CN220920756U - Efficient cable cutting machine - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及电缆切割技术领域,尤其涉及一种高效的电缆切割机。The utility model relates to the technical field of cable cutting, in particular to a high-efficiency cable cutting machine.
背景技术Background technique
电缆多指由几根或几组导线(每组至少两根)绞合而成的类似绳索的电缆,通常电缆在生产加工的过程中,需要将其分割成不同的长度,达到便于运输和存放。结合现有文献一种具有夹持功能的电缆切割机(CN218425326U)。Cables are usually rope-like cables twisted together by several or several groups of wires (each group has at least two wires). During the production and processing of cables, they need to be cut into different lengths for easy transportation and storage. In combination with existing literature, a cable cutting machine with a clamping function (CN218425326U) is disclosed.
现有的技术存在以下问题:The existing technology has the following problems:
1、对于特定类型的高压电缆,需要在不同角度上切割绝缘层和导体,以确保切口的质量和安全性,角度固定的切割机对于要求高精度的切割任务可能存在限制,当需要更高精度或特殊角度的切割,固定角度的切割机可能无法满足精确要求,因此需要一种可调节切割角度的电缆切割机。1. For certain types of high-voltage cables, it is necessary to cut the insulation layer and conductor at different angles to ensure the quality and safety of the cut. Fixed-angle cutting machines may have limitations for cutting tasks that require high precision. When higher precision or special angle cutting is required, fixed-angle cutting machines may not be able to meet the precise requirements. Therefore, a cable cutting machine with adjustable cutting angle is needed.
2、在对电缆的切割过程中,随着刀片的使用时间增加,刀片可能会变钝或磨损,导致切割线不够清晰、直线不够平滑等问题出现,则需要更多的时间和力量才能完成切割工作,进而导致生产效率下降,增加切割时间和成本,因此需要一种高效更换切割刀片的线缆切割机。2. During the cable cutting process, as the blade is used for a longer time, it may become blunt or worn, resulting in problems such as unclear cutting lines and smooth straight lines. It will take more time and effort to complete the cutting work, which will lead to a decrease in production efficiency and increase cutting time and cost. Therefore, a cable cutting machine with efficient replacement of cutting blades is needed.
我们为此,提出了一种高效的电缆切割机解决上述弊端。To this end, we proposed an efficient cable cutting machine to solve the above disadvantages.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种高效的电缆切割机。The utility model aims to solve the shortcomings in the prior art and proposes a high-efficiency cable cutting machine.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种高效的电缆切割机,包括底座,所述底座的上端一侧设置有支撑架,所述支撑架的内部下端设置有直线导轨,所述直线导轨的内部安装有丝杆,所述丝杆的外侧螺纹连接有丝杆座,所述丝杆座的下端设置有电动推杆;连接板,其设置于所述电动推杆的下端;连接杆,其设置于所述连接板的下端,且连接杆与连接板通过轴承连接;第四伺服电机,其安装于所述连接板的上端,且第四伺服电机的驱动轴贯通设置在连接板的下端;第一齿轮,其设置于所述连接板的下端,且第一齿轮与第四伺服电机的驱动轴连接;第二齿轮,其设置于所述连接杆的下端外侧,且第一齿轮与第二齿轮啮合连接;固定块,其设置于所述连接杆的下端;第二伺服电机,其设置于所述固定块的一端,且第二伺服电机的驱动轴贯通设置在固定块的内部;安装座,其设置于所述固定块的左端,且安装座一侧与第二伺服电机的驱动轴连接,并且安装座的两侧开设有插槽;切割刀片,其设置于所述固定块的左侧,且切割刀片通过连接组件与安装座固定。A highly efficient cable cutting machine comprises a base, a support frame is arranged on one side of the upper end of the base, a linear guide is arranged on the lower end of the support frame, a lead screw is installed inside the linear guide, a lead screw seat is threadedly connected to the outer side of the lead screw, and an electric push rod is arranged on the lower end of the lead screw seat; a connecting plate is arranged on the lower end of the electric push rod; a connecting rod is arranged on the lower end of the connecting plate, and the connecting rod and the connecting plate are connected by a bearing; a fourth servo motor is installed on the upper end of the connecting plate, and a driving shaft of the fourth servo motor is through-arranged on the lower end of the connecting plate; a first gear is arranged on the connecting plate The lower end of the connecting rod, and the first gear is connected to the driving shaft of the fourth servo motor; the second gear is arranged on the outer side of the lower end of the connecting rod, and the first gear is meshed and connected with the second gear; a fixed block is arranged at the lower end of the connecting rod; the second servo motor is arranged at one end of the fixed block, and the driving shaft of the second servo motor is through-arranged inside the fixed block; a mounting seat is arranged at the left end of the fixed block, and one side of the mounting seat is connected to the driving shaft of the second servo motor, and slots are opened on both sides of the mounting seat; a cutting blade is arranged on the left side of the fixed block, and the cutting blade is fixed to the mounting seat through a connecting component.
