CN220835582U - A water purifier production equipment - Google Patents
A water purifier production equipment Download PDFInfo
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Abstract
一种净水剂生产设备,所属净水剂生产技术领域,包括移动载架,移动载架内固定安装有顶部设有进料口的混合箱,混合箱的下表面安装有带阀排料管,混合箱内转动安装有搅拌机构,搅拌机构包括转动安装在混合箱内的空腔转杆,空腔转杆内上下滑动安装有活动杆,活动杆的底端固定安装有U型刮板,U型刮板的外表面与混合箱的内侧壁贴合,空腔转杆的外表面固定安装有多个第一搅拌杆,空腔转杆内开设有滑槽,活动杆外表面固定安装有滑块,滑块滑动安装在滑槽内,混合箱的上表面固定安装有用于带动空腔转杆转动的驱动机构,混合箱的上表面安装有用于带动活动杆升降调节位置的升降机构,本实用新型设备整体设计简单,无需另外设置驱动结构,生产制造成本更低。
A water purifier production equipment belongs to the technical field of water purifier production, including a movable carrier, a mixing box with a feeding port on the top is fixedly installed in the movable carrier, a discharge pipe with a valve is installed on the lower surface of the mixing box, a stirring mechanism is rotatably installed in the mixing box, the stirring mechanism includes a cavity rotating rod rotatably installed in the mixing box, a movable rod is slidably installed up and down in the cavity rotating rod, a U-shaped scraper is fixedly installed on the bottom end of the movable rod, the outer surface of the U-shaped scraper is in contact with the inner wall of the mixing box, a plurality of first stirring rods are fixedly installed on the outer surface of the cavity rotating rod, a slide groove is provided in the cavity rotating rod, a slider is fixedly installed on the outer surface of the movable rod, the slider is slidably installed in the slide groove, a driving mechanism for driving the cavity rotating rod to rotate is fixedly installed on the upper surface of the mixing box, and a lifting mechanism for driving the movable rod to lift and adjust its position is installed on the upper surface of the mixing box. The overall design of the utility model equipment is simple, no additional driving structure is required, and the production cost is lower.
Description
技术领域Technical Field
本实用新型属于净水剂生产技术领域,具体涉及一种净水剂生产设备。The utility model belongs to the technical field of water purifier production, and specifically relates to water purifier production equipment.
背景技术Background technique
净水机生产时,需要将原料按照一定的比例和水投放到搅拌反应釜中进行混合反应。When a water purifier is produced, the raw materials need to be put into a stirred reactor with water in a certain proportion for a mixing reaction.
经检索,相关领域中的中国授权专利,专利的公开号为:CN208742558U,专利名称为:一种净水剂生产设备,其具体结构包括底板,底板的顶部设置有反应箱,反应箱的底部固定连接有支腿,支腿的底部与底板的顶部活动连接。该实用新型是通过转盘带动第一传动销旋转,第一传动销带动第一传动框左右移动,第一传动框带动传动柱左右移动,传动柱带动反应箱左右移动,达到均匀混合的效果。After searching, the Chinese authorized patent in the relevant field has the publication number of CN208742558U, and the patent name is: A water purifier production equipment, whose specific structure includes a bottom plate, a reaction box is arranged on the top of the bottom plate, and the bottom of the reaction box is fixedly connected with a leg, and the bottom of the leg is movably connected to the top of the bottom plate. The utility model drives the first transmission pin to rotate by the turntable, the first transmission pin drives the first transmission frame to move left and right, the first transmission frame drives the transmission column to move left and right, and the transmission column drives the reaction box to move left and right to achieve a uniform mixing effect.
上述现有技术中的净水剂生产设备,虽然解决了混合时底部的物料容易沉淀,不易被搅拌到,从而不易与其他物料混合在一起的问题,但其结构复杂,且需要借助电机带动反应箱进行左右晃动,存在生产成本较高的问题,为此,特提供一种净水剂生产设备来解决上述技术问题。Although the water purifier production equipment in the above-mentioned prior art solves the problem that the material at the bottom is easy to settle during mixing and is not easy to be stirred, and thus is not easy to mix with other materials, its structure is complex and requires the use of a motor to drive the reaction box to shake left and right, which has the problem of high production cost. For this reason, a water purifier production equipment is specially provided to solve the above-mentioned technical problems.
