CN220933049U - Battery cell test fixture and test system - Google Patents
Battery cell test fixture and test system Download PDFInfo
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- CN220933049U CN220933049U CN202420356871.6U CN202420356871U CN220933049U CN 220933049 U CN220933049 U CN 220933049U CN 202420356871 U CN202420356871 U CN 202420356871U CN 220933049 U CN220933049 U CN 220933049U
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Abstract
Description
技术领域Technical Field
本实用新型涉及电池测试技术领域,特别涉及一种电芯测试夹具和测试系统。The utility model relates to the technical field of battery testing, in particular to a battery core testing fixture and a testing system.
背景技术Background technique
目前,在电池出厂前通常会对电池进行相应的振动和/或冲击测试实验,以确定该电池使用的可靠性。然而,在目前对电池进行测试的过程中,电芯在电芯测试夹具上的安装较为繁琐,导致电芯测试夹具使用的较为不便。At present, before the battery leaves the factory, it is usually subjected to corresponding vibration and/or impact test experiments to determine the reliability of the battery. However, in the current battery testing process, the installation of the battery cell on the battery cell test fixture is relatively cumbersome, resulting in the inconvenience of using the battery cell test fixture.
实用新型内容Utility Model Content
本实用新型的主要目的是提供一种电芯测试夹具,旨在提高电芯测试夹具使用的便利性。The main purpose of the utility model is to provide a battery cell testing fixture, aiming to improve the convenience of using the battery cell testing fixture.
为实现上述目的,本实用新型提出的电芯测试夹具包括:To achieve the above purpose, the battery cell testing fixture proposed by the utility model includes:
支撑载体,支撑载体用于连接于测试设备;和A support carrier, the support carrier is used to connect to the test equipment; and
固定模组,固定模组设于支撑载体,固定模组包括至少两个固定载体,至少两个固定载体围合形成封闭的安装腔,安装腔用于安装容置电芯。The fixed module is arranged on the supporting carrier, and the fixed module comprises at least two fixed carriers, and the at least two fixed carriers enclose to form a closed installation cavity, and the installation cavity is used to install and accommodate the battery cell.
本实用新型的技术方案的电芯测试夹具在使用时,可以通过电芯测试夹具的支撑载体连接于测试设备,而需要进行测试的电芯打开至少两个固定载体后,可以安装容置该至少两个固定载体所围合形成的封闭的安装腔内,进而实现了电芯在测试设备上的间接安装。而且,由于本方案中的固定模组通过至少两个固定载体所围合形成的封闭的安装腔可以对电芯较好的起到定位和限位作用,使得电芯在安装过程中不容易发生偏移而能够方便电芯在电芯测试夹具上的快速安装。如此可以简化电芯的安装过程,进而有利于提高电芯测试夹具使用的便利性。When in use, the battery cell test fixture of the technical solution of the utility model can be connected to the test equipment through the support carrier of the battery cell test fixture, and after the battery cell to be tested is opened with at least two fixed carriers, it can be installed and accommodated in the closed installation cavity formed by the at least two fixed carriers, thereby realizing the indirect installation of the battery cell on the test equipment. Moreover, since the fixed module in this solution can better position and limit the battery cell through the closed installation cavity formed by the at least two fixed carriers, the battery cell is not easy to shift during the installation process, and the battery cell can be quickly installed on the battery cell test fixture. In this way, the installation process of the battery cell can be simplified, which is conducive to improving the convenience of using the battery cell test fixture.
可选地,固定载体设有安装槽,至少两个固定载体的安装槽围合形成安装腔。Optionally, the fixed carrier is provided with a mounting groove, and the mounting grooves of at least two fixed carriers are enclosed to form a mounting cavity.
由此,可以通过任一固定载体上的安装槽对电芯起到较好的定位和限位作用,进而有利于提高电芯测试夹具使用的便利性。同时,各个安装槽的结构均可以较为简单,从而有利于提高对固定模组制造的便利性。Thus, the installation slots on any fixed carrier can play a good role in positioning and limiting the battery cell, thereby facilitating the use of the battery cell test fixture. At the same time, the structure of each installation slot can be relatively simple, thereby facilitating the manufacture of the fixed module.
可选地,安装槽具有呈相对的两端,固定模组还包括两个绝缘件,两个绝缘件分别设于安装槽的相对两端,以分别抵接于电芯的相对两端。Optionally, the mounting groove has two opposite ends, and the fixing module further includes two insulating members, which are respectively arranged at the opposite ends of the mounting groove to respectively abut against the opposite ends of the battery cell.
由此,可以对电芯起到隔离绝缘作用,进而有利于提高电芯在测试过程中的稳定性。In this way, the battery cell can be isolated and insulated, which is beneficial to improving the stability of the battery cell during the test process.
可选地,两个绝缘件相向的一侧均设有定位槽,两个绝缘件中的两个定位槽用于套设于电芯的相对两端;Optionally, positioning grooves are provided on the opposite sides of the two insulating members, and the two positioning grooves in the two insulating members are used to be sleeved on the opposite ends of the battery core;
且/或,绝缘件活动设于安装槽内;And/or, the insulating member is movably disposed in the mounting groove;
且/或,绝缘件的材质为弹性材料。And/or, the insulating member is made of elastic material.
由此,通过该定位槽可以起到定位和限位作用,进而有利于提高两者安装的准确性和稳定性;活动设置则可以简化电芯测试夹具的结构,同时方便对绝缘件进行更换以及对电芯和绝缘件进行组装;在绝缘件的材质为弹性材料时,还可以对电芯起到缓冲作用。Therefore, the positioning groove can play a positioning and limiting role, which is beneficial to improving the accuracy and stability of the installation of the two; the movable setting can simplify the structure of the battery cell test fixture, and at the same time facilitate the replacement of the insulating parts and the assembly of the battery cells and the insulating parts; when the material of the insulating parts is elastic material, it can also play a buffering role for the battery cells.
可选地,安装槽包括中间槽段和两个端部槽段,两个端部槽段分别连接于中间槽段的相对两端;Optionally, the mounting slot includes a middle slot section and two end slot sections, and the two end slot sections are respectively connected to opposite ends of the middle slot section;
两个端部槽段的截面面积小于中间槽段的截面面积,两个绝缘件分别设于两个端部槽段内。The cross-sectional areas of the two end slot sections are smaller than the cross-sectional area of the middle slot section, and the two insulating members are respectively arranged in the two end slot sections.
由此,可以对电芯进行较好的避让,同时也给予结构基础,以方便在中间槽段和电芯之间填充填充物,以模拟出电芯实际的安装场景。In this way, the battery cells can be better avoided, and a structural basis is also provided to facilitate filling of fillers between the middle slot section and the battery cells to simulate the actual installation scenario of the battery cells.
可选地,固定模组还包括填充物,填充物用于填充于中间槽段的槽壁和电芯之间。Optionally, the fixing module further includes a filler, and the filler is used to fill between the slot wall of the middle slot section and the battery core.
由此,可以在模式电芯实际的安装场景下进行测试,进而有利于提高测试结果的准确性。In this way, the test can be carried out in the actual installation scenario of the model battery cell, which is beneficial to improve the accuracy of the test results.
可选地,固定模组可拆卸地设于支撑载体。Optionally, the fixing module is detachably mounted on the supporting carrier.
由此,可以提高对电芯安装的便利性,同时使得电芯和固定模组形成为可更换的“测试组件”。Thereby, the convenience of installing the battery cell can be improved, and at the same time the battery cell and the fixing module can be formed into a replaceable "test component".
可选地,支撑载体形成有第一安装面和第二安装面,第一安装面和第二安装面呈相交设置,固定模组安装于第一安装面或第二安装面。Optionally, the support carrier is formed with a first mounting surface and a second mounting surface, the first mounting surface and the second mounting surface are arranged to intersect, and the fixed module is installed on the first mounting surface or the second mounting surface.
