CN220764944U - Packaging forming machine and packaging forming system - Google Patents

Packaging forming machine and packaging forming system Download PDF

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Publication number
CN220764944U
CN220764944U CN202322485165.XU CN202322485165U CN220764944U CN 220764944 U CN220764944 U CN 220764944U CN 202322485165 U CN202322485165 U CN 202322485165U CN 220764944 U CN220764944 U CN 220764944U
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plate
shaping
goods
cylinder
guide rod
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闫炳丰
杨建福
段永亮
索荣
刘新生
贾水利
朱立才
蒋志行
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Jiaozuo Hexing Chemical Industry Co ltd
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Jiaozuo Hexing Chemical Industry Co ltd
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Abstract

The utility model provides a package forming machine and a package forming system, wherein the structure of the package forming machine comprises a main frame, a top plate is arranged at the top of the main frame, and a plurality of support legs are arranged at the bottom of the top plate; the pressing plate is arranged below the top plate and moves along the vertical direction; the bottom plate is arranged below the pressing plate and moves along the first direction; a shaping part arranged at the upper part of the bottom plate; the shaping cylinder is arranged at the upper part of the top plate, a main pushing shaft of the shaping cylinder penetrates through the top plate, and the main pushing shaft is connected with the top surface of the pressing plate; the cylinder guide rod penetrates through the top plate, the bottom end of the cylinder guide rod is connected with the top surface of the pressing plate, and the cylinder guide rod moves synchronously with the pressing plate; and the photoelectric switch is arranged at a preset height, and the main pushing shaft stops driving the pressing plate to press down under the condition that the top end of the air cylinder guide rod moves to the preset height. This packaging make-up machine and packaging molding system can solve current make-up machine after compressing the goods, and the external dimension of goods is inconsistent and need the manual work to get the problem of putting.

Description

一种包装成型机及包装成型系统Packaging forming machine and packaging forming system

技术领域Technical Field

本申请涉及物料压缩成型技术领域,尤其是涉及一种包装成型机及包装成型系统。The present application relates to the technical field of material compression molding, and in particular to a packaging molding machine and a packaging molding system.

背景技术Background technique

物料在经过包装后,由于物料本身的特性易导致包装袋过厚、体积过大,最终导致同一批次的货物的外观尺寸参差不齐。After the materials are packaged, the characteristics of the materials themselves can easily lead to the packaging bags being too thick and too large, which ultimately results in uneven appearance sizes of the same batch of goods.

货物在经过传统的成型机压缩后,由于压缩程度不同,同一批次的货物仍会出现包装的外观尺寸不一致的问题。且在成型机压缩过度的情况下,货物的外包装还会被压至变形、破损,影响货物摆放。另外,包装袋在压缩整形的过程中,需要人工进行取放,自动化程度底,人力成本高。After the goods are compressed by traditional molding machines, the same batch of goods will still have inconsistent packaging dimensions due to different compression degrees. In addition, if the molding machine is over-compressed, the outer packaging of the goods will be deformed and damaged, affecting the placement of the goods. In addition, during the compression and shaping process, the packaging bags need to be manually picked up and placed, which has a low degree of automation and high labor costs.

实用新型内容Utility Model Content

有鉴于此,本申请的目的在于提供一种包装成型机及包装成型系统,用以解决现有的成型机在压缩货物后,货物的外观尺寸不一致且需要人工进行取放的问题。In view of this, the purpose of the present application is to provide a packaging molding machine and a packaging molding system to solve the problem that after the existing molding machine compresses the goods, the appearance size of the goods is inconsistent and manual picking and placing is required.

根据本实主框架,其顶部设置有顶板,所述顶板的底部设置有多个支脚,用于支撑所述顶板;压板,设置在顶板的下方,所述压板能够沿竖直方向运动,用于抵压货物;底板,设置在所述压板的下方,所述货物放置在所述底板的顶面,所述底板能够沿垂直于所述竖直方向的第一方向运动,以使所述货物整形后掉落;整形部,设置在所述底板的上部,所述货物放置在所述整形部的内部,所述整形部用于在压缩货物的过程中对所述货物抵压整形;整形气缸,安装于所述顶板的上部,所述整形气缸的主推动轴穿设于所述顶板,所述主推动轴与所述压板的顶面连接,所述主推动轴能够在竖直方向上伸缩,用于驱动所述压板压缩所述货物;气缸导向杆,穿设于所述顶板,所述气缸导向杆的底端与所述压板的顶面连接,所述气缸导向杆随所述压板同步运动;以及光电开关,安装在预设高度,在所述气缸导向杆的顶端运动至所述预设高度的情况下,所述光电开关闭合,所述主推动轴停止驱动所述压板下压。According to the main frame of the present invention, a top plate is arranged on the top, and a plurality of legs are arranged at the bottom of the top plate for supporting the top plate; a pressure plate is arranged below the top plate, and the pressure plate can move in a vertical direction for pressing the goods; a bottom plate is arranged below the pressure plate, and the goods are placed on the top surface of the bottom plate, and the bottom plate can move in a first direction perpendicular to the vertical direction so that the goods can be shaped and then fall off; a shaping part is arranged on the upper part of the bottom plate, and the goods are placed inside the shaping part, and the shaping part is used to press and shape the goods in the process of compressing the goods; shaping air A cylinder is installed on the upper part of the top plate, and the main driving shaft of the shaping cylinder is passed through the top plate. The main driving shaft is connected to the top surface of the pressing plate, and the main driving shaft can be extended and retracted in the vertical direction to drive the pressing plate to compress the goods; a cylinder guide rod is passed through the top plate, and the bottom end of the cylinder guide rod is connected to the top surface of the pressing plate, and the cylinder guide rod moves synchronously with the pressing plate; and a photoelectric switch is installed at a preset height. When the top end of the cylinder guide rod moves to the preset height, the photoelectric switch is closed, and the main driving shaft stops driving the pressing plate to press down.