优选的,所述连接组件包括连接座、弹簧伸缩柱、抵接块、U型限位块。Preferably, the connecting assembly includes a connecting seat, a spring telescopic column, an abutment block, and a U-shaped limit block.
优选的,所述连接座的内部为空心设置,所述抵接块位于连接座的中部,所述抵接块的两侧设置有弹簧伸缩柱,所述弹簧伸缩柱的一侧均设置有U型限位块,且U型限位块的上端贯通设置在连接座的外部,并且连接座的下端与安装座的插槽契合安装。Preferably, the interior of the connecting seat is hollow, the abutment block is located in the middle of the connecting seat, spring telescopic columns are provided on both sides of the abutment block, a U-shaped limit block is provided on one side of the spring telescopic column, and the upper end of the U-shaped limit block is through-set on the outside of the connecting seat, and the lower end of the connecting seat is fitted and installed in the slot of the mounting seat.
优选的,所述底座的上端一侧开设有方槽;第三伺服电机,其设置于所述底座的左侧,且第三伺服电机的驱动轴贯通设置方槽内部。Preferably, a square groove is opened on one side of the upper end of the base; the third servo motor is arranged on the left side of the base, and the driving shaft of the third servo motor passes through the inside of the square groove.
优选的,所述方槽还包括:双向螺杆,其设置于所述方槽的内部,且双向螺杆与第三伺服电机的驱动轴连接;螺纹座,其螺纹连接于所述双向螺杆的外侧。Preferably, the square groove further includes: a bidirectional screw, which is arranged inside the square groove and connected to the driving shaft of the third servo motor; and a threaded seat, which is threadedly connected to the outer side of the bidirectional screw.
优选的,所述螺纹座的上端设置有夹持块。Preferably, a clamping block is provided at the upper end of the threaded seat.
优选的,所述直线导轨的前端安装有第一伺服电机,且第一伺服电机的驱动轴贯通设置在直线导轨内部与丝杆连接。Preferably, a first servo motor is installed at the front end of the linear guide rail, and a drive shaft of the first servo motor is arranged through the interior of the linear guide rail and connected to the lead screw.
与现有技术相比,本实用新型的有益效果是;Compared with the prior art, the beneficial effects of the utility model are:
(1)、本实用新型,采用第四伺服电机、第一齿轮、第二齿轮,第四伺服电机带动第一齿轮转动,第一齿轮和第二齿轮啮合连接,从而带动第二齿轮转动,第二转轮下端与固定块连接,当需要高精度或者特殊角度的切割时,使得切割刀片的角度可根据切割要求进行调节。(1) The utility model adopts a fourth servo motor, a first gear, and a second gear. The fourth servo motor drives the first gear to rotate, and the first gear and the second gear are meshed and connected, thereby driving the second gear to rotate. The lower end of the second rotating wheel is connected to the fixed block. When high-precision or special angle cutting is required, the angle of the cutting blade can be adjusted according to the cutting requirements.