实用新型内容Utility Model Content
针对现有技术中的净水剂生产设备,存在结构复杂和生产成本较高的问题,本实用新型提供一种净水剂生产设备,通过设置带有U型刮板的活动杆,并借助滑块和滑槽的配合将其上下滑动安装在空腔转杆内,能够在空腔转杆带动第一搅拌杆对物料搅拌混合的同时,带动U型刮板对混合箱的内腔底部和侧壁进行刮动,从而避免原料在混合时低于搅拌区域后易沉淀影响混合效果,设备整体设计简单,无需另外设置驱动结构,能够有效降低生产制造成本,有效解决了现有技术中的净水剂生产设备,存在结构复杂和生产成本较高的问题。其具体技术方案如下:In view of the problems of complex structure and high production cost in the water purifier production equipment in the prior art, the utility model provides a water purifier production equipment, which is provided with a movable rod with a U-shaped scraper, and is installed in the cavity rotating rod by sliding it up and down with the help of the cooperation of the slider and the slide groove. While the cavity rotating rod drives the first stirring rod to stir and mix the materials, it can drive the U-shaped scraper to scrape the bottom and side walls of the inner cavity of the mixing box, thereby preventing the raw materials from being easily precipitated after being below the stirring area during mixing and affecting the mixing effect. The overall design of the equipment is simple, and there is no need to set up a separate driving structure, which can effectively reduce the production and manufacturing costs, and effectively solve the problems of complex structure and high production cost in the water purifier production equipment in the prior art. Its specific technical scheme is as follows:
一种净水剂生产设备,包括移动载架,所述移动载架内固定安装有顶部设有进料口的混合箱,所述混合箱的下表面安装有带阀排料管,所述混合箱内转动安装有搅拌深度可调节的搅拌机构,所述搅拌机构包括转动安装在混合箱内的空腔转杆,所述空腔转杆内上下滑动安装有活动杆,所述活动杆的底端固定安装有U型刮板,所述U型刮板的外表面与混合箱的内侧壁贴合,所述空腔转杆的外表面固定安装有多个第一搅拌杆,所述空腔转杆内开设有滑槽,所述活动杆外表面固定安装有滑块,所述滑块滑动安装在滑槽内,所述混合箱的上表面固定安装有用于带动空腔转杆转动的驱动机构,所述混合箱的上表面安装有用于带动活动杆升降调节位置的升降机构,所述活动杆的顶端与升降机构转动连接。A water purifier production equipment comprises a movable carrier, a mixing box with a feeding port on the top is fixedly installed in the movable carrier, a discharge pipe with a valve is installed on the lower surface of the mixing box, a stirring mechanism with adjustable stirring depth is rotatably installed in the mixing box, the stirring mechanism comprises a cavity rotating rod rotatably installed in the mixing box, a movable rod is slidably installed in the cavity rotating rod, a U-shaped scraper is fixedly installed on the bottom end of the movable rod, the outer surface of the U-shaped scraper is in contact with the inner wall of the mixing box, a plurality of first stirring rods are fixedly installed on the outer surface of the cavity rotating rod, a slide groove is provided in the cavity rotating rod, a slider is fixedly installed on the outer surface of the movable rod, the slider is slidably installed in the slide groove, a driving mechanism for driving the cavity rotating rod to rotate is fixedly installed on the upper surface of the mixing box, a lifting mechanism for driving the movable rod to lift and adjust its position is installed on the upper surface of the mixing box, and the top of the movable rod is rotatably connected to the lifting mechanism.
上述技术方案中,所述升降机构包括固定安装在混合箱上表面的电动伸缩杆,所述电动伸缩杆的顶端固定安装有固定板,所述固定板的左侧下表面开设有T型槽,所述活动杆的顶端固定安装有吊板,所述吊板与活动杆的顶端一同转动安装在T型槽内;In the above technical solution, the lifting mechanism includes an electric telescopic rod fixedly mounted on the upper surface of the mixing box, a fixing plate is fixedly mounted on the top of the electric telescopic rod, a T-shaped slot is opened on the left lower surface of the fixing plate, a hanging plate is fixedly mounted on the top of the movable rod, and the hanging plate is rotatably mounted in the T-shaped slot together with the top of the movable rod;
上述技术方案中,所述驱动机构包括固定安装在混合箱上表面的电机和套接在空腔转杆顶端外表面的从动齿轮,所述电机的输出轴外表面套接安装有主动齿轮,所述主动齿轮与从动齿轮啮合连接;In the above technical solution, the driving mechanism includes a motor fixedly mounted on the upper surface of the mixing box and a driven gear sleeved on the outer surface of the top end of the cavity rotating rod, and a driving gear is sleeved on the outer surface of the output shaft of the motor, and the driving gear is meshed and connected with the driven gear;
上述技术方案中,所述U型刮板的内侧壁固定安装有多个第二搅拌杆,所述第二搅拌杆位于第一搅拌杆的外侧,且两者互不影响转动;In the above technical solution, a plurality of second stirring rods are fixedly mounted on the inner side wall of the U-shaped scraper, and the second stirring rods are located outside the first stirring rods, and the two do not affect each other's rotation;
上述技术方案中,所述U型刮板的中部设置有套块,所述套块套接在活动杆的底端,且套块与活动杆之间安装有螺栓螺母组件;In the above technical solution, a sleeve block is provided in the middle of the U-shaped scraper, the sleeve block is sleeved on the bottom end of the movable rod, and a bolt and nut assembly is installed between the sleeve block and the movable rod;
上述技术方案中,所述混合箱的前表面开设有窗口,所述窗口内密封安装有透明玻璃。In the above technical solution, a window is provided on the front surface of the mixing box, and transparent glass is sealed and installed in the window.
