CN220784201U - Saw cutting and punching integrated die structure - Google Patents

Saw cutting and punching integrated die structure Download PDF

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Publication number
CN220784201U
CN220784201U CN202322597227.6U CN202322597227U CN220784201U CN 220784201 U CN220784201 U CN 220784201U CN 202322597227 U CN202322597227 U CN 202322597227U CN 220784201 U CN220784201 U CN 220784201U
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Prior art keywords
sealing strip
sawing
groove
mounting
cutting
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CN202322597227.6U
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钱俊平
段柏均
张燚
范长阳
卿福
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Saargummi Chongqing Sealing System Co ltd
Sagumi Yingkou Sealing System Co ltd
Saargummi China Investment Co ltd
SaarGummi YuJin Chongqing Rubber and Plastic Product Co Ltd
Original Assignee
Saargummi Chongqing Sealing System Co ltd
Sagumi Yingkou Sealing System Co ltd
Saargummi China Investment Co ltd
SaarGummi YuJin Chongqing Rubber and Plastic Product Co Ltd
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Priority to CN202322597227.6U priority Critical patent/CN220784201U/en
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Abstract

本实用新型提供了锯切、冲切一体化模具结构,用于加工密封条,包括:支撑架,设有承载台,承载台上设有承载块,承载块上开设有用于安装密封条的第一安装槽,承载块上开设有相互对应的第一切割槽与第二切割槽;电机,其输出轴连接有用于锯切密封条的锯切刀,锯切刀位于第一切割槽或第二切割槽;移动单元,设于支撑架,并与电机相连;以及冲切单元,包括设于支撑架上的固定座和设于固定座上的两个划切刀,两个划切刀的长度方向相互垂直,固定座上开设有用于安装密封条的第二安装槽。在一个工作面上即可完成两个切割动作,且通过锯切、冲切的方式可以很好的保证切割面的水平度以及垂直度,提高了密封条加工的精度,为后续的接角装配提供了便捷。

The utility model provides a sawing and punching integrated mold structure for processing sealing strips, including: a support frame, provided with a bearing platform, a bearing block on the bearing platform, a first mounting groove for installing the sealing strip on the bearing block, and a first cutting groove and a second cutting groove corresponding to each other on the bearing block; a motor, whose output shaft is connected with a sawing knife for sawing the sealing strip, and the sawing knife is located in the first cutting groove or the second cutting groove; a moving unit, which is provided on the support frame and connected to the motor; and a punching unit, including a fixed seat provided on the support frame and two cutting knives provided on the fixed seat, the length directions of the two cutting knives are perpendicular to each other, and a second mounting groove for installing the sealing strip is provided on the fixed seat. Two cutting actions can be completed on one working surface, and the horizontality and verticality of the cutting surface can be well guaranteed by sawing and punching, thereby improving the processing accuracy of the sealing strip and providing convenience for subsequent corner assembly.

Description

锯切、冲切一体化模具结构Integrated die structure for sawing and punching

技术领域Technical Field

本实用新型涉及密封条加工模具技术领域,尤其涉及锯切、冲切一体化模具结构。The utility model relates to the technical field of sealing strip processing moulds, in particular to a sawing and punching integrated mould structure.

背景技术Background technique

门槛密封条具有于前后方向延伸的长条形状,并且安装于车辆的车门门槛处,以密封门与车身门槛板之间的空间,如图12所示,现有技术中的门槛密封条主要由骨架11和包覆在骨架11上的密封层12构成,其中密封层12形成中空的泡管部121和用于安装的安装部122,安装部122内具有较多的凸起。后续在对门槛密封条进行接角时,由于门槛密封条内存在骨架11,所以需要切除部分泡管部121结构来进行接角对接,接角后的形态如图11所示,可以提高接角的装配面积,从而保证装配处的强度,目前在对泡管部121进行切除时,往往通过人工手动切除,不仅劳动强度大,效率低,还满足不了切除的精度。The threshold sealing strip has a long strip shape extending in the front-to-back direction and is installed at the door threshold of the vehicle to seal the space between the door and the vehicle body threshold plate. As shown in FIG12, the threshold sealing strip in the prior art is mainly composed of a frame 11 and a sealing layer 12 coated on the frame 11, wherein the sealing layer 12 forms a hollow bubble tube portion 121 and a mounting portion 122 for mounting, and the mounting portion 122 has a large number of protrusions. When the threshold sealing strip is subsequently joined, due to the presence of the frame 11 in the threshold sealing strip, part of the bubble tube portion 121 structure needs to be cut off for corner jointing. The shape after the corner joint is shown in FIG11, which can increase the assembly area of the corner joint, thereby ensuring the strength of the assembly point. At present, when the bubble tube portion 121 is cut off, it is often cut off manually, which is not only labor-intensive and inefficient, but also cannot meet the cutting accuracy.

实用新型内容Utility Model Content

针对现有技术中所存在的不足,本实用新型提供了锯切、冲切一体化模具结构,其解决了现有技术中门槛密封条中泡管部的切除作业劳动强度大,效率低以及精度低的问题。In view of the deficiencies in the prior art, the utility model provides an integrated sawing and punching mold structure, which solves the problems of high labor intensity, low efficiency and low precision in the cutting operation of the bubble tube part in the door sill sealing strip in the prior art.

