CN220873634U - Five-in-one assembly preparation equipment - Google Patents
Five-in-one assembly preparation equipment Download PDFInfo
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- CN220873634U CN220873634U CN202322526645.6U CN202322526645U CN220873634U CN 220873634 U CN220873634 U CN 220873634U CN 202322526645 U CN202322526645 U CN 202322526645U CN 220873634 U CN220873634 U CN 220873634U
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1004—Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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Abstract
Description
技术领域Technical Field
本实用新型涉及燃料电池制造设备技术领域,特别是涉及一种五合一组件的制备设备。The utility model relates to the technical field of fuel cell manufacturing equipment, in particular to a five-in-one component preparation equipment.
背景技术Background technique
五合一组件是MEA(膜电极)制备过程中的中间产品,氢燃料电池的核心部件。五合一组件由CCM(即三合一组件)、阳极边框和阴极边框组成。The five-in-one assembly is an intermediate product in the preparation process of MEA (membrane electrode), and is the core component of hydrogen fuel cells. The five-in-one assembly consists of CCM (i.e. three-in-one assembly), anode frame and cathode frame.
传统地,五合一组件采用片料复合的方式进行生产,即将CCM、阳极边框和阴极边框分别采用制片工艺制作成料片,然后采用平压的方式将阳极边框料片和阴极边框料片分别贴合至CCM料片的两侧,从而得到五合一组件。然而,采用片料复合的方式生产效率较低,不能满足产能需求。Traditionally, the five-in-one module is produced by the sheet compound method, that is, the CCM, anode frame and cathode frame are made into sheets by the sheet making process, and then the anode frame sheet and cathode frame sheet are respectively attached to the two sides of the CCM sheet by flat pressing to obtain the five-in-one module. However, the production efficiency of the sheet compound method is low and cannot meet the production capacity requirements.
实用新型内容Utility Model Content
基于此,有必要针对现有技术中五合一组件采用片料复合的方式进行生产,生产效率较低,不能满足产能需求的问题,提供一种改善上述缺陷的五合一组件的制备设备。Based on this, it is necessary to provide a five-in-one component preparation equipment that improves the above defects in order to solve the problem that the five-in-one components in the prior art are produced by sheet compounding, the production efficiency is low and cannot meet the production capacity requirements.
一种五合一组件的制备设备,包括:A five-in-one component preparation device, comprising:
第一放卷组件,用于向下游放卷输出第一边框料带;A first unwinding component, used for unwinding and outputting a first frame material strip downstream;
CCM贴合组件,布置在所述第一放卷组件的下游,用于将CCM料片贴合至途经的所述第一边框料带的一侧;A CCM laminating assembly, arranged downstream of the first unwinding assembly, for laminating the CCM web to one side of the first frame web passing by;
边框贴合组件,布置在所述CCM贴合组件的下游,用于将第二边框贴合至途经的所述第一边框料带具有所述CCM料片的一侧;及A frame bonding component, arranged downstream of the CCM bonding component, for bonding the second frame to the side of the first frame material strip passing through and having the CCM material sheet; and
热辊压复合组件,布置在所述边框贴合组件的下游,用于将途经的所述第一边框料带进行热辊压,使得所述CCM料片和所述第二边框粘贴固定在所述第一边框料带的同一侧。The hot rolling composite component is arranged downstream of the frame bonding component, and is used to hot roll the first frame material strip passing through, so that the CCM material sheet and the second frame are adhered and fixed on the same side of the first frame material strip.
在其中一个实施例中,所述CCM贴合组件包括彼此相对布置的CCM承载平台和热压机构,所述CCM承载平台与所述热压机构之间形成供所述第一边框料带穿过的第一贴合通道;In one embodiment, the CCM bonding assembly includes a CCM carrying platform and a heat pressing mechanism arranged relative to each other, and a first bonding channel for the first frame material strip to pass through is formed between the CCM carrying platform and the heat pressing mechanism;
所述CCM承载平台用于承载所述CCM料片,所述CCM承载平台与所述热压机构可受控地彼此靠近或远离,以将所述CCM料片热压至途经所述第一贴合通道的所述第一边框料带上。The CCM carrying platform is used to carry the CCM material sheet. The CCM carrying platform and the hot pressing mechanism can be controlled to approach or move away from each other so as to hot press the CCM material sheet onto the first frame material strip passing through the first bonding channel.
在其中一个实施例中,所述五合一组件的制备设备还包括布置在所述CCM贴合组件与所述边框贴合组件之间的第一牵引组件,所述第一牵引组件用于牵引途经的所述第一边框料带向下游输送;In one embodiment, the five-in-one component preparation device further includes a first traction component arranged between the CCM laminating component and the frame laminating component, and the first traction component is used to pull the first frame material belt passing through and transport it downstream;
所述CCM贴合组件还包括与所述第一牵引组件电连接的第一位置检测机构,所述第一位置检测机构用于对途经所述第一贴合通道的所述第一边框料带的位置进行检测,并根据检测结果控制所述第一牵引组件工作。The CCM bonding component also includes a first position detection mechanism electrically connected to the first traction component, and the first position detection mechanism is used to detect the position of the first frame material strip passing through the first bonding channel, and control the operation of the first traction component according to the detection result.
在其中一个实施例中,所述CCM贴合组件还包括与所述CCM承载平台电连接的第二位置检测机构,所述第二位置检测机构用于对承载在所述CCM承载平台上的所述CCM料片的位置进行检测,并根据检测结果控制所述CCM承载平台对所述CCM料片进行位置调节。In one of the embodiments, the CCM bonding assembly also includes a second position detection mechanism electrically connected to the CCM carrying platform, and the second position detection mechanism is used to detect the position of the CCM sheet carried on the CCM carrying platform, and control the CCM carrying platform to adjust the position of the CCM sheet according to the detection result.
在其中一个实施例中,所述边框贴合组件包括彼此相对的支撑平台和定位热压机构,所述支撑平台与所述定位热压机构之间形成供所述第一边框料带穿过的第二贴合通道;In one embodiment, the frame laminating assembly includes a supporting platform and a positioning and hot pressing mechanism that are opposite to each other, and a second laminating channel for the first frame material strip to pass through is formed between the supporting platform and the positioning and hot pressing mechanism;
所述定位热压机构用于吸取所述第二边框,所述支撑平台与所述定位热压机构可受控地彼此靠近或远离,以将所述第二边框热压至途经所述第二贴合通道的所述第一边框料带上。The positioning and hot-pressing mechanism is used to absorb the second frame, and the supporting platform and the positioning and hot-pressing mechanism can be controlled to approach or move away from each other so as to hot-press the second frame onto the first frame material strip passing through the second bonding channel.
在其中一个实施例中,所述定位热压机构朝向所述支撑平台的一侧具有至少两个定位销,各个所述定位销与途经所述第二贴合通道的所述第一边框料带上的各个定位孔一一对应布设;In one embodiment, the positioning hot pressing mechanism has at least two positioning pins on a side facing the supporting platform, and each of the positioning pins is arranged in one-to-one correspondence with each of the positioning holes on the first frame material strip passing through the second bonding channel;
在所述支撑平台与所述定位热压机构彼此靠近时,各个所述定位销能够插入途经所述第二贴合通道的所述第一边框料带上的各个所述定位孔内。When the support platform and the positioning hot-pressing mechanism are close to each other, each of the positioning pins can be inserted into each of the positioning holes on the first frame material strip passing through the second bonding channel.