本实用新型的一种净水剂生产设备,与现有技术相比,有益效果为:Compared with the prior art, the water purifier production equipment of the utility model has the following beneficial effects:
一、本实用新型通过设置带有U型刮板的活动杆,并借助滑块和滑槽的配合将其上下滑动安装在空腔转杆内,能够在空腔转杆带动第一搅拌杆对物料搅拌混合的同时,带动U型刮板对混合箱的内腔底部和侧壁进行刮动,从而避免原料在混合时低于搅拌区域后易沉淀影响混合效果,设备整体设计简单,无需另外设置驱动结构,生产制造成本更低。1. The utility model provides a movable rod with a U-shaped scraper, and installs it in the cavity rotating rod by sliding it up and down with the help of the cooperation of the slider and the slide groove. At the same time, the cavity rotating rod can drive the first stirring rod to stir and mix the materials, and drive the U-shaped scraper to scrape the bottom and side walls of the inner cavity of the mixing box, thereby preventing the raw materials from being easily precipitated after being lower than the stirring area during mixing, affecting the mixing effect. The overall design of the equipment is simple, no additional driving structure is required, and the production cost is lower.
二、本实用新型通过在U型刮板的内侧壁固定安装多个第二搅拌杆,能够对混合箱内腔底部的原料进行混合,从而增强混合效果。Second, the utility model can mix the raw materials at the bottom of the inner cavity of the mixing box by fixing a plurality of second stirring rods on the inner side wall of the U-shaped scraper, thereby enhancing the mixing effect.
三、本实用新型通过在混合箱的上表面安装升降机构,在活动杆的顶端安装吊板,并将吊板和活动杆的顶端转动安装在升降机构的T型槽内,能够利用升降机构上下调整U型刮板的位置来匹配不同深度的混合箱使用。3. The utility model installs a lifting mechanism on the upper surface of the mixing box, installs a hanging plate on the top of the movable rod, and rotatably installs the hanging plate and the top of the movable rod in the T-slot of the lifting mechanism. The lifting mechanism can be used to adjust the position of the U-shaped scraper up and down to match the mixing boxes of different depths.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的主视结构示意图。FIG1 is a schematic diagram of the main structure of the utility model.
图2为本实用新型的剖面结构示意图。FIG. 2 is a schematic diagram of the cross-sectional structure of the present utility model.
图3为本实用新型的搅拌机构结构示意图。FIG3 is a schematic diagram of the structure of the stirring mechanism of the present invention.
图4为图2中a处局部结构放大图。FIG. 4 is an enlarged view of the local structure at point a in FIG. 2 .
