CN220850365U - Tapered roller bearings that effectively reduce tapered roller wear - Google Patents
Tapered roller bearings that effectively reduce tapered roller wear Download PDFInfo
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- CN220850365U CN220850365U CN202322372352.7U CN202322372352U CN220850365U CN 220850365 U CN220850365 U CN 220850365U CN 202322372352 U CN202322372352 U CN 202322372352U CN 220850365 U CN220850365 U CN 220850365U
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- 238000007789 sealing Methods 0.000 claims abstract description 32
- 239000000956 alloy Substances 0.000 claims abstract 2
- 229910045601 alloy Inorganic materials 0.000 claims abstract 2
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 abstract 2
- 238000007688 edging Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
本实用新型属于圆锥滚子轴承领域,提出一种有效降低圆锥滚子磨损的圆锥滚子轴承,包括外圈、内圈、保持架、圆锥滚子和密封盖,所述保持架包括架体和安装口,安装口的小口端的中心设置有中心圆凸,中心圆凸与设置在圆锥滚子上的顶槽配合,大口端的中心设置有轴心孔,架体在大口端所在侧的内缘上设置有凸唇台,凸唇台的外壁与密封盖的内壁呈同心接触配合,密封盖上设置有多个与轴心孔一一对应的顶锥,顶锥的顶部设置有耐磨硬质合金制成的顶尖,密封盖远离凸唇台的一侧设置有朝外圈端面翻折的包边,包边与设置在外圈上的环形槽紧配合。本装置装配有序、设计合理、耐磨性较好、密封性较好且使用寿命较长,适合大规模推广。
The utility model belongs to the field of tapered roller bearings, and proposes a tapered roller bearing that effectively reduces the wear of the tapered roller, including an outer ring, an inner ring, a retainer, a tapered roller and a sealing cover, wherein the retainer includes a frame body and an installation opening, a center convex is arranged at the center of the small end of the installation opening, and the center convex is matched with a top groove arranged on the tapered roller, an axial hole is arranged at the center of the large end, a convex lip platform is arranged on the inner edge of the large end side of the frame body, and the outer wall of the convex lip platform is concentrically contacted with the inner wall of the sealing cover, and a plurality of top cones corresponding to the axial holes are arranged on the sealing cover, and a top made of wear-resistant hard alloy is arranged on the top of the top cone, and a folding edge folded toward the end face of the outer ring is arranged on the side of the sealing cover away from the convex lip platform, and the folding edge is tightly matched with the annular groove arranged on the outer ring. The device is orderly assembled, reasonably designed, has good wear resistance, good sealing and long service life, and is suitable for large-scale promotion.
Description
技术领域Technical Field
本实用新型属于圆锥滚子轴承领域,尤其涉及一种有效降低圆锥滚子磨损的圆锥滚子轴承。The utility model belongs to the field of tapered roller bearings, and in particular relates to a tapered roller bearing which can effectively reduce the wear of tapered rollers.
背景技术Background technique
轴承是在机械传动过程中起固定和减小载荷摩擦系数的部件。轴承是当代机械设备中一种重要零部件。它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度。按运动元件摩擦性质的不同,轴承可分为滚动轴承和滑动轴承两大类。滚动轴承又包括深沟球轴承、圆柱滚子轴承和圆锥滚子轴承等。其中,圆锥滚子轴承还包括单列、双列甚至多列滚子形式的轴承。Bearings are components that fix and reduce the friction coefficient of loads during mechanical transmission. Bearings are an important component in contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce its friction coefficient during movement, and ensure its rotation accuracy. According to the different friction properties of the moving elements, bearings can be divided into two categories: rolling bearings and sliding bearings. Rolling bearings include deep groove ball bearings, cylindrical roller bearings, and tapered roller bearings. Among them, tapered roller bearings also include single-row, double-row, and even multi-row roller bearings.