在其中一个实施例中,所述五合一组件的制备设备还包括第二放卷组件及制片组件;In one of the embodiments, the five-in-one component preparation device further includes a second unwinding component and a film making component;
所述第二放卷组件用于向下游放卷输出第二边框料带,所述制片组件布置在所述第二放卷组件的下游,用于将途经的所述第二边框料带裁切形成所述第二边框;所述定位热压机构可受控地在所述支撑平台与所述制片组件之间移动;The second unwinding assembly is used to unwind and output the second frame material strip to the downstream, and the film-making assembly is arranged downstream of the second unwinding assembly and is used to cut the passing second frame material strip to form the second frame; the positioning hot pressing mechanism can be controlled to move between the supporting platform and the film-making assembly;
当所述定位热压机构移动至所述制片组件处时,能够吸取所述支撑组件上的所述第二边框。When the positioning and hot-pressing mechanism moves to the film-making component, it can absorb the second frame on the supporting component.
在其中一个实施例中,所述五合一组件的制备设备还包括第一牵引组件,所述第一牵引组件布置在所述CCM贴合组件与所述边框贴合组件之间,用于牵引途经的所述第一边框料带向下游输送,并在所述第一牵引组件与所述边框贴合组件之间形成所述第一边框料带处于松弛状态的第一张力释放区。In one embodiment, the preparation equipment of the five-in-one component also includes a first traction component, which is arranged between the CCM bonding component and the frame bonding component, and is used to pull the first frame material strip passing through to transport it downstream, and form a first tension release zone between the first traction component and the frame bonding component where the first frame material strip is in a relaxed state.
在其中一个实施例中,所述五合一组件的制备设备还包括第二牵引组件,所述第二牵引组件布置在所述边框贴合组件与所述热辊压复合组件之间,用于牵引途经的所述第一边框料带向下游输送,并在所述第二牵引组件与所述热辊压复合组件之间形成所述第一边框料带处于松弛状态的第二张力释放区。In one embodiment, the preparation equipment of the five-in-one component also includes a second traction component, which is arranged between the frame bonding component and the hot rolling composite component, and is used to pull the first frame material strip passing through to transport it downstream, and form a second tension release zone between the second traction component and the hot rolling composite component where the first frame material strip is in a relaxed state.
在其中一个实施例中,所述五合一组件的制备设备还包括布置在所述第二牵引组件与所述热辊压复合组件之间的排废组件,所述第二张力释放区位于所述排废组件与所述第二牵引组件之间;In one embodiment, the preparation device of the five-in-one component further includes a waste discharge component arranged between the second traction component and the hot rolling composite component, and the second tension release zone is located between the waste discharge component and the second traction component;
所述排废组件包括第一夹辊、第二夹辊、排废胶带放卷机构及排废胶带收卷机构;所述第一夹辊与所述第二夹辊之间形成供途经的所述第一边框料带穿过的夹持通道,所述第一夹辊与所述第二夹辊可受控地夹紧途经所述夹持通道的所述第一边框料带,且所述第一边框料带具有所述第二边框的一侧与所述第一夹辊接触;所述排废胶带放卷机构用于向所述第一夹辊放卷输出排废胶带,所述排废胶带绕经所述第一夹辊朝向所述第二夹辊的一侧,以粘取所述第二边框上的废料,所述排废胶带收卷机构用于收卷绕经所述第一夹辊的所述排废胶带。The waste discharge assembly includes a first clamping roller, a second clamping roller, a waste discharge tape unwinding mechanism and a waste discharge tape winding mechanism; a clamping channel is formed between the first clamping roller and the second clamping roller for the first frame material tape to pass through, the first clamping roller and the second clamping roller can controllably clamp the first frame material tape passing through the clamping channel, and the first frame material tape has a side of the second frame in contact with the first clamping roller; the waste discharge tape unwinding mechanism is used to unwind the waste discharge tape to the first clamping roller, the waste discharge tape passes through the first clamping roller and faces the side of the second clamping roller to pick up waste on the second frame, and the waste discharge tape winding mechanism is used to wind up the waste discharge tape passed through the first clamping roller.
在其中一个实施例中,所述排废组件还包括底膜收卷机构,所述底膜收卷机构用于收卷绕经所述第二夹辊的所述第一边框料带的底膜。In one embodiment, the waste discharge assembly further includes a bottom film winding mechanism, and the bottom film winding mechanism is used for winding the bottom film of the first frame material strip wound around the second clamping roller.
在其中一个实施例中,所述五合一组件的制备设备还包括布置在所述排废组件与所述热辊压复合组件之间的第三牵引组件;所述第三牵引组件用于牵引途经的所述第一边框料带向下游输送,并在所述第三牵引组件与所述热辊压复合组件之间形成所述第一边框料带处于松弛状态的第三张力释放区。In one embodiment, the preparation equipment of the five-in-one component also includes a third traction component arranged between the waste discharge component and the hot rolling composite component; the third traction component is used to pull the first border material strip passing through to transport it downstream, and form a third tension release zone between the third traction component and the hot rolling composite component where the first border material strip is in a relaxed state.
上述五合一组件的制备设备,在实际生产时,第一放卷组件向下游放卷输出第一边框料带,使得该第一边框料带依次途经CCM贴合组件、边框贴合组件和热辊压复合组件。当第一边框料带途经CCM贴合组件时,CCM贴合组件将CCM料片贴合至该第一边框料带的一侧。当第一边框料带途经边框贴合组件时,边框贴合组件用于将第二边框贴合至途经的第一边框料带具有CCM料片的一侧。当第一边框料带途经热辊压复合组件时,热辊压复合组件对途经的第一边框料带进行热辊压,使得CCM料片和第二边框粘贴固定在第一边框料带的同一侧,即CCM料片位于第一边框料带的第一边框与第二边框之间,三者组合形成五合一组件。In the preparation equipment of the above-mentioned five-in-one component, during actual production, the first unwinding component unwinds and outputs the first frame material strip downstream, so that the first frame material strip passes through the CCM bonding component, the frame bonding component and the hot rolling composite component in sequence. When the first frame material strip passes through the CCM bonding component, the CCM bonding component bonds the CCM material sheet to one side of the first frame material strip. When the first frame material strip passes through the frame bonding component, the frame bonding component is used to bond the second frame to the side of the first frame material strip passing through that has the CCM material sheet. When the first frame material strip passes through the hot rolling composite component, the hot rolling composite component performs hot rolling on the first frame material strip passing through, so that the CCM material sheet and the second frame are glued and fixed on the same side of the first frame material strip, that is, the CCM material sheet is located between the first frame and the second frame of the first frame material strip, and the three are combined to form a five-in-one component.
