CN220963453U - Capacitance formation probe module - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及连接器领域,特别是关于一种快速插拔的分容化成探针模组。The utility model relates to the field of connectors, in particular to a fast plug-in and pull-out volume-dividing and forming probe module.
背景技术Background technique
动力电池模组在长期使用或者进行循环寿命测试期间,电池模组内最小单元模块的一致性会变差,导致模组或者电池包寿命周期严重缩短,影响电池系统的可靠和安全,因此需要快速检测模组内异常模块的实际容量衰减情况,以便进行下一步的维护或分析改善。During long-term use or cycle life testing of power battery modules, the consistency of the smallest unit module in the battery module will deteriorate, resulting in a serious shortening of the life cycle of the module or battery pack, affecting the reliability and safety of the battery system. Therefore, it is necessary to quickly detect the actual capacity attenuation of abnormal modules in the module in order to carry out the next step of maintenance or analysis and improvement.
现有技术中连接器都是单排连接器且使用OT端头铆线,螺母固定的方式进行安装,占用空间比较大,可检测电池数量有限,效率不高。并且在连接器内通常采用的是导线连接,导致机箱内部较乱,甚至可能出现短路的情况。In the prior art, the connectors are all single-row connectors and are installed by using OT end rivets and nuts, which takes up a lot of space, can only detect a limited number of batteries, and are not very efficient. In addition, the connectors are usually connected by wires, which makes the inside of the chassis messy and may even cause a short circuit.
公开于该背景技术部分的信息仅仅旨在增加对本实用新型的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种分容化成探针模组,用于解决现有技术中检测效率不高的问题。The utility model aims to provide a volumetric formation probe module to solve the problem of low detection efficiency in the prior art.
为实现上述目的,本实用新型提供了一种分容化成探针模组,包括箱体,该箱体包括邻接的第一面板和第二面板,所述箱体的内部形成有安装空间;多个连接组件,设置于所述第二面板上,所述多个连接组件在垂直于所述第一面板的方向上叠加设置,每个所述连接组件分别包括可插接的插头和插座,所述的插座安装于第二面板上,所述插头在第二面板外面与所述插座实现对插;连接件,设置在所述安装空间内,所述连接件电性连接于所述插座和待测电芯之间。To achieve the above-mentioned purpose, the utility model provides a volumetric formation probe module, including a box body, the box body includes an adjacent first panel and a second panel, and an installation space is formed inside the box body; a plurality of connecting components are arranged on the second panel, and the plurality of connecting components are stacked in a direction perpendicular to the first panel, each of the connecting components respectively includes a pluggable plug and a socket, the socket is installed on the second panel, and the plug is plugged into the socket outside the second panel; a connector is arranged in the installation space, and the connector is electrically connected between the socket and the battery cell to be tested.
在一个或多个实施方式中,所述插座包括固定于所述第二面板上的插座主体,以及设置于所述安装空间外且连接于所述插座主体的套体,所述套体设置有用以接收所述插头的插槽,所述插座的端子延伸至所述插槽内。In one or more embodiments, the socket includes a socket body fixed on the second panel, and a sleeve arranged outside the installation space and connected to the socket body, the sleeve is provided with a slot for receiving the plug, and the terminal of the socket extends into the slot.
在一个或多个实施方式中,所述插座主体位于安装空间的一端设置有用以固定所述连接件的安装孔。In one or more embodiments, a mounting hole for fixing the connecting member is provided at one end of the socket body located in the mounting space.
在一个或多个实施方式中,所述安装孔包括分别开设于所述插座主体上下两侧且交错设置的第一安装孔和第二安装孔。In one or more embodiments, the mounting hole includes a first mounting hole and a second mounting hole which are respectively opened on the upper and lower sides of the socket body and are staggered.
在一个或多个实施方式中,所述连接件通过焊接固定在所述插座主体上。In one or more embodiments, the connecting member is fixed to the socket body by welding.
在一个或多个实施方式中,所述套体与所述插座主体之间一体成型,或所述套体与所述插座主体之间可拆卸固定。In one or more embodiments, the sleeve and the socket body are integrally formed, or the sleeve and the socket body are detachably fixed.
在一个或多个实施方式中,所述插头和插座主体通过螺丝组件固定至所述箱体。In one or more embodiments, the plug and socket body are fixed to the housing by a screw assembly.
