Rubber product rapid prototyping mould
Technical Field
The utility model relates to the technical field of rubber product production, in particular to a rapid forming die for a rubber product.
Background
Rubber products refer to activities of producing various rubber products from natural and synthetic rubber as raw materials, and also include rubber products regenerated by using waste rubber. The yield of synthetic rubber has greatly exceeded that of natural rubber, with the greatest yield being styrene-butadiene rubber. Most of the existing rubber products are manufactured by die casting.
The prior art has the following defects: when the existing forming die is used for carrying out die casting forming on rubber products, the rubber products cannot be rapidly cooled and formed in the die, and meanwhile, the formed rubber products cannot be taken out of the die conveniently, so that the device cannot rapidly carry out subsequent production work of the rubber products, and further the production efficiency of the rubber products can be influenced.
The above information disclosed in the background section is only for enhancement of understanding of the background of the disclosure and therefore it may include information that does not form the prior art that is already known to a person of ordinary skill in the art.
Disclosure of utility model
The utility model aims to provide a rapid rubber product forming die, wherein a pressing plate can be used for carrying out die casting forming on rubber in a forming groove through the operation of a first hydraulic cylinder, a cooling fan can be used for cooling a top plate through the operation of a servo motor, the rubber product in the forming groove can be rapidly cooled and formed, the top plate can be further moved to the upper top from the inside of the forming groove through the operation of two second hydraulic cylinders, the formed rubber product can be rapidly demoulded, the device can be used for rapidly carrying out subsequent rubber product production work, and the production efficiency of the rubber product can be improved, so that the defects in the technology are overcome.
In order to achieve the above object, the present utility model provides the following technical solutions: the utility model provides a rubber products rapid prototyping mould, includes die casting mechanism, still includes:
The cooling forming mechanism is arranged at the bottom of the inner side of the die casting mechanism and is used for die casting and forming the rubber product;
The die-casting mechanism comprises two fixing frames, a movable plate is arranged between the outer walls of the opposite ends of the two fixing frames, first hydraulic cylinders are arranged at the tops of the two sides of the outer walls of the two ends of the movable plate, and a pressing plate is fixedly arranged at the bottom of the movable plate;
The cooling forming mechanism comprises a lower die plate, a forming groove is formed in the middle position of the inner wall of the lower die plate, a top plate is arranged at the bottom of the inner wall of the forming groove, second hydraulic cylinders are arranged at two ends of the bottom of the top plate, a mounting plate is fixedly arranged at the bottom of the top plate, a rotating shaft is rotatably arranged on the inner wall of the mounting plate, a servo motor is arranged at the bottom of the rotating shaft, and a cooling fan is fixedly sleeved on the outer side of the top of the rotating shaft.
Preferably, the die casting mechanism comprises four movable grooves, and the four movable grooves are respectively arranged on the inner walls of two sides of one opposite ends of the two fixing frames.
Preferably, the two sides of the outer walls at the two ends of the movable plate are fixedly provided with sliding blocks, and the outer walls of the sliding blocks are movably connected with the inner walls of the adjacent movable grooves.
Preferably, two sides of the top of the fixing frame are fixedly connected with two first hydraulic cylinders at the same end respectively, and the output ends of the first hydraulic cylinders are fixedly connected with the tops of the adjacent sliding blocks.
Preferably, two ends of the bottom of the lower die plate are fixedly connected with two second hydraulic cylinders respectively, and the output ends of the two second hydraulic cylinders are fixedly connected with two ends of the bottom of the top plate respectively.
Preferably, the bottom of mounting panel and servo motor fixed connection, pass through output shaft transmission connection between servo motor and the axis of rotation.
Preferably, the cross-sectional area of the platen is smaller than the cross-sectional area of the forming groove, which is the same as the cross-sectional area of the top plate.
In the technical scheme, the utility model has the technical effects and advantages that:
The pressing plate can be used for die casting and forming the rubber in the forming groove through the operation of the first hydraulic cylinder, the cooling fan can be used for cooling and cooling the top plate through the operation of the servo motor, so that the rubber product in the forming groove can be rapidly cooled and formed, the top plate can be moved to the top from the inside of the forming groove through the operation of the two second hydraulic cylinders, the formed rubber product can be rapidly demoulded, the device can rapidly perform subsequent production work of the rubber product, and the production efficiency of the rubber product can be improved;
The movable groove can limit the movement of the sliding block, so that the movable plate is kept stable in the movement process, the pressing plate can be stably subjected to die casting forming on rubber in the forming groove, the pressing plate can be prevented from shifting in the die casting process, the situation that formed rubber products are uneven in thickness can be avoided, and the production quality of the rubber products can be guaranteed.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a front elevation sectional view of the present utility model.
Fig. 3 is an enlarged view of the portion a of fig. 2 in accordance with the present utility model.
Fig. 4 is an exploded view of a three-dimensional structure of the die casting mechanism of the present utility model.
Fig. 5 is a bottom perspective exploded view of the cooling molding mechanism of the present utility model.
Reference numerals illustrate:
A die casting mechanism; 101. a fixing frame; 102. a first hydraulic cylinder; 103. a slide block; 104. a movable plate; 105. a pressing plate; 106. a movable groove;
2. Cooling and forming mechanism; 201. a lower template; 202. a forming groove; 203. a top plate; 204. a second hydraulic cylinder; 205. a mounting plate; 206. a rotating shaft; 207. a servo motor; 208. and a cooling fan.
