CN220811363U - A wire and cable production take-up device - Google Patents
A wire and cable production take-up device Download PDFInfo
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- CN220811363U CN220811363U CN202320863369.XU CN202320863369U CN220811363U CN 220811363 U CN220811363 U CN 220811363U CN 202320863369 U CN202320863369 U CN 202320863369U CN 220811363 U CN220811363 U CN 220811363U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
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Abstract
本实用新型公开了一种电线电缆生产收线装置,包括龙门架,龙门架右侧上安装有电机一,电机一的输出轴上套装有固定夹持板,夹持板前侧设有凸起柱,龙门架右侧上安装有固定箱,固定箱上侧安装有液压缸,液压缸伸缩端连接有衔接板,衔接板下端套装在移动杆上,移动杆穿过固定箱,该装置可在收线盘收线完成时,通过收线盘的大小调整限位,对掉落的收线盘起到一个缓冲导向的作用,防止收线盘直接掉落时磕坏收好的电缆线以及收线盘。
The utility model discloses a wire and cable production take-up device, comprising a gantry, a motor one is installed on the right side of the gantry, a fixed clamping plate is sleeved on the output shaft of the motor one, a raised column is provided on the front side of the clamping plate, a fixed box is installed on the right side of the gantry, a hydraulic cylinder is installed on the upper side of the fixed box, a connecting plate is connected to the telescopic end of the hydraulic cylinder, the lower end of the connecting plate is sleeved on a moving rod, and the moving rod passes through the fixed box. When the take-up reel completes the wire taking-up, the device can adjust the limit position by the size of the take-up reel, play a buffering and guiding role for the dropped take-up reel, and prevent the take-up reel from directly falling and damaging the collected cable and the take-up reel.
Description
技术领域Technical Field
本实用新型涉及电缆收线技术领域,具体为一种电线电缆生产收线装置。The utility model relates to the technical field of cable winding, in particular to a wire and cable production winding device.
背景技术Background technique
随着社会的不断发展,生活中对线缆的需求量越来越大,而线缆生产完成后以后收线成为了生产中需要解决的一个技术问题,电线电缆生产在收线完成后,收线盘掉落过程中没有导向缓冲,收线盘从装置上卸掉时容易到处滚动,给工作人员带来不便。With the continuous development of society, the demand for cables in life is increasing. After the cable production is completed, wire winding has become a technical problem that needs to be solved in production. After the wire and cable production is completed, there is no guide buffer during the falling process of the wire reel. When the wire reel is removed from the device, it is easy to roll around, causing inconvenience to the staff.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种电线电缆生产收线装置,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a wire and cable production take-up device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:包括龙门架,所述龙门架右侧上安装有电机一,所述电机一的输出轴上套装有固定夹持板,所述夹持板前侧设有凸起柱,所述龙门架右侧上安装有固定箱,所述固定箱上侧安装有液压缸,所述液压缸伸缩端连接有衔接板,所述衔接板下端套装在移动杆上,所述移动杆穿过固定箱,所述龙门架下端上两侧各安装一个支撑板,所述支撑板中间通过转动轴转动连接有缓冲板,所述缓冲板左右两侧上设有限位板,所述限位板外侧固定安装稳定板,所述稳定板中间穿过螺杆抵住限位板,所述限位板下端连接有两个滑块,所述缓冲板上开设有两个滑槽,所述滑块滑动连接在滑槽中,所述支撑板外侧设有限位箱,所述转动轴穿过支撑板、限位箱安装有把手,所述限位箱左右和上侧面上开设有孔,所述限位箱上侧的孔中插接有螺钉。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: comprising a gantry, a motor 1 is installed on the right side of the gantry, a fixed clamping plate is sleeved on the output shaft of the motor 1, a raised column is provided on the front side of the clamping plate, a fixed box is installed on the right side of the gantry, a hydraulic cylinder is installed on the upper side of the fixed box, a connecting plate is connected to the telescopic end of the hydraulic cylinder, the lower end of the connecting plate is sleeved on the moving rod, the moving rod passes through the fixed box, a supporting plate is installed on both sides of the lower end of the gantry, a buffer plate is rotatably connected to the middle of the supporting plate through a rotating shaft, limit plates are provided on the left and right sides of the buffer plate, a stabilizing plate is fixedly installed on the outer side of the limit plate, a screw is passed through the middle of the stabilizing plate to resist the limit plate, two sliders are connected to the lower end of the limit plate, two slide grooves are provided on the buffer plate, the slider is slidably connected in the slide groove, a limit box is provided on the outer side of the support plate, the rotating shaft passes through the support plate and the limit box and a handle is installed, holes are provided on the left and right sides and the upper side of the limit box, and screws are inserted in the holes on the upper side of the limit box.