图1-4中,其中:1-移动载架,2-混合箱,21-带阀排料管,22-窗口,23-进料口,3-搅拌机构,31-空腔转杆,311-滑槽,312-第一搅拌杆,32-活动杆,321-滑块,322-吊板,33-U型刮板,331-套块,332-螺栓螺母组件,333-第二搅拌杆,4-升降机构,41-电动伸缩杆,42-固定板,421-T型槽,5-驱动机构,51-电机,52-主动齿轮,53-从动齿轮。In Figures 1-4, among them: 1-movable carrier, 2-mixing box, 21-discharge pipe with valve, 22-window, 23-feed port, 3-stirring mechanism, 31-cavity rotating rod, 311-chute, 312-first stirring rod, 32-movable rod, 321-slider, 322-hanging plate, 33-U-shaped scraper, 331-block, 332-bolt and nut assembly, 333-second stirring rod, 4-lifting mechanism, 41-electric telescopic rod, 42-fixed plate, 421-T-slot, 5-driving mechanism, 51-motor, 52-driving gear, 53-driven gear.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-图4,本实用新型提供一种技术方案:Please refer to Figures 1 to 4. The utility model provides a technical solution:
一种净水剂生产设备,包括移动载架1,移动载架1内固定安装有顶部设有进料口23的混合箱2,混合箱2的下表面安装有带阀排料管21,混合箱2内转动安装有搅拌深度可调节的搅拌机构3,搅拌机构3包括转动安装在混合箱2内的空腔转杆31,空腔转杆31内上下滑动安装有活动杆32,活动杆32的底端固定安装有U型刮板33,U型刮板33的外表面与混合箱2的内侧壁贴合,空腔转杆31的外表面固定安装有多个第一搅拌杆312,空腔转杆31内开设有滑槽311,活动杆32外表面固定安装有滑块321,滑块321滑动安装在滑槽311内,混合箱2的上表面固定安装有用于带动空腔转杆31转动的驱动机构5,混合箱2的上表面安装有用于带动活动杆32升降调节位置的升降机构4,活动杆32的顶端与升降机构4转动连接;A water purifier production device comprises a mobile carrier 1, a mixing box 2 with a feed inlet 23 at the top is fixedly installed in the mobile carrier 1, a discharge pipe 21 with a valve is installed on the lower surface of the mixing box 2, a stirring mechanism 3 with adjustable stirring depth is rotatably installed in the mixing box 2, the stirring mechanism 3 comprises a cavity rotating rod 31 rotatably installed in the mixing box 2, a movable rod 32 is slidably installed up and down in the cavity rotating rod 31, a U-shaped scraper 33 is fixedly installed at the bottom end of the movable rod 32, and the outer surface of the U-shaped scraper 33 is in contact with the mixing box 2. The inner wall is fitted, a plurality of first stirring rods 312 are fixedly installed on the outer surface of the cavity rotating rod 31, a slide groove 311 is provided in the cavity rotating rod 31, a slider 321 is fixedly installed on the outer surface of the movable rod 32, and the slider 321 is slidably installed in the slide groove 311, a driving mechanism 5 for driving the cavity rotating rod 31 to rotate is fixedly installed on the upper surface of the mixing box 2, a lifting mechanism 4 for driving the movable rod 32 to lift and adjust the position is installed on the upper surface of the mixing box 2, and the top of the movable rod 32 is rotatably connected to the lifting mechanism 4;
如图3所示,由于滑块321滑动设置在滑槽311内,当空腔转杆31转动时,活动杆32会随空腔转杆31移动旋转,从而带动U型刮板33对混合箱2的内腔底沉淀下来的原料部进行刮动,刮动过程中混合箱2的内腔底部产生漩涡从而将沉淀下来的原料再次与水进行混合,本设备在能够保证原料充分混合的前提下,无需另行设置电机驱动结构,与现有技术相比,结构更加简单,生产成本更低。As shown in Figure 3, since the slider 321 is slidably set in the slide groove 311, when the cavity rotating rod 31 rotates, the movable rod 32 will move and rotate with the cavity rotating rod 31, thereby driving the U-shaped scraper 33 to scrape the raw material part settled on the bottom of the inner cavity of the mixing box 2. During the scraping process, a vortex is generated at the bottom of the inner cavity of the mixing box 2, thereby mixing the settled raw materials with water again. Under the premise of being able to ensure that the raw materials are fully mixed, the equipment does not need to set up a separate motor drive structure. Compared with the existing technology, the structure is simpler and the production cost is lower.
需要说明的是,如图2所示,升降机构4包括固定安装在混合箱2上表面的电动伸缩杆41,电动伸缩杆41的顶端固定安装有固定板42,固定板42的左侧下表面开设有T型槽421,活动杆32的顶端固定安装有吊板322,将吊板322与活动杆32的顶端一同转动安装在T型槽421内后,能够保证固定板42对活动杆32吊持时,不会影响活动杆32随空腔转杆31转动;It should be noted that, as shown in FIG. 2 , the lifting mechanism 4 includes an electric telescopic rod 41 fixedly mounted on the upper surface of the mixing box 2, a fixing plate 42 is fixedly mounted on the top of the electric telescopic rod 41, a T-shaped slot 421 is provided on the left lower surface of the fixing plate 42, and a hanging plate 322 is fixedly mounted on the top of the movable rod 32. After the hanging plate 322 and the top of the movable rod 32 are rotated and installed in the T-shaped slot 421 together, it can be ensured that when the fixing plate 42 hangs the movable rod 32, it will not affect the rotation of the movable rod 32 with the cavity rotating rod 31;
如图2所示,驱动机构5包括固定安装在混合箱2上表面的电机51和套接在空腔转杆31顶端外表面的从动齿轮53,电机51的输出轴外表面套接安装有主动齿轮52,主动齿轮52与从动齿轮53啮合连接,电机51启动后,能够利用主动齿轮52带动从动齿轮53转动,从而利用从动齿轮53带动空腔转杆31转动。As shown in Figure 2, the driving mechanism 5 includes a motor 51 fixedly mounted on the upper surface of the mixing box 2 and a driven gear 53 sleeved on the outer surface of the top end of the cavity rotating rod 31. A driving gear 52 is sleeved on the outer surface of the output shaft of the motor 51. The driving gear 52 is meshed and connected with the driven gear 53. After the motor 51 is started, the driving gear 52 can be used to drive the driven gear 53 to rotate, thereby using the driven gear 53 to drive the cavity rotating rod 31 to rotate.