优选地,所述包装成型机还包括驱动部,所述底板的靠近所述驱动部的端部设置有端板,所述驱动部与所述端板连接,所述驱动部能够驱动所述底板沿所述第一方向运动,用于使所述货物在完成压缩整形后从所述底板的顶面落下。Preferably, the packaging and forming machine also includes a driving part, and an end plate is provided at the end of the bottom plate close to the driving part. The driving part is connected to the end plate, and the driving part can drive the bottom plate to move along the first direction, so as to make the goods fall from the top surface of the bottom plate after compression and shaping.

优选地,所述驱动部包括:液压气缸,所述液压气缸的活塞杆与所述底板的端板连接,用于驱动所述底板沿所述第一方向运动;液压缸支架,安装在所述液压气缸的底部,用于固定所述液压气缸;以及液压站,连通于所述液压气缸,用于为所述液压气缸提供动力。Preferably, the driving part includes: a hydraulic cylinder, a piston rod of the hydraulic cylinder is connected to the end plate of the base plate, and is used to drive the base plate to move along the first direction; a hydraulic cylinder bracket, installed at the bottom of the hydraulic cylinder, and is used to fix the hydraulic cylinder; and a hydraulic station, which is connected to the hydraulic cylinder and is used to provide power to the hydraulic cylinder.

优选地,所述整形部包括:整形挡板,设置在所述主框架在所述第一方向上的两侧,所述整形挡板沿垂直所述竖直方向和所述第一方向的第二方向延伸,用于对所述货物整形和避免所述货物跟随所述底板在所述第一方向上运动;以及整形侧板,设置在所述底板在所述第二方向上的两侧,所述整形侧板沿所述第一方向延伸,用于对所述货物整形。Preferably, the shaping part includes: a shaping baffle, which is arranged on both sides of the main frame in the first direction, and the shaping baffle extends along a second direction perpendicular to the vertical direction and the first direction, and is used to shape the cargo and prevent the cargo from following the movement of the bottom plate in the first direction; and a shaping side plate, which is arranged on both sides of the bottom plate in the second direction, and the shaping side plate extends along the first direction, and is used to shape the cargo.

优选地,所述主框架在所述底板的下方设置有沿所述第二方向延伸的支撑梁,所述支撑梁设置在所述主框架在所述第一方向上的两侧,用于支撑所述底板。Preferably, the main frame is provided with support beams extending along the second direction below the bottom plate, and the support beams are provided on both sides of the main frame in the first direction for supporting the bottom plate.

优选地,所述包装成型机设置有沿竖直方向延伸的安装杆件,所述光电开关设置在连接板件的第一端,所述连接板件的第二端固定在所述安装杆件的预设高度处,所述光电开关与所述气缸导向杆在所述第一方向上对齐。Preferably, the packaging forming machine is provided with a mounting rod extending in a vertical direction, the photoelectric switch is arranged at the first end of the connecting plate, the second end of the connecting plate is fixed at a preset height of the mounting rod, and the photoelectric switch is aligned with the cylinder guide rod in the first direction.

优选地,所述气缸导向杆包括:第一气缸导向杆,设置在所述整形气缸的第一侧;以及第二气缸导向杆,设置在所述整形气缸的第二侧;所述光电开关与所述第一气缸导向杆在所述第一方向上对齐,在所述第一气缸导向杆的顶端运动至所述预设高度的情况下,所述光电开关闭合。Preferably, the cylinder guide rod includes: a first cylinder guide rod, which is arranged on the first side of the shaping cylinder; and a second cylinder guide rod, which is arranged on the second side of the shaping cylinder; the photoelectric switch is aligned with the first cylinder guide rod in the first direction, and when the top end of the first cylinder guide rod moves to the preset height, the photoelectric switch is closed.

优选地,所述底板的板面上开设有透气孔。Preferably, ventilation holes are provided on the surface of the bottom plate.

优选地,所述包装成型机设置有时间继电器,在所述光电开关闭合的同时,所述时间继电器闭合,所述整形气缸的主推动轴在预设时间内停止运动,用于持续压缩所述货物,在所述预设时间结束后,所述整形气缸的主推动轴缩回。Preferably, the packaging forming machine is provided with a time relay. When the photoelectric switch is closed, the time relay is closed, and the main driving shaft of the shaping cylinder stops moving within a preset time to continuously compress the goods. After the preset time is over, the main driving shaft of the shaping cylinder retracts.

根据本实用新型的第二方面提供一种包装成型系统,其中,所述包装成型系统包括皮带运输机以及如上所述的包装成型机,所述皮带运输机设置在所述包装成型机的底板的下方,用于承接从所述底板的顶面落下的所述货物。According to a second aspect of the utility model, a packaging molding system is provided, wherein the packaging molding system comprises a belt conveyor and the packaging molding machine as described above, wherein the belt conveyor is arranged below the bottom plate of the packaging molding machine to receive the goods falling from the top surface of the bottom plate.

