CN220932753U - Nondestructive testing flaw detector for metal material - Google Patents
Nondestructive testing flaw detector for metal material Download PDFInfo
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- CN220932753U CN220932753U CN202322345377.8U CN202322345377U CN220932753U CN 220932753 U CN220932753 U CN 220932753U CN 202322345377 U CN202322345377 U CN 202322345377U CN 220932753 U CN220932753 U CN 220932753U
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- metal material
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- 239000007769 metal material Substances 0.000 title claims abstract description 74
- 238000009659 non-destructive testing Methods 0.000 title claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 58
- 239000000523 sample Substances 0.000 claims abstract description 22
- 238000007689 inspection Methods 0.000 claims description 16
- 238000012360 testing method Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 238000005457 optimization Methods 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model discloses a nondestructive testing flaw detector for metal materials, which relates to the technical field of metal material detection and comprises a detection cavity, wherein the top end in the detection cavity is fixedly connected with a horizontal sliding seat, the inside of the lower end of the horizontal sliding seat is connected with a horizontal sliding block in a sliding manner, the lower end of the horizontal sliding block is fixedly connected with a longitudinal sliding seat, the inside of the left side of the longitudinal sliding seat is connected with a longitudinal sliding block in a sliding manner, the left side of the longitudinal sliding seat is provided with a detection analyzer fixedly connected with the left side of the longitudinal sliding seat, and the lower end of the detection analyzer is sequentially and fixedly connected with a camera and a probe from left to right; the inside in detection chamber is provided with the workstation, and the upper end swing joint of workstation has the revolving stage, and the left and right sides of revolving stage top all is provided with the holder, and the equal swing joint in one side that two holders are relative has the rotary disk, and in the testing process, need not artifical removal test probe and metal material position, but automatic adjustment detects, and convenience and detection efficiency promote greatly.
Description
Technical Field
The utility model relates to the technical field of metal material detection, in particular to a nondestructive testing flaw detector for metal materials.
Background
The metal material refers to a metal element or a general term of a material which is mainly composed of metal elements and has metal characteristics, and includes pure metals, alloys, intermetallic compounds of metal materials, special metal materials and the like, and special attention needs to be paid to that metal oxides (such as alumina) do not belong to the metal materials.
The metal material generally refers to a pure metal or an alloy in industrial application, and the alloy often refers to a material formed by combining two or more metals or metals and non-metals and having metal characteristics, and the metal material is generally classified into a ferrous metal, a nonferrous metal and a special metal material.
After welding metal materials together, the metal materials need to be subjected to nondestructive detection by using a flaw detection device, the current flaw detection device needs to continuously move the positions of a probe and an analyzer body to detect different positions of the metal materials in the use process, so that the detection is quite inconvenient, the metal materials to be detected need to be adjusted in the detection process, the operation is complicated, and the detection efficiency is reduced. Therefore, the utility model provides a nondestructive testing flaw detector for metal materials, which aims to solve the defects in the prior art.
Disclosure of utility model
The utility model aims to provide a nondestructive testing flaw detector for metal materials, wherein the positions of a detection probe and the metal materials are not required to be manually moved in the detection process, the detection can be automatically adjusted, and the convenience and the detection efficiency are greatly improved.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the nondestructive testing flaw detector for the metal materials comprises a detection cavity, wherein the top end in the detection cavity is fixedly connected with a transverse sliding seat, the interior of the lower end of the transverse sliding seat is connected with a transverse sliding block in a sliding manner, the lower end of the transverse sliding block is fixedly connected with a longitudinal sliding seat, the interior of the left side of the longitudinal sliding seat is connected with a longitudinal sliding block in a sliding manner, the left side of the longitudinal sliding seat is provided with a detection analyzer fixedly connected with the left side of the longitudinal sliding seat, and the lower end of the detection analyzer is sequentially and fixedly connected with a camera and a probe from left to right;
The inside of detecting the chamber is provided with the workstation, the upper end swing joint of workstation has the revolving stage, the left and right sides of revolving stage top all is provided with the holder, two the equal swing joint of one side that the holder is relative has the rotary disk, the opposite side fixedly connected with of rotary disk four connecting seats of array distribution, four the equal fixedly connected with centre gripping electric cylinder in one side that the connecting seat is on the back of the body mutually, the output of centre gripping electric cylinder runs through connecting seat and fixedly connected with grip block, and the opposite side fixedly connected with rubber pad of grip block, the drive slot has all been seted up to the left and right sides of workstation upper end, the inside sliding connection of drive slot has the drive block with holder lower extreme fixedly connected, detect the inside bottom fixedly connected with of chamber four support electric cylinders with workstation lower extreme fixedly connected.