Detailed Description
The utility model provides a rapid forming die for rubber products, as shown in fig. 1, which comprises a die casting mechanism 1 and further comprises:
and the cooling forming mechanism 2 is arranged at the bottom of the inner side of the die casting mechanism 1 and is used for die casting and forming the rubber product.
For the convenience to carry out die casting to rubber products, as shown in fig. 2 and 4, die casting mechanism 1 includes two mounts 101, is provided with fly leaf 104 between the opposite one end outer wall of two mounts 101, and the both sides top of the both ends outer wall of fly leaf 104 all is provided with first pneumatic cylinder 102, and the bottom fixed mounting of fly leaf 104 has clamp plate 105, and first pneumatic cylinder 102 work can drive fly leaf 104 and remove for clamp plate 105 can carry out die casting to rubber.
In order to enable rubber products to be rapidly molded and demolded, as shown in fig. 2 and 5, the cooling molding mechanism 2 comprises a lower die plate 201, a molding groove 202 is formed in the middle position of the inner wall of the lower die plate 201, a top plate 203 is arranged at the bottom of the inner wall of the molding groove 202, second hydraulic cylinders 204 are arranged at two ends of the bottom of the top plate 203, a mounting plate 205 is fixedly arranged at the bottom of the top plate 203, a rotating shaft 206 is rotatably arranged on the inner wall of the mounting plate 205, a servo motor 207 is arranged at the bottom of the rotating shaft 206, a cooling fan 208 is fixedly sleeved on the outer side of the top of the rotating shaft 206, the servo motor 207 works to enable the cooling fan 208 to cool the bottom of the top plate 203, molded rubber products are rapidly cooled through heat conduction, and the top plate 203 moves upwards from the inside of the molding groove 202 through the operation of the second hydraulic cylinders 204, and the molded rubber products are rapidly demolded.
In order to enable the pressing plate 105 to be kept stable in the moving process, as shown in fig. 2 and 4-5, the die casting mechanism 1 comprises four movable grooves 106, the four movable grooves 106 are respectively formed in the inner walls of two opposite ends of the two fixing frames 101, sliding blocks 103 are fixedly arranged on two sides of the outer walls of two ends of the movable plate 104, the outer walls of the sliding blocks 103 are movably connected with the inner walls of the adjacent movable grooves 106, two sides of the top of the fixing frames 101 are respectively fixedly connected with two first hydraulic cylinders 102 at the same ends, the output ends of the first hydraulic cylinders 102 are fixedly connected with the tops of the adjacent sliding blocks 103, the movable grooves 106 can limit the movement of the sliding blocks 103, the movable plate 104 and the pressing plate 105 are kept stable in the moving process, and the pressing plate 105 can be used for stably die-casting rubber.
In order to provide power for the cooling forming mechanism 2, as shown in fig. 2-3 and fig. 5, two ends of the bottom of the lower die plate 201 are fixedly connected with two second hydraulic cylinders 204 respectively, the output ends of the two second hydraulic cylinders 204 are fixedly connected with two ends of the bottom of the top plate 203 respectively, the bottom of the mounting plate 205 is fixedly connected with the servo motor 207, the servo motor 207 is in transmission connection with the rotating shaft 206 through an output shaft, the lower die plate 201 can mount and fix the second hydraulic cylinders 204, and the mounting plate 205 can mount and fix the servo motor 207.
In order to enable the rubber product to be stably molded by die casting, as shown in fig. 2, the cross-sectional area of the pressing plate 105 is smaller than that of the forming groove 202, the cross-sectional area of the forming groove 202 is the same as that of the top plate 203, the pressing plate 105 is positioned right above the forming groove 202, the area of the pressing plate 105 is smaller than that of the forming groove 202, so that the rubber product has a certain thickness, and meanwhile, the center of the pressing plate 105 and the middle of the forming groove 202 are positioned on the same vertical line, so that uneven thickness of the rubber product can be avoided.
The implementation mode specifically comprises the following steps: when carrying out die casting to rubber products, add the rubber products of molten state to shaping inslot 202 inside, and then make four sliders 103 remove along adjacent movable groove 106 inner wall through four first pneumatic cylinders 102 work, and then make movable plate 104 can remove in the mount 101 inboard, make clamp plate 105 can carry out die casting shaping to the rubber of shaping inslot 202 inside, after die casting is accomplished, servo motor 207 work makes axis of rotation 206 take place to rotate, and then make cooling fan 208 can take place to rotate, and then can cool down the bottom of roof 203, the heat conduction through roof 203 can cool down the rubber products of shaping inslot 202 inside, make it shaping that can be quick, and then make clamp plate 105 break away from shaping inslot 202 through first pneumatic cylinder 102 work, then make roof 203 can remove in shaping inslot 202 inside, and then can be ejecting from shaping inslot 202 with the rubber products of shaping, make the rubber products demoulding fast, and then make the device can carry out the rubber products's of taking place production efficiency can improve, the concrete production efficiency of rubber products of demoulding, the low-speed production efficiency has been realized, the low-speed production efficiency of rubber products has been realized, the prior art.
While certain exemplary embodiments of the present utility model have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the utility model, which is defined by the appended claims.