在一个或多个实施方式中,所述螺丝组件包括隔离柱螺丝和固定螺丝,所述隔离柱螺丝将所述插座主体固定至所述箱体,所述固定螺丝将所述插头固定至所述插座主体。In one or more embodiments, the screw assembly includes a spacer screw and a fixing screw, wherein the spacer screw fixes the socket body to the box, and the fixing screw fixes the plug to the socket body.
在一个或多个实施方式中,所述连接件采用金属导电材料折弯形成。In one or more embodiments, the connecting piece is formed by bending a metal conductive material.
在一个或多个实施方式中,所述连接件为铜排。In one or more embodiments, the connecting member is a copper busbar.
与现有技术相比,根据本实用新型的分容化成探针模组,其在箱体的面板上设置多组快速插拔的连接组件,提高了单设备可检测电池的数量,并且简化了插拔操作,降低了操作时间,提高了检测效率。其次,通过使用如铜排类的硬性连接件取代传统的柔性导线,使箱体内部保持简洁,易于拆装维护。Compared with the prior art, the capacity formation probe module of the utility model has multiple sets of quick-plug connection components on the panel of the box, which increases the number of batteries that can be detected by a single device, simplifies the plug-in operation, reduces the operation time, and improves the detection efficiency. Secondly, by using hard connectors such as copper bars to replace traditional flexible wires, the interior of the box is kept simple and easy to disassemble and maintain.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是根据本实用新型一实施方式的分容化成探针模组的示意图;FIG1 is a schematic diagram of a volumetric formation probe module according to an embodiment of the present invention;
图2是根据本实用新型一实施方式的分容化成探针模组的结构图;FIG2 is a structural diagram of a volumetric formation probe module according to an embodiment of the present invention;
图3是根据本实用新型一实施方式的连接组件的其中一视角的爆炸图;FIG3 is an exploded view of a connection assembly according to an embodiment of the present invention from one viewing angle;
图4是根据本实用新型一实施方式的连接组件的另一视角的爆炸图;FIG4 is an exploded view of a connection assembly according to an embodiment of the present invention from another perspective;
图5是根据本实用新型一实施方式的汇流排的局部放大图。FIG. 5 is a partial enlarged view of a bus bar according to an embodiment of the present invention.
主要附图标记说明:Description of main reference numerals:
100-分容化成探针模组,10-箱体,11-第一面板,12-第二面板,20-汇流排,21-凹槽,22-第三安装孔,30-连接组件,311-插座主体,3111-第一安装孔,3112-第二安装孔,3113-卡扣,312-套体,3121-插槽,313-端子,32-插头,321-安装槽,33-固定螺丝,34-隔离柱螺丝,40-连接件。100-capacitance formation probe module, 10-housing, 11-first panel, 12-second panel, 20-bus, 21-groove, 22-third mounting hole, 30-connecting assembly, 311-socket body, 3111-first mounting hole, 3112-second mounting hole, 3113-clip, 312-sleeve, 3121-slot, 313-terminal, 32-plug, 321-mounting slot, 33-fixing screw, 34-isolation column screw, 40-connector.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请中的技术方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.
在本实用新型的描述中,需要理解的是,术语“上”、“下”等指示方位或者位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper" and "lower" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
本说明书中各实施例采用递进方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同或相似部分互相参见即可。The embodiments in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referenced to each other.
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The phrase "includes an element defined by ..." does not exclude the existence of other identical elements in the process, method, article or device including the element".
如图1至图5所示,根据本实用新型一实施方式的分容化成探针模组100,主要包括箱体10、连接组件30和连接件40几部分,其中箱体10内部形成有安装空间,其第一面板11用于固定待检测电池,第二面板12用于固定连接组件30。As shown in Figures 1 to 5, a volumetric formation probe module 100 according to an embodiment of the utility model mainly includes a box body 10, a connecting component 30 and a connecting member 40, wherein an installation space is formed inside the box body 10, and its first panel 11 is used to fix the battery to be tested, and the second panel 12 is used to fix the connecting component 30.
在本实施例中,箱体10内的安装空间整体规则,因此为避免打结等情况,连接件40采用硬性导体制作,优选使用铜排,导电性能好。In this embodiment, the installation space in the box 10 is regular as a whole, so in order to avoid knotting, the connector 40 is made of a hard conductor, preferably a copper busbar, which has good conductivity.
当使用铜排或其他硬性导体作为连接件40时,为方便连接,在箱体10内设置有汇流排20,用于在待检测电池和连接组件30之间提供连接中继作用。When a copper busbar or other hard conductor is used as the connector 40 , a busbar 20 is provided in the box 10 to facilitate the connection, so as to provide a connection relay between the battery to be tested and the connection assembly 30 .