目前,圆锥滚子轴承一般由外圈、内圈、圆锥滚子和保持架四部分组成,一些轴承还带有密封盖。专利CN202122115868.4公开了一种有效降低圆锥滚子磨损的圆锥滚子轴承,涉及一种圆锥滚子轴承,多个圆锥滚子形成的内缘套在内圈上,多个圆锥滚子形成的内缘分别和内圈外壁相接触,圆锥滚子的扩颈端位于内圈外壁的扩颈端,圆锥滚子扩颈端的端部抵在环形凸起上,支撑环位于内圈外壁的缩颈端,外圈套在多个圆锥滚子外部,外圈内壁的扩颈端位于圆锥滚子的扩颈端。该轴承通过在保持架上设置多个倾斜的插柱作为圆锥滚子的轴心,以降低其与圆锥滚子的摩擦,但是,圆锥滚子在实际工作过程中,插柱根部受到的剪力较大,具有热集中效应,而且一旦出现断裂的情况则会增加圆锥滚子在动态平衡方向上的阻力,影响轴承的工作性能;其次就是轴承的密封性也有待提高以降低油脂的挤出量。At present, tapered roller bearings generally consist of four parts: an outer ring, an inner ring, a tapered roller and a cage, and some bearings also have a sealing cover. Patent CN202122115868.4 discloses a tapered roller bearing that effectively reduces the wear of tapered rollers, and relates to a tapered roller bearing, wherein the inner edge formed by multiple tapered rollers is sleeved on the inner ring, and the inner edges formed by multiple tapered rollers are respectively in contact with the outer wall of the inner ring, the expanded neck end of the tapered roller is located at the expanded neck end of the outer wall of the inner ring, the end of the expanded neck end of the tapered roller is against the annular protrusion, the support ring is located at the necking end of the outer wall of the inner ring, the outer ring is sleeved on the outside of multiple tapered rollers, and the expanded neck end of the inner wall of the outer ring is located at the expanded neck end of the tapered roller. The bearing reduces the friction between the retaining frame and the tapered roller by setting multiple inclined pins as the axis of the tapered roller on the retaining frame. However, in the actual operation of the tapered roller, the root of the pins is subjected to a large shear force, which has a heat concentration effect. Once a break occurs, the resistance of the tapered roller in the dynamic balance direction will increase, affecting the working performance of the bearing. Secondly, the sealing of the bearing needs to be improved to reduce the amount of grease extruded.
实用新型内容Utility Model Content
本实用新型针对上述的圆锥滚子轴承所存在的技术问题,提出一种设计合理、耐磨性较好、密封性较好且使用寿命较长的有效降低圆锥滚子磨损的圆锥滚子轴承。The utility model aims at the technical problems existing in the above-mentioned tapered roller bearings and proposes a tapered roller bearing which has reasonable design, good wear resistance, good sealing performance and long service life and can effectively reduce the wear of the tapered rollers.
为了达到上述目的,本实用新型采用的技术方案为,本实用新型提供的有效降低圆锥滚子磨损的圆锥滚子轴承,包括外圈和内圈,所述外圈与内圈之间设置有保持架,所述保持架包括架体,所述架体上设置有多个安装口且安装口中设置有圆锥滚子,所述安装口包括与圆锥滚子的小底端对应的小口端和与圆锥滚子的大底端对应的大口端,所述外圈与内圈的一端设置有密封盖,所述小口端的中心设置有中心圆凸,所述中心圆凸与设置在圆锥滚子上的顶槽配合,所述大口端的中心设置有轴心孔,所述架体在大口端所在侧的内缘上设置有凸唇台,所述凸唇台的外壁与密封盖的内壁呈同心接触配合,所述密封盖上设置有多个与轴心孔一一对应的顶锥,所述顶锥的顶部设置有耐磨硬质合金制成的顶尖,所述密封盖远离凸唇台的一侧设置有朝外圈端面翻折的包边,所述包边与设置在外圈上的环形槽紧配合。In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is that the utility model provides a tapered roller bearing that effectively reduces the wear of the tapered roller, including an outer ring and an inner ring, a retaining frame is arranged between the outer ring and the inner ring, the retaining frame includes a frame body, a plurality of mounting openings are arranged on the frame body, and tapered rollers are arranged in the mounting openings, the mounting openings include a small opening end corresponding to the small bottom end of the tapered roller and a large opening end corresponding to the large bottom end of the tapered roller, a sealing cover is arranged at one end of the outer ring and the inner ring, and a A center circular convex is provided, and the center circular convex cooperates with the top groove arranged on the tapered roller. An axial hole is arranged at the center of the large end. A convex lip platform is provided on the inner edge of the large end side of the frame. The outer wall of the convex lip platform is concentrically contacted with the inner wall of the sealing cover. The sealing cover is provided with a plurality of top cones corresponding to the axial holes one by one. The top of the top cone is provided with a tip made of wear-resistant cemented carbide. The sealing cover is provided with a rim folded toward the end face of the outer ring on the side away from the convex lip platform, and the rim is tightly matched with the annular groove arranged on the outer ring.
