CN220733631U - An integrated device for pruning side branches and top branches - Google Patents
An integrated device for pruning side branches and top branches Download PDFInfo
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- 238000013138 pruning Methods 0.000 title claims abstract description 105
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000009966 trimming Methods 0.000 claims abstract description 25
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
- 238000005859 coupling reaction Methods 0.000 claims description 14
- 239000002420 orchard Substances 0.000 abstract 1
- 235000014787 Vitis vinifera Nutrition 0.000 description 11
- 241000219095 Vitis Species 0.000 description 9
- 235000009754 Vitis X bourquina Nutrition 0.000 description 9
- 235000012333 Vitis X labruscana Nutrition 0.000 description 9
- 239000010720 hydraulic oil Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000003921 oil Substances 0.000 description 5
- 239000000725 suspension Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000012010 growth Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 241000219094 Vitaceae Species 0.000 description 2
- 240000006365 Vitis vinifera Species 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 235000021021 grapes Nutrition 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 230000005078 fruit development Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及农业机械设备技术领域,尤其涉及一种侧枝、顶枝修剪一体化装置。The utility model relates to the technical field of agricultural machinery and equipment, in particular to an integrated device for pruning side branches and top branches.
背景技术Background technique
我国葡萄种植面积和总产量均居世界前列,在世界众多葡萄生产国中占据重要地位。在葡萄的生产管理过程中,需要多次对葡萄枝条进行修剪。葡萄园修剪包括冬季修剪和夏季修剪,主要作用是保持营养生长和果实生产之间的平衡。冬季修剪,可以减少越冬病原菌和害虫,同时也有利于葡萄藤的冬季下架埋土防寒。葡萄的夏季修剪是冬季修剪的补充,在生长旺盛的5~8月进行,一般要修剪4~5次,目的是调节生长和结果矛盾,改善通风透光环境,控制顶端优势,减少无效消耗,促进果实发育和花芽分化。my country's grape planting area and total output are both among the highest in the world, and it occupies an important position among many grape producing countries in the world. In the process of grape production management, grape branches need to be pruned many times. Vineyard pruning includes winter pruning and summer pruning, and its main function is to maintain a balance between vegetative growth and fruit production. Winter pruning can reduce overwintering pathogens and pests, and it is also beneficial for the grape vines to be taken off the shelves and buried in the soil in winter to prevent cold. Summer pruning of grapes is a supplement to winter pruning. It is carried out from May to August when the growth is vigorous, and generally pruning is done 4 to 5 times. The purpose is to regulate the contradiction between growth and fruiting, improve the ventilation and light environment, control apical dominance, reduce ineffective consumption, and promote fruit development and flower bud differentiation.
葡萄藤的冬季修剪和夏季修剪目前主要由人工进行,由于修剪次数多,枝条粗细不均匀,枝条高度和宽度不同等,需要消耗大量的人力,作业效率低。Winter and summer pruning of grape vines is currently mainly done manually. Due to the large number of pruning times, uneven branch thickness, different branch heights and widths, etc., a large amount of manpower is consumed and the operation efficiency is low.
发明内容Summary of the invention
针对现有技术中存在的不足,本实用新型设计了一种侧枝、顶枝修剪一体化装置,实现对夏季葡萄枝叶、冬季枝条进行修剪、该装置适用于不同规格的葡萄园、可根据葡萄生长情况调节修剪高度、修剪宽度以及修剪角度。In view of the deficiencies in the prior art, the utility model designs an integrated device for pruning side branches and top branches, which can realize pruning of grape branches and leaves in summer and branches in winter. The device is suitable for vineyards of different specifications and can adjust the pruning height, pruning width and pruning angle according to the growth conditions of the grapes.