根据本实用新型的实施例,锯切、冲切一体化模具结构,用于加工密封条,包括:According to an embodiment of the utility model, a sawing and punching integrated mold structure is used to process a sealing strip, comprising:

支撑架,设有承载台,承载台上设有承载块,承载块上开设有用于安装密封条的第一安装槽,承载块上开设有相互对应的第一切割槽与第二切割槽;The support frame is provided with a bearing platform, the bearing platform is provided with a bearing block, the bearing block is provided with a first mounting groove for mounting the sealing strip, and the bearing block is provided with a first cutting groove and a second cutting groove corresponding to each other;

电机,其输出轴连接有用于锯切密封条的锯切刀,锯切刀位于第一切割槽或第二切割槽;A motor, an output shaft of which is connected to a sawing knife for sawing the sealing strip, and the sawing knife is located in the first cutting groove or the second cutting groove;

移动单元,设于支撑架,并与电机相连,以控制电机带动锯切刀在第一切割槽内或第二切割槽内运动;以及A moving unit is disposed on the support frame and connected to the motor to control the motor to drive the saw blade to move in the first cutting groove or the second cutting groove; and

冲切单元,包括设于支撑架上的固定座和设于固定座上的两个划切刀,两个划切刀的长度方向相互垂直,固定座上开设有用于安装密封条的第二安装槽。The punching unit comprises a fixing seat arranged on the support frame and two cutting knives arranged on the fixing seat. The length directions of the two cutting knives are perpendicular to each other. The fixing seat is provided with a second installation groove for installing the sealing strip.

优选的,移动单元包括:Preferably, the mobile unit comprises:

安装台,设于支撑架,并平行铺设有两条滑轨,安装台的一端设有第一气缸;The mounting platform is arranged on the supporting frame and has two slide rails laid in parallel, and a first cylinder is arranged at one end of the mounting platform;

安装板,滑动设于两条滑轨上,第一气缸的伸缩端设于安装板的一端,安装板的侧面设有第二气缸,电机设于第二气缸的输出轴上。The mounting plate is slidably arranged on the two slide rails, the telescopic end of the first cylinder is arranged at one end of the mounting plate, the side surface of the mounting plate is provided with a second cylinder, and the motor is arranged on the output shaft of the second cylinder.

优选的,模具结构还包括:Preferably, the mold structure further includes:

限位件,包括滑动穿设于承载台的连接部和设于连接部一端的弯曲部,弯曲部扣合在第一安装槽一侧,以使弯曲部与第一安装槽之间形成密封条的限位通道,弯曲部还开设有与第一切割槽和第二切割槽相对应的第三切割槽;The limiting member includes a connecting portion slidably arranged on the bearing platform and a curved portion arranged at one end of the connecting portion, the curved portion being buckled on one side of the first mounting groove so that a limiting channel of the sealing strip is formed between the curved portion and the first mounting groove, and the curved portion is further provided with a third cutting groove corresponding to the first cutting groove and the second cutting groove;

第三气缸,设于承载台一侧,且其伸缩端与连接部相连。The third cylinder is arranged at one side of the bearing platform, and the telescopic end thereof is connected to the connecting part.

优选的,模具结构还包括Z型板,Z型板滑动的穿设于承载块,Z型板的一端抵接在密封条上,承载块上设有固定块,固定块上设有接近感应开关,Z型板的另一端与接近感应开关相对应。Preferably, the mold structure also includes a Z-shaped plate, which is slidably inserted into the supporting block, one end of the Z-shaped plate abuts against the sealing strip, a fixed block is provided on the supporting block, a proximity sensing switch is provided on the fixed block, and the other end of the Z-shaped plate corresponds to the proximity sensing switch.

优选的,固定块上螺纹连接有安装螺杆,Z型板的另一端滑动套设于安装螺杆,安装螺杆上套设有弹簧,弹簧抵接在固定块与Z型板之间。Preferably, a mounting screw is threadedly connected to the fixing block, the other end of the Z-shaped plate is slidably sleeved on the mounting screw, a spring is sleeved on the mounting screw, and the spring abuts between the fixing block and the Z-shaped plate.

优选的,Z型板与密封条抵接的一端开设有滑槽,滑槽内滑动连接有行程块,行程块抵接于密封条的一端。Preferably, a slide groove is provided at one end of the Z-shaped plate abutting against the sealing strip, a travel block is slidably connected in the slide groove, and the travel block abuts against one end of the sealing strip.

优选的,Z型板的侧面穿设有固定螺栓,行程块与固定螺栓螺纹连接。Preferably, a fixing bolt is passed through the side surface of the Z-shaped plate, and the travel block is threadedly connected to the fixing bolt.

优选的,第一安装槽内与第二安装槽内分别设有第一定位块与第二定位块。Preferably, a first positioning block and a second positioning block are respectively disposed in the first installation groove and the second installation groove.

优选的,第一定位块与第二定位块均凸出第一安装槽与第二安装槽。Preferably, the first positioning block and the second positioning block both protrude out of the first mounting groove and the second mounting groove.

优选的,固定座远离第二定位块凸出端的一端设有限位部。Preferably, a limiting portion is provided at one end of the fixing seat away from the protruding end of the second positioning block.

相比于现有技术,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

1.在承载块与第一安装槽的配合下和固定座与第二安装槽的配合下,在对密封条进行锯切以及冲切时,都能起到安装的作用,不需要人工长时间拿持以进行加工作业,降低人工作业的疲劳度,而且将密封条需要切割的位置与第一切割槽以及第二切割槽相对应,保证了切割时的精度,不易切歪或者切深。1. With the cooperation between the bearing block and the first mounting groove and the cooperation between the fixing seat and the second mounting groove, the sealing strip can be installed when being sawed and punched, without the need for manual holding for a long time for processing, thereby reducing manual fatigue. Moreover, the position where the sealing strip needs to be cut corresponds to the first cutting groove and the second cutting groove, thereby ensuring the accuracy of cutting and preventing it from being cut crooked or cut too deep.

2.为了更进一步的降低人力的付出以及切割的精度,在移动单元、电机以及锯切刀的配合下,通过移动单元来带动锯切刀在第二切割槽内做上升运动,并往第一切割槽内做水平运动,快速的对密封条的泡管部实施L型的行走式锯切作业,最后在冲切单元的配合下,利用两个划切刀与L型锯切端点的相互对应,实现泡管部的精准切除,降低了人力,保证了每次密封条加工后的精度,间接的保证了后续接角装配的精度要求。2. In order to further reduce the manpower and cutting accuracy, with the cooperation of the moving unit, the motor and the sawing knife, the moving unit drives the sawing knife to move upward in the second cutting groove and move horizontally into the first cutting groove, and quickly implements L-shaped walking sawing operation on the bubble tube part of the sealing strip. Finally, with the cooperation of the punching unit, the two cutting knives correspond to the L-shaped sawing end points to achieve accurate cutting of the bubble tube part, which reduces manpower, ensures the accuracy of each sealing strip processing, and indirectly ensures the accuracy requirements of subsequent corner assembly.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型实施例的整体结构示意图。FIG1 is a schematic diagram of the overall structure of an embodiment of the utility model.