如此,第一边框料带向下游输送,并依次进行贴合CCM料片和贴合第二边框,最后通过热辊压的方式在第一边框料带上形成第一边框、CCM料片和第二边框依次粘接固定的五合一组件。利用第一边框料带向下游的输送,带动CCM料片和第二边框一同向下游输送,各个工位之间无需搬运物料,且CCM贴合组件进行的贴CCM料片动作、边框贴合组件进行的贴第二边框动作和热辊压复合组件进行的热辊压动作可同时进行,大大提高了五合一组件的生产效率,有利于更好的满足产能需求。In this way, the first frame material strip is transported downstream, and the CCM material sheet and the second frame are bonded in sequence, and finally a five-in-one assembly is formed on the first frame material strip by hot rolling. The first frame material strip is transported downstream to drive the CCM material sheet and the second frame to be transported downstream together. There is no need to carry materials between the various workstations, and the CCM material bonding action of the CCM bonding assembly, the second frame bonding action of the frame bonding assembly, and the hot rolling action of the hot rolling composite assembly can be performed simultaneously, which greatly improves the production efficiency of the five-in-one assembly and helps to better meet production capacity requirements.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一实施例中五合一组件的制备设备的结构示意图;FIG1 is a schematic structural diagram of a five-in-one component preparation device in one embodiment of the present invention;
图2为图1所示的五合一组件的制备设备的CCM贴合组件的结构示意图;FIG2 is a schematic structural diagram of a CCM bonding component of the five-in-one component preparation equipment shown in FIG1 ;
图3为图2所示的CCM贴合组件的结构简化图;FIG3 is a simplified structural diagram of the CCM laminating assembly shown in FIG2 ;
图4为图1所示的五合一组件的制备设备的边框贴合组件和制片组件的结构示意图;FIG4 is a schematic structural diagram of a frame laminating component and a film-making component of the preparation equipment of the five-in-one component shown in FIG1 ;
图5为图4所示的边框贴合组件的结构简化图;FIG5 is a simplified structural diagram of the frame laminating assembly shown in FIG4 ;
图6为图1所示的五合一组件的制备设备的排废组件的结构示意图;FIG6 is a schematic structural diagram of a waste discharge assembly of the five-in-one assembly preparation device shown in FIG1 ;
图7为图1所示的五合一组件的制备设备的热辊压复合组件的结构示意图。FIG. 7 is a schematic structural diagram of a hot rolling composite component of the preparation equipment for the five-in-one component shown in FIG. 1 .
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施例的限制。In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
请参阅图1,本实用新型一实施例提供了一种五合一组件的制备设备,包括第一放卷组件10、CCM贴合组件20、边框贴合组件30及热辊压复合组件40。该第一放卷组件10用于向下游放卷输出第一边框料带a1。CCM贴合组件20布置在第一放卷组件10的下游,且用于将CCM料片a3(见图3)贴合至途经的第一边框料带a1的一侧。边框贴合组件30布置在CCM贴合组件20的下游,用于将第二边框a21贴合至途经的第一边框料带a1具有CCM料片a3的一侧,也就是说,CCM料片a3位于第一边框料带a1的第一边框a13与第二边框a21之间。热辊压复合组件40布置在边框贴合组件30的下游,且用于将途经的第一边框料带a1进行热辊压,使得CCM料片a3和第二边框a21粘贴固定在第一边框料带a1的同一侧。Please refer to FIG1 . An embodiment of the utility model provides a preparation device for a five-in-one component, including a first unwinding component 10, a CCM laminating component 20, a frame laminating component 30 and a hot rolling composite component 40. The first unwinding component 10 is used to unwind and output the first frame material strip a1 to the downstream. The CCM laminating component 20 is arranged downstream of the first unwinding component 10 and is used to laminate the CCM material piece a3 (see FIG3 ) to one side of the first frame material strip a1 passing through. The frame laminating component 30 is arranged downstream of the CCM laminating component 20 and is used to laminate the second frame a21 to the side of the first frame material strip a1 passing through having the CCM material piece a3, that is, the CCM material piece a3 is located between the first frame a13 and the second frame a21 of the first frame material strip a1. The hot rolling composite component 40 is arranged downstream of the frame laminating component 30 and is used to hot roll the first frame material strip a1 passing through so that the CCM material piece a3 and the second frame a21 are pasted and fixed on the same side of the first frame material strip a1.
上述五合一组件的制备设备,在实际生产时,第一放卷组件10向下游放卷输出第一边框料带a1,使得该第一边框料带a1依次途经CCM贴合组件20、边框贴合组件30和热辊压复合组件40。当第一边框料带a1途经CCM贴合组件20时,CCM贴合组件20将CCM料片a3贴合至该第一边框料带a1的一侧。当第一边框料带a1途经边框贴合组件30时,边框贴合组件30用于将第二边框a21贴合至途经的第一边框料带a1具有CCM料片a3的一侧。当第一边框料带a1途经热辊压复合组件40时,热辊压复合组件40对途经的第一边框料带a1进行热辊压,使得CCM料片a3和第二边框a21粘贴固定在第一边框料带a1的同一侧,即CCM料片a3位于第一边框料带a1的第一边框a13与第二边框a21之间,三者组合形成五合一组件。In the preparation equipment of the above-mentioned five-in-one component, during actual production, the first unwinding component 10 unwinds and outputs the first frame material strip a1 downstream, so that the first frame material strip a1 passes through the CCM bonding component 20, the frame bonding component 30 and the hot rolling composite component 40 in sequence. When the first frame material strip a1 passes through the CCM bonding component 20, the CCM bonding component 20 bonds the CCM material piece a3 to one side of the first frame material strip a1. When the first frame material strip a1 passes through the frame bonding component 30, the frame bonding component 30 is used to bond the second frame a21 to the side of the first frame material strip a1 passing through which the CCM material piece a3 is located. When the first frame material strip a1 passes through the hot rolling composite component 40, the hot rolling composite component 40 performs hot rolling on the first frame material strip a1, so that the CCM material piece a3 and the second frame a21 are adhered and fixed on the same side of the first frame material strip a1, that is, the CCM material piece a3 is located between the first frame a13 and the second frame a21 of the first frame material strip a1, and the three are combined to form a five-in-one component.
如此,第一边框料带a1向下游输送,并依次进行贴合CCM料片a3和贴合第二边框a21,最后通过热辊压的方式在第一边框料带a1上形成第一边框a13、CCM料片a3和第二边框a21依次粘接固定的五合一组件。利用第一边框料带a1带动CCM料片a3和第二边框a21一同向下游输送,各个工位之间无需通过搬运设备进行物料的搬运,且CCM贴合组件20进行的贴CCM料片a3动作、边框贴合组件30进行的贴第二边框a21动作和热辊压复合组件40进行的热辊压动作可同时进行,大大提高了五合一组件的生产效率,有利于更好的满足产能需求。In this way, the first frame material strip a1 is transported downstream, and the CCM material piece a3 and the second frame a21 are bonded in sequence, and finally a five-in-one assembly is formed on the first frame material strip a1 by hot rolling. The first frame material strip a1 drives the CCM material piece a3 and the second frame a21 to be transported downstream together, and there is no need to transport materials between each station through a transporting device, and the CCM material piece a3 bonding action performed by the CCM bonding assembly 20, the second frame a21 bonding action performed by the frame bonding assembly 30, and the hot rolling action performed by the hot rolling composite assembly 40 can be performed simultaneously, which greatly improves the production efficiency of the five-in-one assembly and is conducive to better meeting the production capacity requirements.