由此,电芯测试夹具可以同时满足电芯的轴向和径向的振动或者冲击测试,进一步地提高电芯测试夹具使用的便利性。Therefore, the battery cell test fixture can simultaneously meet the axial and radial vibration or impact tests of the battery cell, further improving the convenience of using the battery cell test fixture.
可选地,支撑载体包括:Optionally, the support carrier comprises:
支撑底板;Support base plate;
第一安装板,第一安装板设于支撑底板,并和支撑底板呈夹角设置,第一安装板形成有第一安装面,第一安装面和支撑底板呈夹角设置;以及A first mounting plate, the first mounting plate is disposed on the supporting bottom plate and is disposed at an angle to the supporting bottom plate, the first mounting plate is formed with a first mounting surface, and the first mounting surface is disposed at an angle to the supporting bottom plate; and
第二安装板,第二安装板设于支撑底板,并位于第一安装板背离第一安装面的一侧,第二安装板背离支撑底板的一侧形成有第二安装面。The second mounting plate is arranged on the supporting bottom plate and is located on a side of the first mounting plate away from the first mounting surface. A second mounting surface is formed on a side of the second mounting plate away from the supporting bottom plate.
由此,可以较为方便的同时实现和测试设备的连接,以及对呈竖直设置的固定模组和呈水平设置的固定模组的安装。同时,还使得支撑载体的结构较为简单,进而有利于提高对其制造的便利性和降低制造成本。Thus, it is convenient to simultaneously realize the connection with the test equipment and the installation of the vertically arranged fixed modules and the horizontally arranged fixed modules. At the same time, the structure of the support carrier is relatively simple, which is conducive to improving the convenience of its manufacture and reducing the manufacturing cost.
可选地,第二安装板包括呈夹角设置的第一板体和第二板体,第一板体连接于支撑底板,第二板体连接于第一安装板,第一板体形成有第二安装面。Optionally, the second mounting plate includes a first plate body and a second plate body which are arranged at an angle, the first plate body is connected to the supporting base plate, the second plate body is connected to the first mounting plate, and the first plate body forms a second mounting surface.
由此,有利于提高支撑载体的整体刚度,以满足在相对较大量级的振动测试和冲击测试的需求。This helps to improve the overall stiffness of the support carrier to meet the needs of vibration testing and impact testing at a relatively large scale.
可选地,至少两个固定载体依次可拆卸连接;Optionally, at least two fixed carriers are detachably connected in sequence;
且/或,至少一个固定载体设有过让孔,过让孔连通于安装腔;And/or, at least one of the fixing carriers is provided with a pass hole, and the pass hole is connected to the installation cavity;
且/或,固定模组的数量为至少两个;And/or, the number of fixed modules is at least two;
且/或,支撑载体设有多个安装孔,多个安装孔沿支撑载体的周向依次设置;安装孔用于穿设紧固件,以将支撑载体可拆卸地连接于测试设备;And/or, the support carrier is provided with a plurality of mounting holes, and the plurality of mounting holes are sequentially arranged along the circumference of the support carrier; the mounting holes are used to penetrate fasteners to detachably connect the support carrier to the test equipment;
且/或,支撑载体的材质为金属材料;And/or, the material of the support carrier is a metal material;
且/或,安装腔为圆形腔体。And/or, the installation cavity is a circular cavity.
由此,固定载体依次可拆卸连接,能够更加方便的放置电芯,同时降低更换成本;过让孔的设置,使得容置在安装腔内的电芯可以与充放电测试机进行电性连接,进而在对电芯进行振动或者冲击测试的过程中,同时可以实现对电芯进行充放电测试;至少两个固定模组的设置,使得可以同时对至少两个电芯进行测试,从而有利于提高测试效率;多个安装孔的设置,可以提高支撑载体在测试设备上安装的稳定性,以及在不同测试设备上安装的通用性;支撑载体的材质设置为金属,可以提高支撑载体的整体刚度,以便适配不同量级的测试设备的使用,进一步地提高电芯测试夹具在不同测试设备上使用的通用性;安装腔设置为圆形腔体,可以使其较好的适配圆柱电芯使用,提高对电芯的限位效果和安装的紧凑性。As a result, the fixed carrier can be detachably connected in sequence, which makes it more convenient to place the battery cells and reduces the replacement cost; the setting of the pass hole allows the battery cells accommodated in the installation cavity to be electrically connected to the charge and discharge tester, and then during the vibration or impact test of the battery cells, the charge and discharge test of the battery cells can be realized at the same time; the setting of at least two fixed modules allows at least two battery cells to be tested at the same time, which is beneficial to improving the test efficiency; the setting of multiple mounting holes can improve the stability of the support carrier when installed on the test equipment, and the versatility of installation on different test equipment; the material of the support carrier is set to metal, which can improve the overall stiffness of the support carrier, so as to adapt to the use of test equipment of different magnitudes, and further improve the versatility of the battery cell test fixture on different test equipment; the installation cavity is set to a circular cavity, which can make it better adapt to the use of cylindrical battery cells, improve the limiting effect of the battery cells and the compactness of the installation.
本实用新型还提出一种测试系统,包括:The utility model also provides a testing system, comprising:
测试设备,测试设备为振动测试台或者冲击测试台;和Test equipment, which is a vibration test bench or a shock test bench; and
电芯测试夹具,电芯测试夹具为上述的电芯测试夹具,电芯测试夹具的支撑载体连接于测试设备。A battery cell test fixture, the battery cell test fixture is the battery cell test fixture mentioned above, and a supporting carrier of the battery cell test fixture is connected to the testing equipment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
图1为本实用新型电芯测试夹具一实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of a battery cell testing fixture of the utility model;
图2为图1中电芯测试夹具的一局部结构示意图;FIG2 is a schematic diagram of a partial structure of the battery cell testing fixture in FIG1 ;
图3为图1中电芯测试夹具的第二安装板的一视角示意图。FIG. 3 is a schematic diagram showing a second mounting plate of the battery cell testing fixture in FIG. 1 from one perspective.
附图标号说明:Description of Figure Numbers:
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
需要说明,本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications in the embodiments of the present application (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
在本申请中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
另外,在本申请中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B为例”,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。In addition, the descriptions of "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and/or" appearing in the full text is to include three parallel solutions. Taking "A and/or B as an example", it includes solution A, or solution B, or a solution that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
电池作为新能源车辆的动力源,其机械结构的稳定性直接影响了新能源车辆的行驶性能。而在车辆的实际行驶过程中,路面的颠簸和一些意外事故会使得车辆受到振动和冲击,进而使得位于车辆内的电池会随之受到振动和冲击、因此,在电池出厂前通常会对电池进行相应的振动和/或冲击测试实验,以确定该电池使用的可靠性。然而,在目前对电芯进行测试的过程中,电芯在电芯夹具上缺乏足够的定位和限位,使得电芯在安装过程中容易发生偏移而无法在电芯测试夹具上进行快速的安装。此时,电芯在电芯测试夹具上的安装需要来回纠正调整而使其较为繁琐,导致电芯测试夹具使用的较为不便。As the power source of new energy vehicles, the stability of the mechanical structure of the battery directly affects the driving performance of new energy vehicles. During the actual driving of the vehicle, road bumps and some accidents will cause the vehicle to vibrate and impact, and then the battery located in the vehicle will be vibrated and impacted. Therefore, before the battery leaves the factory, the battery is usually subjected to corresponding vibration and/or impact test experiments to determine the reliability of the battery. However, in the current process of testing the battery cells, the battery cells lack sufficient positioning and limiting on the battery cell fixture, which makes the battery cells easily offset during the installation process and cannot be quickly installed on the battery cell test fixture. At this time, the installation of the battery cell on the battery cell test fixture requires correction and adjustment back and forth, which makes it more cumbersome, resulting in the inconvenience of using the battery cell test fixture.