In order to facilitate the detection analyzer to move left and right and back and to facilitate the detection of metal materials, the nondestructive detection flaw detector for metal materials is preferable in the utility model, the left side of the inside of the transverse sliding seat is embedded with a transverse electric cylinder fixedly connected with the left side of the transverse sliding block, and the front end surface of the longitudinal sliding seat is fixedly connected with a longitudinal electric cylinder fixedly connected with the front end surface of the longitudinal sliding block.
In order to achieve the effect of rotating the rotary table, a nondestructive inspection machine for metal materials according to the present utility model is preferably configured such that a rotary motor fixedly connected to the lower end of the rotary table is fixedly connected to the inside of the table.
In order to achieve the effect of rotating the rotating disk, a driving motor fixedly connected with the left side of the left rotating disk is preferably fixedly connected to the left side of the left clamping frame as a metal material nondestructive inspection flaw detector.
In order to facilitate adjustment of the distance between the two clamping frames, the nondestructive inspection machine for metal materials is preferable, wherein the left side and the right side of the workbench are fixedly connected with pushing electric cylinders, and the output ends of the pushing electric cylinders penetrate through the driving grooves and are fixedly connected with one side of the driving block.
In order to achieve the protection effect, the metal material nondestructive testing flaw detector is preferably provided with the cavity door movably connected to the left side and the right side of the front end face of the testing cavity.
Compared with the prior art, the utility model has the following beneficial effects:
1. According to the utility model, the transverse electric cylinder and the longitudinal electric cylinder are started, so that the detection analyzer can move left and right and back and forth, the detection analyzer and the probe can move conveniently, and the metal material can be detected conveniently.
2. According to the utility model, the metal material is placed at the upper end of the rotary table, the probe below the detection analyzer is moved to the upper side or the outer side wall of the metal material, and the rotary table drives the metal material to rotate by starting the rotary motor, so that the metal material can be conveniently detected in multiple directions.
3. According to the utility model, the connecting seat is started, the four clamping plates relatively move, so that the two ends of a longer metal material can be clamped and fixed, the probe below the detection analyzer can move, the metal material can be detected in a left-right movement manner, the driving motor is started, the rotating disk rotates, the metal material can be detected in an automatic rotation manner, the metal material can be comprehensively detected, meanwhile, the supporting cylinder is started, the height of the workbench can be adjusted, the contact between the metal material to be detected and the probe is facilitated, and the detection convenience is improved.
4. According to the nondestructive inspection machine for the metal material, disclosed by the utility model, the positions of the inspection probe and the metal material can be automatically adjusted for inspection without manually moving the inspection probe in the inspection process of the nondestructive inspection machine for the metal material, so that the convenience and the inspection efficiency are greatly improved.
Drawings
FIG. 1 is a front view of a metal material nondestructive inspection flaw detector;
FIG. 2 is a diagram showing the internal structure of the detection chamber of the present utility model;
FIG. 3 is a cross-sectional view of the table of the present utility model;
fig. 4 is a cross-sectional view of the holder of the present utility model.
In the figure: 1. a detection chamber; 101. a cavity door; 2. a work table; 201. supporting an electric cylinder; 202. a rotary table; 203. a rotating electric machine; 204. a clamping frame; 2041. a rotating disc; 2042. a connecting seat; 2043. a clamping plate; 2044. a rubber pad; 2045. clamping an electric cylinder; 2046. a driving block; 205. a driving groove; 206. pushing the electric cylinder; 207. a driving motor; 3. a horizontal sliding seat; 301. a transverse sliding block; 302. a transverse electric cylinder; 303. a longitudinal slide; 304. a longitudinal slide block; 305. a longitudinal electric cylinder; 4. a detection analyzer; 401. a probe; 402. a camera is provided.
Detailed Description
Referring to fig. 1 to 4, a nondestructive testing flaw detector for metal materials comprises a testing cavity 1, wherein a transverse sliding seat 3 is fixedly connected to the top end in the testing cavity 1, a transverse sliding block 301 is slidingly connected to the inner part of the lower end of the transverse sliding seat 3, a longitudinal sliding seat 303 is fixedly connected to the lower end of the transverse sliding block 301, a longitudinal sliding block 304 is slidingly connected to the inner part of the left side of the longitudinal sliding seat 303, a testing analyzer 4 fixedly connected to the left side of the longitudinal sliding block 304 is arranged on the left side of the longitudinal sliding seat 303, and a camera 402 and a probe 401 are sequentially and fixedly connected to the lower end of the testing analyzer 4 from left to right;
The inside of detecting chamber 1 is provided with workstation 2, the upper end swing joint of workstation 2 has revolving stage 202, the left and right sides of revolving stage 202 top all is provided with clamping frame 204, the relative one side of two clamping frames 204 all swing joint has rotary disk 2041, the opposite side fixedly connected with four connecting seat 2042 that array distributes of rotary disk 2041, the opposite side of four connecting seat 2042 all fixedly connected with clamping cylinder 2045, clamping cylinder 2045's output runs through connecting seat 2042 and fixedly connected with clamping plate 2043, and clamping plate 2043's opposite side fixedly connected with rubber pad 2044, driving groove 205 has all been seted up to the left and right sides of workstation 2 upper end, driving groove 205's inside sliding connection has the driving piece 2046 with clamping frame 204 lower extreme fixedly connected with, detecting chamber 1 inside bottom fixedly connected with four support electric cylinders 201 with workstation 2 lower extreme fixedly connected.