需要说明的是,第一边框料带a1上具有若干第一边框a13。该多个第一边框a13沿第一边框料带a1的长度方向依次布设。第一边框a13上具有在受热时能够起到粘接作用的胶层。在热辊压复合组件40对第一边框料带a1进行热辊压时,第一边框a13上的胶层被激活,使得第一边框a13通过该胶层与CCM料片a3和第二边框a21粘接固定,从而形成由第一边框a13、CCM料片a3和第二边框a21组合形成的五合一组件。当然,在其它实施例中,第二边框a21上也可以设置胶层,使得第一边框a13、CCM料片a3和第二边框a21之间的粘接更加牢靠。It should be noted that the first frame material strip a1 has a plurality of first frames a13. The plurality of first frames a13 are arranged in sequence along the length direction of the first frame material strip a1. The first frame a13 has a glue layer that can play a bonding role when heated. When the hot rolling composite assembly 40 performs hot rolling on the first frame material strip a1, the glue layer on the first frame a13 is activated, so that the first frame a13 is bonded and fixed to the CCM sheet a3 and the second frame a21 through the glue layer, thereby forming a five-in-one assembly formed by the combination of the first frame a13, the CCM sheet a3 and the second frame a21. Of course, in other embodiments, the second frame a21 may also be provided with a glue layer, so that the bonding between the first frame a13, the CCM sheet a3 and the second frame a21 is more reliable.
请参见图1、图2和图3所示,本申请的实施例中,CCM贴合组件20包括彼此相对布置的CCM承载平台21和热压机构23。CCM承载平台21与热压机构23之间形成供第一边框料带a1穿过的第一贴合通道A1,即由第一放卷组件10放卷输出的第一边框料带a1途经第一贴合通道A1。CCM承载平台21用于承载CCM料片a3。CCM承载平台21与热压机构23可受控地彼此靠近或远离,以将CCM料片a3热压至途经第一贴合通道A1的第一边框料带a1上。如此,当需要贴合CCM料片a3时,首先,控制CCM承载平台21与热压机构23彼此靠近,直至将第一边框料带a1和CCM料片a3压紧,使得热压机构23对第一边框料带a1的第一边框a13的胶层进行加热,使得CCM料片a3通过胶层粘接至第一边框料带a1的第一边框a13上。然后,控制CCM承载平台21与热压机构23彼此远离,使得第一边框料带a1能够携带CCM料片a3继续向下游输送。可选地,CCM承载平台21可通过真空吸附的方式吸附固定CCM料片a3。Please refer to Figures 1, 2 and 3. In the embodiment of the present application, the CCM bonding component 20 includes a CCM carrying platform 21 and a heat pressing mechanism 23 arranged relative to each other. A first bonding channel A1 for the first frame material strip a1 to pass through is formed between the CCM carrying platform 21 and the heat pressing mechanism 23, that is, the first frame material strip a1 unwound and output by the first unwinding component 10 passes through the first bonding channel A1. The CCM carrying platform 21 is used to carry the CCM material sheet a3. The CCM carrying platform 21 and the heat pressing mechanism 23 can be controlled to approach or move away from each other so as to heat press the CCM material sheet a3 onto the first frame material strip a1 passing through the first bonding channel A1. Thus, when it is necessary to bond the CCM sheet a3, first, the CCM carrier platform 21 and the hot pressing mechanism 23 are controlled to be close to each other until the first frame material strip a1 and the CCM sheet a3 are pressed tightly, so that the hot pressing mechanism 23 heats the adhesive layer of the first frame a13 of the first frame material strip a1, so that the CCM sheet a3 is bonded to the first frame a13 of the first frame material strip a1 through the adhesive layer. Then, the CCM carrier platform 21 and the hot pressing mechanism 23 are controlled to be away from each other, so that the first frame material strip a1 can carry the CCM sheet a3 and continue to be transported downstream. Optionally, the CCM carrier platform 21 can adsorb and fix the CCM sheet a3 by vacuum adsorption.
需要说明的是,热压机构23对第一边框a13上的胶层进行局部加热,并不完全激活胶层,只要能够将CCM料片a3预固定在第一边框料带a1上即可。It should be noted that the hot pressing mechanism 23 locally heats the adhesive layer on the first frame a13 and does not completely activate the adhesive layer. It is sufficient as long as the CCM material piece a3 can be pre-fixed on the first frame material strip a1.
具体到实施例中,五合一组件的制备设备还包括布置在CCM贴合组件20与边框贴合组件30之间的第一牵引组件80。该第一牵引组件80用于牵引途经的第一边框料带a1向下游输送。CCM贴合组件20还包括与第一牵引组件80电连接的第一位置检测机构25。该第一位置检测机构25用于对途经第一贴合通道A1的第一边框料带a1的位置进行检测,并根据检测结果控制第一牵引组件80工作,使得第一边框料带a1的第一边框a13停留在CCM承载平台21与热压机构23之间,确保热压机构23将CCM料片a3准确地贴附至第一边框料带a1的第一边框a13上。如此,当第一位置检测机构25检测到位于第一贴合通道A1内的第一边框料带a1的第一边框a13到达预设位置时,控制第一牵引组件80停止牵引第一边框料带a1继续向下游输送。可选地,第一位置检测机构25可以采用CCD视觉检测机构。Specifically in the embodiment, the preparation equipment of the five-in-one component also includes a first traction component 80 arranged between the CCM laminating component 20 and the frame laminating component 30. The first traction component 80 is used to traction the first frame material strip a1 passing through and transport it downstream. The CCM laminating component 20 also includes a first position detection mechanism 25 electrically connected to the first traction component 80. The first position detection mechanism 25 is used to detect the position of the first frame material strip a1 passing through the first laminating channel A1, and control the first traction component 80 to work according to the detection result, so that the first frame a13 of the first frame material strip a1 stays between the CCM bearing platform 21 and the hot pressing mechanism 23, ensuring that the hot pressing mechanism 23 accurately attaches the CCM material piece a3 to the first frame a13 of the first frame material strip a1. In this way, when the first position detection mechanism 25 detects that the first frame a13 of the first frame material strip a1 located in the first laminating channel A1 reaches the preset position, the first traction component 80 is controlled to stop traction of the first frame material strip a1 and continue to transport it downstream. Optionally, the first position detection mechanism 25 can adopt a CCD visual detection mechanism.
具体到实施例中,CCM贴合组件20还包括与CCM承载平台21电连接的第二位置检测机构(图未示)。该第二位置检测机构用于对承载在CCM承载平台21上的CCM料片a3的位置进行检测,并根据检测结果控制CCM承载平台21对CCM料片a3进行位置调节(即纠偏),从而确保CCM料片a3与位于第一贴合通道A1的第一边框料带a1的第一边框a13准确对齐,进而确保CCM料片a3与第一边框料带a1的第一边框a13贴合的对位精度满足工艺要求。如此,当第二位置检测机构检测到CCM承载平台21上的CCM料片a3未处于与第一边框料带a1的第一边框a13对齐的预设位置时,控制CCM承载平台21带动CCM料片a3进行位置调节(即带动CCM料片a3移动和/或转动),直至CCM料片a3到达预设位置,即CCM料片a3与第一边框料带a1的第一边框a13准确对齐。可选地,第二位置检测机构可以采用CCD视觉检测机构。Specifically in the embodiment, the CCM laminating component 20 also includes a second position detection mechanism (not shown) electrically connected to the CCM carrying platform 21. The second position detection mechanism is used to detect the position of the CCM material a3 carried on the CCM carrying platform 21, and control the CCM carrying platform 21 to adjust the position of the CCM material a3 (i.e., correct the deviation) according to the detection result, so as to ensure that the CCM material a3 is accurately aligned with the first frame a13 of the first frame material strip a1 located in the first laminating channel A1, thereby ensuring that the alignment accuracy of the CCM material a3 and the first frame a13 of the first frame material strip a1 meet the process requirements. In this way, when the second position detection mechanism detects that the CCM material a3 on the CCM carrying platform 21 is not in the preset position aligned with the first frame a13 of the first frame material strip a1, the CCM carrying platform 21 is controlled to drive the CCM material a3 to adjust the position (i.e., drive the CCM material a3 to move and/or rotate) until the CCM material a3 reaches the preset position, that is, the CCM material a3 is accurately aligned with the first frame a13 of the first frame material strip a1. Optionally, the second position detection mechanism may adopt a CCD visual detection mechanism.