如图5所示,在汇流排20上设置有多个凹槽21,其宽度与铜排的宽度相同,其深度也可以设置成与铜排的厚度相同,并且在凹槽21内开设第三安装孔22,用于确定铜排的安装位置,避免偏转等安装不到位的情况。As shown in FIG5 , a plurality of grooves 21 are provided on the busbar 20 , the width of which is the same as the width of the copper busbar, and the depth of which can also be set to be the same as the thickness of the copper busbar, and a third mounting hole 22 is opened in the groove 21 to determine the installation position of the copper busbar to avoid deflection and other inadequate installation situations.
进一步的,在箱体10内设置有两条汇流排20,用于提高可检测电池数量。当然,在箱体10体积较大,可检测电池较多时,可以进一步增加汇流排20的数量。Furthermore, two busbars 20 are provided in the box 10 to increase the number of batteries that can be detected. Of course, when the box 10 is larger and more batteries can be detected, the number of busbars 20 can be further increased.
由于箱体10上设置有多组连接组件30,需要在箱体10内放置较多的铜排,因此需要注意的是,在使用铜排或其他导体作为连接件时需要做折弯处理,并且保证彼此之间不会触碰,避免短路等情况。Since multiple groups of connection components 30 are arranged on the box 10, more copper bars need to be placed in the box 10. Therefore, it should be noted that when using copper bars or other conductors as connectors, they need to be bent and ensure that they do not touch each other to avoid short circuits.
易于想到的是,除铜排外,也可以采用铝或其他导电材料制作,或者采用传统的导线来连接,本实施例并不限制,当然也可以在不采用汇流排20的情况下,使用连接件40直连连接组件30和待检测电池。It is easy to imagine that in addition to the copper busbar, aluminum or other conductive materials can also be used, or traditional wires can be used for connection. This embodiment is not limited. Of course, the connection component 30 and the battery to be tested can be directly connected using the connector 40 without using the busbar 20.
在本实施例中,在第二面板12上沿垂直于第一面板11的方向阵列设置有多组连接组件30,因此提高了可检测电池数量,提高了检测效率。连接组件30包括插座和插头32两部分,插座固定在箱体10上,与插头32可以快速插接,因此进一步降低了操作时间,提高了操作效率。并且,在不造成干涉的前提下,可尽量减少相邻插座之间的间隙,充分利用箱体10的空间,以增加连接组件30数量,进而增加可检测电池的数量。In this embodiment, a plurality of connection components 30 are arranged in an array on the second panel 12 in a direction perpendicular to the first panel 11, thereby increasing the number of detectable batteries and improving the detection efficiency. The connection component 30 includes a socket and a plug 32. The socket is fixed on the box 10 and can be quickly plugged with the plug 32, thereby further reducing the operation time and improving the operation efficiency. In addition, under the premise of not causing interference, the gap between adjacent sockets can be minimized to make full use of the space of the box 10 to increase the number of connection components 30, thereby increasing the number of detectable batteries.
具体的,插座主要包括插座主体311、套体312和端子313几部分,插座主体311固定在第二面板12上,套体312设置在箱体10外,并开设有插槽3121,端子313延伸于插座主体311和套体312之间。在插座主体311位于箱体10安装空间内的一端设置有安装孔,通过螺丝固定端子313和连接件40。Specifically, the socket mainly includes a socket body 311, a sleeve 312 and a terminal 313. The socket body 311 is fixed on the second panel 12, the sleeve 312 is arranged outside the box 10 and has a slot 3121, and the terminal 313 extends between the socket body 311 and the sleeve 312. A mounting hole is arranged at one end of the socket body 311 located in the mounting space of the box 10, and the terminal 313 and the connector 40 are fixed by screws.
优选的,在插座主体311的上下两侧分别开设有第一安装孔3111和第二安装孔3112,并且为避免插座主体311厚度过大影响可安装数量,在本实施例中,第一安装孔3111和第二安装孔3112在插座主体311的长度方向上交错设置,因此两者平行互不干涉,同时可避免在同轴情况下产生的短路情况。Preferably, a first mounting hole 3111 and a second mounting hole 3112 are respectively provided on the upper and lower sides of the socket body 311, and in order to prevent the socket body 311 from being too thick and affecting the number of installations, in the present embodiment, the first mounting hole 3111 and the second mounting hole 3112 are staggered in the length direction of the socket body 311, so that the two are parallel and do not interfere with each other, and at the same time can avoid the short circuit caused in the coaxial case.