为解决上述技术问题,本实用新型提供的技术方案是:In order to solve the above technical problems, the technical solution provided by the utility model is:
一种侧枝、顶枝修剪一体化装置,包括调节机构、驱动机构、以及修剪机构;A side branch and top branch pruning integrated device, comprising an adjusting mechanism, a driving mechanism, and a pruning mechanism;
所述调节机构包括设置在水平方向第一支撑部件,沿着所述第一支撑部件水平移动的第一滑轨和设置在竖直方向第二支撑部件,沿着所述第二支撑部件竖直移动的第二滑轨;The adjustment mechanism comprises a first support component arranged in a horizontal direction, a first slide rail moving horizontally along the first support component, and a second slide rail arranged in a vertical direction, moving vertically along the second support component;
所述修剪机构包括侧枝修剪单元和顶端修剪单元;The pruning mechanism comprises a side branch pruning unit and a top branch pruning unit;
所述侧枝修剪单元的与所述顶端修剪单元旋转连接;The side branch pruning unit is rotatably connected to the top pruning unit;
所述侧枝修剪单元包括若干个竖直设置的侧圆盘锯20,所述侧圆盘锯20连接在所述第一支撑部件上,若干个所述侧圆盘锯20保持同向旋转;所述顶端修剪单元包括若干个水平设置的顶圆盘锯33,若干个所述顶圆盘锯33保持同向旋转;所述顶圆盘锯33设置在所述侧圆盘锯20的顶端;The side branch pruning unit includes a plurality of vertically arranged side circular saws 20, the side circular saws 20 are connected to the first supporting component, and the plurality of side circular saws 20 rotate in the same direction; the top pruning unit includes a plurality of horizontally arranged top circular saws 33, and the plurality of top circular saws 33 rotate in the same direction; the top circular saw 33 is arranged at the top of the side circular saw 20;
所述驱动机构包括水平驱动单元,竖直驱动单元以及顶端驱动单元,所述水平驱动单元驱动所述第一滑轨在水平方向上移动,所述竖直驱动单元驱动所述第二滑轨在竖直方向移动;所述顶端驱动单元驱动连接轴带动所述顶端修剪单元旋转。The driving mechanism includes a horizontal driving unit, a vertical driving unit and a top driving unit. The horizontal driving unit drives the first slide rail to move in the horizontal direction, and the vertical driving unit drives the second slide rail to move in the vertical direction; the top driving unit drives the connecting shaft to drive the top trimming unit to rotate.
所述侧枝修剪单元还包括:侧机架21、侧刀盘安装座23、侧刀轴24、侧带座轴承25、侧同步带轮26、侧同步带27、侧联轴器28;The side branch pruning unit also includes: a side frame 21, a side cutter disc mounting seat 23, a side cutter shaft 24, a side belt seat bearing 25, a side synchronous belt wheel 26, a side synchronous belt 27, and a side coupling 28;
所述侧圆盘锯20与侧刀盘安装座23固定装配,所述侧圆盘锯20之间留有间隙;The side circular saws 20 are fixedly assembled with the side blade mounting seats 23, and a gap is left between the side circular saws 20;
所述侧刀轴24分别穿过侧带座轴承25和侧机架21与侧同步带轮26装配;The side knife shaft 24 passes through the side belt seat bearing 25 and the side frame 21 and is assembled with the side synchronous belt pulley 26;
所述侧刀轴24通过侧联轴器28与竖直驱动单元连接;The side cutter shaft 24 is connected to the vertical drive unit via a side coupling 28;
所述侧刀轴24与水平驱动单元固定连接;The side cutter shaft 24 is fixedly connected to the horizontal drive unit;
所述侧刀轴24与侧刀盘安装座23固定连接;The side cutter shaft 24 is fixedly connected to the side cutter disc mounting seat 23;
进一步地,所述顶端修剪单元还包括:顶机架30、顶圆盘锯33、顶刀轴34、顶带座轴承35、顶同步带37、顶同步带轮36、顶联轴器38、顶刀盘安装座39;Further, the top trimming unit also includes: a top frame 30, a top circular saw 33, a top cutter shaft 34, a top belt seat bearing 35, a top synchronous belt 37, a top synchronous pulley 36, a top coupling 38, and a top cutter disc mounting seat 39;
所述顶圆盘锯33与顶刀盘安装座39固定装配,所述顶圆盘锯33之间留有间隙;The top circular saw 33 is fixedly assembled with the top blade mounting seat 39, and a gap is left between the top circular saws 33;
所述顶刀轴34分别穿过顶带座轴承35和顶机架30与顶同步带轮36装配;The top knife shaft 34 passes through the top belt seat bearing 35 and the top frame 30 and is assembled with the top synchronous pulley 36;
所述顶刀轴34通过顶联轴器38与顶端驱动单元连接;The top cutter shaft 34 is connected to the top drive unit via a top coupling 38;
所述顶刀轴34与顶刀盘安装座39固定连接;The top cutter shaft 34 is fixedly connected to the top cutter disc mounting seat 39;
进一步地,所述水平驱动单元、竖直驱动单元和顶端驱动单元均采用液压式驱动结构。Furthermore, the horizontal driving unit, the vertical driving unit and the top driving unit all adopt a hydraulic driving structure.