具体到实施例中,CCM贴合组件20还包括CCM转移机构(图未示)和CCM搬运机构(图未示)。CCM转移机构可通过转动和/或移动的方式在上料工位和转移工位之间切换。当CCM转移机构到达上料工位时,能够通过上料机构或人工将CCM料片a3上料至CCM转移机构上。当CCM转移机构到达转移工位时,CCM搬运机构将CCM转移机构上的CCM料片a3转移至CCM承载平台21上。可选地,CCM转移机构可以是双工位转台,即通过转动的方式实现在上料工位和转移工位之间的切换。CCM转移机构可以是机械手,通过真空吸附的方式吸取并转移CCM料片a3。Specifically in the embodiment, the CCM laminating component 20 also includes a CCM transfer mechanism (not shown) and a CCM transport mechanism (not shown). The CCM transfer mechanism can switch between the loading station and the transfer station by rotating and/or moving. When the CCM transfer mechanism arrives at the loading station, the CCM sheet a3 can be loaded onto the CCM transfer mechanism by the loading mechanism or manually. When the CCM transfer mechanism arrives at the transfer station, the CCM transport mechanism transfers the CCM sheet a3 on the CCM transfer mechanism to the CCM carrying platform 21. Optionally, the CCM transfer mechanism can be a double-station turntable, that is, switching between the loading station and the transfer station is achieved by rotating. The CCM transfer mechanism can be a manipulator that absorbs and transfers the CCM sheet a3 by vacuum adsorption.
请参见图1、图4和图5所示,本申请的实施例中,边框贴合组件30包括彼此相对布置的支撑平台31和定位热压机构33。支撑平台31与定位热压机构33之间形成供第一边框料带a1穿过的第二贴合通道(图未标)。定位热压机构33用于吸取第二边框a21。支撑平台31与定位热压机构33可受控地彼此靠近或远离,以将支撑平台31上的第二边框a21热压至途经第二贴合通道的第一边框料带a1上。如此,当需要贴合第二边框a21时,首先,控制支撑平台31与定位热压机构33彼此靠近,直至将第一边框料带a1和第二边框a21压紧。定位热压机构33对第一边框料带a1的第一边框a13的胶层进行加热,使得第二边框a21通过胶层粘接至第一边框料带a1的第一边框a13上。然后,控制支撑平台31与定位热压机构33彼此远离,使得第一边框料带a1携带第二边框a21继续向下游输送。Referring to FIG. 1 , FIG. 4 and FIG. 5 , in the embodiment of the present application, the frame laminating assembly 30 includes a supporting platform 31 and a positioning hot pressing mechanism 33 arranged relative to each other. A second laminating channel (not shown in the figure) for the first frame material strip a1 to pass through is formed between the supporting platform 31 and the positioning hot pressing mechanism 33. The positioning hot pressing mechanism 33 is used to absorb the second frame a21. The supporting platform 31 and the positioning hot pressing mechanism 33 can be controlled to approach or move away from each other to hot press the second frame a21 on the supporting platform 31 onto the first frame material strip a1 passing through the second laminating channel. In this way, when the second frame a21 needs to be laminated, first, the supporting platform 31 and the positioning hot pressing mechanism 33 are controlled to approach each other until the first frame material strip a1 and the second frame a21 are pressed tightly. The positioning hot pressing mechanism 33 heats the adhesive layer of the first frame a13 of the first frame material strip a1, so that the second frame a21 is bonded to the first frame a13 of the first frame material strip a1 through the adhesive layer. Then, the supporting platform 31 and the positioning and hot pressing mechanism 33 are controlled to move away from each other, so that the first frame material strip a1 carries the second frame a21 and continues to be transported downstream.
需要说明的是,定位热压机构33对第一边框料带a1的第一边框a13上的胶层进行局部加热,并不完全激活胶层,只要能够将第二边框a21预固定在第一边框料带a1上即可。It should be noted that the positioning hot pressing mechanism 33 locally heats the adhesive layer on the first frame a13 of the first frame material strip a1 and does not completely activate the adhesive layer, as long as the second frame a21 can be pre-fixed on the first frame material strip a1.
具体到实施例中,定位热压机构33朝向支撑平台31的一侧具有至少两个定位销331。各个定位销331与途经第二贴合通道的第一边框料带a1上的各个定位孔一一对应布设。在支撑平台31与定位热压机构33彼此靠近时,各个定位销331能够插入途经第二贴合通道的第一边框料带a1上的各个定位孔内,从而对第一边框料带a1进行定位,使得第一边框料带a1的第一边框a13与第二边框a21准确对齐。如此,当需要贴合第二边框a21时,控制支撑平台31与定位热压机构33彼此靠近,使得定位热压机构33上的各个定位销331逐渐进入到第一边框料带a1上的定位孔内,以实现对第一边框料带a1的定位。随着定位热压机构33与支撑平台31彼此继续靠近,定位热压机构33将第二边框a21与第一边框料带a1压紧在支撑平台31上,使得第二边框a21与第一边框料带a1的第一边框a13对齐紧贴,CCM料片a3位于第一边框a13与第二边框a21之间。然后,定位热压机构33对第一边框a13上的胶层进行局部加热,使得第二边框a21粘接在第一边框料带a1上。再然后,控制定位热压机构33与支撑平台31彼此远离,使得第一边框料带a1能够携带第二边框a21和CCM料片a3继续向下游输送。Specifically in the embodiment, the positioning hot pressing mechanism 33 has at least two positioning pins 331 on one side facing the support platform 31. Each positioning pin 331 is arranged in a one-to-one correspondence with each positioning hole on the first frame material strip a1 passing through the second bonding channel. When the support platform 31 and the positioning hot pressing mechanism 33 are close to each other, each positioning pin 331 can be inserted into each positioning hole on the first frame material strip a1 passing through the second bonding channel, so as to position the first frame material strip a1, so that the first frame a13 of the first frame material strip a1 is accurately aligned with the second frame a21. In this way, when the second frame a21 needs to be bonded, the support platform 31 and the positioning hot pressing mechanism 33 are controlled to be close to each other, so that each positioning pin 331 on the positioning hot pressing mechanism 33 gradually enters into the positioning hole on the first frame material strip a1, so as to realize the positioning of the first frame material strip a1. As the positioning hot-pressing mechanism 33 and the support platform 31 continue to approach each other, the positioning hot-pressing mechanism 33 presses the second frame a21 and the first frame strip a1 onto the support platform 31, so that the second frame a21 is aligned and closely attached to the first frame a13 of the first frame strip a1, and the CCM material piece a3 is located between the first frame a13 and the second frame a21. Then, the positioning hot-pressing mechanism 33 locally heats the adhesive layer on the first frame a13, so that the second frame a21 is bonded to the first frame strip a1. Then, the positioning hot-pressing mechanism 33 and the support platform 31 are controlled to move away from each other, so that the first frame strip a1 can carry the second frame a21 and the CCM material piece a3 to continue to be transported downstream.
