as well as between the bottom of the battery cell assembly 2 and the inner side of the bottom wall of the shell 1. On the one hand, the thermal conductive adhesive 3 can play the role of bonding and fixing the battery cell assembly 2, with good fixing effect and simple structure; on the other hand, the thermal conductive adhesive 3 can also play the role of heat transfer, transferring the heat generated by the battery cell assembly 2 to the top wall and bottom wall of the shell 1, thereby improving the heat dissipation effect; finally, the ear support plates 4 are added at both ends of the shell 1, which can play the role of welding the ears of the battery cell assembly 2. In order to realize the supporting function, the tabs of the battery cell assembly 2 are exposed at both ends of the shell 1, and a cooling plate can be directly arranged at the tab ends of the battery cell assembly 2 to cool and dissipate the heat of the battery cell assembly 2 through the cooling plate. In this way, the six surfaces of the module battery 01 can be used for cooling and dissipating heat, which greatly improves the cooling and dissipation efficiency of the module battery 01. In addition, the module battery group formed by the module battery 01 can be fixed in the battery pack by gluing, that is, the end plates at both ends of the shell 1 are eliminated, which can reduce the use of a large number of metal parts and non-metal parts, greatly reduce the weight of the module battery 01, and the weight utilization rate and volume utilization rate of the battery cell can be greatly improved. In addition, the elimination of the end plate can also save the end plate welding process, the process has fewer assembly processes, less equipment and labor investment, saves assembly time, improves the assembly efficiency of the module battery 01, and reduces costs.
由此可见,本实用新型模块电池01既能在模组级别提升电池包整体的结构强度,同时电芯到模组到电池包也能保持较高的集成效率。It can be seen that the modular battery 01 of the utility model can not only improve the overall structural strength of the battery pack at the module level, but also maintain a high integration efficiency from the battery cell to the module to the battery pack.
如前所述,本实施例中,导热胶3填充在电芯总成2的顶部和壳体1的顶壁内侧之间,以及电芯总成2的底部和壳体1的底壁内侧之间。实际应用中,导热胶3灌封整个模块电池01的内腔区域也是可行的,即导热胶3应当至少填充在电芯总成2的顶部和壳体1的顶壁内侧之间,以及电芯总成2的底部和壳体1的底壁内侧之间。As mentioned above, in this embodiment, the thermal conductive adhesive 3 is filled between the top of the battery cell assembly 2 and the inner side of the top wall of the shell 1, and between the bottom of the battery cell assembly 2 and the inner side of the bottom wall of the shell 1. In practical applications, it is also feasible to fill the inner cavity area of the entire module battery 01 with the thermal conductive adhesive 3, that is, the thermal conductive adhesive 3 should at least be filled between the top of the battery cell assembly 2 and the inner side of the top wall of the shell 1, and between the bottom of the battery cell assembly 2 and the inner side of the bottom wall of the shell 1.
其中,导热胶3具体可以采用PU胶、环氧胶等。The thermal conductive adhesive 3 may be PU adhesive, epoxy adhesive or the like.
请参考图2和图3,图3为图1模块电池中电芯总成的结构示意图。Please refer to FIG. 2 and FIG. 3 , FIG. 3 is a schematic diagram of the structure of the battery cell assembly in the module battery of FIG. 1 .