图2为本实用新型实施例的切割状态结构示意图。FIG. 2 is a schematic diagram of the cutting structure of an embodiment of the utility model.

图3为本实用新型实施例中承载台的俯视结构示意图。FIG. 3 is a schematic diagram of the top view of the supporting platform in the embodiment of the utility model.

图4为本实用新型实施例中限位件的结构示意图。FIG. 4 is a schematic structural diagram of a position limiting member in an embodiment of the present utility model.

图5为本实用新型实施例中Z型板的剖面结构示意图。FIG5 is a schematic diagram of the cross-sectional structure of the Z-shaped plate in the embodiment of the present utility model.

图6为本实用新型实施例中承载台的平面结构示意图。FIG. 6 is a schematic diagram of the planar structure of the carrying platform in the embodiment of the utility model.

图7为本实用新型实施例中承载台的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the supporting platform in the embodiment of the utility model.

图8为本实用新型实施例中弯曲部的结构示意图,主要展示限位通道。FIG8 is a schematic structural diagram of the bending portion in an embodiment of the present utility model, mainly showing the limiting channel.

图9为本实用新型实施例中固定座的立体结构示意图。FIG. 9 is a schematic diagram of the three-dimensional structure of the fixing seat in the embodiment of the utility model.

图10为本实用新型实施例中固定座的平面结构示意图。FIG. 10 is a schematic diagram of the planar structure of the fixing seat in the embodiment of the utility model.

图11为本实用新型实施例中密封条切割后的结构示意图。FIG. 11 is a schematic diagram of the structure of the sealing strip after cutting in an embodiment of the utility model.

图12为密封条的结构示意图。FIG. 12 is a schematic diagram of the structure of the sealing strip.

上述附图中:1、密封条;11、骨架;12、密封层;121、泡管部;122、安装部;2、支撑架;3、电机;31、安装台;32、滑轨;33、安装板;34、第一气缸;35、第二气缸;36、锯切刀;4、承载台;41、承载块;42、第一切割槽;43、第一定位块;44、第一安装槽;45、第二切割槽;5、Z型板;51、安装螺杆;52、弹簧;53、行程块;54、滑槽;55、固定螺栓;6、固定块;61、接近感应开关;7、限位件;71、弯曲部;72、第三切割槽;73、连接部;74、第三气缸;75、限位通道;8、固定座;81、划切刀;82、第二安装槽;83、第二定位块;84、限位部。In the above drawings: 1. sealing strip; 11. skeleton; 12. sealing layer; 121. bubble tube part; 122. mounting part; 2. support frame; 3. motor; 31. mounting platform; 32. slide rail; 33. mounting plate; 34. first cylinder; 35. second cylinder; 36. sawing knife; 4. bearing platform; 41. bearing block; 42. first cutting groove; 43. first positioning block; 44. first mounting groove; 45. second cutting groove; 5. Z-type plate; 51. mounting screw; 52. spring; 53. travel block; 54. slide groove; 55. fixing bolt; 6. fixing block; 61. proximity sensor switch; 7. limiting member; 71. bending part; 72. third cutting groove; 73. connecting part; 74. third cylinder; 75. limiting channel; 8. fixing seat; 81. cutting knife; 82. second mounting groove; 83. second positioning block; 84. limiting part.

具体实施方式Detailed ways

下面结合附图及实施例对本实用新型中的技术方案进一步说明。The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

如图1、图2与图9所示,本实用新型实施例提出了锯切、冲切一体化模具结构,用于加工密封条1,包括:As shown in FIG. 1 , FIG. 2 and FIG. 9 , the embodiment of the utility model proposes a sawing and punching integrated mold structure for processing a sealing strip 1 , comprising:

支撑架2,设有承载台4,承载台4上设有承载块41,承载块41上开设有用于安装密封条1的第一安装槽44,承载块41上开设有相互对应的第一切割槽42与第二切割槽45;The support frame 2 is provided with a bearing platform 4, a bearing block 41 is provided on the bearing platform 4, a first mounting groove 44 for mounting the sealing strip 1 is provided on the bearing block 41, and a first cutting groove 42 and a second cutting groove 45 corresponding to each other are provided on the bearing block 41;

电机3,其输出轴连接有用于锯切密封条1的锯切刀36,锯切刀36位于第一切割槽42或第二切割槽45;The motor 3 has an output shaft connected to a saw blade 36 for sawing the sealing strip 1 , and the saw blade 36 is located in the first cutting groove 42 or the second cutting groove 45 ;

移动单元,设于支撑架2,并与电机3相连,以控制电机3带动锯切刀36在第一切割槽42内或第二切割槽45内运动;以及A moving unit is disposed on the support frame 2 and connected to the motor 3 to control the motor 3 to drive the saw blade 36 to move in the first cutting groove 42 or the second cutting groove 45; and

冲切单元,包括设于支撑架2上的固定座8和设于固定座8上的两个划切刀81,两个划切刀81的长度方向相互垂直,固定座8上开设有用于安装密封条1的第二安装槽82。The punching unit includes a fixing seat 8 arranged on the support frame 2 and two cutting knives 81 arranged on the fixing seat 8. The length directions of the two cutting knives 81 are perpendicular to each other. The fixing seat 8 is provided with a second installation groove 82 for installing the sealing strip 1.