因此,基于上述考虑,为了解决当前的电芯在电芯测试夹具上的安装不便,导致电芯测试夹具使用的较为不便的问题,本申请提出一种新型的电芯测试夹具。该新型的电芯测试夹具创新性地将固定模组设置为包括至少两个固定载体,该至少两个固定载体可围合形成安装腔,以通过该安装腔来容置电芯实现对电芯的快速定位和限位,进而实现电芯在电芯测试夹具上的快速安装而提高电芯测试夹具使用的便利性。Therefore, based on the above considerations, in order to solve the problem that the current battery cell is inconvenient to install on the battery cell test fixture, which leads to the inconvenience of using the battery cell test fixture, the present application proposes a new type of battery cell test fixture. The new type of battery cell test fixture innovatively sets the fixed module to include at least two fixed carriers, and the at least two fixed carriers can be enclosed to form an installation cavity, so as to accommodate the battery cell through the installation cavity to realize the rapid positioning and limiting of the battery cell, thereby realizing the rapid installation of the battery cell on the battery cell test fixture and improving the convenience of using the battery cell test fixture.
另外,还需要说明的是,本申请所提出的电芯测试夹具,可以是用于安装固定圆柱电芯,当然也可以是用于安装固定方壳电芯。而电芯测试夹具可以应用于测试设备上,该测试设备可以为振动测试台,以对电芯进行相应的振动测试。当然,该测试设备也可以为冲击测试台,以对电芯进行相应的冲击测试。In addition, it should be noted that the battery cell test fixture proposed in this application can be used to install and fix cylindrical battery cells, and of course it can also be used to install and fix square shell battery cells. The battery cell test fixture can be applied to a test device, and the test device can be a vibration test bench to perform corresponding vibration tests on the battery cells. Of course, the test device can also be an impact test bench to perform corresponding impact tests on the battery cells.
接下来以实施例对本申请所提出的电芯测试夹具的结构进行解释和说明,在本申请的一实施例中,请参考图1,本申请所提出的电芯测试夹具100包括支撑载体10和固定模组30,支撑载体10用于连接于测试设备;固定模组30设于支撑载体10,固定模组30包括至少两个固定载体31,至少两个固定载体31围合形成封闭的安装腔311,安装腔311用于安装容置电芯。Next, the structure of the battery cell test fixture proposed in the present application is explained and illustrated by an embodiment. In one embodiment of the present application, please refer to Figure 1. The battery cell test fixture 100 proposed in the present application includes a supporting carrier 10 and a fixed module 30. The supporting carrier 10 is used to be connected to the test equipment; the fixed module 30 is arranged on the supporting carrier 10, and the fixed module 30 includes at least two fixed carriers 31. The at least two fixed carriers 31 enclose a closed installation cavity 311, and the installation cavity 311 is used to install and accommodate battery cells.
支撑载体10,可以用于对固定模组30进行承载,以使得电芯测试夹具100中各个零部件可以组装形成一个整体。同时,该支撑载体10还可以如上文所介绍的用于连接于测试设备,进而实现了电芯测试夹具100在测试设备上的安装固定。其中,支撑载体10可以如下文所介绍的包括支撑底板11、第一安装板13以及第二安装板15。当然,该支撑载体10也可以是仅包括支撑底板11,或者是仅包括第一安装板13,或者是仅包括支撑底板11和第一安装板13,亦或者是直接为一座体结构。因此,本申请对支撑载体10的结构类型和形状均不作限定。另外,支撑载体10的材质可以如下文所介绍的为金属材料,当然也可以为塑料,本申请对支撑载体10的材质也不作限定。此外,支撑载体10可以是如下文所介绍的通过其上的安装孔111穿设紧固件连接于测试设备。当然,该支撑载体10和测试设备也可以是通过卡扣连接或者磁吸连接等,本申请对支撑载体10和测试设备之间的连接方式也不作限定。The support carrier 10 can be used to carry the fixed module 30 so that the various components in the battery test fixture 100 can be assembled into a whole. At the same time, the support carrier 10 can also be used to connect to the test equipment as described above, thereby realizing the installation and fixation of the battery test fixture 100 on the test equipment. Among them, the support carrier 10 can include a support base plate 11, a first mounting plate 13 and a second mounting plate 15 as described below. Of course, the support carrier 10 can also include only the support base plate 11, or only the first mounting plate 13, or only the support base plate 11 and the first mounting plate 13, or directly a seat structure. Therefore, the present application does not limit the structural type and shape of the support carrier 10. In addition, the material of the support carrier 10 can be a metal material as described below, of course, it can also be plastic, and the present application does not limit the material of the support carrier 10. In addition, the support carrier 10 can be connected to the test equipment by fasteners through the mounting holes 111 thereon as described below. Of course, the support carrier 10 and the test device may also be connected by a snap connection or a magnetic connection, and the present application does not limit the connection method between the support carrier 10 and the test device.
固定模组30,也就是可以用于对电芯起到固定作用的模组。具体而言,固定模组30的至少两个固定载体31可以打开和盖合,在打开时可以将需要进行测试的电芯放入安装腔311内,之后在盖合后即可完成对电芯的安装限位。其中,安装腔311由于为封闭状,能够电芯在的周围均起到定位和限位作用,进而有利于对电芯安装的便利性。另外,固定载体31的数量可以为两个,当然也可以为三个或者更多个,本申请对固定载体31的数量不作限定。而安装腔311的形状,可以跟随需要进行测试的电芯的形状进行适应性的设置。例如:在电芯为圆柱形电芯时,该安装腔311的形状可以对应设置为圆柱状腔体。而且,固定模组30中固定载体31可以是如下文所接介绍的均设置有安装槽312,以通过安装槽312围合形成安装腔311,当然也可以是仅其中的一个固定载体31设有安装槽312。另外,固定模组30中的至少两个固定载体31可以是如下文所介绍的依次可拆卸连接。当然,也可以是一侧进行转动连接,相对的另一侧进行可拆卸连接,本申请对至少两个固定载体31之间的连接方式不作限定,保证可以对其进行打开和盖合即可。而固定模组30在支撑载体10上的连接方式,可以是如下文所介绍的可拆卸,当然也可以是呈固定式连接,本申请对固定模组30在支撑载体10上的安装方式也不作限定。此外,固定模组30的数量可以为一个,当然也可以是如下文所介绍的至少为两个,本申请对固定模组30的数量也不作限定。The fixed module 30 is a module that can be used to fix the battery cell. Specifically, at least two fixed carriers 31 of the fixed module 30 can be opened and closed. When opened, the battery cell to be tested can be placed in the installation cavity 311, and then the installation and positioning of the battery cell can be completed after the cover is closed. Among them, since the installation cavity 311 is closed, it can play a positioning and limiting role around the battery cell, which is beneficial to the convenience of installing the battery cell. In addition, the number of fixed carriers 31 can be two, of course, it can also be three or more, and the present application does not limit the number of fixed carriers 31. The shape of the installation cavity 311 can be adaptively set according to the shape of the battery cell to be tested. For example: when the battery cell is a cylindrical battery cell, the shape of the installation cavity 311 can be set to a cylindrical cavity accordingly. Moreover, the fixed carriers 31 in the fixed module 30 may be provided with mounting grooves 312 as described below, so as to enclose the mounting cavity 311 through the mounting grooves 312, and of course, only one of the fixed carriers 31 may be provided with the mounting grooves 312. In addition, at least two fixed carriers 31 in the fixed module 30 may be detachably connected in sequence as described below. Of course, one side may be rotatably connected and the other side may be detachably connected. The present application does not limit the connection method between the at least two fixed carriers 31, and it is sufficient to ensure that they can be opened and covered. The connection method of the fixed module 30 on the supporting carrier 10 may be detachable as described below, and of course, it may be fixedly connected. The present application does not limit the installation method of the fixed module 30 on the supporting carrier 10. In addition, the number of fixed modules 30 may be one, and of course, it may be at least two as described below, and the present application does not limit the number of fixed modules 30.
