CN220749900U - A car light structure that uses multiple light sources to enter the same light surface to avoid defocusing - Google Patents
A car light structure that uses multiple light sources to enter the same light surface to avoid defocusing Download PDFInfo
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Abstract
本实用新型涉及一种利用多光源共入光面避免离焦的车灯结构,其主要包括模组、模组支架、厚壁件、灯壳、外透镜,这些零部件通过螺钉、卡扣等组装在一起。所述模组包括PCB板及焊接在其上的2组LED光源,在厚壁件的底面、顶面、前面分别设置有共用入光面、二次反射面、出光面,所述二次反射面倾斜45°。模组上的两个LED光源通电后发光,光线从厚壁件的共用入光面进入各个厚壁,被其二次反射面反射后从出光面射出,由此实现转向灯和制动灯功能。本实用新型提供的车灯结构避免了占用过多造型空间,不仅结构较为简单而且制造和使用成本低、装配难度小,同时满足客户的造型要求和车灯法律法规要求。
The utility model relates to a vehicle lamp structure that utilizes a common light incident surface of multiple light sources to avoid defocusing, and mainly includes a module, a module bracket, a thick-walled part, a lamp housing, and an outer lens, and these parts are assembled together by screws, buckles, etc. The module includes a PCB board and two groups of LED light sources welded thereon, and a common light incident surface, a secondary reflection surface, and a light emitting surface are respectively provided on the bottom surface, the top surface, and the front surface of the thick-walled part, and the secondary reflection surface is inclined at 45°. The two LED light sources on the module emit light after being powered on, and the light enters each thick wall from the common light incident surface of the thick-walled part, and is reflected by its secondary reflection surface and then emitted from the light emitting surface, thereby realizing the functions of turn signal and brake light. The vehicle lamp structure provided by the utility model avoids occupying too much modeling space, and not only is the structure relatively simple, but also the manufacturing and use costs are low, and the assembly difficulty is small, while meeting the modeling requirements of customers and the requirements of vehicle lamp laws and regulations.
Description
技术领域Technical Field
本实用新型涉及车灯技术领域,具体涉及一种利用多光源共入光面避免离焦的车灯结构。The utility model relates to the technical field of vehicle lamps, and in particular to a vehicle lamp structure which utilizes a common light-incident surface of multiple light sources to avoid defocusing.
背景技术Background technique
为了满足个性、时尚、新潮的外观要求,目前市面上某些汽车位置灯的造型区域往往延伸至车体外侧。基于该造型,如果采用传统的反光碗光学结构方案去实现制动和转向灯点亮功能需要两个入光面,即两个焦距,导致在造型上存在空间问题,已经无法满足客户的要求。为了适应新的车灯设计形势,发明人团队研发了一款新的车灯,两颗LED共用同一个入光口,配合厚壁件光学面特殊角度解决了空间问题,最终满足了车灯的造型设计和法规要求In order to meet the requirements of individuality, fashion and trendy appearance, the styling area of some car position lights on the market often extends to the outside of the car body. Based on this styling, if the traditional reflective bowl optical structure solution is used to realize the brake and turn signal lighting functions, two light entrance surfaces, that is, two focal lengths, will be required, resulting in space problems in styling, which can no longer meet customer requirements. In order to adapt to the new headlight design situation, the inventor team developed a new headlight. The two LEDs share the same light entrance, and the special angle of the optical surface of the thick-walled part solves the space problem, and finally meets the styling design and regulatory requirements of the headlight.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种利用多光源共入光面避免离焦的车灯结构,包括模组、厚壁件,两者固定连接;所述模组靠近厚壁件的一侧并排设置有至少2组光源,在厚壁件上同样并排设置有与光源数量相同的厚壁,并且这些厚壁共用同一个入光面;在每个厚壁上均设置有二次反射面、出光面,二次反射面与共用入光面分别位于厚壁件的两侧,并且二次反射面倾斜一定角度朝向出光面;模组上的各个光源发出的光从共用入光面进入厚壁件,被对应厚壁的二次反射面反射后从各自的出光面射出,分别实现不同的车灯功能。The utility model aims to provide a vehicle lamp structure which utilizes a common light incident surface of multiple light sources to avoid defocusing, comprising a module and a thick-walled member, which are fixedly connected; at least two groups of light sources are arranged side by side on one side of the module close to the thick-walled member, and thick walls with the same number as the light sources are also arranged side by side on the thick-walled member, and these thick walls share the same light incident surface; a secondary reflection surface and a light emitting surface are arranged on each thick wall, and the secondary reflection surface and the common light incident surface are respectively located on both sides of the thick-walled member, and the secondary reflection surface is inclined at a certain angle toward the light emitting surface; light emitted by each light source on the module enters the thick-walled member from the common light incident surface, is reflected by the secondary reflection surface of the corresponding thick wall, and then is emitted from the respective light emitting surfaces, thereby realizing different vehicle lamp functions respectively.