本实施例中,电芯总成2包括多个电芯主体21,多个电芯主体21堆叠设置,电芯主体21的两端均设置有极耳,其中一端为正极,另一端为负极;相对应地,极耳支撑板4设置极耳槽4a的数量与电芯总成2中电芯主体21的数量相同,在模块电池01的制造过程中,电芯总成2对应端部的极耳自相对应的极耳槽4a穿过,然后按照既定的连接方式,弯折极耳,并进行焊接,实现多个电芯主体21的串联或并联连接,以获得所需要电量,用于串联或并联各电芯主体21的极耳统称为内接极耳22。In this embodiment, the battery cell assembly 2 includes a plurality of battery cell bodies 21, and the plurality of battery cell bodies 21 are stacked and arranged, and pole ears are arranged at both ends of the battery cell body 21, one end of which is a positive electrode and the other end is a negative electrode; correspondingly, the number of pole ear grooves 4a arranged on the pole ear support plate 4 is the same as the number of battery cell bodies 21 in the battery cell assembly 2. During the manufacturing process of the module battery 01, the pole ears at the corresponding ends of the battery cell assembly 2 pass through the corresponding pole ear grooves 4a, and then the pole ears are bent and welded according to a predetermined connection method to realize the series or parallel connection of the plurality of battery cell bodies 21 to obtain the required amount of electricity. The pole ears used for series or parallel connection of each battery cell body 21 are collectively referred to as internal pole ears 22.
如图1-图3所示,电芯总成2具有两个独立的极耳,其中一者作为电芯总成2的正极极耳23,另一者作为电芯总成2的负极极耳24,用于成组后与相邻模块电池组连接,正极极耳23和负极极耳24统称为外接极耳。As shown in Figures 1 to 3, the battery cell assembly 2 has two independent pole tabs, one of which serves as the positive pole tab 23 of the battery cell assembly 2, and the other serves as the negative pole tab 24 of the battery cell assembly 2, which are used to connect with adjacent module battery packs after grouping. The positive pole tab 23 and the negative pole tab 24 are collectively referred to as external pole tabs.
由图1可以看出,极耳在折弯后与极耳支撑板4的外侧壁贴合,极耳支撑板4可以在极耳焊接时起到支撑作用,保证焊接可靠性。As can be seen from FIG. 1 , the tab is in contact with the outer wall of the tab support plate 4 after being bent. The tab support plate 4 can play a supporting role during the tab welding to ensure the welding reliability.
其中,电芯主体21为主要的能量存储单元,电芯主体21包括电芯封装结构,卷芯,电解液等,卷芯包含正极涂层,正极集流体,隔膜,负极涂层和负极集流体等,电芯封装结构主要目的是起到密封及绝缘的作用,可选用PP(Polypropylene,聚丙烯),PE(Polyethylene,聚乙烯)或铝塑膜等形式。Among them, the battery cell body 21 is the main energy storage unit. The battery cell body 21 includes a battery cell packaging structure, a core, an electrolyte, etc. The core contains a positive electrode coating, a positive electrode collector, a separator, a negative electrode coating and a negative electrode collector, etc. The main purpose of the battery cell packaging structure is to seal and insulate, and PP (Polypropylene), PE (Polyethylene) or aluminum-plastic film can be selected.
可以理解,电芯主体21的具体结构为本领域技术人员熟知的现有技术,在此不做赘述。It can be understood that the specific structure of the battery cell body 21 is an existing technology well known to those skilled in the art and will not be described in detail here.
进一步地,由图3可以看出,本实施例中,多个电芯主体21堆叠设置,多个电芯主体21之间可共用同一CMU(Cell monitor Unit,单体监控单元)和FPC(Flexible PrintedCircuit,柔性电路板),节省空间,降低重量和成本。Furthermore, it can be seen from FIG. 3 that in the present embodiment, a plurality of battery cell bodies 21 are stacked and arranged, and the plurality of battery cell bodies 21 can share the same CMU (Cell monitor Unit) and FPC (Flexible Printed Circuit), thereby saving space and reducing weight and cost.
基于此,本申请的模块电池01中,还包括单体监控单元和柔性电路板,柔性电路板与各内接极耳22均电连接,单体监控单元与柔性电路板电连接。如此,可以通过一个单体监控单元同时对各电芯单体21的工作状况进行监控。Based on this, the module battery 01 of the present application further includes a cell monitoring unit and a flexible circuit board, the flexible circuit board is electrically connected to each internally connected tab 22, and the cell monitoring unit is electrically connected to the flexible circuit board. In this way, the working conditions of each cell 21 can be monitored simultaneously by a cell monitoring unit.