本实用新型实施例的包装成型机及包装成型系统,其包装成型机包括主框架,主框架的顶部设置有顶板,顶板的底部设置有多个支脚,用于支撑顶板;压板设置在顶板的下方,所述压板能够沿竖直方向运动,用于压缩货物;底板设置在压板的下方,货物放置在所述底板的顶面,底板能够沿第一方向运动,使货物下落至指定位置,以省去人工取放的步骤;整形部则设置在底板的上部,货物放置在整形部的内部,整形部用于在压缩货物的过程中对所述货物抵压整形;整形气缸安装于顶板的上部,整形气缸的主推动轴穿设于顶板,主推动轴与压板的顶面连接,用于驱动压板压缩货物;气缸导向杆穿设于顶板,气缸导向杆的底端与压板的顶面连接,气缸导向杆随压板同步运动;光电开关则安装在预设高度,在气缸导向杆的顶端运动至预设高度的情况下,光电开关将闭合,主推动轴则停止驱动压板下压,使得在每次压缩货物的过程中,压板的下压高度均为提前预定好的高度,如此能够有效地解决现有的成型机在压缩货物后,货物的外观尺寸不一致且需要人工进行取放的问题。The packaging forming machine and packaging forming system of the utility model embodiment include a main frame, a top plate is arranged on the top of the main frame, and a plurality of legs are arranged on the bottom of the top plate for supporting the top plate; a pressing plate is arranged below the top plate, and the pressing plate can move in a vertical direction for compressing goods; a bottom plate is arranged below the pressing plate, and goods are placed on the top surface of the bottom plate, and the bottom plate can move in a first direction so that the goods fall to a designated position to save the steps of manual placement; a shaping part is arranged on the upper part of the bottom plate, and goods are placed inside the shaping part, and the shaping part is used to press and shape the goods in the process of compressing the goods; a shaping cylinder is installed on the top plate On the upper part, the main driving shaft of the shaping cylinder is passed through the top plate, and the main driving shaft is connected to the top surface of the pressing plate to drive the pressing plate to compress the goods; the cylinder guide rod is passed through the top plate, and the bottom end of the cylinder guide rod is connected to the top surface of the pressing plate, and the cylinder guide rod moves synchronously with the pressing plate; the photoelectric switch is installed at a preset height, and when the top end of the cylinder guide rod moves to the preset height, the photoelectric switch will be closed, and the main driving shaft will stop driving the pressing plate to press down, so that in the process of compressing the goods each time, the pressing height of the pressing plate is a predetermined height, which can effectively solve the problem that after the existing forming machine compresses the goods, the appearance size of the goods is inconsistent and manual picking and placing is required.

为使本申请的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

图1是根据本实用新型的包装成型机及包装成型系统的示意图。FIG. 1 is a schematic diagram of a packaging forming machine and a packaging forming system according to the present invention.

图2是根据本实用新型的包装成型机的部分结构的示意图。FIG. 2 is a schematic diagram of a partial structure of a packaging forming machine according to the present invention.

图3是根据本实用新型的包装成型机的底板部分的示意图。FIG. 3 is a schematic diagram of a bottom plate portion of a packaging forming machine according to the present invention.

附图标记:1-主框架;10-整形部;11-顶板;12-支脚;13-整形挡板;130-整形侧板;14-侧板;15-支撑梁;2-压板;3-底板;30-端板;4-整形气缸;41-主推动轴;5-气缸导向杆;51-第一气缸导向杆;52-第二气缸导向杆;60-光电开关;61-安装杆件;62-连接板件;7-驱动部;71-液压气缸;711-活塞杆;72-液压缸支架;73-液压站;8-皮带运输机。Figure markings: 1-main frame; 10-shaping part; 11-top plate; 12-support foot; 13-shaping baffle; 130-shaping side plate; 14-side plate; 15-support beam; 2-pressure plate; 3-bottom plate; 30-end plate; 4-shaping cylinder; 41-main driving shaft; 5-cylinder guide rod; 51-first cylinder guide rod; 52-second cylinder guide rod; 60-photoelectric switch; 61-mounting rod; 62-connecting plate; 7-driving part; 71-hydraulic cylinder; 711-piston rod; 72-hydraulic cylinder bracket; 73-hydraulic station; 8-belt conveyor.

具体实施方式Detailed ways

提供以下具体实施方式以帮助读者获得对这里所描述的方法、设备和/或系统的全面理解。然而,在理解本申请的公开内容之后,这里所描述的方法、设备和/或系统的各种改变、修改及等同物将是显而易见的。例如,这里所描述的操作的顺序仅仅是示例,其并不限于这里所阐述的顺序,而是除了必须以特定顺序发生的操作之外,可做出在理解本申请的公开内容之后将是显而易见的改变。此外,为了提高清楚性和简洁性,可省略本领域中已知的特征的描述。The following specific embodiments are provided to help the reader obtain a comprehensive understanding of the methods, devices and/or systems described herein. However, after understanding the disclosure of the present application, various changes, modifications and equivalents of the methods, devices and/or systems described herein will be apparent. For example, the order of operations described herein is merely an example, and is not limited to the order set forth herein, but in addition to the operations that must occur in a particular order, changes that will be apparent after understanding the disclosure of the present application may be made. In addition, in order to improve clarity and brevity, descriptions of features known in the art may be omitted.

这里所描述的特征可以以不同的形式实施,并且不应被解释为局限于这里所描述的示例。更确切地说,已经提供了这里所描述的示例仅用于示出在理解本申请的公开内容之后将是显而易见的实现这里描述的方法、设备和/或系统的诸多可行方式中的一些方式。The features described herein may be implemented in different forms and should not be interpreted as being limited to the examples described herein. Rather, the examples described herein have been provided only to illustrate some of the many possible ways to implement the methods, devices and/or systems described herein that will be apparent after understanding the disclosure of the present application.

在整个说明书中,当元件(诸如,层、区域或基板)被描述为“在”另一元件“上”、“连接到”另一元件、“结合到”另一元件、“在”另一元件“之上”或“覆盖”另一元件时,其可直接“在”另一元件“上”、“连接到”另一元件、“结合到”另一元件、“在”另一元件“之上”或“覆盖”另一元件,或者可存在介于它们之间的一个或更多个其他元件。相比之下,当元件被描述为“直接在”另一元件“上”、“直接连接到”另一元件、“直接结合到”另一元件、“直接在”另一元件“之上”或“直接覆盖”另一元件时,可不存在介于它们之间的其他元件。Throughout the specification, when an element (such as a layer, region, or substrate) is described as being “on”, “connected to”, “bound to”, “over”, or “covering” another element, it may be directly “on”, “connected to”, “bound to”, “over”, or “covering” another element, or one or more other elements may be present between them. In contrast, when an element is described as being “directly on”, “directly connected to”, “directly bound to”, “directly over”, or “directly covering” another element, there may be no other elements present between them.