优选的,所述龙门架两侧上各固定连接一个支柱,两个支柱上固定连接有长板,所述长板右侧安装有电机二,所述电机二的输出轴上套装有螺母座,所述螺母座连接在固定板上。Preferably, a pillar is fixedly connected to each side of the gantry, and a long plate is fixedly connected to the two pillars. Motor 2 is installed on the right side of the long plate, and a nut seat is mounted on the output shaft of motor 2, and the nut seat is connected to the fixed plate.
优选的,所述长板上开设有两个长槽,所述固定板下端连接四个支撑杆,所述支撑杆滑动连接在长槽中。Preferably, two long slots are provided on the long plate, and the lower end of the fixed plate is connected to four support rods, and the support rods are slidably connected in the long slots.
优选的,所述固定板上通过转轴安装有导线轮,所述导线轮后侧的固定板上安装有两个过滤圈,所述过滤圈是半圆形,两个过滤圈两侧通过螺栓和螺母固定,两个过滤圈内侧安装有橡胶毛刷。Preferably, a wire wheel is installed on the fixed plate through a rotating shaft, and two filter rings are installed on the fixed plate on the rear side of the wire wheel. The filter rings are semicircular, and the two filter rings are fixed on both sides by bolts and nuts. Rubber brushes are installed on the inner sides of the two filter rings.
优选的,所述限位箱上的螺钉中间连接有弹簧。Preferably, a spring is connected in the middle of the screw on the limit box.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过设置了龙门架、电机一、液压缸、把手、夹持板、固定箱、衔接板、支撑板、限位板、螺杆、缓冲板、限位箱、转轴、螺钉以及移动杆的配合,把收线盘放在龙门架中间,夹持板上的凸起柱抵住收线盘的左侧,同时启动液压缸,使液压缸的伸缩端推动衔接板,带动移动杆向左侧移动,移动杆抵住收线盘的右侧,开启电机一使得收线盘转动收线,通过液压缸抵押住收线盘,收线完成后防止收线盘掉落乱跑,转动限位板外侧的螺杆根据收线盘的大小调整限位板的位置,通过转动把手带动缓冲板向左或是向右转动,在限位箱上侧通过螺钉固定缓冲板呈45度角固定,可对掉落的收线盘起到缓冲的作用;1. The utility model is provided with a gantry, a motor, a hydraulic cylinder, a handle, a clamping plate, a fixed box, a connecting plate, a supporting plate, a limit plate, a screw, a buffer plate, a limit box, a rotating shaft, a screw and a moving rod. The take-up reel is placed in the middle of the gantry, and the raised column on the clamping plate abuts against the left side of the take-up reel. At the same time, the hydraulic cylinder is started so that the telescopic end of the hydraulic cylinder pushes the connecting plate to drive the moving rod to move to the left, and the moving rod abuts against the right side of the take-up reel. The motor is turned on to rotate the take-up reel to reel in, and the take-up reel is mortgaged by the hydraulic cylinder. After the take-up is completed, the take-up reel is prevented from falling and running around. The screw on the outer side of the limit plate is rotated to adjust the position of the limit plate according to the size of the take-up reel. The handle is turned to drive the buffer plate to rotate left or right, and the buffer plate is fixed at a 45-degree angle on the upper side of the limit box by screws, which can buffer the dropped take-up reel.