在实施例当中,为了更加高效的完成对密封条1中泡管部121的切除,本申请通过先锯切在冲切的方式来进行,而无论是在锯切还是冲切,在承载块41与第一安装槽44的配合下和固定座8与第二安装槽82的配合下,进行锯切以及冲切时都能起到定位安装的作用,不需要人工长时间拿持以进行加工作业,降低人工作业的疲劳度,而且将密封条1需要切割的位置与第一切割槽42以及第二切割槽45相对应,可以保证了切割时的精度,避免密封条1在进行切割时发生移动或者弯曲,不易切歪或者切深。In the embodiment, in order to more efficiently complete the removal of the bubble tube portion 121 in the sealing strip 1, the present application is carried out by sawing first and then punching. Regardless of sawing or punching, with the cooperation of the supporting block 41 and the first mounting groove 44 and the cooperation of the fixing seat 8 and the second mounting groove 82, the sawing and punching can play a role in positioning and installation, and there is no need for manual holding for a long time for processing operations, which reduces the fatigue of manual operations. Moreover, the position where the sealing strip 1 needs to be cut corresponds to the first cutting groove 42 and the second cutting groove 45, which can ensure the accuracy of cutting, avoid the sealing strip 1 from moving or bending during cutting, and is not easy to cut crooked or cut deep.

具体在对密封条1进行锯切时,通过启动电机3,使得电机3作业而通过输出轴带动锯切刀36工作,并在移动单元的配合下先带动电机3上升运动,然后水平运动,即可使得锯切刀36在第二切割槽45内做上升运动,并往第一切割槽42内做水平运动,快速的对密封条1的泡管部121实施L型的行走式锯切作业,使得泡管部121上具有一个垂直于密封条1长度方向的切割缝隙,快速的完成了第一步切割作业,即锯切。Specifically, when sawing the sealing strip 1, the motor 3 is started to work and the saw blade 36 is driven to work through the output shaft, and with the cooperation of the moving unit, the motor 3 is first driven to move upward and then horizontally, so that the saw blade 36 can move upward in the second cutting groove 45 and move horizontally into the first cutting groove 42, and the L-shaped walking sawing operation is quickly performed on the bubble tube part 121 of the sealing strip 1, so that the bubble tube part 121 has a cutting gap perpendicular to the length direction of the sealing strip 1, and the first step of cutting, i.e. sawing, is quickly completed.

而在对泡管部121进行切除时,通过将密封条1从第一安装槽44内取出,并安装至支撑架2上的固定座8上,依然通过固定座8上的第二安装槽82进行定位安装,而固定座8上的连个划切刀81的长度方向相互垂直,使得两个划切刀81的切割位置刚好的泡管部121上切割缝隙的两端,通过推动密封条1,使得两个划切刀81从密封条1的端部进行切割,直至两个划切刀81刚好切割至泡管部121上切割缝隙的两端,完成泡管部121结构(密封条1至切割缝隙之间的部分)的分离。When the bubble tube portion 121 is cut off, the sealing strip 1 is taken out from the first mounting groove 44 and mounted on the fixing seat 8 on the support frame 2, and is still positioned and mounted through the second mounting groove 82 on the fixing seat 8. The length directions of the two cutting knives 81 on the fixing seat 8 are perpendicular to each other, so that the cutting positions of the two cutting knives 81 are just at the two ends of the cutting gap on the bubble tube portion 121. By pushing the sealing strip 1, the two cutting knives 81 cut from the ends of the sealing strip 1 until the two cutting knives 81 just cut to the two ends of the cutting gap on the bubble tube portion 121, thereby completing the separation of the bubble tube portion 121 structure (the portion between the sealing strip 1 and the cutting gap).

本申请将密封条1的锯切、冲切结合为一体,在一个工作面上即可完成两个切割动作,且通过锯切、冲切的方式可以很好的保证切割面的水平度以及垂直度,提高了密封条1加工的精度,为后续的接角装配提供了便捷,而且结构简单、紧凑,可以结构多台模具结构于同一个支撑架2上,通过同一个支撑架2来提供多个加工工位。The present application combines the sawing and punching of the sealing strip 1 into one, and two cutting actions can be completed on one working surface. The sawing and punching methods can well ensure the horizontality and verticality of the cutting surface, thereby improving the processing accuracy of the sealing strip 1 and providing convenience for subsequent corner assembly. The structure is simple and compact, and multiple mold structures can be structured on the same support frame 2, providing multiple processing stations through the same support frame 2.

如图2、图4与图7所示,移动单元包括:As shown in FIG. 2 , FIG. 4 and FIG. 7 , the mobile unit includes:

安装台31,设于支撑架2,并平行铺设有两条滑轨32,安装台31的一端设有第一气缸34;The mounting platform 31 is provided on the support frame 2 and has two slide rails 32 laid in parallel thereon. A first cylinder 34 is provided at one end of the mounting platform 31;

安装板33,滑动设于两条滑轨32上,第一气缸34的伸缩端设于安装板33的一端,安装板33的侧面设有第二气缸35,电机3设于第二气缸35的输出轴上。The mounting plate 33 is slidably disposed on the two slide rails 32 . The telescopic end of the first cylinder 34 is disposed at one end of the mounting plate 33 . A second cylinder 35 is disposed on the side of the mounting plate 33 . The motor 3 is disposed on the output shaft of the second cylinder 35 .

在本实施例当中,具体在通过移动单元来控制电机3以及锯切刀36进行锯切作业时,初始状态下的锯切刀36位于第二切割槽45的下方,即第一气缸34和第二气缸35都是收缩状态,在密封条1定位安装完毕后,通过先启动第二气缸35,使得第二气缸35的伸缩端伸长,带锯切刀36进行上升运动,当锯切刀36的最低点与第一切割槽42对应时,启动第一气缸34,推动安装板33在两条滑轨32上滑行,即可通过锯切刀36来进行横向的锯切,完成一个动作的锯切,这一动作呈L型的行走,刚好将泡管部121的外圆弧面锯切成切割缝隙,最后以行走的L型路径,反向运动,将锯切刀36回到初始状态。In the present embodiment, when the motor 3 and the sawing blade 36 are controlled by the mobile unit to perform sawing operation, the sawing blade 36 in the initial state is located below the second cutting groove 45, that is, the first cylinder 34 and the second cylinder 35 are both in the retracted state. After the sealing strip 1 is positioned and installed, the second cylinder 35 is started first, so that the telescopic end of the second cylinder 35 is extended, and the band sawing blade 36 moves upward. When the lowest point of the sawing blade 36 corresponds to the first cutting groove 42, the first cylinder 34 is started to push the mounting plate 33 to slide on the two slide rails 32, so that the sawing blade 36 can perform horizontal sawing, completing a sawing action. This action is an L-shaped walking, which just saws the outer arc surface of the bubble tube part 121 into a cutting gap, and finally moves in the opposite direction along the L-shaped walking path to return the sawing blade 36 to the initial state.