进一步地,所述驱动机构还包括修剪机构液压马达;Further, the driving mechanism also includes a trimming mechanism hydraulic motor;
所述修剪机构液压马达包括顶端液压马达16、侧枝上液压马达17、侧枝下液压马达18;The hydraulic motor of the pruning mechanism includes a top hydraulic motor 16, a side branch upper hydraulic motor 17, and a side branch lower hydraulic motor 18;
所述水平驱动单元、竖直驱动单元和顶端驱动单元分别包括水平液压缸13、竖直液压缸14、顶端液压缸15;The horizontal driving unit, the vertical driving unit and the top driving unit respectively include a horizontal hydraulic cylinder 13, a vertical hydraulic cylinder 14 and a top hydraulic cylinder 15;
所述侧枝上液压马达17、侧枝下液压马达18、顶端液压马达16旋转,分别用于驱动所述液压动力结构的水平液压缸13、竖直液压缸14、顶端液压缸15的伸缩。The upper hydraulic motor 17 of the side branch, the lower hydraulic motor 18 of the side branch, and the top hydraulic motor 16 rotate to respectively drive the extension and retraction of the horizontal hydraulic cylinder 13, the vertical hydraulic cylinder 14, and the top hydraulic cylinder 15 of the hydraulic power structure.
进一步地,所述水平液压缸13与所述侧枝修剪单元连接,所述水平液压缸13水平固定在所述调节机构第一支撑部件上;所述竖直液压缸14竖直固定在所述调节机构的第二支撑部件上;Further, the horizontal hydraulic cylinder 13 is connected to the side branch pruning unit, and the horizontal hydraulic cylinder 13 is horizontally fixed on the first supporting component of the adjusting mechanism; the vertical hydraulic cylinder 14 is vertically fixed on the second supporting component of the adjusting mechanism;
所述侧枝上液压马达17和侧枝下液压马达18从上到下依次与侧圆盘锯连接;The side branch upper hydraulic motor 17 and the side branch lower hydraulic motor 18 are connected to the side circular saw in sequence from top to bottom;
所述水平驱动单元通过控制所述水平液压缸13的伸缩调节所述修剪单元的水平位置,所述竖直驱动单元通过控制所述竖直液压缸14的伸缩调节所述修剪单元的竖直位置。The horizontal driving unit adjusts the horizontal position of the trimming unit by controlling the extension and retraction of the horizontal hydraulic cylinder 13 , and the vertical driving unit adjusts the vertical position of the trimming unit by controlling the extension and retraction of the vertical hydraulic cylinder 14 .
进一步地,所述顶端液压缸15、顶端液压马达16、与所述顶端修剪单元连接;Further, the top hydraulic cylinder 15 and the top hydraulic motor 16 are connected to the top trimming unit;
所述顶端驱动单元通过控制顶端刀液压缸15的伸缩调节所述顶端修单元的修剪角度。The top driving unit adjusts the trimming angle of the top trimming unit by controlling the extension and retraction of the top knife hydraulic cylinder 15 .
进一步地,所述驱动结构还包括控制柜19;Furthermore, the driving structure further includes a control cabinet 19;
所述控制柜19内部设有调节顶端液压马达16、侧枝上液压马达17和侧枝下液压马达18转速的旋钮和阀块。The control cabinet 19 is provided with knobs and valve blocks for adjusting the rotation speeds of the top hydraulic motor 16, the hydraulic motor 17 on the side branch and the hydraulic motor 18 on the side branch.
进一步地,侧圆盘锯20和顶圆盘锯33都可以进行更换。Furthermore, both the side circular saw 20 and the top circular saw 33 can be replaced.