In this embodiment: the longitudinal sliding seat 303 is slidably mounted in the transverse sliding seat 3 through the transverse sliding block 301, and the detection analyzer 4 is slidably mounted in the longitudinal sliding seat 303 through the longitudinal sliding block 304, so that the purpose of moving left and right and back is achieved for the detection analyzer 4, the probe 401 can conveniently move back and forth and left and right to detect metal materials, and the camera 402 can conveniently detect the position of the probe 401 at a control end;
The rotary table 202 is movably installed in the upper end of the workbench 2, a metal material can be placed at the upper end of the rotary table 202, the probe 401 below the detection analyzer 4 is moved to the upper side or the outer side wall of the metal material, and the rotary table 202 drives the metal material to rotate by starting the rotary motor 203, so that the metal material can be conveniently detected in multiple directions;
The metal material detection device can be placed between two clamping frames 204, the clamping electric cylinder 2045 on one side of the connecting seat 2042 is started to enable the four clamping plates 2043 to move relatively, clamping and fixing are conveniently carried out on two ends of the longer metal material, the rubber pads 2044 on one side of the clamping plates 2043 are used for reinforcing the stability of clamping, the distance between the four clamping plates 2043 is convenient to adjust, metal materials in different shapes can be clamped, the probe 401 below the detection analyzer 4 moves, the metal materials can be conveniently detected in a left-right moving mode, the driving motor 207 is started, the rotating disc 2041 rotates, automatic rotation of the metal materials can be conveniently detected, comprehensive detection can be carried out on the metal materials, meanwhile, the height of the workbench 2 can be adjusted through starting the supporting electric cylinder 201, contact between the metal materials to be detected and the probe 401 is facilitated, and the detection convenience is improved.
As a technical optimization scheme of the utility model, a transverse electric cylinder 302 fixedly connected with the left side of a transverse sliding block 301 is embedded and installed on the left side of the interior of a transverse sliding seat 3, and a longitudinal electric cylinder 305 fixedly connected with the front end surface of a longitudinal sliding block 304 is fixedly connected with the front end surface of a longitudinal sliding seat 303.
In this embodiment: the transverse electric cylinder 302 is started to enable the transverse sliding block 301 to achieve the effect of moving left and right, the longitudinal electric cylinder 305 is started to enable the longitudinal sliding block 304 to achieve the effect of moving back and forth, and further the transverse movement and the forward and backward movement of the detection analyzer 4 are facilitated, so that the detection of the metal material is facilitated.
As a technical optimization scheme of the present utility model, a rotating motor 203 fixedly connected with the lower end of a rotating table 202 is fixedly connected inside the workbench 2.
In this embodiment: the rotating motor 203 is started, and the rotary table 202 is rotated.
As a technical optimization scheme of the present utility model, a driving motor 207 fixedly connected with the left side of the left rotary disk 2041 is fixedly connected to the left side of the left clamping frame 204.
In this embodiment: the drive motor 207 is started to realize the effect of rotating the rotating disk 2041, and further facilitates automatic rotation detection of the metal material.
As a technical optimization scheme of the utility model, pushing electric cylinders 206 are fixedly connected to the left and right sides of the workbench 2, and the output ends of the pushing electric cylinders 206 penetrate through the driving grooves 205 and are fixedly connected with one side of the driving block 2046.
In this embodiment: actuating the push cylinder 206, the drive block 2046 moves, further facilitating adjustment of the distance between the two clamping frames 204.
As a technical optimization scheme of the utility model, the left side and the right side of the front end surface of the detection cavity 1 are movably connected with a cavity door 101.
In this embodiment: the cavity door 101 is a lead door, and further plays a protective role.