作为优选,所述中心圆凸的厚度小于2.00mm。Preferably, the thickness of the central circular convexity is less than 2.00 mm.
作为优选,所述凸唇台的外侧设置有多个均匀分布的弧形卡槽,所述弧形卡槽与设置在密封盖内壁上的弧形卡条卡接。Preferably, a plurality of evenly distributed arc-shaped slots are arranged on the outer side of the convex lip platform, and the arc-shaped slots are engaged with the arc-shaped clips arranged on the inner wall of the sealing cover.
作为优选,所述包边的中间设置有V形的压缩缝。Preferably, a V-shaped compression seam is provided in the middle of the hemming.
作为优选,所述密封盖的外端面设置有多个弧形的结构板槽。Preferably, the outer end surface of the sealing cover is provided with a plurality of arc-shaped structural plate grooves.
与现有技术相比,本实用新型的优点和积极效果在于:Compared with the prior art, the advantages and positive effects of the utility model are:
1、本实用新型提供的有效降低圆锥滚子磨损的圆锥滚子轴承,圆锥滚子与中心圆凸相摩擦地进入装配位置,中心圆凸则对圆锥滚子的小底端进行定心,圆锥滚子和带顶锥的密封盖先后安装在保持架上,顶锥对圆锥滚子的大底端中心进行支撑,提高其转动的同轴性,降低其与保持架的摩擦,而且装配有序、设计合理、耐磨性较好、密封性较好且使用寿命较长,适合大规模推广。1. The utility model provides a tapered roller bearing that effectively reduces the wear of the tapered roller. The tapered roller and the center convex phase frictionally enter the assembly position, and the center convex is used to center the small bottom end of the tapered roller. The tapered roller and the sealing cover with the top cone are successively installed on the retaining frame. The top cone supports the center of the large bottom end of the tapered roller, thereby improving the coaxiality of its rotation and reducing the friction between it and the retaining frame. In addition, the utility model has orderly assembly, reasonable design, good wear resistance, good sealing and long service life, and is suitable for large-scale promotion.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为实施例提供的有效降低圆锥滚子磨损的圆锥滚子轴承的结构示意图;FIG1 is a schematic structural diagram of a tapered roller bearing that effectively reduces tapered roller wear provided by an embodiment;
图2为实施例提供的有效降低圆锥滚子磨损的圆锥滚子轴承的剖视图;FIG2 is a cross-sectional view of a tapered roller bearing that effectively reduces tapered roller wear provided by an embodiment;
图3为图1中A结构的放大示意图;FIG3 is an enlarged schematic diagram of structure A in FIG1 ;
图4为实施例提供的保持架的立体图;FIG4 is a perspective view of a retainer provided in an embodiment;
图5为实施例提供的有效降低圆锥滚子磨损的圆锥滚子轴承的轴测图;FIG5 is an isometric view of a tapered roller bearing that effectively reduces tapered roller wear according to an embodiment;
图6为实施例提供的有效降低圆锥滚子磨损的圆锥滚子轴承的仰视图;FIG6 is a bottom view of a tapered roller bearing that effectively reduces tapered roller wear according to an embodiment;
以上各图中,1、外圈;2、内圈;3、保持架;31、架体;32、安装口;33、中心圆凸;34、轴心孔;35、凸唇台;4、圆锥滚子;5、密封盖;51、顶锥;52、顶尖;53、包边;54、压缩缝;55、弧形卡条;56、结构板槽。In the above figures, 1, outer ring; 2, inner ring; 3, retaining frame; 31, frame body; 32, mounting opening; 33, center circular convex; 34, axial hole; 35, convex lip platform; 4, tapered roller; 5, sealing cover; 51, top cone; 52, top; 53, edging; 54, compression seam; 55, arc-shaped clamping strip; 56, structural plate groove.