请继续参考图2,本实施例中,壳体1内部在电芯总成2的左右两侧均设置有弹性件5和硬质绝缘板6,弹性件5位于电芯总成2和对应侧的硬质绝缘板6之间。Please continue to refer to FIG. 2 . In this embodiment, an elastic member 5 and a hard insulating plate 6 are provided on both the left and right sides of the battery cell assembly 2 inside the shell 1 . The elastic member 5 is located between the battery cell assembly 2 and the hard insulating plate 6 on the corresponding side.
如此,位于中部的电芯总成2,以及两侧的弹性件5和硬质绝缘板6整体形成电芯单元,其中,弹性件5可以起到吸收电芯总成2在使用过程中膨胀的作用;硬质绝缘板6位于电芯单元的最外侧,在模组电池的制造过程中,可以先将电芯总成2、弹性件5和硬质绝缘板6堆叠形成电芯单元,再采用工装夹紧两侧的硬质绝缘板6,将电芯单元送入壳体1内部。由此可见,硬质绝缘板6可以起到方便工艺装配的作用。同时,硬质绝缘板6由绝缘材质制成,还可以起到绝缘作用,防止漏电。In this way, the battery cell assembly 2 located in the middle, and the elastic members 5 and the hard insulating plates 6 on both sides form a battery cell unit as a whole, wherein the elastic member 5 can absorb the expansion of the battery cell assembly 2 during use; the hard insulating plate 6 is located at the outermost side of the battery cell unit. In the manufacturing process of the module battery, the battery cell assembly 2, the elastic member 5 and the hard insulating plate 6 can be stacked to form a battery cell unit, and then the hard insulating plates 6 on both sides are clamped by tooling to send the battery cell unit into the shell 1. It can be seen that the hard insulating plate 6 can facilitate the process assembly. At the same time, the hard insulating plate 6 is made of insulating material and can also play an insulating role to prevent leakage.
实际应用中,硬质绝缘板6可以采用云母板或环氧板。云母板是由云母纸与有机硅胶水粘合、加温、压制而成,具有优良的耐高温绝缘性能和优良的电气绝缘性能;环氧板又称环氧玻璃纤维板,具有较高的机械性能和介电性能,较好的耐热性和耐潮性,并有良好的机械加工性。In practical applications, the rigid insulating board 6 can be a mica board or an epoxy board. The mica board is made by bonding, heating and pressing mica paper and organic silica gel water, and has excellent high temperature insulation performance and excellent electrical insulation performance; the epoxy board is also called epoxy glass fiber board, which has high mechanical and dielectric properties, good heat resistance and moisture resistance, and good machinability.
实际应用中,弹性件5的材质优选为PU泡棉。PU(ploy urethane)即聚氨酯,PU泡棉又称为PU海绵、PU发泡材料、聚氨酯海绵等,具有重量轻、有弹性、快速压敏固定、使用方便、弯曲自如、体积超薄、性能可靠等优点。电芯总成2单侧设置弹性件5的数量不做限制,如可以为一个或多个。In practical applications, the material of the elastic member 5 is preferably PU foam. PU (ploy urethane) is polyurethane, and PU foam is also called PU sponge, PU foam material, polyurethane sponge, etc. It has the advantages of light weight, elasticity, rapid pressure-sensitive fixation, easy use, flexible bending, ultra-thin volume, reliable performance, etc. There is no limit on the number of elastic members 5 set on one side of the battery cell assembly 2, for example, it can be one or more.
请参考图4,图4为图1模块电池中壳体的结构示意图。Please refer to FIG. 4 , which is a schematic diagram of the structure of the shell of the module battery in FIG. 1 .
本实施例中,壳体1包括金属外壳11,金属外壳11的顶壁内侧和底壁内侧均设置有绝缘层12。In this embodiment, the housing 1 includes a metal shell 11 , and an insulating layer 12 is provided on the inner side of the top wall and the inner side of the bottom wall of the metal shell 11 .