Working principle: firstly, a metal material is placed at the upper end of a rotary table 202, a probe 401 below a detection analyzer 4 is moved to the upper side or the outer side wall of the metal material, and the rotary table 202 drives the metal material to rotate by starting a rotary motor 203, so that multidirectional detection of the metal material is facilitated;
The metal material detection device can be placed between two clamping frames 204, the clamping electric cylinder 2045 on one side of the connecting seat 2042 is started to enable the four clamping plates 2043 to move relatively, clamping and fixing are conveniently carried out on two ends of the metal material to be detected, the rubber pads 2044 on one side of the clamping plates 2043 strengthen the stability of clamping, the distance between the four clamping plates 2043 is convenient to adjust, the metal material with different shapes can be clamped, the probe 401 below the detection analyzer 4 moves, the metal material can be conveniently detected in a left-right movement mode, the driving motor 207 is started, the rotating disc 2041 rotates, automatic rotation of the metal material detection is convenient, comprehensive detection can be carried out on the metal material, meanwhile, the height of the workbench 2 can be adjusted through starting the supporting electric cylinder 201, contact between the metal material to be detected and the probe 401 is facilitated, and the convenience of detection is improved.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (6)
1. The nondestructive testing flaw detector for the metal material comprises a detection cavity (1), and is characterized in that: the detection device comprises a detection cavity (1), wherein the top end inside the detection cavity is fixedly connected with a horizontal sliding seat (3), the inside of the lower end of the horizontal sliding seat (3) is slidably connected with a horizontal sliding block (301), the lower end of the horizontal sliding block (301) is fixedly connected with a longitudinal sliding seat (303), the inside of the left side of the longitudinal sliding seat (303) is slidably connected with a longitudinal sliding block (304), the left side of the longitudinal sliding seat (303) is provided with a detection analyzer (4) fixedly connected with the left side of the longitudinal sliding block (304), and the lower end of the detection analyzer (4) is sequentially fixedly connected with a camera (402) and a probe (401) from left to right;
The inside of detecting chamber (1) is provided with workstation (2), the upper end swing joint of workstation (2) has revolving stage (202), the left and right sides of revolving stage (202) top all is provided with clamping frame (204), two the equal swing joint of one side opposite of clamping frame (204) has rotary disk (2041), the opposite side fixedly connected with of rotary disk (2041) four connecting seat (2042) of array distribution, four all fixedly connected with centre gripping jar (2045) in one side opposite to each other of connecting seat (2042), the output of centre gripping jar (2045) runs through connecting seat (2042) and fixedly connected with grip block (2043), and the opposite side fixedly connected with rubber pad (2044) of grip block (2043), driving groove (205) have all been seted up to the left and right sides of workstation (2) upper end, inside sliding connection of driving groove (205) has driving block (2046) with clamping frame (204) lower extreme fixedly connected with, the inside bottom of detecting chamber (1) is fixedly connected with four electric support jar (201) of workstation lower extreme fixedly connected with.
2. A nondestructive inspection apparatus for metallic materials as set forth in claim 1 wherein: the left side of the inside of the horizontal sliding seat (3) is embedded and provided with a horizontal electric cylinder (302) fixedly connected with the left side of the horizontal sliding block (301), and the front end surface of the vertical sliding seat (303) is fixedly connected with a vertical electric cylinder (305) fixedly connected with the front end surface of the vertical sliding block (304).
3. A nondestructive inspection apparatus for metallic materials as set forth in claim 1 wherein: and a rotating motor (203) fixedly connected with the lower end of the rotating table (202) is fixedly connected inside the workbench (2).
4. A nondestructive inspection apparatus for metallic materials as set forth in claim 1 wherein: a driving motor (207) fixedly connected with the left side of the left rotary disk (2041) is fixedly connected with the left side of the left clamping frame (204).
5. A nondestructive inspection apparatus for metallic materials as set forth in claim 1 wherein: the left side and the right side of the workbench (2) are fixedly connected with pushing electric cylinders (206), and the output ends of the pushing electric cylinders (206) penetrate through the driving grooves (205) and are fixedly connected with one side of the driving block (2046).
6. A nondestructive inspection apparatus for metallic materials as set forth in claim 1 wherein: the left side and the right side of the front end face of the detection cavity (1) are both movably connected with a cavity door (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322345377.8U CN220932753U (en) | 2023-08-30 | 2023-08-30 | Nondestructive testing flaw detector for metal material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322345377.8U CN220932753U (en) | 2023-08-30 | 2023-08-30 | Nondestructive testing flaw detector for metal material |
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| CN220932753U true CN220932753U (en) | 2024-05-10 |
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| CN202322345377.8U Active CN220932753U (en) | 2023-08-30 | 2023-08-30 | Nondestructive testing flaw detector for metal material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119124430A (en) * | 2024-11-12 | 2024-12-13 | 江苏澄信检验检测认证股份有限公司 | A self-positioning metal material stress detection mechanism and detection method thereof |
-
2023
- 2023-08-30 CN CN202322345377.8U patent/CN220932753U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119124430A (en) * | 2024-11-12 | 2024-12-13 | 江苏澄信检验检测认证股份有限公司 | A self-positioning metal material stress detection mechanism and detection method thereof |
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