如在此所使用的,术语“和/或”包括所列出的相关项中的任何一项和任何两项或更多项的任何组合。As used herein, the term "and/or" includes any one of the associated listed items and any combination of any two or more items.

尽管可在这里使用诸如“第一”、“第二”和“第三”的术语来描述各个构件、组件、区域、层或部分,但是这些构件、组件、区域、层或部分不受这些术语所限制。更确切地说,这些术语仅用于将一个构件、组件、区域、层或部分与另一构件、组件、区域、层或部分相区分。因此,在不脱离示例的教导的情况下,这里所描述的示例中所称的第一构件、组件、区域、层或部分也可被称为第二构件、组件、区域、层或部分。Although terms such as "first," "second," and "third" may be used herein to describe various members, components, regions, layers, or portions, these members, components, regions, layers, or portions are not limited by these terms. Rather, these terms are only used to distinguish one member, component, region, layer, or portion from another member, component, region, layer, or portion. Therefore, without departing from the teachings of the examples described herein, the first member, component, region, layer, or portion referred to may also be referred to as the second member, component, region, layer, or portion.

为了易于描述,在这里可使用诸如“在……之上”、“上部”、“在……之下”和“下部”的空间关系术语,以描述如附图所示的一个元件与另一元件的关系。这样的空间关系术语意图除了包含在附图中所描绘的方位之外,还包含装置在使用或操作中的不同方位。例如,如果附图中的装置被翻转,则被描述为相对于另一元件位于“之上”或“上部”的元件随后将相对于另一元件位于“之下”或“下部”。因此,术语“在……之上”根据装置的空间方位而包括“在……之上”和“在……之下”两种方位。所述装置还可以以其他方式定位(例如,旋转90度或处于其他方位),并将对在这里使用的空间关系术语做出相应的解释。For ease of description, spatial relational terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another element as shown in the accompanying drawings. Such spatial relational terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. For example, if the device in the accompanying drawings is turned over, an element described as being "above" or "upper" relative to another element will subsequently be "below" or "lower" relative to the other element. Therefore, the term "above" includes both "above" and "below" orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relational terms used herein will be interpreted accordingly.

在此使用的术语仅用于描述各种示例,而并非用于限制示例。除非上下文另外清楚地指明,否则单数的形式也意图包括复数的形式。术语“包括”、“包含”和“具有”列举存在的所陈述的特征、数量、操作、构件、元件和/或它们的组合,但不排除存在或添加一个或更多个其他特征、数量、操作、构件、元件和/或它们的组合。The terms used herein are only used to describe various examples and are not used to limit the examples. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms "include", "comprising" and "having" list the existence of the stated features, quantities, operations, components, elements and/or their combinations, but do not exclude the existence or addition of one or more other features, quantities, operations, components, elements and/or their combinations.

由于制造技术和/或公差,可出现附图中所示的形状的变化。因此,这里所描述的示例不限于附图中所示的特定形状,而是包括在制造期间出现的形状上的改变。Variations in the shapes shown in the drawings may occur due to manufacturing techniques and/or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings but include variations in shapes that occur during manufacturing.

这里所描述的示例的特征可按照在理解本申请的公开内容之后将是显而易见的各种方式进行组合。此外,尽管这里所描述的示例具有各种各样的构造,但是如在理解本申请的公开内容之后将显而易见的,其他构造是可能的。The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have various configurations, other configurations are possible as will be apparent after understanding the disclosure of the present application.

如图1至图3所示,根据本实用新型的第一方面提供一种包装成型机,该包装成型机包括主框架1、压板2、底板3、整形部10、整形气缸4、气缸导向杆5以及光电开关60。As shown in Figures 1 to 3, according to the first aspect of the utility model, a packaging forming machine is provided, which includes a main frame 1, a pressing plate 2, a bottom plate 3, a shaping part 10, a shaping cylinder 4, a cylinder guide rod 5 and a photoelectric switch 60.

在以下的描述中,将参照图1至图3具体描述包装成型机的上述组件的具体结构以及上述组件的连接关系。In the following description, the specific structure of the above components of the packaging forming machine and the connection relationship of the above components will be described in detail with reference to FIGS. 1 to 3 .