如此,金属外壳11为模块电池01的主体框架,金属外壳11将电芯单元包裹在内部,可以起到支撑以及保护电芯单元2的作用,金属外壳11同时也可作为模块电池01的散热面;而绝缘层12主要起绝缘的作用,上下两侧的绝缘层12,以及左右两侧的硬质绝缘板6共同作用将电芯总成2和金属外壳11隔离开,保证绝缘效果。In this way, the metal shell 11 is the main frame of the module battery 01. The metal shell 11 wraps the battery cell unit inside, which can support and protect the battery cell unit 2. The metal shell 11 can also serve as the heat dissipation surface of the module battery 01; and the insulating layer 12 mainly plays an insulating role. The insulating layers 12 on the upper and lower sides and the hard insulating plates 6 on the left and right sides work together to isolate the battery cell assembly 2 and the metal shell 11 to ensure the insulation effect.
实际应用中,金属外壳11的表面应当保证光滑平整,更有利于模块电池01的成组。In practical applications, the surface of the metal shell 11 should be smooth and flat, which is more conducive to the grouping of the module batteries 01.
其中,金属外壳11通常采用铝材质制成,质量较轻,结构强度好,导热系数高,且易加工成型。金属外壳11可以采用挤出或者折弯焊接成型。The metal shell 11 is usually made of aluminum, which is light, has good structural strength, high thermal conductivity, and is easy to process and shape. The metal shell 11 can be formed by extrusion or bending and welding.
其中,绝缘层12可以通过电镀、热压或喷涂的方式形成于金属外壳11的顶壁内侧和底壁内侧。The insulating layer 12 may be formed on the inner side of the top wall and the inner side of the bottom wall of the metal shell 11 by electroplating, hot pressing or spraying.
请继续参考图4与图5,图5为图1模块电池中极耳支撑板的结构示意图。Please continue to refer to Figures 4 and 5. Figure 5 is a schematic diagram of the structure of the tab support plate in the module battery of Figure 1.
极耳支撑板4安装于壳体1的开口端,其具体安装方式不做限制,如在本实施例中,壳体1的两端分别设置有四个卡扣槽b,其中两个卡扣槽b设置于壳体1的顶壁,另外两个卡扣槽b设置于壳体1的底壁,极耳支撑板4对应设置有四个卡扣a,安装状态下,卡扣a和卡扣槽b一一对应卡接固定。The pole ear support plate 4 is installed at the open end of the shell 1, and its specific installation method is not limited. For example, in the present embodiment, four snap grooves b are respectively provided at both ends of the shell 1, two of which are provided on the top wall of the shell 1, and the other two snap grooves b are provided on the bottom wall of the shell 1. The pole ear support plate 4 is correspondingly provided with four snaps a. In the installed state, the snaps a and the snap grooves b are correspondingly connected and fixed one by one.
如上设置,在模组电池01的制造过程中,极耳支撑板4与壳体1先相互分离,壳体1的两端处于开口状态,在电芯单元2送入壳体1内部后,紧接着将电芯总成2的极耳穿过对应端部的极耳支撑板4的极耳槽4a,同时,将卡扣a和卡扣槽b一一对应卡接固定,从而实现极耳支撑板4与壳体1的卡接固定,连接可靠,便于拆装。As configured above, during the manufacturing process of the module battery 01, the tab support plate 4 and the shell 1 are first separated from each other, and the two ends of the shell 1 are in an open state. After the battery cell unit 2 is sent into the shell 1, the tabs of the battery cell assembly 2 are then passed through the tab grooves 4a of the tab support plate 4 at the corresponding ends. At the same time, the buckle a and the buckle groove b are fixed one by one, thereby realizing the clamping and fixing of the tab support plate 4 and the shell 1, and the connection is reliable and easy to disassemble and assemble.