如图2、图4所示,模具结构还包括:As shown in Figures 2 and 4, the mold structure also includes:

限位件7,包括滑动穿设于承载台4的连接部73和设于连接部73一端的弯曲部71,弯曲部71扣合在第一安装槽44一侧,以使弯曲部71与第一安装槽44之间形成密封条1的限位通道75,弯曲部71还开设有与第一切割槽42和第二切割槽45相对应的第三切割槽72;The limiting member 7 includes a connecting portion 73 slidably disposed on the supporting platform 4 and a bent portion 71 disposed at one end of the connecting portion 73, the bent portion 71 being buckled on one side of the first mounting groove 44 so that a limiting channel 75 of the sealing strip 1 is formed between the bent portion 71 and the first mounting groove 44, and the bent portion 71 is further provided with a third cutting groove 72 corresponding to the first cutting groove 42 and the second cutting groove 45;

第三气缸74,设于承载台4一侧,且其伸缩端与连接部73相连。The third cylinder 74 is disposed at one side of the supporting platform 4 , and its telescopic end is connected to the connecting portion 73 .

在本实施例当中,由于锯切刀36在锯切密封条1时会有一定的作用力,为了更加一步的保证密封条1锯切时的稳定性,在限位件7与第三气缸74的配合下,当密封条1定位安装至第一安装槽44内后,通过启动第三气缸74,使得第三气缸74的伸缩端收缩,从而使得连接部73的一端带动弯曲部71往第一安装槽44运动,直至弯曲部71扣合在第一安装槽44一侧,且使得弯曲部71贴合在密封条1的泡管部121,实现对密封条1的按压固定,有效防止密封条1在加工时发生位移等情况,保证了对密封条1加工时的精确度,保证质量。In the present embodiment, since the sawing knife 36 has a certain force when sawing the sealing strip 1, in order to further ensure the stability of the sealing strip 1 when sawing, under the cooperation of the limiter 7 and the third cylinder 74, when the sealing strip 1 is positioned and installed in the first installation groove 44, the third cylinder 74 is started to shrink the telescopic end of the third cylinder 74, so that one end of the connecting portion 73 drives the bending portion 71 to move toward the first installation groove 44 until the bending portion 71 is buckled on one side of the first installation groove 44, and the bending portion 71 is attached to the bubble tube portion 121 of the sealing strip 1, so as to realize the pressing and fixing of the sealing strip 1, effectively prevent the sealing strip 1 from displacement during processing, and ensure the accuracy of the processing of the sealing strip 1 and the quality.

如图3所示,模具结构还包括Z型板5,Z型板5滑动的穿设于承载块41,Z型板5的一端抵接在密封条1上,承载块41上设有固定块6,固定块6上设有接近感应开关61,Z型板5的另一端与接近感应开关61相对应。As shown in Figure 3, the mold structure also includes a Z-shaped plate 5, which is slidably inserted into the supporting block 41. One end of the Z-shaped plate 5 abuts against the sealing strip 1. A fixed block 6 is provided on the supporting block 41. A proximity sensing switch 61 is provided on the fixed block 6. The other end of the Z-shaped plate 5 corresponds to the proximity sensing switch 61.

在本实施例当中,为了实现自动化的切割作业,通过设置的Z型板5来对密封条1的一端进行限位,将接近感应开关61与外部的控制器相连,并通过控制器与电机3、第一气缸34、第二气缸35以及第三气缸74连接,将密封条1安装至第一安装槽44时,使得密封条1的一端抵接于Z型板5,并持续推动密封条1,使得密封条1带动Z型板5在承载块41上运动,直至Z型板5的另一端与接近感应开关61闭合,通过接近感应开关61来传递信号至控制器,并通过控制器来依次的控制第三气缸74、第二气缸35和第一气缸34,逐步的完成密封条1按压固定动作、密封条1的L型锯切路径动作,最后通过控制第二气缸35和第一气缸34来使得锯切刀36回到原位,并通过第三气缸74来解除对密封条1的按压限位,自动化完成密封条1的锯切工作,不需要人为控制多个设备,仅需要安装并推动密封条1即可,当限位件7解除对密封条1的限位后,即可取出密封条1,实施冲切即可。In this embodiment, in order to realize the automated cutting operation, one end of the sealing strip 1 is limited by the provided Z-shaped plate 5, the proximity sensing switch 61 is connected to the external controller, and the controller is connected to the motor 3, the first cylinder 34, the second cylinder 35 and the third cylinder 74. When the sealing strip 1 is installed in the first installation groove 44, one end of the sealing strip 1 is abutted against the Z-shaped plate 5, and the sealing strip 1 is continuously pushed, so that the sealing strip 1 drives the Z-shaped plate 5 to move on the bearing block 41 until the other end of the Z-shaped plate 5 is closed with the proximity sensing switch 61, and the proximity sensing switch 61 transmits the The signal is sent to the controller, and the controller controls the third cylinder 74, the second cylinder 35 and the first cylinder 34 in sequence, gradually completing the pressing and fixing action of the sealing strip 1 and the L-shaped sawing path action of the sealing strip 1. Finally, the sawing knife 36 is returned to its original position by controlling the second cylinder 35 and the first cylinder 34, and the pressing limit of the sealing strip 1 is released by the third cylinder 74, so that the sawing work of the sealing strip 1 is automatically completed. There is no need to manually control multiple devices. Only the sealing strip 1 needs to be installed and pushed. When the limit member 7 releases the limit on the sealing strip 1, the sealing strip 1 can be taken out and punching can be carried out.