如图1至图3所示,在实施例中,主框架1的顶部可以设置有顶板11。顶板11的底部可以设置有多个支脚12,用于支撑所述顶板11。压板2可以设置在顶板11的下方。所述压板2能够沿竖直方向运动,用于抵压货物。底板3可以设置在压板2的下方。货物可以放置在底板3的顶面上。压板2与底板3将货物夹设在中间进行压缩。另外,底板3能够沿垂直于所述竖直方向的第一方向运动,以使所述货物在整形后掉落至指定地点。整形部10可以设置在底板3的上部。所述货物可以放置在整形部10的内部。整形部10用于在压缩货物的过程中对所述货物抵压整形。整形气缸4可以安装在顶板11的上部。整形气缸4的主推动轴41可以穿设于顶板11,主推动轴41的底端可以与压板2的顶面连接。所述主推动轴41能够在竖直方向上伸缩,以驱动所述压板2抵压货物。气缸导向杆5可以穿设于顶板11。气缸导向杆5的底端可以与压板2的顶面连接,使得气缸导向杆5随压板2同步运动。光电开关60则可以安装在预设高度。在气缸导向杆5的顶端运动至所述预设高度的情况下,光电开关60将闭合,主推动轴41停止驱动压板2下压。由此使得在每次压缩货物的过程中,压板2的下压高度均相同。进而使货物每次均被压缩至相同的外观尺寸,且能够避免压缩过度破坏货物的外包装。As shown in FIGS. 1 to 3 , in an embodiment, a top plate 11 may be provided at the top of the main frame 1. A plurality of legs 12 may be provided at the bottom of the top plate 11 for supporting the top plate 11. A pressing plate 2 may be provided below the top plate 11. The pressing plate 2 can move in a vertical direction for pressing against goods. A bottom plate 3 may be provided below the pressing plate 2. Goods may be placed on the top surface of the bottom plate 3. The pressing plate 2 and the bottom plate 3 sandwich the goods for compression. In addition, the bottom plate 3 can move in a first direction perpendicular to the vertical direction so that the goods fall to a designated location after shaping. A shaping part 10 may be provided on the upper part of the bottom plate 3. The goods may be placed inside the shaping part 10. The shaping part 10 is used to press against and shape the goods during the process of compressing the goods. A shaping cylinder 4 may be installed on the upper part of the top plate 11. A main driving shaft 41 of the shaping cylinder 4 may be passed through the top plate 11, and the bottom end of the main driving shaft 41 may be connected to the top surface of the pressing plate 2. The main driving shaft 41 can be extended and retracted in the vertical direction to drive the pressing plate 2 to press the goods. The cylinder guide rod 5 can be inserted into the top plate 11. The bottom end of the cylinder guide rod 5 can be connected to the top surface of the pressing plate 2, so that the cylinder guide rod 5 moves synchronously with the pressing plate 2. The photoelectric switch 60 can be installed at a preset height. When the top end of the cylinder guide rod 5 moves to the preset height, the photoelectric switch 60 will be closed, and the main driving shaft 41 will stop driving the pressing plate 2 to press down. As a result, the pressing height of the pressing plate 2 is the same each time the goods are compressed. In this way, the goods are compressed to the same appearance size each time, and excessive compression can be avoided to damage the outer packaging of the goods.

优选的,如图1至图3所示,在实施例中,所述包装成型机还可以包括驱动部7。优选的,驱动部7可以设置在所述包装成型机的侧部。底板3的靠近所述驱动部7的端部可以设置有端板30。驱动部7则可以与底板3的端板30连接,以驱动底板3沿所述第一方向(可以为图1中所示的横向)运动。货物在完成压缩整形后,底板3可以沿所述第一方向抽离,以使位于底板3顶面的货物落下。再优选的,底板3的板面上可以开设有多个贯通所述底板3的透气孔(未示出),以易于货物在整形过程的中包装袋内的气体溢出。Preferably, as shown in Figures 1 to 3, in an embodiment, the packaging and forming machine may further include a driving unit 7. Preferably, the driving unit 7 may be arranged on the side of the packaging and forming machine. An end plate 30 may be provided at the end of the bottom plate 3 close to the driving unit 7. The driving unit 7 may be connected to the end plate 30 of the bottom plate 3 to drive the bottom plate 3 to move along the first direction (which may be the lateral direction as shown in Figure 1). After the goods are compressed and shaped, the bottom plate 3 may be pulled away along the first direction so that the goods located on the top surface of the bottom plate 3 fall down. More preferably, a plurality of air holes (not shown) that pass through the bottom plate 3 may be opened on the plate surface of the bottom plate 3 to facilitate the gas in the packaging bag to escape during the shaping process of the goods.

优选的,如图1至图3所示,在实施例中,驱动部7可以包括液压气缸71、液压缸支架72以及液压站73。其中,液压气缸71的活塞杆711可以与底板3的端板30连接,用于驱动底板3沿所述第一方向运动。液压缸支架72则可以安装在液压气缸71的底部。液压缸支架72的顶部可以与液压气缸71螺栓连接,以固定和支撑液压气缸71。液压站73可以通过管道连通于液压气缸71,用于为液压气缸71提供动力。然而,不限于此,驱动部7采用液压气缸71驱动底板3仅为实施例中一种优选的情况。只要能够使货物从底板3的顶面落下,驱动部7也可以采用其他方式驱动底板3。例如:驱动部包括直线电机。所述直线电机与底板的端板连接,用于驱动底板沿所述第一方向运动。Preferably, as shown in FIGS. 1 to 3 , in the embodiment, the driving unit 7 may include a hydraulic cylinder 71, a hydraulic cylinder bracket 72 and a hydraulic station 73. Among them, the piston rod 711 of the hydraulic cylinder 71 may be connected to the end plate 30 of the bottom plate 3 to drive the bottom plate 3 to move along the first direction. The hydraulic cylinder bracket 72 may be installed at the bottom of the hydraulic cylinder 71. The top of the hydraulic cylinder bracket 72 may be bolted to the hydraulic cylinder 71 to fix and support the hydraulic cylinder 71. The hydraulic station 73 may be connected to the hydraulic cylinder 71 through a pipeline to provide power for the hydraulic cylinder 71. However, it is not limited to this, and the driving unit 7 using the hydraulic cylinder 71 to drive the bottom plate 3 is only a preferred case in the embodiment. As long as the goods can fall from the top surface of the bottom plate 3, the driving unit 7 may also use other methods to drive the bottom plate 3. For example: the driving unit includes a linear motor. The linear motor is connected to the end plate of the bottom plate to drive the bottom plate to move along the first direction.

优选的,如图1至图3所示,在实施例中,主框架1的顶板11可以为矩形板件。支脚12可以为焊接于顶板11的底面的槽钢。支脚12的数量可以为四个,四个支脚12可以分别连接于顶板11的四个顶角处。底板3可以设置于主框架1的中部。主框架1在底板3的下方可以设置有侧板14。具体的,侧板14的数量可以为四个,四个侧板14可以分别设置在主框架1的四个侧面。侧板14的端部可以与支脚12连接。Preferably, as shown in FIGS. 1 to 3 , in an embodiment, the top plate 11 of the main frame 1 may be a rectangular plate. The legs 12 may be channel steel welded to the bottom surface of the top plate 11. The number of the legs 12 may be four, and the four legs 12 may be respectively connected to the four top corners of the top plate 11. The bottom plate 3 may be arranged in the middle of the main frame 1. The main frame 1 may be provided with side plates 14 below the bottom plate 3. Specifically, the number of the side plates 14 may be four, and the four side plates 14 may be respectively arranged on the four sides of the main frame 1. The ends of the side plates 14 may be connected to the legs 12.