(2)、本实用新型,采用连接座和安装座,连接座内部通过弹簧伸缩柱连接有U型限位块,当刀片长时间工作后变钝或者磨损时,可以按压U型限位块将切割刀片取下,连接座和切割刀片固定连接,在更换新的切割刀片时,可以按压U型限位块在和连接座对齐后,松开U型限位块的限制,U型限位块的下端从安装座两侧的插槽穿出,快速且高效的完成切割刀片安装工作,避免因切割刀片磨损导致生产效率下降,增加切割时间和成本。(2) The utility model adopts a connecting seat and a mounting seat. The interior of the connecting seat is connected to a U-shaped limit block through a spring telescopic column. When the blade becomes blunt or worn after working for a long time, the U-shaped limit block can be pressed to remove the cutting blade. The connecting seat and the cutting blade are fixedly connected. When replacing a new cutting blade, the U-shaped limit block can be pressed to align with the connecting seat, and then the restriction of the U-shaped limit block can be released. The lower end of the U-shaped limit block passes through the slots on both sides of the mounting seat, and the cutting blade installation work is completed quickly and efficiently, avoiding the reduction of production efficiency due to the wear of the cutting blade, and increasing the cutting time and cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below.
图1为本实用新型提出的一种高效的电缆切割机的结构示意图;FIG1 is a schematic structural diagram of an efficient cable cutting machine proposed by the present invention;
图2为本实用新型提出的一种高效的电缆切割机直线导轨、丝杆座、电动推杆的结构示意图;FIG2 is a schematic structural diagram of a linear guide rail, a screw seat, and an electric push rod of an efficient cable cutting machine proposed by the utility model;
图3为本实用新型提出的一种高效的电缆切割机第一齿轮、第二齿轮、第四伺服电机的结构示意图;FIG3 is a schematic structural diagram of a first gear, a second gear, and a fourth servo motor of an efficient cable cutting machine proposed by the utility model;
图4为本实用新型提出的一种高效的电缆切割机切割刀片、连接座的结构示意图;FIG4 is a schematic structural diagram of a cutting blade and a connecting seat of an efficient cable cutting machine proposed by the present invention;
图5为本实用新型提出的一种高效的电缆切割机后侧示意图。FIG5 is a schematic diagram of the rear side of an efficient cable cutting machine proposed by the present invention.
图例说明:illustration:
1、底座;2、支撑架;3、直线导轨;4、第一伺服电机;5、丝杆;6、丝杆座;7、连接板;8、第二伺服电机;9、第三伺服电机;10、方槽;11、第四伺服电机;12、第一齿轮;13、连接杆;14、第二齿轮;15、固定块;16、安装座;17、切割刀片;18、连接座;19、弹簧伸缩柱;20、U型限位块;21、抵接块;22、双向螺杆;23、螺纹座;24、夹持块;25、电动推杆。1. Base; 2. Support frame; 3. Linear guide; 4. First servo motor; 5. Screw; 6. Screw seat; 7. Connecting plate; 8. Second servo motor; 9. Third servo motor; 10. Square slot; 11. Fourth servo motor; 12. First gear; 13. Connecting rod; 14. Second gear; 15. Fixed block; 16. Mounting seat; 17. Cutting blade; 18. Connecting seat; 19. Spring telescopic column; 20. U-shaped limit block; 21. Abutment block; 22. Bidirectional screw; 23. Threaded seat; 24. Clamping block; 25. Electric push rod.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.
