CN220943957U

CN220943957U - Water conservancy construction pipeline welding set

Info

Publication number: CN220943957U
Application number: CN202322715392.7U
Authority: CN
Inventors: 吴键龙
Original assignee: Fujian Junjin Construction Development Co ltd
Current assignee: Fujian Junjin Construction Development Co ltd
Priority date: 2023-10-10
Filing date: 2023-10-10
Publication date: 2024-05-14
Anticipated expiration: 2033-10-10

Abstract

The utility model discloses a water conservancy construction pipeline welding device, which belongs to the field of pipeline welding, and comprises a welding table, wherein a fixing seat is fixedly arranged above the welding table, a hoop seat is fixedly arranged above the fixing seat, a pipeline main body is arranged on the inner side of the hoop seat, a clamping mechanism is arranged on one side of the fixing seat, a main controller is fixedly connected to the upper part of the welding table, a firm seat is arranged on one side of the main controller, and a support column is fixedly connected to the upper part of the firm seat; the welding table top is located through setting up two sets of fixture symmetry, utilizes first motor drive two sets of fixture to carry out interval adjustment, and the automatically controlled rotary knob of recycle drives the tooth piece on the adaptation seat and moves down, and the cooperation is tooth piece is spacing fixed with the pipeline main part down, adopts semi-automatization welding mode to replace traditional manual welding mode, when convenient welding, whole work efficiency is high, also can not cause harm to the human body.

Description

Water conservancy construction pipeline welding set

Technical Field

The utility model relates to the field of pipeline welding, in particular to a water conservancy construction pipeline welding device.

Background

In the water conservancy construction process, water conservancy construction pipelines are often required to be connected, besides common threaded connection, in order to ensure tightness, common welding, also called welding or liking, is used for jointing metal or other thermoplastic materials in a heating, high-temperature or high-pressure mode.

Based on the above, the present inventors found that: when welding water conservancy pipeline, because water conservancy pipeline's length and weight are general all bigger, lead to common manual work to weld the degree of difficulty great, dust and other harmful substances that produce when welding cause great harm to the human body easily, in addition, general welding set does not possess the centre gripping pipeline and rotatory ability mostly, leads to the welding seam after the welding to be incoherent, the welding effect is relatively poor, then, because of this, research improvement to current structure provides a water conservancy construction pipeline welding set to reach the purpose that has more practical value.

Disclosure of utility model

1. Technical problem to be solved

Aiming at the problems existing in the prior art, the utility model aims to provide a water conservancy construction pipeline welding device which can prevent the problems that the common manual welding is difficult to finish due to the fact that the length and the weight of a water conservancy pipeline are large, dust and other harmful substances generated during welding are easy to cause great harm to human bodies, and in addition, the common welding device does not have the capability of clamping the pipeline and rotating, so that welded seams are incoherent and the welding effect is poor.

2. Technical proposal

In order to solve the problems, the utility model adopts the following technical scheme.

The utility model provides a water conservancy construction pipeline welding set, includes the welding bench, the top fixed mounting of welding bench has the fixing base, the top of fixing base is fixed and is equipped with the cuff seat, the inboard of cuff seat is provided with the pipeline main part, one side of fixing base is provided with fixture, the upper portion fixedly connected with master controller of welding bench, one side of master controller is provided with firm seat, the top fixedly connected with support column of firm seat, one side of support column is provided with the mount, the below swing joint of mount has electric telescopic column, electric telescopic column's below fixed mounting has welder, the one end fixed mounting of welding bench has first motor.

Further, the inside of welding bench is equipped with the guide rail, the bilateral symmetry of guide rail is equipped with the notch, and the top of guide rail is provided with the mounting panel, the inboard of mounting panel is equipped with two sets of adaptation pieces, and the top of mounting panel is equipped with two sets of symmetrical joint pieces, adaptation piece and notch sliding connection.

Furthermore, the fixing seats are arranged in two groups, the two sides above the welding table are symmetrically arranged, the second motor is fixedly arranged in each group of the fixing seats, and one side of each fixing seat is provided with an adjusting switch.

Further, a rotary sleeve matched with the main body in size is arranged in the ferrule seat.

Furthermore, the clamping mechanisms are arranged in two groups and symmetrically arranged on two sides above the welding table.

Further, fixture contains automatically controlled rotation button, adapter, goes up tooth piece and lower tooth piece, automatically controlled rotation button and adapter threaded connection, adapter both sides are equipped with the slide rail, it is in the bottom of adapter to go up tooth piece fixed mounting, lower tooth piece fixed mounting is in the below bottom of last tooth piece, fixture's bottom is fixed to be equipped with the slide.