具体到实施例中,五合一组件的制备设备还包括第二放卷组件71及制片组件70。该第二放卷组件71用于向下游放卷输出第二边框料带a2。制片组件70布置在第二放卷组件71的下游,用于将途经的第二边框料带a2裁切形成上述第二边框a21。定位热压机构33可受控地在支撑平台31与制片组件70之间移动。当定位热压机构33移动至制片组件70处时,能够吸取制片组件70上的第二边框a21。当定位热压机构33移动至支撑平台31处时,定位热压机构33能够与支撑平台31配合以将吸取的第二边框a21贴合至途经的第一边框料带a1上。可选地,定位热压机构33可通过真空吸附的方式吸取第二边框a21。Specifically in the embodiment, the preparation equipment of the five-in-one component also includes a second unwinding component 71 and a film-making component 70. The second unwinding component 71 is used to unwind and output the second frame material strip a2 to the downstream. The film-making component 70 is arranged downstream of the second unwinding component 71, and is used to cut the second frame material strip a2 passing through to form the above-mentioned second frame a21. The positioning and hot pressing mechanism 33 can be controlled to move between the support platform 31 and the film-making component 70. When the positioning and hot pressing mechanism 33 moves to the film-making component 70, it can absorb the second frame a21 on the film-making component 70. When the positioning and hot pressing mechanism 33 moves to the support platform 31, the positioning and hot pressing mechanism 33 can cooperate with the support platform 31 to fit the absorbed second frame a21 to the first frame material strip a1 passing through. Optionally, the positioning and hot pressing mechanism 33 can absorb the second frame a21 by vacuum adsorption.
需要说明的是,定位热压机构33在支撑平台31与制片组件70之间的移动可通过气缸、电缸等直线驱动模组实现,在此不作限定。It should be noted that the movement of the positioning hot pressing mechanism 33 between the supporting platform 31 and the film-making assembly 70 can be achieved by a linear drive module such as a cylinder or an electric cylinder, which is not limited here.
具体到实施例中,第一牵引组件80布置在CCM贴合组件20与边框贴合组件30之间,用于牵引途经的第一边框料带a1向下游输送,并在第一牵引组件80与边框贴合组件30之间形成第一边框料带a1处于松弛状态的第一张力释放区83。如此,该第一张力释放区83的设置,使得途经CCM贴合组件20的第一边框料带a1和途经边框贴合组件30的第一边框料带a1的张力不会相互影响,进而使得CCM贴合组件20向第一边框料带a1贴附CCM料片a3的动作节拍与边框贴合组件30向第一边框料带a1贴附第二边框a21的动作节拍可不一致,避免二者相互影响。Specifically in the embodiment, the first traction component 80 is arranged between the CCM laminating component 20 and the frame laminating component 30, and is used to traction the first frame material strip a1 passing through to be transported downstream, and form a first tension release zone 83 where the first frame material strip a1 is in a relaxed state between the first traction component 80 and the frame laminating component 30. In this way, the setting of the first tension release zone 83 makes it possible for the tension of the first frame material strip a1 passing through the CCM laminating component 20 and the tension of the first frame material strip a1 passing through the frame laminating component 30 to not affect each other, thereby making the action rhythm of the CCM laminating component 20 attaching the CCM material piece a3 to the first frame material strip a1 inconsistent with the action rhythm of the frame laminating component 30 attaching the second frame a21 to the first frame material strip a1, so as to avoid the mutual influence between the two.
具体到实施例中,五合一组件的制备设备还包括第二牵引组件81。该第二牵引组件81布置在边框贴合组件30与热辊压复合组件40之间,用于牵引途经的第一边框料带a1向下游输送,并在第二牵引组件81与热辊压复合组件40之间形成第一边框料带a1处于松弛状态的第二张力释放区84。如此,该第二张力释放区84的设置,使得途经热辊压复合组件40的第一边框料带a1和途经边框贴合组件30的第一边框料带a1的张力不会相互影响,进而使得热辊压复合组件40对第一边框料带a1、CCM料片a3和第二边框a21进行热辊压的动作节拍与边框贴合组件30将第二边框a21贴附至第一边框料带a1上的动作节拍可不一致,避免二者相互影响。Specifically in the embodiment, the preparation equipment of the five-in-one component also includes a second traction component 81. The second traction component 81 is arranged between the frame bonding component 30 and the hot rolling composite component 40, and is used to traction the first frame material strip a1 passing through to be transported downstream, and form a second tension release zone 84 between the second traction component 81 and the hot rolling composite component 40, where the first frame material strip a1 is in a relaxed state. In this way, the setting of the second tension release zone 84 makes it possible for the tension of the first frame material strip a1 passing through the hot rolling composite component 40 and the tension of the first frame material strip a1 passing through the frame bonding component 30 to not affect each other, thereby making the action rhythm of the hot rolling composite component 40 to perform hot rolling on the first frame material strip a1, the CCM material sheet a3 and the second frame a21 inconsistent with the action rhythm of the frame bonding component 30 to attach the second frame a21 to the first frame material strip a1, so as to avoid the mutual influence between the two.
请参见图1和图6所示,需要说明的是,由于第二边框a21为镂空状,在制片组件70将第二边框料带a2裁切形成第二边框a21时,第二边框a21的镂空区域存在废料。为了能够及时去除第二边框a21上的废料,本申请的实施例中,五合一组件的制备设备还包括布置在第二牵引组件81与热辊压复合组件40之间的排废组件90。上述第二张力释放区84位于排废组件90与第二牵引组件81之间,从而避免排废组件90进行排废的动作节拍与边框贴合组件30将第二边框a21贴附至第一边框料带a1的动作节拍可不一致,避免二者相互影响。Please refer to Figures 1 and 6. It should be noted that, since the second frame a21 is hollowed out, when the film-making component 70 cuts the second frame material strip a2 to form the second frame a21, waste exists in the hollow area of the second frame a21. In order to remove the waste on the second frame a21 in time, in the embodiment of the present application, the preparation equipment of the five-in-one component also includes a waste discharge component 90 arranged between the second traction component 81 and the hot rolling composite component 40. The above-mentioned second tension release area 84 is located between the waste discharge component 90 and the second traction component 81, so as to avoid the waste discharge action rhythm of the waste discharge component 90 and the action rhythm of the frame bonding component 30 attaching the second frame a21 to the first frame material strip a1 being inconsistent, so as to avoid the mutual influence between the two.