实施例:如图1-图5所示,一种高效的电缆切割机,包括底座1,底座1的上端的支撑架2内部安装有直线导轨3,直线导轨3的下端安装有切割机构,便于对电缆进行切割工作,底座1的上端后侧开设有方槽10,第三伺服电机9的驱动轴贯通设置在方槽10的内部,且与双向螺杆22连接,第三伺服电机9运行带动双向螺杆22转动,使得螺纹座23等距进行移动,进而使得夹持块24可以对不同直径的电缆进行夹持,避免在切割时,电缆容易滑脱,影响切割效率。Embodiment: As shown in Figures 1 to 5, an efficient cable cutting machine includes a base 1, a linear guide 3 is installed inside the support frame 2 at the upper end of the base 1, and a cutting mechanism is installed at the lower end of the linear guide 3 to facilitate cable cutting. A square groove 10 is opened on the rear side of the upper end of the base 1, and the drive shaft of the third servo motor 9 is through-set inside the square groove 10 and connected to the bidirectional screw 22. The operation of the third servo motor 9 drives the bidirectional screw 22 to rotate, so that the threaded seat 23 moves equidistantly, so that the clamping block 24 can clamp cables of different diameters to avoid the cable slipping easily during cutting, thereby affecting the cutting efficiency.
如图2-图3所示,直线导轨3外侧的第一伺服电机4带动丝杆5转动,使得螺纹连接的丝杆座6开始移动,使得切割刀片17可以前后进行移动,丝杆座6的下端设置有电动推杆25,电动推杆25运行带动下端组件纵向移动,第二伺服电机8运行带动切割刀片17转动,连接板7上端的第四伺服电机11运行带动第一齿轮12转动,第一齿轮12和第二齿轮14啮合连接,进而可以调节切割刀片17的角度,当需要高精度或者特殊角度的切割时,使得切割刀片17的角度可根据切割要求进行调节。As shown in Figures 2 and 3, the first servo motor 4 on the outside of the linear guide rail 3 drives the screw 5 to rotate, so that the threaded screw seat 6 starts to move, so that the cutting blade 17 can move forward and backward. An electric push rod 25 is provided at the lower end of the screw seat 6. The operation of the electric push rod 25 drives the lower end component to move longitudinally. The second servo motor 8 drives the cutting blade 17 to rotate. The fourth servo motor 11 at the upper end of the connecting plate 7 drives the first gear 12 to rotate. The first gear 12 and the second gear 14 are meshed and connected, so that the angle of the cutting blade 17 can be adjusted. When high-precision or special angle cutting is required, the angle of the cutting blade 17 can be adjusted according to the cutting requirements.
如图3-图4所示,固定块15的左端安装有切割刀片17,切割刀片17右侧固定设有连接座18,连接座18内部为中空设置,抵接块21两侧的弹簧伸缩柱19均连接有U型限位块20,U型限位块20上端贯穿出连接座18外部,在切割刀片17的连接座18安装在安装座16上时,U型限位块20的下端从安装座16的插槽内部穿出,当刀片长时间工作后变钝或者磨损时,可以按压U型限位块20,弹簧伸缩柱19受到挤压带动U型限位块20下端从插槽内部移出,将切割刀片17取下,在更换新的切割刀片时,可以按压U型限位块20在和连接座18对齐后,松开U型限位块20的限制,U型限位块20的下端从安装座16两侧的插槽穿出,完成切割刀片17安装工作,避免因切割刀片磨损导致生产效率下降,增加切割时间和成本。As shown in Figures 3 and 4, a cutting blade 17 is installed on the left end of the fixed block 15, and a connecting seat 18 is fixed on the right side of the cutting blade 17. The interior of the connecting seat 18 is hollow, and the spring telescopic columns 19 on both sides of the abutment block 21 are connected to U-shaped limit blocks 20. The upper end of the U-shaped limit block 20 passes through the outside of the connecting seat 18. When the connecting seat 18 of the cutting blade 17 is installed on the mounting seat 16, the lower end of the U-shaped limit block 20 passes through the inside of the slot of the mounting seat 16. When the blade becomes blunt or blunt after working for a long time, When worn, the U-shaped limit block 20 can be pressed, and the spring telescopic column 19 is squeezed to drive the lower end of the U-shaped limit block 20 to move out from the inside of the slot, and the cutting blade 17 can be removed. When replacing a new cutting blade, the U-shaped limit block 20 can be pressed to align with the connecting seat 18, and the restriction of the U-shaped limit block 20 can be released. The lower end of the U-shaped limit block 20 passes through the slots on both sides of the mounting seat 16 to complete the installation of the cutting blade 17, thereby avoiding a decrease in production efficiency due to wear of the cutting blade and increasing cutting time and cost.