而为了提高安全性,如图3所示,固定块6上螺纹连接有安装螺杆51,Z型板5的另一端滑动套设于安装螺杆51,安装螺杆51上套设有弹簧52,弹簧52抵接在固定块6与Z型板5之间。为了防止Z型板5在常规作用当中自行与接近感应开关61相连,在弹簧52的作用下,可以将Z型板5与接近感应开关61进行分离,并施加一个推力,保证弹簧52在初始的形态下,Z型板5与接近感应开关61无法接触,即防止自动控制器来空气各个设备工作,在进行锯切时,推力大于弹簧52的作用力即可使得Z型板5与接近感应开关61连接,在安装螺杆51的作用下,方便对弹簧52进行安装。In order to improve safety, as shown in FIG3 , a mounting screw 51 is threadedly connected to the fixing block 6, and the other end of the Z-shaped plate 5 is slidably sleeved on the mounting screw 51. A spring 52 is sleeved on the mounting screw 51, and the spring 52 abuts between the fixing block 6 and the Z-shaped plate 5. In order to prevent the Z-shaped plate 5 from connecting to the proximity sensing switch 61 by itself during normal operation, the Z-shaped plate 5 can be separated from the proximity sensing switch 61 under the action of the spring 52, and a thrust is applied to ensure that the Z-shaped plate 5 and the proximity sensing switch 61 cannot contact each other in the initial state of the spring 52, that is, to prevent the automatic controller from airing various devices to work. When sawing, the thrust is greater than the force of the spring 52, so that the Z-shaped plate 5 can be connected to the proximity sensing switch 61. Under the action of the mounting screw 51, it is convenient to install the spring 52.

为了提高切割模具的通用性,如图5所示,Z型板5与密封条1抵接的一端开设有滑槽54,滑槽54内滑动连接有行程块53,行程块53抵接于密封条1的一端。在需要切割不同长度的泡管部121时,可以将指定长度的行程块53通过滑槽54安装至Z型板5上的滑槽54中,降低了Z型板5的内部形成,使得密封条1中泡管部121的锯切更加靠端部,方便不同工艺的锯切使用。In order to improve the versatility of the cutting mold, as shown in FIG5 , a slide groove 54 is provided at one end of the Z-shaped plate 5 abutting against the sealing strip 1, and a travel block 53 is slidably connected in the slide groove 54, and the travel block 53 abuts against one end of the sealing strip 1. When it is necessary to cut the bubble tube part 121 of different lengths, the travel block 53 of the specified length can be installed in the slide groove 54 on the Z-shaped plate 5 through the slide groove 54, which reduces the internal formation of the Z-shaped plate 5, so that the sawing of the bubble tube part 121 in the sealing strip 1 is closer to the end, which is convenient for sawing with different processes.

如图5所示,Z型板5的侧面穿设有固定螺栓55,行程块53与固定螺栓55螺纹连接。在对行程块53安装后,可通过固定螺栓55安装至行程块53上,来完成行程块53的固定安装,提高稳定性。As shown in Fig. 5, a fixing bolt 55 is provided on the side of the Z-shaped plate 5, and the travel block 53 is threadedly connected with the fixing bolt 55. After the travel block 53 is installed, the fixing bolt 55 can be installed on the travel block 53 to complete the fixed installation of the travel block 53 and improve stability.

如图6、图10所示,第一安装槽44内与第二安装槽82内分别设有第一定位块43与第二定位块83。As shown in FIG. 6 and FIG. 10 , a first positioning block 43 and a second positioning block 83 are respectively disposed in the first installation groove 44 and the second installation groove 82 .

在本实施例当中,在锯切或者冲切时对密封条1进行安装时,如图12所示,密封条1中的安装部122内具有较多的凸起,安装时将密封条1的安装部122夹持在第一定位块43以及第二定位块83上,实现定位,不易偏移,并且安装后多个凸起均与第一定位块43和第二定位块83接触,保证一定的安装稳定性。In this embodiment, when the sealing strip 1 is installed during sawing or punching, as shown in Figure 12, the installation portion 122 in the sealing strip 1 has a large number of protrusions. During installation, the installation portion 122 of the sealing strip 1 is clamped on the first positioning block 43 and the second positioning block 83 to achieve positioning, which is not easy to shift. After installation, multiple protrusions are in contact with the first positioning block 43 and the second positioning block 83 to ensure a certain installation stability.

为了更加方便的对密封条1进行安装,如图7所示,第一定位块43与第二定位块83均凸出第一安装槽44与第二安装槽82。突出的第一定位块43与第二定位块83可以先穿设在密封条1中的安装部122内,驱动定位的作用,然后推动密封条1即可使其进入到第一安装槽44或者第二安装槽82内,方便操作。In order to install the sealing strip 1 more conveniently, as shown in Fig. 7, the first positioning block 43 and the second positioning block 83 both protrude from the first mounting groove 44 and the second mounting groove 82. The protruding first positioning block 43 and the second positioning block 83 can first be inserted into the mounting portion 122 in the sealing strip 1 to drive the positioning function, and then the sealing strip 1 can be pushed to enter the first mounting groove 44 or the second mounting groove 82, which is convenient for operation.

如图2所示,固定座8远离第二定位块83凸出端的一端设有限位部84。在限位部84的作用下,通过划切刀81对泡管部121进行切除时,当密封条1的一端刚好与限位部84抵接时,使得划切刀81刚好冲切到泡管部121上切割缝隙内,在冲切步骤上,对泡管部121的冲切不会出现切多或者切少的情况发生。而且如图1所示,支撑架2上也安装有不同冲切长度的固定座8,以配合不同工艺进行使用。As shown in FIG2 , a stopper 84 is provided at one end of the fixing seat 8 away from the protruding end of the second positioning block 83. Under the action of the stopper 84, when the bubble tube portion 121 is cut by the cutter 81, when one end of the sealing strip 1 just abuts against the stopper 84, the cutter 81 just punches into the cutting gap on the bubble tube portion 121. In the punching step, the bubble tube portion 121 will not be cut too much or too little. Moreover, as shown in FIG1 , fixing seats 8 with different punching lengths are also installed on the support frame 2 to be used in conjunction with different processes.