具体实施方式Detailed ways
为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和实施例对本实用新型做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。为叙述方便,下文如出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用。In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict. For the convenience of description, if the words "upper", "lower", "left" and "right" appear below, they only indicate that the upper, lower, left and right directions are consistent with the drawings themselves, and do not limit the structure.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用不同于在此描述的其他方式来实施,因此,本实用新型并不限于下面公开说明书的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
实施例,如图1~6所示,本实用新型提供的有效降低圆锥滚子磨损的圆锥滚子轴承,包括外圈1和内圈2,所述外圈1与内圈2之间设置有保持架3,保持架3包括架体31,架体31上设置有多个安装口32且安装口32中设置有圆锥滚子4,安装口32包括与圆锥滚子4的小底端对应的小口端和与圆锥滚子4的大底端对应的大口端,外圈1与内圈2的一端设置有密封盖5。在此基础上,本实用新型在小口端的中心设置有中心圆凸33,中心圆凸33与设置在圆锥滚子4上的顶槽配合,大口端的中心设置有轴心孔34,架体31在大口端所在侧的内缘上设置有凸唇台35,凸唇台35的外壁与密封盖5的内壁呈同心接触配合,密封盖5上设置有多个与轴心孔34一一对应的顶锥51,顶锥51的顶部设置有耐磨硬质合金制成的顶尖52,顶尖52硬度较高,具有较好的耐磨性,而且抗冲击性能较好,密封盖5远离凸唇台35的一侧设置有朝外圈1端面翻折的包边53,包边53与设置在外圈1上的环形槽紧配合。Embodiment, as shown in Figures 1 to 6, the utility model provides a tapered roller bearing that effectively reduces the wear of tapered rollers, including an outer ring 1 and an inner ring 2, a retaining frame 3 is arranged between the outer ring 1 and the inner ring 2, the retaining frame 3 includes a frame body 31, a plurality of mounting openings 32 are arranged on the frame body 31, and tapered rollers 4 are arranged in the mounting openings 32, the mounting openings 32 include a small opening end corresponding to the small bottom end of the tapered roller 4 and a large opening end corresponding to the large bottom end of the tapered roller 4, and a sealing cover 5 is arranged at one end of the outer ring 1 and the inner ring 2. On this basis, the utility model is provided with a center circular protrusion 33 at the center of the small mouth end, and the center circular protrusion 33 cooperates with the top groove provided on the tapered roller 4, and an axial hole 34 is provided at the center of the large mouth end. A convex lip platform 35 is provided on the inner edge of the frame body 31 on the side where the large mouth end is located. The outer wall of the convex lip platform 35 is concentrically contacted with the inner wall of the sealing cover 5. The sealing cover 5 is provided with a plurality of top cones 51 corresponding to the axial hole 34 one by one, and a top 52 made of wear-resistant cemented carbide is provided on the top of the top cone 51. The top 52 has a high hardness, good wear resistance, and good impact resistance. The side of the sealing cover 5 away from the convex lip platform 35 is provided with a folded edge 53 folded toward the end face of the outer ring 1, and the folded edge 53 is tightly matched with the annular groove provided on the outer ring 1.