工作原理:使用时,直线导轨3外侧的第一伺服电机4带动丝杆5转动,使得螺纹连接的丝杆座6开始移动,使得切割刀片17可以前后进行移动,丝杆座6的下端设置有电动推杆25,电动推杆25运行带动下端组件纵向移动,第二伺服电机8运行带动切割刀片17转动,连接板7上端的第四伺服电机11运行带动第一齿轮12转动,第一齿轮12和第二齿轮14啮合连接,进而可以调节切割刀片17的角度,当刀片长时间工作后变钝或者磨损时,可以按压U型限位块20,弹簧伸缩柱19受到挤压带动U型限位块20下端从插槽内部移出,将切割刀片17取下,在更换新的切割刀片时,可以按压U型限位块20在和连接座18对齐后,松开U型限位块20的限制,U型限位块20的下端从安装座16两侧的插槽穿出,快速且高效的完成切割刀片17的安装工作,避免因切割刀片磨损导致生产效率下降,增加切割时间和成本。Working principle: When in use, the first servo motor 4 on the outer side of the linear guide 3 drives the screw 5 to rotate, so that the screw seat 6 connected by the thread starts to move, so that the cutting blade 17 can move forward and backward. The lower end of the screw seat 6 is provided with an electric push rod 25. The operation of the electric push rod 25 drives the lower end assembly to move longitudinally. The second servo motor 8 drives the cutting blade 17 to rotate. The fourth servo motor 11 on the upper end of the connecting plate 7 drives the first gear 12 to rotate. The first gear 12 and the second gear 14 are meshed and connected, so that the angle of the cutting blade 17 can be adjusted. When the knife When the blade becomes blunt or worn after working for a long time, the U-shaped limit block 20 can be pressed, and the spring telescopic column 19 is squeezed to drive the lower end of the U-shaped limit block 20 to move out from the inside of the slot, and the cutting blade 17 is removed. When replacing a new cutting blade, the U-shaped limit block 20 can be pressed to align with the connecting seat 18, and the restriction of the U-shaped limit block 20 can be released. The lower end of the U-shaped limit block 20 passes through the slots on both sides of the mounting seat 16, and the installation of the cutting blade 17 is completed quickly and efficiently, avoiding the decrease in production efficiency due to the wear of the cutting blade, and increasing the cutting time and cost.
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322453929.7U CN220920756U (en) | 2023-09-11 | 2023-09-11 | Efficient cable cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322453929.7U CN220920756U (en) | 2023-09-11 | 2023-09-11 | Efficient cable cutting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN121649303A (en) * | 2026-02-05 | 2026-03-13 | 福建省南平南线电力电缆有限公司 | An automatic cable conductor processing device and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN121649303A (en) * | 2026-02-05 | 2026-03-13 | 福建省南平南线电力电缆有限公司 | An automatic cable conductor processing device and method |
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Effective date of registration: 20250604 Address after: 054000 Hebei Province Xingtai City Ningjin County Dongwang Town Xiaokou Village Zhonghua Street 16 Lane 9 No. Patentee after: Wu Lizhen Country or region after: China Address before: 108, Building 2, No. 69, Changshao North Road, Laiwu District, Jinan City, Shandong Province, 250000 Patentee before: Shandong Rongpu Electric Co.,Ltd. Country or region before: China |
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Effective date of registration: 20250617 Address after: 054000 Hebei Province Xingtai City Ningjin County Dongwang Town Xiaokou Village Patentee after: Tianpu Cable Co.,Ltd. Country or region after: China Address before: 054000 Hebei Province Xingtai City Ningjin County Dongwang Town Xiaokou Village Zhonghua Street 16 Lane 9 No. Patentee before: Wu Lizhen Country or region before: China |
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