可以理解,实际应用中,卡扣a和卡扣槽b的数量不做限制,为了保证安装稳定性,壳体1的一端可以设置两个卡扣槽b,其中一个卡扣槽b设置于壳体1的顶壁,另外一个卡扣槽b设置于壳体1的底壁;极耳支撑板4也对应设置有两个卡扣a。同时,卡扣a和卡扣槽b设置位置也不做限制,如卡扣a设置于壳体1,卡扣槽b设置于极耳支撑板4也是可行的。It can be understood that in practical applications, the number of buckles a and buckle slots b is not limited. In order to ensure installation stability, two buckle slots b can be set at one end of the shell 1, one of which is set on the top wall of the shell 1, and the other is set on the bottom wall of the shell 1; the tab support plate 4 is also correspondingly provided with two buckles a. At the same time, the setting positions of the buckle a and the buckle slot b are not limited. For example, it is feasible to set the buckle a on the shell 1 and the buckle slot b on the tab support plate 4.
此外,实际应用中,极耳支撑板4与壳体1还可以有其他固定方式,如粘接固定等。In addition, in practical applications, the tab support plate 4 and the housing 1 may be fixed in other ways, such as adhesive fixing.
请继续参考图6,图6为图5极耳支撑板另一角度的结构示意图。Please continue to refer to FIG. 6 , which is a schematic structural diagram of the tab support plate of FIG. 5 at another angle.
本实施例中,极耳支撑板4包括支撑板本体41,支撑板本体41的内侧壁还设置有加强筋42,加强筋42至少包括沿极耳槽4a的延伸方向延伸的第一筋部,极耳槽4a位于相邻两个第一筋部之间。In this embodiment, the tab support plate 4 includes a support plate body 41, and the inner side wall of the support plate body 41 is further provided with a reinforcing rib 42, which includes at least a first rib portion extending along the extension direction of the tab slot 4a, and the tab slot 4a is located between two adjacent first rib portions.
如此,加强筋42可以起到加强极耳支撑板4的结构强度的作用;同时,位于极耳槽4a两侧的第一筋部还可以在极耳插入时起到导向作用。In this way, the reinforcing ribs 42 can play a role in reinforcing the structural strength of the tab support plate 4; at the same time, the first ribs located on both sides of the tab groove 4a can also play a guiding role when the tab is inserted.
本实用新型模块电池的制造过程如下:The manufacturing process of the module battery of the utility model is as follows:
将电芯总成2、弹性件5和硬质绝缘板6堆叠形成电芯单元,在电芯总成2的顶部和底部涂覆导热胶3,采用工装夹紧两侧的硬质绝缘板6,将电芯单元送入壳体1内部;紧接着将电芯总成2的极耳穿过对应端部的极耳支撑板4的极耳槽4a,同时,将卡扣a和卡扣槽b一一对应卡接固定,从而实现极耳支撑板4与壳体1的卡接固定;最后,按照既定的串并联方式,弯折极耳,并进行极耳焊接。The battery cell assembly 2, the elastic member 5 and the hard insulating plate 6 are stacked to form a battery cell unit, the thermal conductive adhesive 3 is coated on the top and bottom of the battery cell assembly 2, the hard insulating plates 6 on both sides are clamped by a tooling, and the battery cell unit is sent into the shell 1; then, the pole lugs of the battery cell assembly 2 are passed through the pole lug grooves 4a of the pole lug support plate 4 at the corresponding ends, and at the same time, the buckles a and the buckle grooves b are fixed one by one, so as to realize the clamping and fixing of the pole lug support plate 4 and the shell 1; finally, the pole lugs are bent and welded according to the established series-parallel mode.
请参考图7,图7为本实用新型所提供模块电池组一种具体实施例的结构示意图。Please refer to FIG. 7 , which is a schematic structural diagram of a specific embodiment of a module battery pack provided by the present invention.
本实用新型还提供一种模块电池组,包括多个前述模块电池01,多个模块电池01堆叠设置,相邻两个模块电池01相互贴合,并粘接固定,相邻两个模块电池01中,一者的正极极耳23与另一者的负极极耳24电连接。The utility model also provides a module battery pack, including a plurality of the aforementioned module batteries 01, wherein the plurality of module batteries 01 are stacked, two adjacent module batteries 01 are attached to each other and bonded and fixed, and the positive electrode tab 23 of one of the two adjacent module batteries 01 is electrically connected to the negative electrode tab 24 of the other.