排废组件90包括第一夹辊91、第二夹辊92、排废胶带放卷机构93及排废胶带收卷机构94。第一夹辊91与第二夹辊92之间形成供途经的第一边框料带a1穿过的夹持通道(图未示)。第一夹辊91与第二夹辊92可受控地夹紧途经夹持通道的第一边框料带a1,且第一边框料带a1具有第二边框a21的一侧与第一夹辊91接触。排废胶带放卷机构93用于向第一夹辊91放卷输出排废胶带a4,该排废胶带a4绕经第一夹辊91朝向第二夹辊92的一侧,以粘取第二边框a21上的废料。排废胶带收卷机构94用于收卷绕经第一夹辊91的排废胶带a4。如此,在第一边框料带a1携带CCM料片a3和第二边框a21一同穿过夹持通道时,绕经第一夹辊91的排废胶带a4粘取第二边框a21上的废料。粘取有废料的排废胶带a4收卷在排废胶带收卷机构94上。The waste discharge assembly 90 includes a first clamping roller 91, a second clamping roller 92, a waste discharge tape unwinding mechanism 93 and a waste discharge tape rewinding mechanism 94. A clamping channel (not shown) is formed between the first clamping roller 91 and the second clamping roller 92 for the first frame material tape a1 to pass through. The first clamping roller 91 and the second clamping roller 92 can controllably clamp the first frame material tape a1 passing through the clamping channel, and the first frame material tape a1 has a side of the second frame a21 that contacts the first clamping roller 91. The waste discharge tape unwinding mechanism 93 is used to unwind the waste discharge tape a4 to the first clamping roller 91, and the waste discharge tape a4 passes through the first clamping roller 91 toward the side of the second clamping roller 92 to pick up the waste on the second frame a21. The waste discharge tape rewinding mechanism 94 is used to rewind the waste discharge tape a4 that passes through the first clamping roller 91. Thus, when the first frame material tape a1 carries the CCM material sheet a3 and the second frame a21 through the clamping channel, the waste discharge tape a4 passing through the first clamping roller 91 picks up the waste on the second frame a21. The waste discharge tape a4 with the waste is rolled up on the waste discharge tape winding mechanism 94.
需要说明的是,第一边框料带a1包括底膜a11和多个第一边框a13,该多个第一边框a13沿底膜a11的长度方向依次设置在底膜a11的同一侧。在CCM贴合组件20处,CCM贴合组件20将CCM料片a3贴附至第一边框a13背离底膜a11的一侧。在边框贴合组件30处,边框贴合组件30将第二边框a21贴附至第一边框a13背离底膜a11的一侧,且CCM料片a3位于第一边框a13与第二边框a21之间。为了及时去除底膜a11,本申请的实施例中,排废组件90还包括底膜收卷机构95。该底膜收卷机构95用于收卷绕经第二夹辊92的第一边框料带a1的底膜a11。如此,在第一边框料带a1穿过第一夹辊91与第二夹辊92之间的夹持通道的过程中,底膜收卷机构95对第一边框料带a1的底膜a11进行收卷。It should be noted that the first frame material strip a1 includes a base film a11 and a plurality of first frames a13, and the plurality of first frames a13 are sequentially arranged on the same side of the base film a11 along the length direction of the base film a11. At the CCM laminating component 20, the CCM laminating component 20 attaches the CCM material piece a3 to the side of the first frame a13 away from the base film a11. At the frame laminating component 30, the frame laminating component 30 attaches the second frame a21 to the side of the first frame a13 away from the base film a11, and the CCM material piece a3 is located between the first frame a13 and the second frame a21. In order to remove the base film a11 in time, in the embodiment of the present application, the waste discharge component 90 also includes a base film winding mechanism 95. The base film winding mechanism 95 is used to wind up the base film a11 of the first frame material strip a1 wound around the second clamping roller 92. In this way, when the first frame material strip a1 passes through the clamping channel between the first clamping roller 91 and the second clamping roller 92 , the bottom film winding mechanism 95 winds up the bottom film a11 of the first frame material strip a1 .
请继续参见图1所示,具体到实施例中,五合一组件的制备设备还包括布置在排废组件90与热辊压复合组件40之间的第三牵引组件82。第三牵引组件82用于牵引途经的第一边框料带a1(由于底膜a11已经被底膜收卷机构95收卷,此时第一边框料带a1仅包括第一边框a13以及贴合在第一边框a13上的CCM料片a3和第二边框a21)向下游输送,并在第三牵引组件82与热辊压复合组件40之间形成第一边框料带a1处于松弛状态的第三张力释放区85。如此,该第三张力释放区85的设置,使得途经热辊压复合组件40的第一边框料带a1和途经排废组件90的第一边框料带a1的张力不会相互影响,进而使得热辊压复合组件40对第一边框料带a1、CCM料片a3和第二边框a21进行热辊压的动作节拍与排废组件90对第一边框料带a1进行排废和收卷底膜a11的动作节拍可不一致,避免二者相互影响。Please continue to refer to FIG. 1 , specifically in the embodiment, the preparation equipment of the five-in-one assembly further includes a third traction assembly 82 arranged between the waste discharge assembly 90 and the hot rolling composite assembly 40. The third traction assembly 82 is used to traction the first frame material strip a1 (because the bottom film a11 has been rolled up by the bottom film rolling mechanism 95, the first frame material strip a1 at this time only includes the first frame a13 and the CCM material piece a3 and the second frame a21 attached to the first frame a13) to be transported downstream, and a third tension release area 85 where the first frame material strip a1 is in a relaxed state is formed between the third traction assembly 82 and the hot rolling composite assembly 40. In this way, the setting of the third tension release zone 85 ensures that the tension of the first frame material strip a1 passing through the hot rolling composite component 40 and the first frame material strip a1 passing through the waste discharge component 90 will not affect each other, thereby making the action rhythm of the hot rolling composite component 40 for hot rolling the first frame material strip a1, CCM material sheet a3 and second frame a21 and the action rhythm of the waste discharge component 90 for discharging waste and winding the base film a11 on the first frame material strip a1 inconsistent, thereby avoiding mutual influence between the two.
请参见图1和图7所示,本申请的实施例中,热辊压复合组件40包括相对布设的第一热压输送带41和第二热压输送带42。该第一热压输送带41和第二热压输送带42之间形成供第一边框料带a1穿过的热压通道(图未示)。热辊压复合组件40还包括沿热压通道的上游向下游依次布设的预热机构43、加热机构44及冷却机构45。预热机构43用于对热压通道内的第一边框料带a1预热。加热机构44用于对热压通道内的第一边框料带a1加热。冷却机构45用于对热压通道内的第一边框料带a1冷却。Please refer to Figures 1 and 7. In the embodiment of the present application, the hot rolling composite component 40 includes a first hot pressing conveyor belt 41 and a second hot pressing conveyor belt 42 arranged relatively to each other. A hot pressing channel (not shown) is formed between the first hot pressing conveyor belt 41 and the second hot pressing conveyor belt 42 for the first frame material strip a1 to pass through. The hot rolling composite component 40 also includes a preheating mechanism 43, a heating mechanism 44 and a cooling mechanism 45 arranged in sequence from upstream to downstream along the hot pressing channel. The preheating mechanism 43 is used to preheat the first frame material strip a1 in the hot pressing channel. The heating mechanism 44 is used to heat the first frame material strip a1 in the hot pressing channel. The cooling mechanism 45 is used to cool the first frame material strip a1 in the hot pressing channel.