2、本实用新型通过设置了电机二、螺母座、导线轮、过滤圈、固定板、支撑杆以及长槽的的配合,电缆线穿过过滤圈,通过过滤圈内侧的橡胶毛刷可以把电缆线见面的灰尘以及杂质刷掉,经过过滤圈的后的电缆线放置在导线轮中间,通过电机二带动固定板以及支撑杆在长槽中左右移动,使得导线轮以及过滤圈左右移动,使得收线盘上的电缆线从左到右缠绕,然后在从右向左的缠绕,不会出现缠线不均的情况。2. The utility model is provided with the cooperation of the second motor, the nut seat, the wire wheel, the filter ring, the fixing plate, the support rod and the long slot. The cable passes through the filter ring. The dust and impurities on the cable can be brushed off by the rubber brush inside the filter ring. The cable after passing through the filter ring is placed in the middle of the wire wheel. The second motor drives the fixing plate and the support rod to move left and right in the long slot, so that the wire wheel and the filter ring move left and right, so that the cable on the take-up reel is wound from left to right, and then wound from right to left, and uneven winding will not occur.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the utility model;
图2为本实用新型整体正视剖面结构示意图;Figure 2 is a schematic diagram of the overall front cross-sectional structure of the utility model;
图3为本实用新型整体侧视剖面结构示意图;FIG3 is a schematic diagram of the overall side cross-sectional structure of the utility model;
图4为本实用新型图3中A处放大结构示意图。FIG. 4 is an enlarged structural schematic diagram of point A in FIG. 3 of the present invention.
图中:1、龙门架;2、电机一;3、夹持板;4、固定箱;5、液压缸;6、衔接板;7、移动杆;8、支撑板;9、限位板;10、螺杆;11、缓冲板;12、转动轴;13、限位箱;14、螺钉;15、电机二;16、螺母座;17、固定板;18、导线轮;19、过滤圈。In the figure: 1. gantry; 2. motor 1; 3. clamping plate; 4. fixing box; 5. hydraulic cylinder; 6. connecting plate; 7. moving rod; 8. supporting plate; 9. limiting plate; 10. screw; 11. buffer plate; 12. rotating shaft; 13. limiting box; 14. screw; 15. motor 2; 16. nut seat; 17. fixing plate; 18. wire pulley; 19. filter ring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-4,本实用新型提供一种技术方案:Please refer to Figures 1-4, the utility model provides a technical solution:
实施例一Embodiment 1
如图1-3所示,龙门架1右侧上安装电机一2,电机一2的输出轴上套装有固定夹持板3,夹持板3前侧设有凸起柱,龙门架1右侧上安装有固定箱4,固定箱4上侧安装有液压缸5,液压缸5伸缩端连接衔接板6,衔接板6下端套装在移动杆7上,通过启动液压缸5使得移动杆7抵住收线盘,电机一2带动收线盘转动收线,龙门架1下端两侧上个安装一个支撑板8,两个支撑板8中间通过转动轴12转动连接缓冲板11,缓冲板11左右两侧上设有限位板9,限位板9下端连接有两个滑块,缓冲板11上开设有两个滑槽,滑块滑动连接在滑槽中,限位板9外侧安装有稳定板,稳定板中间安装有螺杆10抵住限位板9,根据收线盘的大小通过转动螺杆10调整限位板9的位置,支撑板8外侧安装有限位箱13,转动轴12穿过支撑板8和限位箱13连接有把手,限位箱13左右和上侧面上开设有孔,通过螺钉14固定缓冲板11向两侧保持45度,在收线盘滚落过程中起到缓冲导向的作用。As shown in Fig. 1-3, a motor 2 is installed on the right side of the gantry 1, and a fixed clamping plate 3 is mounted on the output shaft of the motor 2. A raised column is provided on the front side of the clamping plate 3. A fixed box 4 is installed on the right side of the gantry 1, and a hydraulic cylinder 5 is installed on the upper side of the fixed box 4. The telescopic end of the hydraulic cylinder 5 is connected to the connecting plate 6, and the lower end of the connecting plate 6 is mounted on the moving rod 7. By starting the hydraulic cylinder 5, the moving rod 7 is pressed against the take-up drum, and the motor 2 drives the take-up drum to rotate and take up