进一步的,厚壁件中的各个厚壁高低错开排列,所有厚壁的二次反射面在竖直方向上的投影无重叠。Furthermore, the thick walls in the thick-walled part are arranged in a staggered manner, and the projections of the secondary reflection surfaces of all the thick walls in the vertical direction do not overlap.
进一步的,在共用入光面上还设置有正对光源并且与其数量相同的聚光结构。Furthermore, a plurality of light-focusing structures are disposed on the common light-incident surface, facing the light sources and having the same number as the light sources.
进一步的,所述二次反射面与共用入光面之间的夹角为45°。这种角度设计能够保证光线更好的定向反射,进而实现相应的功能。Furthermore, the angle between the secondary reflection surface and the common light incident surface is 45°. This angle design can ensure better directional reflection of light, thereby achieving corresponding functions.
进一步的,所述光源的数量为2组,分别实现转向灯和制动灯功能。Furthermore, the number of the light sources is 2 groups, which respectively realize the functions of turn signal lights and brake lights.
进一步的,所述光源的类型均为LED。Furthermore, the light sources are all LEDs.
进一步的,所述模组包括PCB板,LED光源间隔一定距离分散焊接在PCB板表面。Furthermore, the module includes a PCB board, and the LED light sources are dispersedly soldered on the surface of the PCB board at a certain distance.
进一步的,该车灯结构还包括模组支架、灯壳、外透镜,所述模组与模组支架固定连接,由此组成的装配体与灯壳固定连接,所述灯壳与外透镜固定连接。Furthermore, the vehicle lamp structure also includes a module bracket, a lamp housing, and an outer lens. The module is fixedly connected to the module bracket, and the assembly thus formed is fixedly connected to the lamp housing, and the lamp housing is fixedly connected to the outer lens.
进一步的,所述外透镜包括非透明部分和透明部分,所述透明部分位于外透镜中间,所述非透明部分包围在透明部分周围。Furthermore, the outer lens includes a non-transparent part and a transparent part, the transparent part is located in the middle of the outer lens, and the non-transparent part surrounds the transparent part.
进一步的,所述车灯结构具体为尾灯。Furthermore, the vehicle light structure is specifically a tail light.
本实用新型通过厚壁件的共用入光面、二次反射面之间形成的特殊角度进行二次反射,分别满足了制动灯和转向灯的光学要求并且互不干扰,转向和制动功能的集成复用能够避免占用过多造型空间,有利于整灯更加小巧、精致。此外整灯的结构较为简单、制造和使用成本低、装配难度几乎不变,LED点亮后不离焦,亮度完全满足法规要求。The utility model performs secondary reflection through the special angle formed between the common light incident surface and the secondary reflection surface of the thick-walled part, which meets the optical requirements of the brake light and the turn signal light respectively without interfering with each other. The integrated reuse of the steering and braking functions can avoid occupying too much modeling space, which is conducive to making the whole lamp more compact and delicate. In addition, the structure of the whole lamp is relatively simple, the manufacturing and use costs are low, the assembly difficulty is almost unchanged, the LED does not defocus after lighting, and the brightness fully meets the regulatory requirements.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型车灯的正面示意图;FIG1 is a front view of a vehicle lamp of the present invention;
图2为图1的A-A向剖视图;Fig. 2 is a cross-sectional view taken along the line A-A of Fig. 1;
图3为本实用新型车灯的光路示意图;FIG3 is a schematic diagram of the optical path of the vehicle lamp of the present invention;
图4为图3的局部放大示意图。FIG. 4 is a partial enlarged schematic diagram of FIG. 3 .
其中1-PCB板,2-LED灯珠a,3-LED灯珠b,4-厚壁件,5-模组支架,6-灯壳,7-外透镜,8-透明部分,9-非透明部分。Among them, 1-PCB board, 2-LED lamp bead a, 3-LED lamp bead b, 4-thick wall part, 5-module bracket, 6-lamp housing, 7-outer lens, 8-transparent part, 9-non-transparent part.