本申请的技术方案的电芯测试夹具100在使用时,可以通过电芯测试夹具100的支撑载体10连接于测试设备,而需要进行测试的电芯打开至少两个固定载体31后,可以安装容置该至少两个固定载体31所围合形成的封闭的安装腔311内,进而实现了电芯在测试设备上的间接安装。而且,由于本方案中的固定模组30通过至少两个固定载体31所围合形成的封闭的安装腔311可以对电芯较好的起到定位和限位作用,使得电芯在安装过程中不容易发生偏移而能够方便电芯在电芯测试夹具100上的快速安装。如此可以简化电芯的安装过程,进而有利于提高电芯测试夹具100使用的便利性。When the battery cell test fixture 100 of the technical solution of the present application is in use, it can be connected to the test equipment through the support carrier 10 of the battery cell test fixture 100, and after the battery cell to be tested has at least two fixed carriers 31 opened, it can be installed and accommodated in the closed installation cavity 311 enclosed by the at least two fixed carriers 31, thereby realizing the indirect installation of the battery cell on the test equipment. Moreover, since the fixed module 30 in this solution can better position and limit the battery cell through the closed installation cavity 311 enclosed by at least two fixed carriers 31, the battery cell is not easily offset during the installation process, and the battery cell can be quickly installed on the battery cell test fixture 100. In this way, the installation process of the battery cell can be simplified, which is conducive to improving the convenience of using the battery cell test fixture 100.
请参考图1,在本申请的一实施例中,固定载体31设有安装槽312,至少两个固定载体31的安装槽312围合形成安装腔311。Please refer to FIG. 1 . In one embodiment of the present application, a fixing carrier 31 is provided with a mounting groove 312 . The mounting grooves 312 of at least two fixing carriers 31 are enclosed to form a mounting cavity 311 .
在本实施例中,于各个固定载体31上设置有安装槽312,使得在打开固定模组30后,将电芯安装在任意一个固定载体31上,均可以通过该固定载体31上的安装槽312对电芯起到较好的定位和限位作用,进而有利于提高电芯测试夹具100使用的便利性。而另一方面,也使得安装腔311可以拆分成多个安装槽312,此时各个安装槽312的结构均可以较为简单,从而有利于提高对固定模组30制造的便利性。In this embodiment, a mounting groove 312 is provided on each fixed carrier 31, so that after opening the fixed module 30, the battery cell can be mounted on any fixed carrier 31, and the mounting groove 312 on the fixed carrier 31 can play a good positioning and limiting role on the battery cell, thereby facilitating the use of the battery cell test fixture 100. On the other hand, the mounting cavity 311 can be split into a plurality of mounting grooves 312, and the structure of each mounting groove 312 can be relatively simple, thereby facilitating the manufacturing convenience of the fixed module 30.
请参考图1,在本申请的一实施例中,安装槽312具有呈相对的两端,固定模组30还包括两个绝缘件33,两个绝缘件33分别设于安装槽312的相对两端,以分别抵接于电芯的相对两端。Please refer to FIG. 1 . In one embodiment of the present application, the mounting slot 312 has two opposite ends. The fixing module 30 further includes two insulating members 33 . The two insulating members 33 are respectively disposed at the opposite ends of the mounting slot 312 to respectively abut against the opposite ends of the battery cell.
安装槽312具有呈相对的两端,其中,在固定模组30呈竖直安装,以使得电芯随之呈竖直设置(例如:在电芯为圆柱电芯时,电芯呈竖直设置可以对其进行轴向的机械振动或者冲击测试),安装槽312可以在上下方向具有相对的两端。而在固定模组30呈水平安装,以使得电芯随之呈水平设置(此时可以对电芯进行径向的机械振动或者冲击测试),安装槽312可以在水平方向具有相对的两端。而绝缘件33,也就是不具有导电能力的物体,例如:塑料。另外,绝缘件33在安装槽312内可以是如下文所介绍的呈活动设置,当然也可以是可拆卸地连接于或者是固定连接于固定载体31,本申请对绝缘件33在安装槽312内的设置方式不作限定。The mounting groove 312 has two opposite ends, wherein, when the fixed module 30 is installed vertically so that the battery cell is arranged vertically (for example, when the battery cell is a cylindrical battery cell, the battery cell is arranged vertically so that it can be subjected to axial mechanical vibration or impact test), the mounting groove 312 can have two opposite ends in the up and down direction. When the fixed module 30 is installed horizontally so that the battery cell is arranged horizontally (at this time, the battery cell can be subjected to radial mechanical vibration or impact test), the mounting groove 312 can have two opposite ends in the horizontal direction. The insulating member 33 is an object that does not have the ability to conduct electricity, such as plastic. In addition, the insulating member 33 can be arranged movably in the mounting groove 312 as described below, or it can be detachably connected to or fixedly connected to the fixed carrier 31. The present application does not limit the arrangement of the insulating member 33 in the mounting groove 312.
在本实施例中,通过设置绝缘件33,可以对电芯起到隔离绝缘作用,进而有利于提高电芯在测试过程中的可靠性。特别是在固定模组30采用刚度较强的金属材料时,更是可以提高对电芯的绝缘保护作用。In this embodiment, the insulating member 33 can be provided to isolate and insulate the battery cell, thereby improving the reliability of the battery cell during the test process. In particular, when the fixing module 30 is made of a metal material with high rigidity, the insulation protection of the battery cell can be further improved.
请参考图1,在本申请的一实施例中,两个绝缘件33相向的一侧均设有定位槽331,两个绝缘件33中的两个定位槽331用于套设于电芯的相对两端。Please refer to FIG. 1 . In one embodiment of the present application, two insulating members 33 have positioning grooves 331 on their opposite sides. The two positioning grooves 331 in the two insulating members 33 are used to be sleeved on opposite ends of the battery cell.
绝缘件33设有定位槽331,使得该绝缘件33可以为一端槽开口设置的筒状结构,而电芯的端部则可以插设到绝缘件33内。The insulating member 33 is provided with a positioning groove 331 , so that the insulating member 33 can be a cylindrical structure with an end groove opening, and the end of the battery cell can be inserted into the insulating member 33 .
在本实施例中,在绝缘件33上设置定位槽331,使得在电芯和绝缘件33之间进行安装时,通过该定位槽331可以起到定位和限位作用,进而有利于提高两者安装的准确性和稳定性。In this embodiment, a positioning groove 331 is provided on the insulating member 33 so that when installing between the battery cell and the insulating member 33 , the positioning groove 331 can play a role of positioning and limiting, thereby facilitating improving the accuracy and stability of the installation of the two.
在本申请的一实施例中,绝缘件33活动设于安装槽312内。In one embodiment of the present application, the insulating member 33 is movably disposed in the mounting groove 312 .
活动设于,也就是说绝缘件33和固定载体31之间没有连接关系,可以将绝缘件33直接从安装槽312内取下。The insulating member 33 is movably arranged, that is, there is no connection relationship between the insulating member 33 and the fixed carrier 31 , and the insulating member 33 can be directly removed from the mounting groove 312 .