本申请实施例实施原理为:The implementation principle of the embodiment of this application is:

首先对密封条1进行锯切,将密封条1的安装部122卡接在第一定位块43突出的一端,并推动密封条1,使其一端抵接在Z型板5上,并持续推动密封条1,使得密封条1带动Z型板5在承载块41上运动,直至Z型板5的另一端与接近感应开关61闭合,通过接近感应开关61来传递信号至控制器,并通过控制器来依次的控制第三气缸74、第二气缸35和第一气缸34,逐步的完成密封条1按压固定动作、密封条1的L型锯切路径动作,使得密封条1的泡管部121出现切割后的切割缝隙,最后通过控制第二气缸35和第一气缸34来使得锯切刀36回到原位,并通过第三气缸74来解除对密封条1的按压限位,直接拉出锯切加工后的密封条1即可完成锯切工作。First, the sealing strip 1 is sawed, and the mounting portion 122 of the sealing strip 1 is clamped on the protruding end of the first positioning block 43, and the sealing strip 1 is pushed so that one end thereof abuts against the Z-shaped plate 5, and the sealing strip 1 is continuously pushed so that the sealing strip 1 drives the Z-shaped plate 5 to move on the bearing block 41 until the other end of the Z-shaped plate 5 is closed with the proximity sensing switch 61, and a signal is transmitted to the controller through the proximity sensing switch 61, and the controller controls the third cylinder 74, the second cylinder 35 and the first cylinder 34 in sequence, so as to gradually complete the pressing and fixing action of the sealing strip 1 and the L-shaped sawing path action of the sealing strip 1, so that a cutting gap appears in the bubble tube portion 121 of the sealing strip 1 after cutting, and finally the sawing knife 36 is returned to its original position by controlling the second cylinder 35 and the first cylinder 34, and the pressing limit of the sealing strip 1 is released by the third cylinder 74, and the sawing work can be completed by directly pulling out the sawed sealing strip 1.

然后将密封条1的安装部122卡接在第二定位块83突出的一端,并推动密封条1,使得密封条1抵接在两个垂直安装的划切刀81上,并持续推动密封条1,使得密封条1在划切刀81上运动,当密封条1与固定座8上的限位部84接触时,使得划切刀81刚好位于泡管部121切割后的切割缝隙中,即可使得切割后的泡管部121与密封条1分离,即快速的完成了对密封条1的锯切以及冲切。Then, the mounting portion 122 of the sealing strip 1 is clamped on the protruding end of the second positioning block 83, and the sealing strip 1 is pushed so that the sealing strip 1 abuts against two vertically mounted cutting knives 81, and the sealing strip 1 is continuously pushed so that the sealing strip 1 moves on the cutting knives 81. When the sealing strip 1 contacts the limiting portion 84 on the fixing seat 8, the cutting knife 81 is just located in the cutting gap after the bubble tube portion 121 is cut, so that the cut bubble tube portion 121 can be separated from the sealing strip 1, that is, the sawing and punching of the sealing strip 1 are quickly completed.

综上,本申请自动化实施加工操作,不仅释放了人力,还保证了加工的精度,为后续的接角装配提供了便捷。In summary, the present application automates the processing operation, which not only releases manpower but also ensures the processing accuracy, thus providing convenience for the subsequent corner assembly.

最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims (10)