Furthermore, the sliding seat is connected with the mounting plate in a clamping manner.

3. Advantageous effects

Compared with the prior art, the utility model has the advantages that:

(1) According to the scheme, the two groups of clamping mechanisms are symmetrically arranged above the welding table, the first motor is utilized to drive the two groups of clamping mechanisms to conduct interval adjustment, the electric control rotating button is utilized to drive the upper tooth block on the adapter seat to move downwards, the lower tooth block is matched to limit and fix the pipeline main body, the semi-automatic welding mode is adopted to replace the traditional manual welding mode, and the whole working efficiency is high when welding is convenient, and harm to a human body is avoided.

(2) According to the scheme, the two groups of fixing seats are symmetrically arranged on the outer side of the clamping mechanism, the second motor is matched with the regulating switch to drive the rotary sleeve to rotate, so that the two groups of pipeline main bodies can gradually move in a rotary mode, the pipeline clamping and rotating capacity is achieved, and welded welding seams are coherent and have good welding effect.

Drawings

FIG. 1 is a schematic view of a welding station of the present utility model;

FIG. 2 is a schematic illustration of a ferrule holder of the present utility model;

FIG. 3 is a schematic view of a clamping mechanism according to the present utility model;

Fig. 4 is a schematic view of the guide rail of the present utility model.

The reference numerals in the figures illustrate:

1. A welding table; 101. a guide rail; 102. a notch; 103. a mounting plate; 104. an adaptation block; 105. a clamping block; 2. a fixing seat; 21. an adjusting switch; 3. a ferrule holder; 31. a rotating sleeve; 4. a pipe body; 5. a clamping mechanism; 51. an electric control rotary knob; 52. an adapter seat; 53. an upper tooth block; 54. a lower tooth block; 55. a slide; 6. a master controller; 7. a firm seat; 8. a support column; 9. a fixing frame; 10. an electric telescopic column; 11. a welding gun; 12. a first motor.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present utility model are within the protection scope of the present utility model.

Examples:

Referring to fig. 1-4, a water conservancy construction pipeline welding device, including welding bench 1, welding bench 1's top fixed mounting has fixing base 2, fixing base 2 is used for cooperating ferrule seat 3 to rotate pipeline main part 4, fixing base 2's top is fixed and is equipped with ferrule seat 3, ferrule seat 3 is used for spacing pipeline main part 4, ferrule seat 3's inboard is provided with pipeline main part 4, fixing base 2's one side is provided with fixture 5, fixture 5 carries out the centre gripping processing to pipeline main part 4, welding bench 1's upper portion fixedly connected with master controller 6, master controller 6 is used for controlling whole welding device, one side of master controller 6 is provided with firm seat 7, firm seat 7's top fixedly connected with support column 8, support column 8 is used for supporting mount 9, one side of support column 8 is provided with mount 9, mount 9's below swing joint has electric telescopic column 10, electric telescopic column 10's below fixed mounting welder 11, electric telescopic column 10 and welder 11 carry out the welding processing to two sets of pipeline main parts 4, welding bench 1's one end fixed mounting has first motor 12, first motor 12 is used for adjusting the interval of two sets of fixture 5.

Referring to fig. 1 and 4, a guide rail 101 is provided in the welding table 1, notches 102 are symmetrically provided on both sides of the guide rail 101, a mounting plate 103 is provided above the guide rail 101, two groups of adapting blocks 104 are provided on the inner side of the mounting plate 103, two groups of symmetrical clamping blocks 105 are provided above the mounting plate 103, the adapting blocks 104 are slidably connected with the notches 102, and two groups of clamping mechanisms 5 can slide conveniently by arranging the guide rail 101.

Referring to fig. 1 and 2, the fixing bases 2 are two groups, symmetrically arranged on two sides above the welding table 1, the second motor is fixedly installed inside each group of fixing bases 2, one side of each fixing base 2 is provided with an adjusting switch 21, and the pipeline main body 4 can be controlled to rotate by arranging the second motor and the adjusting switch 21.

Referring to fig. 2, a rotary sleeve 31 matched with the size of the pipe body 4 is arranged in the ferrule seat 3, and the pipe body 4 can be controlled to rotate by matching with a second motor and the regulating switch 21 through arranging the rotary sleeve 31.

Referring to fig. 1, two sets of clamping mechanisms 5 are provided, which are symmetrically arranged on both sides above the welding table 1, and the pipe main body 4 can be clamped by arranging the clamping mechanisms 5.