在本实施例中,将绝缘件33活动设置在安装槽312内,一方面使得无需设置连接结构,进而有利于简化结构而提高对电芯测试夹具100的制造的便利性。另一方面,也使得绝缘件33在发生损坏时,或者是需要更换类型以套设安装不同直径的电芯时,可以直接将绝缘件33取下而提高对其更换的便利性。而且,在安装电芯时,还可以将两个绝缘件33取出,使得套设安装在电芯时不会受到固定载体31的影响而可以较为便利的对绝缘件33和电芯进行组装,之后再将该组装而成的整体一次性的安装到安装槽312内,进而有利于进一步地提高对电芯安装的便利性。In this embodiment, the insulating member 33 is movably arranged in the installation groove 312. On the one hand, it is unnecessary to set a connection structure, which is conducive to simplifying the structure and improving the convenience of manufacturing the battery cell test fixture 100. On the other hand, when the insulating member 33 is damaged, or when it is necessary to change the type to install batteries of different diameters, the insulating member 33 can be directly removed to improve the convenience of its replacement. Moreover, when installing the battery cell, the two insulating members 33 can also be taken out, so that when the battery cell is installed, it will not be affected by the fixed carrier 31, and the insulating member 33 and the battery cell can be assembled more conveniently, and then the assembled whole can be installed in the installation groove 312 at one time, which is conducive to further improving the convenience of battery cell installation.
在本申请的一实施例中,绝缘件33的材质为弹性材料。In one embodiment of the present application, the insulating member 33 is made of elastic material.
在本实施例中,将绝缘件33的材质进一步地设置为弹性材料,例如:橡胶或者硅胶,可以使得该绝缘件33进一步地具有弹性而可以对电芯的安装起到缓冲作用,避免电芯被过度压损,从而有利于进一步地提高电芯在测试过程中的可靠性。In this embodiment, the material of the insulating member 33 is further set to an elastic material, such as rubber or silicone, so that the insulating member 33 can be further elastic and can play a buffering role in the installation of the battery cell, avoiding excessive pressure damage to the battery cell, thereby helping to further improve the reliability of the battery cell during the test process.
请结合参考图1和图2,在本申请的一实施例中,安装槽312包括中间槽段313和两个端部槽段314,两个端部槽段314分别连接于中间槽段313的相对两端;两个端部槽段314的截面面积小于中间槽段313的截面面积,两个绝缘件33分别设于两个端部槽段314内。Please refer to Figures 1 and 2. In one embodiment of the present application, the mounting groove 312 includes a middle groove section 313 and two end groove sections 314. The two end groove sections 314 are respectively connected to the opposite ends of the middle groove section 313; the cross-sectional area of the two end groove sections 314 is smaller than the cross-sectional area of the middle groove section 313, and the two insulating members 33 are respectively arranged in the two end groove sections 314.
在本实施例中,将安装槽312设置为中间较大的中间槽段313,和两端较小的端部槽段314,使得固定载体31可以对电芯进行较好的避让。特别是在固定载体31采用刚度较强的金属材料时,更是可以提高测试过程中的可靠性。同时,如此设置也可以给予结构基础,以方便如下文所介绍在中间槽段313和电芯之间填充填充物,以更好的模拟出电芯的实际安装场景,进而在该模拟场景中对电芯进行相应的测试可以提高测试结果准确性。因此,在本申请的一实施例中,固定模组30还可以包括填充物,填充物用于填充于中间槽段313的槽壁和电芯之间。其中,该填充物可以为发泡材料,也可以为绝缘胶,亦或者是冷却管等。具体的可以根据电芯在电池模组中的安装场景,或者是在电池包中的安装场景,亦或者是在用电装置上的安装场景,根据电芯周围所接触的物体,而填充对该所接触的物体相同材料的填充物即可。In this embodiment, the mounting groove 312 is set to a middle groove section 313 with a larger middle part and end groove sections 314 with smaller ends, so that the fixed carrier 31 can avoid the battery cell better. In particular, when the fixed carrier 31 is made of a metal material with strong rigidity, the reliability during the test can be improved. At the same time, such a setting can also provide a structural basis to facilitate filling fillers between the middle groove section 313 and the battery cell as described below, so as to better simulate the actual installation scene of the battery cell, and then the corresponding test of the battery cell in the simulated scene can improve the accuracy of the test results. Therefore, in one embodiment of the present application, the fixed module 30 may also include a filler, which is used to fill between the groove wall of the middle groove section 313 and the battery cell. Among them, the filler can be a foaming material, an insulating glue, or a cooling pipe, etc. Specifically, according to the installation scene of the battery cell in the battery module, or the installation scene in the battery pack, or the installation scene on the electrical device, according to the objects contacted around the battery cell, fill the filler with the same material as the object contacted.
在本申请的一实施例中,固定模组30可拆卸地设于支撑载体10。In one embodiment of the present application, the fixing module 30 is detachably disposed on the supporting carrier 10 .
拆卸连接,也就是说固定模组30在安装在支撑载体10上,可以在不损坏连接结构的情况下,再将其从支撑载体10上取下。其中,固定模组30可以是通过一个固定载体31可拆卸地连接于支撑载体10,而其他的固定载体31则可以连接于该固定载体31。另外,固定模组30在支撑载体10上的可拆卸连接方式,可以是通过螺钉或者螺栓等紧固件进行连接,当然也可以是通过卡扣连接或者磁吸连接等,本申请对固定模组30和支撑载体10之间的可拆卸连接方式不作限定。Removable connection, that is, after the fixed module 30 is installed on the support carrier 10, it can be removed from the support carrier 10 without damaging the connection structure. Among them, the fixed module 30 can be detachably connected to the support carrier 10 through a fixed carrier 31, and other fixed carriers 31 can be connected to the fixed carrier 31. In addition, the detachable connection method of the fixed module 30 on the support carrier 10 can be connected by fasteners such as screws or bolts, of course, it can also be connected by snap-on connection or magnetic connection, etc. This application does not limit the detachable connection method between the fixed module 30 and the support carrier 10.
在本实施例中,将固定模组30在支撑载体10上设置为可拆卸连接,一方面使得在安装电芯时,可以将固定模组30从支撑载体10上取下。此时固定模组30的体积相对较小,能够方便使用者在固定模组30上较小电芯放入的操作,之后再将该组装形成的整体一次性的安装到支撑载体10上即可。而另一方面,如此设置,也使得固定模组30和安装在固定模组30内的电芯可以形成为一个可更换的“测试组件”,之后在需要调整该对电芯的测试方向时,无需将电芯取出,直接调整该“测试组件”的安装方向即可,进而有利于进一步地提高电芯测试夹具100使用的便利性。In this embodiment, the fixed module 30 is set on the support carrier 10 as a detachable connection, so that on the one hand, the fixed module 30 can be removed from the support carrier 10 when installing the battery cell. At this time, the volume of the fixed module 30 is relatively small, which can facilitate the user to put a smaller battery cell on the fixed module 30, and then install the assembled whole on the support carrier 10 at one time. On the other hand, such a setting also allows the fixed module 30 and the battery cell installed in the fixed module 30 to form a replaceable "test component". When the test direction of the pair of battery cells needs to be adjusted, there is no need to take out the battery cell, and the installation direction of the "test component" can be directly adjusted, which is conducive to further improving the convenience of using the battery cell test fixture 100.
请结合参考图1和图3,在本申请的一实施例中,支撑载体10形成有第一安装面131和第二安装面155,第一安装面131和第二安装面155呈相交设置,固定模组30安装于第一安装面131或第二安装面155。Please refer to Figures 1 and 3. In one embodiment of the present application, the support carrier 10 is formed with a first mounting surface 131 and a second mounting surface 155. The first mounting surface 131 and the second mounting surface 155 are arranged to intersect each other, and the fixed module 30 is installed on the first mounting surface 131 or the second mounting surface 155.