优选的,为提高电池可检测数量,可增加单个插座主体311上的第一安装孔3111和第二安装孔3112数量,以提高单组连接组件30的可检测数量以及可检测电池总数。Preferably, in order to increase the number of detectable batteries, the number of first mounting holes 3111 and second mounting holes 3112 on a single socket body 311 may be increased to increase the number of detectable batteries of a single connection assembly 30 and the total number of detectable batteries.
当然,除螺丝固定方式外,连接件40也可以采用焊接或其他方式固定在插座主体311上,本实施例并不限制。Of course, in addition to the screw fixing method, the connecting member 40 can also be fixed to the socket body 311 by welding or other methods, which is not limited in this embodiment.
在本实施例中,套体312和插座主体311之间可拆卸,套体312并不承担过多支撑作用,因此在插座主体311面板的两侧设置有卡扣3113,通过该卡扣3113即可将套体312固定至插座本体311,并且在需要时可以快速拆装,提高了易用性。可以理解的是,除可拆卸固定方式外,套体312与插座主体311之间也可以一体成型。In this embodiment, the sleeve 312 and the socket body 311 are detachable, and the sleeve 312 does not bear too much support, so buckles 3113 are set on both sides of the panel of the socket body 311, and the sleeve 312 can be fixed to the socket body 311 through the buckles 3113, and can be quickly disassembled and assembled when needed, which improves ease of use. It is understandable that in addition to the detachable fixing method, the sleeve 312 and the socket body 311 can also be integrally formed.
具体到连接组件30的固定方式,其使用隔离柱螺丝34和固定螺丝33组成的螺丝组件来实现固定。具体结合图1、3、4所示,先使用隔离柱螺丝34将插座主体311固定至箱体10上,再使用固定螺丝33将插头32固定至插座主体311。Specifically, the connection assembly 30 is fixed by a screw assembly consisting of a spacer screw 34 and a fixing screw 33. Specifically, as shown in FIGS. 1, 3, and 4, the socket body 311 is first fixed to the box body 10 using the spacer screw 34, and then the plug 32 is fixed to the socket body 311 using the fixing screw 33.
可以想到的是,隔离柱螺丝34的隔离柱段长度与处于正确固定位置时插座主体311和插头32两者固定端之间的距离相同,避免出现插接不到位或固定螺丝33拧入距离不足导致固定效果不佳的情况。It can be imagined that the length of the isolation column section of the isolation column screw 34 is the same as the distance between the fixed ends of the socket body 311 and the plug 32 when they are in the correct fixed position, avoiding the situation where the fixing effect is poor due to improper insertion or insufficient screwing of the fixing screw 33.
优选的,在插头32上设置有开放式的安装槽321用于固定固定螺丝33,更易于工作人员操作。Preferably, an open mounting groove 321 is provided on the plug 32 for fixing the fixing screw 33, which is easier for the staff to operate.
当然,插头32与插座之间也可以不使用螺丝固定,而只依靠插接固定,本实施例并不限制。Of course, the plug 32 and the socket may be fixed together without screws and only by plugging, and this embodiment is not limited thereto.
进一步的,由于在本实施例中套体312的插槽3121截面形状为矩形,因此插头32中的端子至少在其插接端为板状结构,当然,也可以采用与铜排相同结构的硬性导体连接件,本实施例并不限制。Furthermore, since the cross-sectional shape of the slot 3121 of the sleeve 312 in this embodiment is rectangular, the terminal in the plug 32 is a plate-like structure at least at its plug-in end. Of course, a rigid conductor connector with the same structure as the copper busbar can also be used, and this embodiment is not limited.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。前述对本实用新型的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本实用新型限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本实用新型的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本实用新型的各种不同的示例性实施方案以及各种不同的选择和改变。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. The foregoing description of specific exemplary embodiments of the utility model is for the purpose of illustration and illustration. These descriptions are not intended to limit the utility model to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the utility model and its practical application, so that those skilled in the art can implement and utilize various different exemplary embodiments of the utility model and various different options and changes.
Claims (10)
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| CN202322635997.5U CN220963453U (en) | 2023-09-27 | 2023-09-27 | Capacitance formation probe module |
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| CN202322635997.5U CN220963453U (en) | 2023-09-27 | 2023-09-27 | Capacitance formation probe module |
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