此外,优选的,如图1至图3所示,在实施例中,整形部10可以包括整形挡板13以及整形侧板130。其中,主框架1在所述第一方向上的两侧可以设置有沿垂直所述竖直方向和所述第一方向的第二方向延伸的整形挡板13(所述第二方向可以为图1中所示的垂直于纸面的方向),用于对所述货物整形以及避免货物跟随底板3在所述第一方向上运动。具体的,整形挡板13可以为矩形的板件。支脚12之间可以连接有沿所述第二方向延伸的连接梁(未示出),整形挡板13的顶端可以与所述连接梁焊接。整形挡板13的设置高度可以高于底板3的顶面,以在所述第一方向上阻挡货物移动。整形侧板130可以焊接在底板3在所述第二方向上的两侧,整形侧板130可以沿第一方向延伸。两个整形侧板130之间的距离可以大于整形挡板13的宽度,以供两个整形侧板130可以从整形挡板13的两侧通过。所述连接梁的设置高度则可以高于所述整形侧板130。整形侧板130与整形挡板13共同构成整形部10,在压板2抵压货物的过程中,整形侧板130与整形挡板13从四个侧面对货物进行抵压整形。In addition, preferably, as shown in Figures 1 to 3, in an embodiment, the shaping part 10 may include a shaping baffle 13 and a shaping side plate 130. Among them, the main frame 1 may be provided with a shaping baffle 13 extending in a second direction perpendicular to the vertical direction and the first direction on both sides in the first direction (the second direction may be a direction perpendicular to the paper surface as shown in Figure 1), which is used to shape the goods and prevent the goods from moving along the bottom plate 3 in the first direction. Specifically, the shaping baffle 13 may be a rectangular plate. A connecting beam (not shown) extending in the second direction may be connected between the legs 12, and the top of the shaping baffle 13 may be welded to the connecting beam. The setting height of the shaping baffle 13 may be higher than the top surface of the bottom plate 3 to prevent the movement of the goods in the first direction. The shaping side plate 130 may be welded to both sides of the bottom plate 3 in the second direction, and the shaping side plate 130 may extend in the first direction. The distance between the two shaping side plates 130 can be greater than the width of the shaping baffle 13, so that the two shaping side plates 130 can pass through both sides of the shaping baffle 13. The setting height of the connecting beam can be higher than the shaping side plates 130. The shaping side plates 130 and the shaping baffle 13 together constitute the shaping part 10. When the pressing plate 2 presses the goods, the shaping side plates 130 and the shaping baffle 13 press and shape the goods from four sides.

优选的,如图1至图3所示,在实施例中,主框架1在底板3的下方还可以设置有沿所述第二方向延伸的支撑梁15。优选的,支撑梁15的数量可以为两个,两个支撑梁15可以设置在主框架1在所述第一方向上的两侧。支撑梁15的端部可以与侧板14连接。支撑梁15的顶面可以与底板3的底面相接触,用于在压缩整形货物的过程中支撑底板3。优选的,如图2所示,整形侧板130的长度可以小于底板3的长度。两个支撑梁15均设置在底板3的未设置有整形侧板130处的下部。Preferably, as shown in FIGS. 1 to 3, in an embodiment, the main frame 1 may be further provided with a support beam 15 extending along the second direction below the bottom plate 3. Preferably, the number of the support beams 15 may be two, and the two support beams 15 may be provided on both sides of the main frame 1 in the first direction. The ends of the support beams 15 may be connected to the side plates 14. The top surface of the support beam 15 may be in contact with the bottom surface of the bottom plate 3, for supporting the bottom plate 3 during the process of compressing and shaping the goods. Preferably, as shown in FIG. 2, the length of the shaping side plate 130 may be less than the length of the bottom plate 3. Both support beams 15 are provided at the lower portion of the bottom plate 3 where the shaping side plate 130 is not provided.

优选的,如图1至图3所示,在实施例中,所述包装成型机可以设置有沿竖直方向延伸的安装杆件61。光电开关60可以设置在连接板件62的第一端(可以为图1中所示的右端)。连接板件62的第二端(可以为图1中所示的左端)则可以固定在安装杆件61的预设高度处。光电开关60与气缸导向杆5在所述第一方向上对齐。操作人员可以先预定压板2的下压高度,并可以根据气缸导向杆5的实际长度得出设置光电开关60的预设高度(即:压板2处于下压高度时,气缸导向杆5的顶端恰好处于预设高度)。Preferably, as shown in FIGS. 1 to 3 , in an embodiment, the packaging forming machine may be provided with a mounting rod 61 extending in a vertical direction. The photoelectric switch 60 may be provided at a first end of the connecting plate 62 (which may be the right end shown in FIG. 1 ). The second end of the connecting plate 62 (which may be the left end shown in FIG. 1 ) may be fixed at a preset height of the mounting rod 61. The photoelectric switch 60 is aligned with the cylinder guide rod 5 in the first direction. The operator may first preset the pressing height of the pressing plate 2, and may determine the preset height for setting the photoelectric switch 60 based on the actual length of the cylinder guide rod 5 (i.e., when the pressing plate 2 is at the pressing height, the top end of the cylinder guide rod 5 is just at the preset height).