固定模组30安装于第一安装面131或第二安装面155,也就是说固定模组30可以根据测试需求,可选择地安装在第一安装面131,或者是安装在第二安装面155。第一安装面131可以呈竖直设置,第二安装面155可以呈水平设置。此时,当固定模组30安装在第一安装面131上时,在电芯为圆柱电芯的情况下,电芯的轴线随之呈竖直设置。当固定模组30安装在第二安装面155上时,在电芯为圆柱电芯的情况下,电芯的轴线随之呈水平设置。其中,第一安装面131的数量可以为一个,以用于安装一个或者至少两个固定模组30。当然,该第一安装面131的数量也可以为至少两个,以用于分别安装至少两个固定模组30。同样的,第二安装面155的数量也可以为一个或者至少两个。另外,固定模组30在第一安装面131和第二安装面155上的连接结构可以设置为相同,例如:可以在第一安装面131和第二安装面155设置连接孔,以使得固定模组30在安装于第一安装面131和第二安装面155上时均可以通过穿设螺钉或者螺栓等紧固件进行可拆卸连接。当然,固定模组30在第一安装面131和第二安装面155上安装也可以是通过卡扣连接或者磁吸固定。The fixed module 30 is installed on the first mounting surface 131 or the second mounting surface 155, that is, the fixed module 30 can be selectively installed on the first mounting surface 131 or the second mounting surface 155 according to the test requirements. The first mounting surface 131 can be set vertically, and the second mounting surface 155 can be set horizontally. At this time, when the fixed module 30 is installed on the first mounting surface 131, when the battery cell is a cylindrical battery cell, the axis of the battery cell is set vertically. When the fixed module 30 is installed on the second mounting surface 155, when the battery cell is a cylindrical battery cell, the axis of the battery cell is set horizontally. Among them, the number of the first mounting surface 131 can be one, for installing one or at least two fixed modules 30. Of course, the number of the first mounting surface 131 can also be at least two, for installing at least two fixed modules 30 respectively. Similarly, the number of the second mounting surface 155 can also be one or at least two. In addition, the connection structures of the fixed module 30 on the first mounting surface 131 and the second mounting surface 155 can be set to be the same, for example, connection holes can be set on the first mounting surface 131 and the second mounting surface 155, so that the fixed module 30 can be detachably connected by fasteners such as screws or bolts when installed on the first mounting surface 131 and the second mounting surface 155. Of course, the fixed module 30 can also be installed on the first mounting surface 131 and the second mounting surface 155 by snap connection or magnetic fixation.
在本实施例中,将固定模组30设置为可择一地安装于第一安装面131或者第二安装面155,且第一安装面131和第二安装面155呈夹角设置,使得该电芯测试夹具100可以同时满足电芯的轴向和径向的振动或者冲击测试。也即,可以提高电芯测试夹具100对电芯的测试适用类型,而且在对电芯的轴向和径向的振动或者冲击测试时,无需进行更电芯测试夹具100,进而有利于进一步地提高电芯测试夹具100使用的便利性。In this embodiment, the fixed module 30 is set to be selectively mounted on the first mounting surface 131 or the second mounting surface 155, and the first mounting surface 131 and the second mounting surface 155 are set at an angle, so that the battery cell test fixture 100 can simultaneously meet the axial and radial vibration or impact test of the battery cell. That is, the applicable types of battery cell tests of the battery cell test fixture 100 can be improved, and when the axial and radial vibration or impact test of the battery cell is performed, there is no need to perform a more battery cell test fixture 100, which is conducive to further improving the convenience of using the battery cell test fixture 100.
请结合参考图1和图3,在本申请的一实施例中,支撑载体10包括支撑底板11、第一安装板13以及第二安装板15,第一安装板13设于支撑底板11,并和支撑底板11呈夹角设置,第一安装板13形成有第一安装面131,第一安装面131和支撑底板11呈夹角设置;第二安装板15设于支撑底板11,并位于第一安装板13背离第一安装面131的一侧,第二安装板15背离支撑底板11的一侧形成有第二安装面155。Please refer to Figures 1 and 3. In one embodiment of the present application, the supporting carrier 10 includes a supporting base plate 11, a first mounting plate 13 and a second mounting plate 15. The first mounting plate 13 is arranged on the supporting base plate 11 and is arranged at an angle to the supporting base plate 11. The first mounting plate 13 forms a first mounting surface 131, and the first mounting surface 131 and the supporting base plate 11 are arranged at an angle; the second mounting plate 15 is arranged on the supporting base plate 11 and is located on the side of the first mounting plate 13 away from the first mounting surface 131. The second mounting plate 15 is formed with a second mounting surface 155 on the side of the second mounting plate 15 away from the supporting base plate 11.
支撑底板11,可以呈水平设置,以用于和测试设备进行连接。第一安装板13,可以呈竖直的设置在支撑底板11的上表面,使得支撑底板11和第一安装板13形成L形结构。第一安装面131可以设置在第一安装板13的一侧,第二安装板15可以设置在第一安装板13的另一侧,第二安装面155可以设置在第二安装板15的上表面。其中,第一安装板13和支撑底板11可以是通过螺钉或者螺栓等紧固件进行可拆卸连接,当然也可以是焊接连接。而第二安装板15可以是连接在支撑底板11上,当然也可以是连接第一安装板13上,亦或者是同时连接在支撑底板11和第一安装板13上。进一步地,对第二安装板15的连接方式可以是通过螺钉或者螺栓等紧固件进行可拆卸连接,当然也可以是焊接连接。因此,本申请对支撑底板11、第一安装板13以及第二安装板15的连接关系和连接方式不作限定。The support base plate 11 can be arranged horizontally for connection with the test equipment. The first mounting plate 13 can be arranged vertically on the upper surface of the support base plate 11, so that the support base plate 11 and the first mounting plate 13 form an L-shaped structure. The first mounting surface 131 can be arranged on one side of the first mounting plate 13, the second mounting plate 15 can be arranged on the other side of the first mounting plate 13, and the second mounting surface 155 can be arranged on the upper surface of the second mounting plate 15. Among them, the first mounting plate 13 and the support base plate 11 can be detachably connected by fasteners such as screws or bolts, and of course they can also be welded. The second mounting plate 15 can be connected to the support base plate 11, of course it can also be connected to the first mounting plate 13, or it can be connected to the support base plate 11 and the first mounting plate 13 at the same time. Further, the connection method of the second mounting plate 15 can be detachably connected by fasteners such as screws or bolts, and of course it can also be welded. Therefore, the present application does not limit the connection relationship and connection method of the support base plate 11, the first mounting plate 13 and the second mounting plate 15.
在本实施例中,将支撑载体10设置为包括支撑底板11、第一安装以及第二安装板15,使得通过支撑底板11可以较好的给予连接位,以和测试设备进行连接。同时还可以较好的给予安装位,以便设置第一安装板13和第二安装板15,并通过该第一安装板13和第二安装板15来较好的形成第一安装面131和第二安装面155。也即,如此设置支撑载体10的结构,可以较为方便的同时实现和测试设备的连接,以及对呈竖直设置的固定模组30和呈水平设置的固定模组30的安装。而且,此时的支撑载体10的结构还较为简单,进而有利于提高对其制造的便利性和降低制造成本。In this embodiment, the support carrier 10 is configured to include a support base plate 11, a first mounting plate and a second mounting plate 15, so that the support base plate 11 can provide a better connection position to connect with the test equipment. At the same time, a better installation position can be provided so as to set the first mounting plate 13 and the second mounting plate 15, and the first mounting surface 131 and the second mounting surface 155 can be better formed by the first mounting plate 13 and the second mounting plate 15. That is, the structure of the support carrier 10 is configured in this way, which can more conveniently realize the connection with the test equipment and the installation of the vertically arranged fixed module 30 and the horizontally arranged fixed module 30. Moreover, the structure of the support carrier 10 at this time is also relatively simple, which is conducive to improving the convenience of its manufacture and reducing the manufacturing cost.
请结合参考图1和图3,在本申请的一实施例中,第二安装板15包括呈夹角设置的第一板体151和第二板体153,第一板体151连接于支撑底板11,第二板体153连接于第一安装板13,第一板体151形成有第二安装面155。Please refer to Figures 1 and 3. In one embodiment of the present application, the second mounting plate 15 includes a first plate body 151 and a second plate body 153 arranged at an angle. The first plate body 151 is connected to the supporting base plate 11, the second plate body 153 is connected to the first mounting plate 13, and the first plate body 151 is formed with a second mounting surface 155.