1.锯切、冲切一体化模具结构,用于加工密封条(1),其特征在于,包括:1. A sawing and punching integrated die structure for processing a sealing strip (1), characterized by comprising: 支撑架(2),设有承载台(4),所述承载台(4)上设有承载块(41),所述承载块(41)上开设有用于安装所述密封条(1)的第一安装槽(44),所述承载块(41)上开设有相互对应的第一切割槽(42)与第二切割槽(45);The support frame (2) is provided with a bearing platform (4), the bearing platform (4) is provided with a bearing block (41), the bearing block (41) is provided with a first mounting groove (44) for mounting the sealing strip (1), and the bearing block (41) is provided with a first cutting groove (42) and a second cutting groove (45) corresponding to each other; 电机(3),其输出轴连接有用于锯切所述密封条(1)的锯切刀(36),所述锯切刀(36)位于所述第一切割槽(42)或所述第二切割槽(45);A motor (3), the output shaft of which is connected to a saw blade (36) for sawing the sealing strip (1), the saw blade (36) being located in the first cutting groove (42) or the second cutting groove (45); 移动单元,设于所述支撑架(2),并与所述电机(3)相连,以控制所述电机(3)带动所述锯切刀(36)在所述第一切割槽(42)内或所述第二切割槽(45)内运动;以及a moving unit, arranged on the support frame (2) and connected to the motor (3), so as to control the motor (3) to drive the saw blade (36) to move in the first cutting groove (42) or the second cutting groove (45); and 冲切单元,包括设于所述支撑架(2)上的固定座(8)和设于所述固定座(8)上的两个划切刀(81),两个所述划切刀(81)的长度方向相互垂直,所述固定座(8)上开设有用于安装所述密封条(1)的第二安装槽(82)。The punching unit comprises a fixing seat (8) arranged on the support frame (2) and two cutting knives (81) arranged on the fixing seat (8), the length directions of the two cutting knives (81) are perpendicular to each other, and a second mounting groove (82) for mounting the sealing strip (1) is provided on the fixing seat (8). 2.根据权利要求1所述的锯切、冲切一体化模具结构,其特征在于,所述移动单元包括:2. The sawing and punching integrated mold structure according to claim 1, characterized in that the moving unit comprises: 安装台(31),设于所述支撑架(2),并平行铺设有两条滑轨(32),所述安装台(31)的一端设有第一气缸(34);A mounting platform (31) is arranged on the support frame (2) and has two slide rails (32) laid in parallel thereon. A first cylinder (34) is arranged at one end of the mounting platform (31); 安装板(33),滑动设于两条所述滑轨(32)上,所述第一气缸(34)的伸缩端设于所述安装板(33)的一端,所述安装板(33)的侧面设有第二气缸(35),所述电机(3)设于所述第二气缸(35)的输出轴上。The mounting plate (33) is slidably mounted on the two slide rails (32); the telescopic end of the first cylinder (34) is mounted on one end of the mounting plate (33); a second cylinder (35) is mounted on the side of the mounting plate (33); and the motor (3) is mounted on the output shaft of the second cylinder (35). 3.根据权利要求1所述的锯切、冲切一体化模具结构,其特征在于,所述模具结构还包括:3. The sawing and punching integrated mold structure according to claim 1, characterized in that the mold structure further comprises: 限位件(7),包括滑动穿设于所述承载台(4)的连接部(73)和设于所述连接部(73)一端的弯曲部(71),所述弯曲部(71)扣合在所述第一安装槽(44)一侧,以使所述弯曲部(71)与所述第一安装槽(44)之间形成所述密封条(1)的限位通道(75),所述弯曲部(71)还开设有与所述第一切割槽(42)和第二切割槽(45)相对应的第三切割槽(72);A limiting member (7), comprising a connecting portion (73) slidably arranged on the supporting platform (4) and a bent portion (71) arranged at one end of the connecting portion (73), wherein the bent portion (71) is buckled on one side of the first mounting groove (44) so that a limiting channel (75) of the sealing strip (1) is formed between the bent portion (71) and the first mounting groove (44), and the bent portion (71) is further provided with a third cutting groove (72) corresponding to the first cutting groove (42) and the second cutting groove (45); 第三气缸(74),设于所述承载台(4)一侧,且其伸缩端与所述连接部(73)相连。The third cylinder (74) is arranged on one side of the supporting platform (4), and its telescopic end is connected to the connecting part (73). 4.根据权利要求1所述的锯切、冲切一体化模具结构,其特征在于,所述模具结构还包括Z型板(5),所述Z型板(5)滑动的穿设于所述承载块(41),所述Z型板(5)的一端抵接在所述密封条(1)上,所述承载块(41)上设有固定块(6),所述固定块(6)上设有接近感应开关(61),所述Z型板(5)的另一端与所述接近感应开关(61)相对应。4. The sawing and punching integrated mold structure according to claim 1 is characterized in that the mold structure also includes a Z-shaped plate (5), the Z-shaped plate (5) is slidably penetrated through the bearing block (41), one end of the Z-shaped plate (5) abuts against the sealing strip (1), the bearing block (41) is provided with a fixing block (6), the fixing block (6) is provided with a proximity sensing switch (61), and the other end of the Z-shaped plate (5) corresponds to the proximity sensing switch (61). 5.根据权利要求4所述的锯切、冲切一体化模具结构,其特征在于,所述固定块(6)上螺纹连接有安装螺杆(51),所述Z型板(5)的另一端滑动套设于所述安装螺杆(51),所述安装螺杆(51)上套设有弹簧(52),所述弹簧(52)抵接在所述固定块(6)与所述Z型板(5)之间。5. The sawing and punching integrated mold structure according to claim 4 is characterized in that a mounting screw (51) is threadedly connected to the fixed block (6), the other end of the Z-shaped plate (5) is slidably sleeved on the mounting screw (51), and a spring (52) is sleeved on the mounting screw (51), and the spring (52) abuts between the fixed block (6) and the Z-shaped plate (5). 6.根据权利要求4所述的锯切、冲切一体化模具结构,其特征在于,所述Z型板(5)与所述密封条(1)抵接的一端开设有滑槽(54),所述滑槽(54)内滑动连接有行程块(53),所述行程块(53)抵接于所述密封条(1)的一端。6. The sawing and punching integrated mold structure according to claim 4 is characterized in that a slide groove (54) is provided at one end of the Z-shaped plate (5) abutting against the sealing strip (1), a travel block (53) is slidably connected in the slide groove (54), and the travel block (53) abuts against one end of the sealing strip (1). 7.根据权利要求6所述的锯切、冲切一体化模具结构,其特征在于,所述Z型板(5)的侧面穿设有固定螺栓(55),所述行程块(53)与所述固定螺栓(55)螺纹连接。7. The sawing and punching integrated mold structure according to claim 6 is characterized in that a fixing bolt (55) is penetrated through the side surface of the Z-shaped plate (5), and the travel block (53) is threadedly connected to the fixing bolt (55). 8.根据权利要求1所述的锯切、冲切一体化模具结构,其特征在于,所述第一安装槽(44)内与所述第二安装槽(82)内分别设有第一定位块(43)与第二定位块(83)。8. The sawing and punching integrated mold structure according to claim 1, characterized in that a first positioning block (43) and a second positioning block (83) are respectively provided in the first installation groove (44) and the second installation groove (82). 9.根据权利要求8所述的锯切、冲切一体化模具结构,其特征在于,所述第一定位块(43)与所述第二定位块(83)均凸出所述第一安装槽(44)与所述第二安装槽(82)。9. The sawing and punching integrated mold structure according to claim 8, characterized in that the first positioning block (43) and the second positioning block (83) both protrude out of the first mounting groove (44) and the second mounting groove (82). 10.根据权利要求9所述的锯切、冲切一体化模具结构,其特征在于,所述固定座(8)远离所述第二定位块(83)凸出端的一端设有限位部(84)。10. The sawing and punching integrated mold structure according to claim 9, characterized in that a limiting portion (84) is provided at one end of the fixing seat (8) away from the protruding end of the second positioning block (83).
CN202322597227.6U 2023-09-22 2023-09-22 Saw cutting and punching integrated die structure Active CN220784201U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117124389A (en) * 2023-09-22 2023-11-28 萨固密(中国)投资有限公司 Integrated mold structure for sawing and punching

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117124389A (en) * 2023-09-22 2023-11-28 萨固密(中国)投资有限公司 Integrated mold structure for sawing and punching
CN117124389B (en) * 2023-09-22 2025-12-30 萨固密(中国)投资有限公司 Integrated sawing and punching mold structure

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