进一步的,优选的,如图1所示,在实施例中,安装杆件61可以设置在顶板11的上部。安装杆件61的底端可以固定于整形气缸4。具体的,整形气缸4的气缸主体可以通过螺栓安装于顶板11的顶面。安装杆件61则可以固定在所述螺栓的上部(或所述螺栓具有足够的长度,在此情况下,所述螺栓本身即可作为所述安装杆件)。连接板件62的第二端则可以焊接固定于安装杆件61,具体的固定位置可以根据实际需求调整。Further, preferably, as shown in FIG. 1 , in an embodiment, a mounting rod 61 may be provided on the upper portion of the top plate 11. The bottom end of the mounting rod 61 may be fixed to the shaping cylinder 4. Specifically, the cylinder body of the shaping cylinder 4 may be mounted on the top surface of the top plate 11 by bolts. The mounting rod 61 may be fixed to the upper portion of the bolt (or the bolt has a sufficient length, in which case the bolt itself may serve as the mounting rod). The second end of the connecting plate 62 may be welded and fixed to the mounting rod 61, and the specific fixing position may be adjusted according to actual needs.

此外,优选的,如图1和图2所示,在实施例中,气缸导向杆5可以包括第一气缸导向杆51以及第二气缸导向杆52。其中,第一气缸导向杆51可以设置在整形气缸4的第一侧(可以为图1中所示的整形气缸4的右侧)。第二气缸导向杆52可以设置在整形气缸4的第二侧(可以为图1中所示的整形气缸4的左侧)。光电开关60则可以与第一气缸导向杆51在所述第一方向上对齐。在第一气缸导向杆51的顶端运动至所述预设高度的情况下,光电开关60闭合。优选的,第一气缸导向杆51与第二气缸导向杆52的长度相同。第一气缸导向杆51和第二气缸导向杆52均竖直地穿设于顶板11。第一气缸导向杆51和第二气缸导向杆52的底端可以与压板2螺栓连接。In addition, preferably, as shown in Figures 1 and 2, in the embodiment, the cylinder guide rod 5 may include a first cylinder guide rod 51 and a second cylinder guide rod 52. Among them, the first cylinder guide rod 51 can be arranged on the first side of the shaping cylinder 4 (which can be the right side of the shaping cylinder 4 shown in Figure 1). The second cylinder guide rod 52 can be arranged on the second side of the shaping cylinder 4 (which can be the left side of the shaping cylinder 4 shown in Figure 1). The photoelectric switch 60 can be aligned with the first cylinder guide rod 51 in the first direction. When the top end of the first cylinder guide rod 51 moves to the preset height, the photoelectric switch 60 is closed. Preferably, the first cylinder guide rod 51 and the second cylinder guide rod 52 have the same length. The first cylinder guide rod 51 and the second cylinder guide rod 52 are both vertically penetrated in the top plate 11. The bottom ends of the first cylinder guide rod 51 and the second cylinder guide rod 52 can be bolted to the pressing plate 2.

优选的,在实施例中,所述包装成型机还可以设置有时间继电器(未示出)。具体的,所述时间继电器可以安装在所述包装成型机的电源箱内。在光电开关60闭合的同时,所述时间继电器闭合。整形气缸4的主推动轴41在预设时间内停止运动,以持续压缩货物,避免货物在压缩后出现回弹现象。在所述预设时间结束后,整形气缸4的主推动轴41可以缩回至复位。优选的,所述预设时间可以根据实际需求调整。例如根据货物的包装尺寸不同,所述预设时间可以设置为8s、10s、12s等。Preferably, in an embodiment, the packaging and forming machine may also be provided with a time relay (not shown). Specifically, the time relay may be installed in a power supply box of the packaging and forming machine. When the photoelectric switch 60 is closed, the time relay is closed. The main driving shaft 41 of the shaping cylinder 4 stops moving within a preset time to continuously compress the goods to avoid rebound of the goods after compression. After the preset time is over, the main driving shaft 41 of the shaping cylinder 4 may be retracted to reset. Preferably, the preset time may be adjusted according to actual needs. For example, depending on the packaging size of the goods, the preset time may be set to 8s, 10s, 12s, etc.

此外,如图1所示,根据本实用新型的第二方面提供一种包装成型系统,所述包装成型系统包括皮带运输机8以及如上所述的包装成型机。优选的,皮带运输机8可以设置在底板3的下方,用于承接从底板3的顶面落下的压缩后的货物。In addition, as shown in Fig. 1, according to the second aspect of the present invention, a packaging forming system is provided, the packaging forming system comprising a belt conveyor 8 and the packaging forming machine as described above. Preferably, the belt conveyor 8 can be arranged below the bottom plate 3 to receive the compressed goods falling from the top surface of the bottom plate 3.

使用过程中,操作人员可以将货物放置在底板3的顶面。其后,启动整形气缸4,主推动轴41向下伸长并驱动压板2抵压货物。货物在压板2与整形部10的配合下实现整形。气缸导向杆5随所述压板2同步向下运动。在气缸导向杆5运动至顶端与光电开关60齐平后(即到达预设高度),光电开关60闭合,整形气缸4的主推动轴41停止下压。同时,所述时间继电器闭合,整形气缸4的主推动轴41在所述时间继电器的预设时间内停止运动,以持续压缩货物。在所述预设时间结束后,整形气缸4的主推动轴41缩回至复位。驱动部7驱动底板3沿所述第一方向抽离,被压缩后的物料则掉落在下方的皮带运输机8上。皮带运输机8可以将完成压缩的货物运输至指定地点,由此减少了人力资源的消耗,并能够使被压缩后的货物的外观尺寸保持一致。During use, the operator can place the goods on the top surface of the bottom plate 3. Thereafter, the shaping cylinder 4 is started, the main driving shaft 41 extends downward and drives the pressing plate 2 to press the goods. The goods are shaped under the cooperation of the pressing plate 2 and the shaping part 10. The cylinder guide rod 5 moves downward synchronously with the pressing plate 2. After the cylinder guide rod 5 moves to the top and is flush with the photoelectric switch 60 (i.e., reaches a preset height), the photoelectric switch 60 is closed, and the main driving shaft 41 of the shaping cylinder 4 stops pressing down. At the same time, the time relay is closed, and the main driving shaft 41 of the shaping cylinder 4 stops moving within the preset time of the time relay to continuously compress the goods. After the preset time ends, the main driving shaft 41 of the shaping cylinder 4 retracts to reset. The driving part 7 drives the bottom plate 3 to be withdrawn along the first direction, and the compressed material falls on the belt conveyor 8 below. The belt conveyor 8 can transport the compressed goods to the designated location, thereby reducing the consumption of human resources and keeping the appearance size of the compressed goods consistent.