在本实施例中,将第二安装板15设置为呈L形的第一板体151和第二板体153的组合,使得第二安装板15可以同时与支撑底板11和第一安装板13进行连接,进而有利于提高支撑载体10的整体刚度,以满足在相对较大量级的振动测试和冲击测试的需求。In this embodiment, the second mounting plate 15 is configured to be a combination of an L-shaped first plate body 151 and a second plate body 153, so that the second mounting plate 15 can be connected to the supporting base plate 11 and the first mounting plate 13 at the same time, which is beneficial to improve the overall stiffness of the supporting carrier 10 to meet the needs of vibration testing and impact testing at relatively large scales.
在本申请的一实施例中,至少两个固定载体31依次可拆卸连接。In an embodiment of the present application, at least two fixing carriers 31 are detachably connected in sequence.
在本实施例中,将固定载体31设置为可拆卸连接,使得在安装电芯时,可以将至少两个固定载体31进行分开,进而能够更加方便的放置电芯。同时,也使得固定载体31在发生损坏时,可以仅对损坏的固定载体31进行更换即可,避免局部的损坏而需要更换整体,从而有利于降低更换成本。其中,至少两个固定载体31可以是通过穿设螺钉或者螺栓等紧固件进行连接,以在保证连接的稳定性的同时,简化连接结构而进一步地提高对电芯安装的便利性。当然,至少两个固定载体31也可以是通过卡扣连接或者磁吸固定。In this embodiment, the fixed carrier 31 is set to be detachably connected, so that when installing the battery cell, at least two fixed carriers 31 can be separated, so that the battery cell can be placed more conveniently. At the same time, when the fixed carrier 31 is damaged, only the damaged fixed carrier 31 can be replaced, avoiding the need to replace the entire body due to local damage, which is conducive to reducing the replacement cost. Among them, at least two fixed carriers 31 can be connected by fasteners such as screws or bolts, so as to simplify the connection structure while ensuring the stability of the connection and further improve the convenience of installing the battery cell. Of course, at least two fixed carriers 31 can also be connected by snap-on connection or magnetic fixation.
请参考图1,在本申请的一实施例中,固定载体31的数量为两个。Please refer to FIG. 1 . In one embodiment of the present application, the number of the fixing carriers 31 is two.
在本实施例中,将固定载体31的数量设置为两个,使得固定载体31的数量非常少,一方面在使用时,可以拆卸的更加便携。而另一方面,也使其结构较为简单,进而有利于提高对固定模组30制造的便利性。In this embodiment, the number of the fixed carriers 31 is set to two, so that the number of the fixed carriers 31 is very small, which can be disassembled and more portable when used. On the other hand, it also makes the structure simpler, which is conducive to improving the convenience of manufacturing the fixed module 30.
请参考图1,在本申请的一实施例中,至少一个固定载体31设有过让孔315,过让孔315连通于安装腔311。Please refer to FIG. 1 . In one embodiment of the present application, at least one fixing carrier 31 is provided with a clearance hole 315 . The clearance hole 315 is connected to the installation cavity 311 .
在本实施例中,在固定载体31上设置有过让孔315,使得容置在安装腔311内的电芯可以通过该过让孔315显露巴片,以与充放电测试机进行电性连接,进而在对电芯进行振动或者冲击测试的过程中,同时可以实现对电芯进行充放电测试,进而进一步地提高电芯测试夹具100的使用功能。In this embodiment, a clearance hole 315 is provided on the fixed carrier 31, so that the battery cell accommodated in the installation cavity 311 can expose the tab through the clearance hole 315 to be electrically connected to the charge and discharge tester, and then during the process of performing vibration or impact test on the battery cell, the charge and discharge test of the battery cell can be realized at the same time, thereby further improving the use function of the battery cell test fixture 100.
请参考图1,在本申请的一实施例中,固定模组30的数量为至少两个。Please refer to FIG. 1 . In one embodiment of the present application, the number of the fixing modules 30 is at least two.
在本实施例中,将固定模组30设置为至少两个,使得通过至少两个固定模组30可以同时对至少两个电芯进行测试,从而有利于提高测试效率。特别是在支撑载体10如上文所介绍的包括有第一安装面131和第二安装面155时,更是可以对电芯进行轴向测试和径向测试的自由组合,进一步地提高对电芯测试的便利性。In this embodiment, at least two fixing modules 30 are provided, so that at least two battery cells can be tested simultaneously through at least two fixing modules 30, thereby facilitating improving the test efficiency. In particular, when the support carrier 10 includes the first mounting surface 131 and the second mounting surface 155 as described above, the battery cells can be freely combined with the axial test and the radial test, further improving the convenience of the battery cell test.
请参考图1,在本申请的一实施例中,支撑载体10设有多个安装孔111,多个安装孔111沿支撑载体10的周向依次设置;安装孔111用于穿设紧固件,以将支撑载体10可拆卸地连接于测试设备。Please refer to Figure 1. In one embodiment of the present application, the support carrier 10 is provided with a plurality of mounting holes 111, and the plurality of mounting holes 111 are sequentially arranged along the circumference of the support carrier 10; the mounting holes 111 are used to penetrate fasteners to detachably connect the support carrier 10 to the test equipment.
紧固件可以螺钉,也可以为螺栓。其中,在支撑载体10如上文所介绍的包括支撑底板11、第一安装板13和第二安装板15时,安装孔111可以设置在支撑底板11上。The fastener may be a screw or a bolt. When the support carrier 10 includes the support base plate 11 , the first mounting plate 13 and the second mounting plate 15 as described above, the mounting hole 111 may be provided on the support base plate 11 .
在本实施例中,于支撑载体10上设置安装孔111,以通过穿设紧固件将其安装在测试设备上,可以在保证连接的稳定性的同时,简化电芯测试夹具100在测试设备上的安装过程,从而利于进一步地提高对其使用的便利性。而且,安装孔111的数量还是多个,并沿周向依次设置,使得支撑载体10可以在周向上多个位置具有连接关系,进而有利于进一步地提高对支撑载体10固定的稳定性,以便保证后续对电芯进行正常稳定的测试。同时,如此设置,也使得电芯测试夹具100在安装于振动测试台或者冲击测试台时,可以通过不同的安装孔111与振动测试台和冲击测试台进行适配安装,也即提高了电芯测试夹具100在不同测试台上的安装的通用性。In this embodiment, a mounting hole 111 is provided on the support carrier 10 so that it can be installed on the test equipment by inserting fasteners. This can simplify the installation process of the battery cell test fixture 100 on the test equipment while ensuring the stability of the connection, thereby facilitating further improving the convenience of its use. Moreover, the number of mounting holes 111 is still multiple, and they are arranged in sequence along the circumference, so that the support carrier 10 can have a connection relationship at multiple positions in the circumference, which is conducive to further improving the stability of the fixation of the support carrier 10, so as to ensure the subsequent normal and stable testing of the battery cell. At the same time, such a setting also allows the battery cell test fixture 100 to be installed on the vibration test bench or the impact test bench through different mounting holes 111 for adaptation and installation with the vibration test bench and the impact test bench, that is, the versatility of the installation of the battery cell test fixture 100 on different test benches is improved.
在本申请的一实施例中,支撑载体10的材质为金属材料。In one embodiment of the present application, the support carrier 10 is made of metal material.
在本实施例中,将支撑载体10的材质设置为金属,可以进一步地提高支撑载体10的整体刚度,以便适配不同量级(也即不同大小的振动力或者冲击力)的测试设备的使用,进一步地提高电芯测试夹具100在不同测试设备上使用的通用性。In this embodiment, the material of the support carrier 10 is set to metal, which can further improve the overall stiffness of the support carrier 10 so as to adapt to the use of test equipment of different magnitudes (i.e., different sizes of vibration force or impact force), and further improve the versatility of the battery cell test fixture 100 for use on different test equipment.