the wire. A support plate 8 is installed on both sides of the lower end of the gantry 1. The middle of the two support plates 8 is rotatably connected to the buffer plate 11 through the rotating shaft 12. The buffer plate 11 has two sides. A limit plate 9 is provided, and two sliders are connected to the lower end of the limit plate 9. Two slide grooves are provided on the buffer plate 11, and the sliders are slidably connected in the slide grooves. A stabilizing plate is installed on the outside of the limit plate 9, and a screw 10 is installed in the middle of the stabilizing plate to resist the limit plate 9. The position of the limit plate 9 is adjusted by rotating the screw 10 according to the size of the take-up drum. A limit box 13 is installed on the outside of the support plate 8, and a handle is connected to the rotating shaft 12 through the support plate 8 and the limit box 13. Holes are provided on the left and right sides and the upper side of the limit box 13. The buffer plate 11 is fixed by screws 14 to keep 45 degrees on both sides, which plays a role of buffering and guiding during the rolling process of the take-up drum.
实施例二Embodiment 2
在实施例一的基础上,如图1-4所示,长板上安装有电机二15,电机二15的输出轴上套装有螺母座16,螺母座16连接在固定板17上,长板上开设有两个长槽,固定板17下端的四个支撑杆滑动连接在长槽中,固定板17上通过转轴安装有导线轮18,导线轮18后侧安装有两个过滤圈19,过滤圈19是半圆形,两个过滤圈19两侧通过螺栓和螺母固定,通过螺栓螺母可使用不同粗细的电缆线,两个过滤圈19内侧安装有橡胶毛刷,电缆线穿过过滤圈19通过橡胶毛刷把电缆线表面的杂质清理掉,开启电机二15通过螺母座16可使得固定板17上的导线轮18以及过滤圈19左右移动,使得收线盘上的电缆线可以从左侧缠绕到右侧,再从右侧缠绕到左侧,保障收线盘收线均匀。工作原理:将收线盘放置在龙门架1内侧,电机一2前端套装的夹持板3抵住收线盘左侧,启动液压缸5使得液压缸5的伸缩端带动着衔接板6向内移动,衔接板6套装在移动杆7上,同时带动移动杆7抵住收线盘的右侧,使得电机一2转动带动收线盘转动,通过液压缸5固定住的收线盘可以放置尺寸不一样的收线盘,长板上安装有电机二15,通过电机二15的转动带动电机二15输出轴上的螺母座16以及螺母座16上方连接的固定板17左右移动,固定板17上安装有两个半圆形的过滤圈19,两个过滤圈19两端通过螺栓以及螺母固定,可以通过不同粗细的电缆线,两个过滤圈19内侧安装有橡胶毛刷,电缆线穿过过滤圈19通过橡胶毛刷把电缆线表面的杂质清理掉,过滤圈19前侧的固定板17上通过转轴安装导线轮18,长板上开设有两个长槽,固定板17下端的四个支撑杆滑动连接在长槽中,开启电机二15通过螺母座16可使得固定板17上的导线轮18以及过滤圈19在长板上左右移动,配合电机一2转动,使得收线盘上的电缆线可以从左侧缠绕到右侧,再从右侧缠绕到左侧,保障收线盘收线均匀收线,收线完成后根据收线盘的大小,通过转动的螺杆10,使得两个限位板9向内侧移动,通过将转动把手向左或是向右转动45度,在限位箱13上侧的孔内插入螺钉14,固定缓冲板11呈45度角,可使得收线盘掉落在限位板9内侧的缓冲板11上顺着欢缓冲板11滚落,防止收线盘掉落乱跑,对掉落的收线盘起到一个缓冲导向的作用,以上便是整个装置的工作过程,且本说明书中未作详细描述的内容均属于本领域专业技术人员公知的现有技术。On the basis of the first embodiment, as shown in Figures 1-4, a second motor 15 is installed on the long plate, and a nut seat 16 is mounted on the output shaft of the second motor 15. The nut seat 16 is connected to the fixed plate 17. Two long grooves are provided on the long plate, and four support rods at the lower end of the fixed plate 17 are slidably connected in the long grooves. A wire wheel 18 is installed on the fixed plate 17 through a rotating shaft, and two filter rings 19 are installed on the rear side of the wire wheel 18. The filter ring 19 is semicircular, and the two filter rings 19 are fixed on both sides by bolts and nuts. Cables of different thicknesses can be used through the bolts and nuts. Rubber brushes are installed on the inner sides of the two filter rings 19. The cable passes through the filter ring 19 and the impurities on the surface