热辊压复合组件40还包括辊压机构46,预热机构43与加热机构44之间、加热机构44与冷却机构45之间以及冷却机构45的下游侧均设置有辊压机构46。每一辊压机构46包括第一压辊(图未标)和第二压辊(图未标)。第一压辊布设于第一热压输送带41背离第二热压输送带42的一侧。第二压辊布设于第二热压输送带42背离第一热压输送带41的一侧,且第一压辊和第二压辊其中至少一者相对另一者可受控地靠近或远离。可选地,第一热压输送带41和第二热压输送带42可采用钢带。The hot rolling composite assembly 40 also includes a rolling mechanism 46, and a rolling mechanism 46 is arranged between the preheating mechanism 43 and the heating mechanism 44, between the heating mechanism 44 and the cooling mechanism 45, and on the downstream side of the cooling mechanism 45. Each rolling mechanism 46 includes a first pressing roller (not shown) and a second pressing roller (not shown). The first pressing roller is arranged on the side of the first hot pressing conveyor belt 41 away from the second hot pressing conveyor belt 42. The second pressing roller is arranged on the side of the second hot pressing conveyor belt 42 away from the first hot pressing conveyor belt 41, and at least one of the first pressing roller and the second pressing roller can be controlled to approach or move away from the other. Optionally, the first hot pressing conveyor belt 41 and the second hot pressing conveyor belt 42 can be made of steel belts.
如此,当需要对第一边框料带a1及其上的第二边框a21和CCM料片a3进行热辊压时,第一边框料带a1在第一热压输送带41和第二热压输送带42的带动下沿热压通道向下游移动,依次经过预热机构43、辊压机构46、加热机构44、辊压机构46、冷却机构45和辊压机构46。In this way, when it is necessary to perform hot rolling on the first frame material strip a1 and the second frame a21 and CCM material sheet a3 thereon, the first frame material strip a1 moves downstream along the hot pressing channel driven by the first hot pressing conveyor belt 41 and the second hot pressing conveyor belt 42, and passes through the preheating mechanism 43, the rolling mechanism 46, the heating mechanism 44, the rolling mechanism 46, the cooling mechanism 45 and the rolling mechanism 46 in sequence.
预热机构43用于对热压通道内的第一边框料带a1进行预热。预热机构43和加热机构44之间的辊压机构46用于对预热后的第一边框料带a1进行预压,有利于提高热压效果,保证产品质量。加热机构44对第一边框料带a1进行加热而激活第一边框料带a1上的胶层,位于加热机构44与冷却机构45之间的辊压机构46的第一压辊和第二压辊彼此靠近,从而将第一边框料带a1压紧在第一热压输送带41和第二热压输送带42之间,即对第一边框a13、CCM料片a3和第二边框a21进行热压,使得三者通过胶层粘接固定。冷却机构45用于对热压通道内的第一边框料带a1进行冷却。冷却机构45下游侧的辊压机构46用于对冷却后的第一边框料带a1进行整形。The preheating mechanism 43 is used to preheat the first frame material strip a1 in the hot pressing channel. The roller pressing mechanism 46 between the preheating mechanism 43 and the heating mechanism 44 is used to pre-press the preheated first frame material strip a1, which is beneficial to improve the hot pressing effect and ensure product quality. The heating mechanism 44 heats the first frame material strip a1 to activate the glue layer on the first frame material strip a1. The first pressing roller and the second pressing roller of the roller pressing mechanism 46 located between the heating mechanism 44 and the cooling mechanism 45 are close to each other, so that the first frame material strip a1 is pressed between the first hot pressing conveyor belt 41 and the second hot pressing conveyor belt 42, that is, the first frame a13, the CCM sheet a3 and the second frame a21 are hot pressed, so that the three are bonded and fixed by the glue layer. The cooling mechanism 45 is used to cool the first frame material strip a1 in the hot pressing channel. The roller pressing mechanism 46 on the downstream side of the cooling mechanism 45 is used to shape the cooled first frame material strip a1.
请参见图1所示,具体到实施例中,五合一组件的制备设备还包括布置在热辊压复合组件40的下游的裁切组件50和下料组件60。该裁切组件50用于对途经的第一边框料带a1进行裁切,以形成由第一边框a13、CCM料片a3和第二边框a21组合形成的五合一组件。下料组件60用于对该五合一组件进行下料。Please refer to FIG. 1 , specifically in the embodiment, the preparation equipment of the five-in-one component further includes a cutting component 50 and a blanking component 60 arranged downstream of the hot rolling composite component 40. The cutting component 50 is used to cut the first frame material strip a1 passing through to form a five-in-one component formed by the first frame a13, the CCM material piece a3 and the second frame a21. The blanking component 60 is used to blank the five-in-one component.
需要说明的是,裁切组件50的具体结构在此不作限定,只要能够实现对途经的第一边框料带a1进行裁切即可。下料组件60的具体结构在此也不作限定,只要能够实现对五合一组件进行下料即可。It should be noted that the specific structure of the cutting assembly 50 is not limited here, as long as it can cut the first frame material strip a1 passing through. The specific structure of the blanking assembly 60 is not limited here, as long as it can blank the five-in-one assembly.
进一步地,裁切组件50与热辊压复合组件40之间形成第一边框料带a1处于松弛状态的第四张力释放区86。如此,该第四张力释放区86的设置,使得途经热辊压复合组件40的第一边框料带a1和途经裁切组件50的第一边框料带a1的张力不会相互影响,进而使得热辊压复合组件40对第一边框料带a1、CCM料片a3和第二边框a21进行热辊压的动作节拍与裁切组件50对第一边框料带a1进行裁切的动作节拍可不一致,避免二者相互影响。Furthermore, a fourth tension release zone 86 in which the first frame material strip a1 is in a relaxed state is formed between the cutting assembly 50 and the hot rolling composite assembly 40. In this way, the fourth tension release zone 86 is set so that the tension of the first frame material strip a1 passing through the hot rolling composite assembly 40 and the first frame material strip a1 passing through the cutting assembly 50 will not affect each other, thereby making the action rhythm of the hot rolling composite assembly 40 for hot rolling the first frame material strip a1, the CCM material piece a3 and the second frame a21 inconsistent with the action rhythm of the cutting assembly 50 for cutting the first frame material strip a1, thereby avoiding the mutual influence between the two.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims (12)
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| CN202322526645.6U CN220873634U (en) | 2023-09-18 | 2023-09-18 | Five-in-one assembly preparation equipment |
| PCT/CN2024/119037 WO2025060976A1 (en) | 2023-09-18 | 2024-09-14 | Preparation apparatus for five-in-one assembly |
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| CN112582655B (en) * | 2020-12-08 | 2021-10-22 | 无锡先导智能装备股份有限公司 | Membrane electrode manufacturing apparatus |
| CN113097506B (en) * | 2021-04-09 | 2024-08-27 | 湖南隆深氢能科技有限公司 | Five-layer assembly equipment for membrane electrode of proton exchange membrane fuel cell |
| CN113809374B (en) * | 2021-08-06 | 2023-03-21 | 江苏氢导智能装备有限公司 | Five-in-one forming equipment |
| CN114551949B (en) * | 2022-01-14 | 2024-02-23 | 江苏氢导智能装备有限公司 | Five-in-one forming device |
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