Referring to fig. 1 and 3, the clamping mechanism 5 includes an electric control rotary knob 51, an adapting seat 52, an upper tooth block 53 and a lower tooth block 54, the electric control rotary knob 51 is in threaded connection with the adapting seat 52, sliding rails are arranged on two sides of the adapting seat 52, the upper tooth block 53 is fixedly mounted at the bottom of the adapting seat 52, the lower tooth block 54 is fixedly mounted at the bottom of the lower part of the upper tooth block 53, a sliding seat 55 is fixedly arranged at the bottom of the clamping mechanism 5, and the pipe main body 4 can be clamped by arranging the upper tooth block 53 and the lower tooth block 54.

Referring to fig. 3, the slide 55 is connected to the mounting plate 103 by a clamping manner, and the slide 55 and the mounting plate 103 are arranged to assist the left and right movement of the clamping mechanism 5.

When in use: the main controller 6 starts the welding device, firstly, two groups of pipeline main bodies 4 to be welded are respectively plugged into the rotary sleeve 31, the rotary sleeve 31 is driven to rotate by utilizing the second motor to match with the regulating switch 21, so that the two groups of pipeline main bodies 4 can gradually move towards each other in a rotating way, the first motor 12 is utilized to drive the two groups of clamping mechanisms 5 to adjust the distance, then the electric control rotary button 51 is utilized to drive the upper tooth block 53 on the adapter seat 52 to move downwards, the pipeline main bodies 4 are limited and fixed by matching with the lower tooth block 54, the electric telescopic column 10 drives the welding gun 11 to descend and weld, the welding gun has the capability of clamping the pipeline and rotating, and welded welding seams are consistent and the welding effect is good; the semi-automatic welding mode is adopted to replace the traditional manual welding mode, so that the whole working efficiency is high when welding is convenient, and the harm to a human body is avoided.

Finally, it should be noted that: in the description of the present utility model, it should be noted that the azimuth or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

The foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. The utility model provides a water conservancy construction pipeline welding set, includes welding bench (1), its characterized in that: the welding bench is characterized in that a fixing seat (2) is fixedly arranged above the welding bench (1), a hoop seat (3) is fixedly arranged above the fixing seat (2), a pipeline main body (4) is arranged on the inner side of the hoop seat (3), a clamping mechanism (5) is arranged on one side of the fixing seat (2), a main controller (6) is fixedly connected to the upper portion of the welding bench (1), a firm seat (7) is arranged on one side of the main controller (6), a supporting column (8) is fixedly connected to the upper portion of the firm seat (7), a fixing frame (9) is arranged on one side of the supporting column (8), an electric telescopic column (10) is movably connected to the lower portion of the fixing frame (9), a welding gun (11) is fixedly arranged below the electric telescopic column (10), and a first motor (12) is fixedly arranged at one end of the welding bench (1).

2. The water conservancy construction pipeline welding device according to claim 1, wherein: the welding table is characterized in that a guide rail (101) is arranged in the welding table (1), notches (102) are symmetrically arranged on two sides of the guide rail (101), a mounting plate (103) is arranged above the guide rail (101), two groups of adapter blocks (104) are arranged on the inner side of the mounting plate (103), two groups of symmetrical clamping blocks (105) are arranged above the mounting plate (103), and the adapter blocks (104) are in sliding connection with the notches (102).

3. The water conservancy construction pipeline welding device according to claim 1, wherein: the fixing seats (2) are arranged in two groups, the two sides above the welding table (1) are symmetrically arranged, a second motor is fixedly arranged in each group of the fixing seats (2), and an adjusting switch (21) is arranged on one side of each fixing seat (2).

4. The water conservancy construction pipeline welding device according to claim 1, wherein: the inside of the hoop seat (3) is provided with a rotary sleeve (31) which is matched with the pipeline main body (4) in size.

5. The water conservancy construction pipeline welding device according to claim 1, wherein: the clamping mechanisms (5) are arranged in two groups and symmetrically arranged on two sides above the welding table (1).

6. The water conservancy construction pipeline welding device according to claim 1, wherein: the clamping mechanism (5) comprises an electric control rotating button (51), an adapter seat (52), an upper tooth block (53) and a lower tooth block (54), wherein the electric control rotating button (51) is in threaded connection with the adapter seat (52), sliding rails are arranged on two sides of the adapter seat (52), the upper tooth block (53) is fixedly arranged at the bottom of the adapter seat (52), the lower tooth block (54) is fixedly arranged at the bottom of the lower part of the upper tooth block (53), and a sliding seat (55) is fixedly arranged at the bottom of the clamping mechanism (5).

7. The water conservancy construction pipeline welding device of claim 6 wherein: the sliding seat (55) is connected with the mounting plate (103) in a clamping manner.