具体地,圆锥滚子4向安装孔装入的过程中会与中心圆凸33相摩擦,但不影响圆锥滚子4进入装配位置,中心圆凸33则对圆锥滚子4的小底端进行定心,而且在一般工作压力下不会从安装口32脱出;由于顶锥51具有一定的高度,所以圆锥滚子4和带顶锥51的密封盖5是呈先后顺序安装在保持架3上的,顶锥51对圆锥滚子4的大底端中心进行支撑,在中心圆凸33和顶锥51的作用下可有效保证圆锥滚子4转动的同轴性,降低其与保持架3的摩擦,耐磨性较好,而且装配有序。密封盖5与保持架3的凸唇台35相配合地,对本轴承的一端进行密封,有利于提高本轴承的工作密封性,免维护(加润滑脂)效果较好。Specifically, the tapered roller 4 will rub against the center convex 33 during the process of being installed into the mounting hole, but it will not affect the tapered roller 4 entering the assembly position. The center convex 33 centers the small bottom end of the tapered roller 4, and will not fall out of the mounting port 32 under normal working pressure. Since the top cone 51 has a certain height, the tapered roller 4 and the sealing cover 5 with the top cone 51 are installed on the retaining frame 3 in sequence. The top cone 51 supports the center of the large bottom end of the tapered roller 4. Under the action of the center convex 33 and the top cone 51, the coaxiality of the tapered roller 4 can be effectively guaranteed, and the friction between the tapered roller 4 and the retaining frame 3 can be reduced. The wear resistance is good, and the assembly is orderly. The sealing cover 5 cooperates with the lip platform 35 of the retaining frame 3 to seal one end of the bearing, which is conducive to improving the working sealing of the bearing and has a good maintenance-free (adding grease) effect.
为了不影响圆锥滚子4完全进入装配工位,本实用新型提供的中心圆凸33的厚度小于2.00mm,令圆锥滚子4可在一定压力下挤进保持架3。In order not to affect the tapered roller 4 from completely entering the assembly station, the thickness of the central circular protrusion 33 provided by the utility model is less than 2.00 mm, so that the tapered roller 4 can be squeezed into the cage 3 under a certain pressure.
为了提高凸唇台35与密封盖5的配合稳定性,本实用新型在凸唇台35的外侧设置有多个均匀分布的弧形卡槽,弧形卡槽与设置在密封盖5内壁上的弧形卡条55卡接。In order to improve the matching stability between the lip platform 35 and the sealing cover 5 , the utility model provides a plurality of evenly distributed arc-shaped grooves on the outer side of the lip platform 35 , and the arc-shaped grooves are engaged with the arc-shaped clamping strips 55 provided on the inner wall of the sealing cover 5 .
为了提高密封盖5的装配稳定性,本实用新型在包边53的中间设置有V形的压缩缝54,包边53在于环形槽建立完全插配关系的过程中,压缩缝54可相应地收缩,以提高包边53与外圈1的连接诶可靠性,进而提高密封盖5的装配稳定性。In order to improve the assembly stability of the sealing cover 5, the utility model provides a V-shaped compression seam 54 in the middle of the edging 53. When the edging 53 is in a fully plug-in relationship with the annular groove, the compression seam 54 can shrink accordingly to improve the connection reliability between the edging 53 and the outer ring 1, thereby improving the assembly stability of the sealing cover 5.
为了改善本轴承的散热性能,本实用新型在密封盖5的外端面设置有多个弧形的结构板槽56,结构板槽56增加了密封盖5的表面积,实际散热面积较大,散热效果较好而且比影响其密封可靠性。In order to improve the heat dissipation performance of the bearing, the utility model is provided with a plurality of arc-shaped structural plate grooves 56 on the outer end surface of the sealing cover 5. The structural plate grooves 56 increase the surface area of the sealing cover 5, the actual heat dissipation area is larger, the heat dissipation effect is better and the sealing reliability is not affected.
以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims (5)
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CN202322372352.7U CN220850365U (en) | 2023-09-01 | 2023-09-01 | Tapered roller bearings that effectively reduce tapered roller wear |
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Denomination of utility model: Conical roller bearings that effectively reduce the wear of tapered rollers Granted publication date: 20240426 Pledgee: Hengfeng Bank Co.,Ltd. Liaocheng Branch Pledgor: Linqing City Yi Xuan Bearing Co.,Ltd. Registration number: Y2025980002233 |