本实用新型模块电池组,包括前述模块电池01,因此具有与前述模块电池01相同的技术效果,在此不再赘述。The modular battery pack of the utility model includes the aforementioned modular battery 01, and thus has the same technical effects as the aforementioned modular battery 01, which will not be described in detail herein.
同时,通过调整模块电池01的串并联方式以及模块电池01的数量,可以适配不同的电量需求;多个模块电池01之间相互贴合,可以最大程度地利用电池包内的空间;相邻两个模块电池01之间通过极耳焊接实现电连接,可以节省大量巴片的使用,进一步降低重量及成本。At the same time, by adjusting the series-parallel connection mode of the module batteries 01 and the number of module batteries 01, different power requirements can be adapted; multiple module batteries 01 are fitted together to maximize the use of the space in the battery pack; two adjacent module batteries 01 are electrically connected through tab welding, which can save a lot of tabs and further reduce weight and cost.
进一步地,如图7所示,还包括两个冷却板02,冷却板02沿模块电池01的堆叠方向延伸,两个冷却板02设置于模块电池01的两端,冷却板02覆盖各模块电池01的对应端部。Furthermore, as shown in FIG. 7 , two cooling plates 02 are further included. The cooling plates 02 extend along the stacking direction of the module batteries 01 . The two cooling plates 02 are disposed at both ends of the module batteries 01 . The cooling plates 02 cover the corresponding ends of each module battery 01 .
如此,通过冷却板02直接对模块电池01的极耳端进行冷却散热,可极大提高模块电池组的冷却散热效率。In this way, the cooling plate 02 directly cools and dissipates the heat of the tab end of the module battery 01, which can greatly improve the cooling and heat dissipation efficiency of the module battery pack.
当然,实际应用中,根据散热需求的不同,也可以不设置冷却板02,而设置两个绝缘膜,绝缘膜沿模块电池01的堆叠方向延伸,两个绝缘膜设置于模块电池01的两端,绝缘膜覆盖各模块电池01的对应端部,仅起到绝缘作用。Of course, in actual applications, depending on different heat dissipation requirements, the cooling plate 02 may not be provided, but two insulating films may be provided. The insulating films extend along the stacking direction of the module batteries 01. The two insulating films are provided at both ends of the module batteries 01. The insulating films cover the corresponding ends of each module battery 01 and only play an insulating role.
本实用新型还提供一种电池包,包括托盘,还包括前述模块电池组,模块电池组粘接固定于托盘。The utility model also provides a battery pack, comprising a tray and the aforementioned module battery pack, wherein the module battery pack is adhesively fixed to the tray.
本实用新型电池包包括前述模块电池组,因此具有与前述模块电池组相同的技术效果,在此不再赘述。The battery pack of the present invention includes the aforementioned module battery pack, and thus has the same technical effects as the aforementioned module battery pack, which will not be described in detail herein.
同时,由于模块电池组与托盘粘接固定,无需设置端板,可以减少大量金属件以及非金属件的使用,降低电池包整体重量,且取消端板还可以省去端板焊接工序,工艺上装配流程少,设备以及人工的投入更少,节省装配时间,提高装配效率,降低成本。At the same time, since the module battery pack is bonded and fixed to the tray, there is no need to set up end plates, which can reduce the use of a large number of metal and non-metal parts and reduce the overall weight of the battery pack. The elimination of the end plates can also save the end plate welding process, reduce the process of assembly process, and require less equipment and labor, saving assembly time, improving assembly efficiency and reducing costs.
以上对本实用新型所提供的一种模块电池、模块电池组和电池包进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The above is a detailed introduction to a module battery, a module battery pack and a battery pack provided by the utility model. The principle and implementation method of the utility model are described in detail using specific examples. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
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