请参考图1,在本申请的一实施例中,安装腔311为圆形腔体。Please refer to FIG. 1 . In one embodiment of the present application, the installation cavity 311 is a circular cavity.
在本实施例中,将安装腔311设置为圆形腔体,可以使其较好的适配圆柱电芯使用,提高对电芯的限位效果和安装的紧凑性。同时,如此设置,也可以使得该安装腔311的结构较为简单,进而有利于提高对其加工成型的便利性。其中,在安装腔311由各个固定载体31的安装槽312围合形成时,安装槽312中中间槽段313和端部槽段314的截面可以均为弧形状。In this embodiment, the installation cavity 311 is set as a circular cavity, which can make it better adapted to the cylindrical battery cell, improve the limiting effect of the battery cell and the compactness of the installation. At the same time, such a setting can also make the structure of the installation cavity 311 simpler, which is conducive to improving the convenience of its processing and forming. Among them, when the installation cavity 311 is formed by the installation grooves 312 of each fixed carrier 31, the cross-sections of the middle groove section 313 and the end groove section 314 in the installation groove 312 can both be arc-shaped.
请结合参考图1至图3,在本申请的一实施例中,电芯测试夹具100包括支撑载体10和固定模组30,支撑载体10用于连接于测试设备;固定模组30设于支撑载体10,固定模组30包括至少两个固定载体31,至少两个固定载体31围合形成封闭的安装腔311,安装腔311用于安装容置电芯。固定载体31设有安装槽312,至少两个固定载体31的安装槽312围合形成安装腔311。安装槽312具有呈相对的两端,固定模组30还包括两个绝缘件33,两个绝缘件33分别设于安装槽312的相对两端,以分别抵接于电芯的相对两端。两个绝缘件33相向的一侧均设有定位槽331,两个绝缘件33中的两个定位槽331用于套设于电芯的相对两端;绝缘件33活动设于安装槽312内;绝缘件33的材质为弹性材料。安装槽312包括中间槽段313和两个端部槽段314,两个端部槽段314分别连接于中间槽段313的相对两端;两个端部槽段314的截面面积小于中间槽段313的截面面积,两个绝缘件33分别设于两个端部槽段314内。固定模组30还包括填充物,填充物用于填充于中间槽段313的槽壁和电芯之间。固定模组30可拆卸地设于支撑载体10。支撑载体10形成有第一安装面131和第二安装面155,第一安装面131和第二安装面155呈相交设置,固定模组30安装于第一安装面131或第二安装面155。支撑载体10包括支撑底板11、第一安装板13以及第二安装板15;第一安装板13设于支撑底板11,并和支撑底板11呈夹角设置,第一安装板13形成有第一安装面131,第一安装面131和支撑底板11呈夹角设置;第二安装板15设于支撑底板11,并位于第一安装板13背离第一安装面131的一侧,第二安装板15背离支撑底板11的一侧形成有第二安装面155。第二安装板15包括呈夹角设置的第一板体151和第二板体153,第一板体151连接于支撑底板11,第二板体153连接于第一安装板13,第一板体151形成有第二安装面155。固定载体31的数量为两个,两个固定载体31依次可拆卸连接;至少一个固定载体31设有过让孔315,过让孔315连通于安装腔311;固定模组30的数量为至少两个;支撑载体10设有多个安装孔111,多个安装孔111沿支撑载体10的周向依次设置;安装孔111用于穿设紧固件,以将支撑载体10可拆卸地连接于测试设备;支撑载体10的材质为金属材料;安装腔311为圆形腔体。Please refer to Figures 1 to 3. In one embodiment of the present application, the battery cell test fixture 100 includes a support carrier 10 and a fixed module 30. The support carrier 10 is used to connect to the test equipment; the fixed module 30 is arranged on the support carrier 10, and the fixed module 30 includes at least two fixed carriers 31. The at least two fixed carriers 31 enclose a closed installation cavity 311, and the installation cavity 311 is used to install and accommodate the battery cell. The fixed carrier 31 is provided with an installation groove 312, and the installation grooves 312 of at least two fixed carriers 31 enclose the installation cavity 311. The installation groove 312 has two opposite ends, and the fixed module 30 also includes two insulating members 33. The two insulating members 33 are respectively arranged at the opposite ends of the installation groove 312 to respectively abut against the opposite ends of the battery cell. The two insulating members 33 are provided with positioning grooves 331 on the opposite sides, and the two positioning grooves 331 of the two insulating members 33 are used to be sleeved on the opposite ends of the battery cell; the insulating member 33 is movably arranged in the installation groove 312; the material of the insulating member 33 is elastic material. The mounting groove 312 includes a middle groove section 313 and two end groove sections 314, and the two end groove sections 314 are respectively connected to the opposite ends of the middle groove section 313; the cross-sectional area of the two end groove sections 314 is smaller than the cross-sectional area of the middle groove section 313, and the two insulating members 33 are respectively arranged in the two end groove sections 314. The fixed module 30 also includes a filler, which is used to fill between the groove wall of the middle groove section 313 and the battery cell. The fixed module 30 is detachably arranged on the support carrier 10. The support carrier 10 is formed with a first mounting surface 131 and a second mounting surface 155, and the first mounting surface 131 and the second mounting surface 155 are arranged to intersect, and the fixed module 30 is installed on the first mounting surface 131 or the second mounting surface 155. The support carrier 10 includes a support base plate 11, a first mounting plate 13 and a second mounting plate 15; the first mounting plate 13 is arranged on the support base plate 11 and is arranged at an angle with the support base plate 11, and the first mounting plate 13 is formed with a first mounting surface 131, and the first mounting surface 131 is arranged at an angle with the support base plate 11; the second mounting plate 15 is arranged on the support base plate 11 and is located on the side of the first mounting plate 13 away from the first mounting surface 131, and the side of the second mounting plate 15 away from the support base plate 11 is formed with a second mounting surface 155. The second mounting plate 15 includes a first plate body 151 and a second plate body 153 arranged at an angle, the first plate body 151 is connected to the support base plate 11, the second plate body 153 is connected to the first mounting plate 13, and the first plate body 151 is formed with a second mounting surface 155. There are two fixed carriers 31, and the two fixed carriers 31 are detachably connected in sequence; at least one fixed carrier 31 is provided with a pass hole 315, and the pass hole 315 is connected to the installation cavity 311; there are at least two fixed modules 30; the support carrier 10 is provided with a plurality of installation holes 111, and the plurality of installation holes 111 are arranged in sequence along the circumference of the support carrier 10; the installation holes 111 are used to penetrate fasteners to detachably connect the support carrier 10 to the test equipment; the material of the support carrier 10 is metal material; the installation cavity 311 is a circular cavity.
本申请还提出一种测试系统,该测试系统包括测试设备和电芯测试夹具100,该电芯测试夹具100的具体结构参照上述实施例,由于本测试系统采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。其中,测试设备为振动测试台或者冲击测试台;电芯测试夹具100的支撑载体10连接于测试设备。The present application also proposes a test system, which includes a test device and a battery cell test fixture 100. The specific structure of the battery cell test fixture 100 refers to the above embodiment. Since the present test system adopts all the technical solutions of all the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here. Among them, the test device is a vibration test bench or an impact test bench; the support carrier 10 of the battery cell test fixture 100 is connected to the test device.
以上所述仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above description is only a preferred embodiment of the present application, and does not limit the patent scope of the present application. All equivalent structural changes made by using the contents of the present application specification and drawings under the inventive concept of the present application, or directly/indirectly applied in other related technical fields are included in the patent protection scope of the present application.
Claims (12)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420356871.6U CN220933049U (en) | 2024-02-27 | 2024-02-27 | Battery cell test fixture and test system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420356871.6U CN220933049U (en) | 2024-02-27 | 2024-02-27 | Battery cell test fixture and test system |
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