of the cable are cleaned by the rubber brush. Turning on the second motor 15 through the nut seat 16 can make the wire wheel 18 and the filter ring 19 on the fixed plate 17 move left and right, so that the cable on the take-up drum can be wound from the left to the right, and then from the right to the left, to ensure that the take-up drum is evenly wound. Working principle: Place the take-up reel on the inner side of the gantry 1, and the clamping plate 3 set at the front end of the motor 2 is against the left side of the take-up reel. Start the hydraulic cylinder 5 so that the telescopic end of the hydraulic cylinder 5 drives the connecting plate 6 to move inward. The connecting plate 6 is set on the moving rod 7, and at the same time drives the moving rod 7 to press against the right side of the take-up reel, so that the motor 2 rotates to drive the take-up reel to rotate. The take-up reel fixed by the hydraulic cylinder 5 can be placed on take-up reels of different sizes. Motor 2 15 is installed on the long plate. The rotation of motor 2 15 drives the nut seat 16 on the output shaft of motor 2 15 and the fixed plate 17 connected above the nut seat 16 to move left and right. Two semicircular filter rings 19 are installed on the fixed plate 17. The two ends of the two filter rings 19 are fixed by bolts and nuts, and cables of different thicknesses can pass through them. Rubber brushes are installed on the inside of the two filter rings 19. The cable passes through the filter ring 19 and the impurities on the surface of the cable are cleaned off by the rubber brush. The wire wheel 18 is installed on the fixed plate 17 on the front side of the filter ring 19 through the rotating shaft. Two long grooves are provided on the long board, and four support rods at the lower end of the fixed plate 17 are slidably connected in the long grooves. Turning on the motor 2 15 can make the wire wheel 18 and the filter ring 19 on the fixed plate 17 move left and right on the long board through the nut seat 16, and cooperate with the rotation of the motor 1 2 to make the cable on the take-up drum can be wound from the left side to the right side, and then from the right side to the left side, to ensure that the take-up drum is evenly wound. After the winding is completed, according to the size of the take-up drum, the two limit plates 9 are moved inward by rotating the screw 10. By turning the rotating handle 45 degrees to the left or right, the screw 14 is inserted into the hole on the upper side of the limit box 13, and the buffer plate 11 is fixed at a 45-degree angle, the take-up drum can fall on the buffer plate 11 on the inner side of the limit plate 9 and roll down along the buffer plate 11 to prevent the take-up drum from falling and running around, and play a buffering and guiding role for the fallen take-up drum. The above is the working process of the whole device, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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