另外,为加强对混合腔2内腔底部的原料进行混合,如图3所示,在U型刮板33的内侧壁固定安装有多个第二搅拌杆333,第二搅拌杆333位于第一搅拌杆312的外侧,且两者互不影响转动,第二搅拌杆333能够对U型刮板33一同转动,利用第二搅拌杆333对混合腔2内腔底部的原料进行混合,从而加强混合效果。In addition, in order to strengthen the mixing of the raw materials at the bottom of the inner cavity of the mixing chamber 2, as shown in Figure 3, a plurality of second stirring rods 333 are fixedly installed on the inner wall of the U-shaped scraper 33. The second stirring rods 333 are located on the outside of the first stirring rod 312, and the two do not affect each other's rotation. The second stirring rods 333 can rotate together with the U-shaped scraper 33, and the second stirring rods 333 are used to mix the raw materials at the bottom of the inner cavity of the mixing chamber 2, thereby enhancing the mixing effect.
具体而言,如图3所示,在U型刮板33的中部设置有套块331,套块331套接在活动杆32的底端,且套块331与活动杆32之间安装有螺栓螺母组件332,当U型刮板33损坏后,可以将螺栓螺母组件332拆下,将套块331下移脱离活动杆32进行拆卸更换。Specifically, as shown in Figure 3, a sleeve block 331 is provided in the middle of the U-shaped scraper 33, the sleeve block 331 is sleeved on the bottom end of the movable rod 32, and a bolt and nut assembly 332 is installed between the sleeve block 331 and the movable rod 32. When the U-shaped scraper 33 is damaged, the bolt and nut assembly 332 can be removed, and the sleeve block 331 can be moved down and separated from the movable rod 32 for disassembly and replacement.
具体而言,如图1所示,混合箱2的前表面开设有窗口22,窗口22内密封安装有透明玻璃,在往混合箱2注入生产原料时,可以透过窗口22处观察原料注入量。Specifically, as shown in FIG. 1 , a window 22 is provided on the front surface of the mixing box 2 , and transparent glass is sealed in the window 22 . When the production raw materials are injected into the mixing box 2 , the amount of raw materials injected can be observed through the window 22 .
工作原理:本设备在使用时,将混合所用的原料依次从进料口23投入到混合箱2内,注料过程中,可以通过窗口22处观察注料量,然后启动电机51利用主动齿轮53和从动齿轮52的联动带动空腔转杆31进行转动,空腔转杆31带动活动杆32转动,从而带动U型刮板33转动,空腔转杆31和U型刮板33转动时,第一搅拌杆312对混合箱2内腔中部的原料进行混合,第二搅拌杆333对混合箱2内腔底部的原料进行混合,混合后,打开带阀排料管21放料即可。Working principle: When the equipment is in use, the raw materials used for mixing are put into the mixing box 2 from the feed port 23 in sequence. During the filling process, the filling amount can be observed through the window 22, and then the motor 51 is started to use the linkage of the driving gear 53 and the driven gear 52 to drive the cavity rotating rod 31 to rotate, and the cavity rotating rod 31 drives the movable rod 32 to rotate, thereby driving the U-shaped scraper 33 to rotate. When the cavity rotating rod 31 and the U-shaped scraper 33 rotate, the first stirring rod 312 mixes the raw materials in the middle of the inner cavity of the mixing box 2, and the second stirring rod 333 mixes the raw materials at the bottom of the inner cavity of the mixing box 2. After mixing, open the valved discharge pipe 21 to discharge the materials.
Claims (6)
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Effective date of registration: 20250528 Address after: 114001 Liaoning Province, Tieshi District, Anshan City, No. 263 Jian she Avenue Patentee after: Anshan Tianyu Development Co.,Ltd. Country or region after: China Address before: 114041 Qidashan Town, Taoshancun Village, Qianshan District, Anshan City, Liaoning Province Patentee before: ANSHAN CITY FANGYE TECHNOLOGY BIOCHEMICAL FACTORY Country or region before: China |