具体实施方式Detailed ways
为使本领域普通技术人员充分理解本实用新型的技术方案和有益效果,以下结合具体实施例及附图进行进一步说明。In order to enable ordinary technicians in the field to fully understand the technical solutions and beneficial effects of the utility model, further description is given below in conjunction with specific embodiments and drawings.
如图1-4所示的一种车灯,主要包括LED模组、厚壁件4、模组支架5、灯壳6、外透镜7,其中LED模组通过螺钉固定在厚壁件4上,由此形成的分总成通过螺钉和卡扣固定在模组支架5上,然后通过螺钉、卡销等将组合体整体固定在灯壳6上,外透镜7通过热板焊接工艺焊接到灯壳6上,至此完成车灯的固定和密封。A vehicle lamp as shown in Fig. 1-4 mainly comprises an LED module, a thick-walled part 4, a module bracket 5, a lamp housing 6, and an outer lens 7, wherein the LED module is fixed to the thick-walled part 4 by screws, and the subassembly formed thereby is fixed to the module bracket 5 by screws and buckles, and then the combination is fixed to the lamp housing 6 as a whole by screws, bayonet pins, etc. The outer lens 7 is welded to the lamp housing 6 by a hot plate welding process, thereby completing the fixing and sealing of the vehicle lamp.
LED模组包括PCB板及焊接在其上表面的两颗LED灯珠a和b(对应2和3)。厚壁件4包括两个单独的厚壁,并且两者前低后高排列,这两个厚壁共用同一个底面,该底面即为共用入光面。所述共用入光面正对灯珠的位置处分别设置有两组聚光结构,每个厚壁与共用入光面相对的另一侧为倾斜45°的二次反射面,每个厚壁的前表面为出光面。厚壁件4、模组支架5、灯壳6、外透镜7均由塑料注塑成型,不同的是厚壁件4采用透明塑料一体成型,模组支架5和灯壳6采用不透明塑料注塑成型,而外透镜7采用透明塑料及不透明塑料共同注塑而成,这样就能确保外透镜中间区域为透光的透明部分8,其余区域为不透光的非透明部分9。The LED module includes a PCB board and two LED lamp beads a and b (corresponding to 2 and 3) welded on its upper surface. The thick-walled part 4 includes two separate thick walls, and the two are arranged with the front lower and the back higher. The two thick walls share the same bottom surface, which is the common light incident surface. Two groups of focusing structures are respectively arranged at the position where the common light incident surface is opposite to the lamp beads. The other side of each thick wall opposite to the common light incident surface is a secondary reflection surface inclined at 45°, and the front surface of each thick wall is a light emitting surface. The thick-walled part 4, the module bracket 5, the lamp housing 6, and the outer lens 7 are all made of plastic injection molding. The difference is that the thick-walled part 4 is integrally molded with transparent plastic, the module bracket 5 and the lamp housing 6 are injection molded with opaque plastic, and the outer lens 7 is jointly injection molded with transparent plastic and opaque plastic. In this way, it can be ensured that the middle area of the outer lens is a light-transmitting transparent part 8, and the remaining area is an opaque non-transparent part 9.
通电后两颗LED灯珠发光,光线经厚壁件4共用入光面上的聚光结构进入各个厚壁中,被其二次反射面反射后从相应的出光面离开厚壁件,高低错落的光线继续向前穿过外透镜7的透明部分8,分别实现制动灯功能和转向灯功能。After power is turned on, the two LED lamp beads light up, and the light enters each thick wall through the focusing structure on the common light incident surface of the thick-walled part 4, and leaves the thick-walled part from the corresponding light exit surface after being reflected by its secondary reflection surface. The high and low staggered light continues to pass through the transparent part 8 of the outer lens 7, realizing the brake light function and the turn signal function respectively.
该方案避免使用双芯片模组,降低了成本,可以在不将LED颗粒换成双芯片模组的前提下确保制动和转向功能灯点亮效果的均匀性、美观性。This solution avoids the use of dual-chip modules, reduces costs, and can ensure the uniformity and aesthetics of the lighting effects of the brake and turn function lights without replacing the LED particles with dual-chip modules.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119755552A (en) * | 2024-12-17 | 2025-04-04 | 上汽通用五菱汽车股份有限公司 | Tail lamp and vehicle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119755552A (en) * | 2024-12-17 | 2025-04-04 | 上汽通用五菱汽车股份有限公司 | Tail lamp and vehicle |
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