最后应说明的是:以上所述实施例,仅为本申请的具体实施方式,用以说明本申请的技术方案,而非对其限制,本申请的保护范围并不局限于此,尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,其依然可以对前述实施例所记载的技术方案进行修改或可轻易想到变化,或者对其中部分技术特征进行等同替换;而这些修改、变化或者替换,并不使相应技术方案的本质脱离本申请实施例技术方案的精神和范围,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应所述以权利要求的保护范围为准。Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solutions of the present application, rather than to limit them. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the above-described embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above-described embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (10)

1. A package forming machine, the package forming machine comprising:
a main frame, the top of which is provided with a top plate, the bottom of which is provided with a plurality of support legs for supporting the top plate;
the pressing plate is arranged below the top plate, can move along the vertical direction and is used for pressing goods;
the bottom plate is arranged below the pressing plate, the goods are placed on the top surface of the bottom plate, and the bottom plate can move along a first direction perpendicular to the vertical direction so that the goods fall off after being shaped;
the shaping part is arranged at the upper part of the bottom plate, the goods are placed in the shaping part, and the shaping part is used for pressing and shaping the goods in the process of compressing the goods;
the shaping cylinder is arranged on the upper part of the top plate, a main pushing shaft of the shaping cylinder penetrates through the top plate, the main pushing shaft is connected with the top surface of the pressing plate, and the main pushing shaft can stretch in the vertical direction and is used for driving the pressing plate to compress the goods;
the cylinder guide rod penetrates through the top plate, the bottom end of the cylinder guide rod is connected with the top surface of the pressing plate, and the cylinder guide rod moves synchronously with the pressing plate; and
the photoelectric switch is arranged at a preset height, and when the top end of the air cylinder guide rod moves to the preset height, the photoelectric switch is closed, and the main pushing shaft stops driving the pressing plate to press downwards.
2. The package forming machine according to claim 1, further comprising a drive portion, an end of the bottom plate adjacent to the drive portion being provided with an end plate, the drive portion being connected to the end plate, the drive portion being capable of driving the bottom plate in the first direction for causing the goods to fall from the top surface of the bottom plate after compression shaping is completed.
3. The package forming machine according to claim 2, wherein the driving portion includes:
the piston rod of the hydraulic cylinder is connected with the end plate of the bottom plate and used for driving the bottom plate to move along the first direction;
the hydraulic cylinder bracket is arranged at the bottom of the hydraulic cylinder and used for fixing the hydraulic cylinder; and
and the hydraulic station is communicated with the hydraulic cylinder and is used for providing power for the hydraulic cylinder.
4. The package forming machine according to claim 2, wherein the shaping portion includes:
shaping baffles arranged on two sides of the main frame in the first direction, wherein the shaping baffles extend along a second direction perpendicular to the vertical direction and the first direction and are used for shaping the goods and preventing the goods from moving along the bottom plate in the first direction; and
shaping side plates are arranged on two sides of the bottom plate in the second direction, and extend along the first direction and are used for shaping cargoes.
5. The package forming machine according to claim 4, wherein the main frame is provided with support beams extending in the second direction below the base plate, the support beams being provided on both sides of the main frame in the first direction for supporting the base plate.
6. The package forming machine according to claim 2, wherein the package forming machine is provided with a mounting bar extending in a vertical direction, the photoelectric switch being provided at a first end of a connection plate, a second end of the connection plate being fixed at a preset height of the mounting bar, the photoelectric switch being aligned with the cylinder guide bar in the first direction.
7. The package forming machine of claim 6, wherein the cylinder guide bar comprises:
the first air cylinder guide rod is arranged at the first side of the shaping air cylinder; and
the second cylinder guide rod is arranged on the second side of the shaping cylinder;
the photoelectric switch is aligned with the first cylinder guide rod in the first direction, and the photoelectric switch is closed when the top end of the first cylinder guide rod moves to the preset height.
8. The package forming machine according to claim 1, wherein the bottom plate has ventilation holes formed in a plate surface thereof.
9. A packaging and shaping machine according to any one of claims 2-8, characterized in that it is provided with a time relay, which is closed at the same time as the closing of the photoelectric switch, the primary pushing shaft of the shaping cylinder being stopped for a preset time for continued compression of the goods, after the end of which the primary pushing shaft of the shaping cylinder is retracted.
10. A package forming system comprising a belt conveyor and the package forming machine of any one of claims 2 to 9, the belt conveyor being disposed below a floor of the package forming machine for receiving the goods falling from a top surface of the floor.
CN202322485165.XU 2023-09-12 2023-09-12 Packaging forming machine and packaging forming system Active CN220764944U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322485165.XU CN220764944U (en) 2023-09-12 2023-09-12 Packaging forming machine and packaging forming system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322485165.XU CN220764944U (en) 2023-09-12 2023-09-12 Packaging forming machine and packaging forming system

Publications (1)

Publication Number Publication Date
CN220764944U true CN220764944U (en) 2024-04-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322485165.XU Active CN220764944U (en) 2023-09-12 2023-09-12 Packaging forming machine and packaging forming system

Country Status (1)

Country Link
CN (1) CN220764944U (en)

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