本实用新型的有益效果:Beneficial effects of the utility model:
本装置结构简单,实现了篱架式葡萄园的葡萄枝条夏剪和冬剪的机械化作业,提高了葡萄枝条修剪的自动化水平;该装置可调节修剪高度和修剪宽度,提高了一种侧枝、顶枝修剪一体化装置的实用性和适用性;该装置可调节顶端修剪单元的倾角,适用于除葡萄枝条外的其他植物的修剪,提高了机具的通用性;该装置的修剪单元的圆盘锯可以根据修剪对象进行更换,一机多用、降低成本;该装置的侧圆盘锯和顶圆盘锯的转速可以通过控制柜中的转速调节旋钮进行控制;该装置可用于类似的其他林果枝条修剪作业。The device has a simple structure and realizes the mechanized operation of summer and winter pruning of grape branches in a trellis vineyard, thereby improving the automation level of grape branch pruning; the device can adjust the pruning height and pruning width, thereby improving the practicality and applicability of an integrated device for pruning side branches and top branches; the device can adjust the inclination angle of the top pruning unit, thereby being suitable for pruning other plants except grape branches, thereby improving the versatility of the machine; the circular saw of the pruning unit of the device can be replaced according to the pruning object, thereby achieving multi-purpose use of one machine and reducing costs; the rotation speeds of the side circular saw and the top circular saw of the device can be controlled by a rotation speed adjustment knob in a control cabinet; the device can be used for similar pruning operations of other fruit trees.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1本实用新型的整机结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2本实用新型的液压站示意视图;Fig. 2 is a schematic view of a hydraulic station of the utility model;
图3本实用新型的调节机构安装架结构示意图;FIG3 is a schematic structural diagram of the mounting frame of the adjustment mechanism of the utility model;
图4本实用新型的调节机构示意图;FIG4 is a schematic diagram of the adjustment mechanism of the utility model;
图5本实用新型的驱动单元示意图;FIG5 is a schematic diagram of a drive unit of the present invention;
图6本实用新型的侧枝修剪单元示意图;Fig. 6 is a schematic diagram of a lateral branch pruning unit of the present invention;
图7本实用新型的顶端修剪单元示意图;Fig. 7 is a schematic diagram of the top trimming unit of the present invention;
图中:1.液压油箱、2.增速齿轮箱、3.液压泵、4.后三点悬挂架、5.安装架主体、6.固定翼板、7.矩形固定板、8.竖直矩形管、9.水平矩形管、10.侧枝修剪单元安装座、11.十字滑轨、12.油管接口安装板、13.水平液压缸、14.竖直液压缸、15.顶端液压缸、16.顶端液压马达、17.侧枝上液压马达、18.侧枝下液压马达、19.控制柜、20.侧圆盘锯、21.侧机架、22.侧护板、23.侧刀盘安装座、24.侧刀轴、25.侧带座轴承、26.侧同步带轮、27.侧同步带、28.侧联轴器、29.盖板、30.顶机架、31.上护板、32.轴套、33.顶圆盘锯、34.顶刀轴、35.顶带座轴承、36.顶同步带轮、37.顶同步带、38.顶联轴器、39.顶刀盘安装座In the figure: 1. Hydraulic oil tank, 2. Speed increasing gear box, 3. Hydraulic pump, 4. Rear three-point suspension frame, 5. Mounting frame body, 6. Fixed wing plate, 7. Rectangular fixed plate, 8. Vertical rectangular tube, 9. Horizontal rectangular tube, 10. Side branch pruning unit mounting seat, 11. Cross slide rail, 12. Oil pipe interface mounting plate, 13. Horizontal hydraulic cylinder, 14. Vertical hydraulic cylinder, 15. Top hydraulic cylinder, 16. Top hydraulic motor, 17. Side branch upper hydraulic motor, 18. Side branch lower hydraulic motor, 19. Control cabinet, 20. Side circular saw, 21. Side frame, 22. Side guard plate, 23. Side cutter disc mounting seat, 24. Side cutter shaft, 25. Side belt seat bearing, 26. Side synchronous pulley, 27. Side synchronous belt, 28. Side coupling, 29. Cover plate, 30. Top frame, 31. Upper guard plate, 32. Bushing, 33. Top circular saw, 34. Top cutter shaft, 35. Top belt seat bearing, 36. Top synchronous pulley, 37. Top synchronous belt, 38. Top coupling, 39. Top cutter disc mounting seat
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实例进行说明,应当理解,此处所描述的优选实例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred examples of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred examples described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
如图1所示,一种侧枝、顶枝修剪一体化装置,包括:调节机构、驱动机构、以及修剪机构;修剪机构包括侧枝修剪单元和顶端修剪单元;驱动结构采用液压式驱动结构,液压式驱动结构包括液压站和液压动力单元。As shown in Figure 1, an integrated device for pruning side branches and top branches includes: an adjusting mechanism, a driving mechanism, and a pruning mechanism; the pruning mechanism includes a side branch pruning unit and a top branch pruning unit; the driving structure adopts a hydraulic driving structure, and the hydraulic driving structure includes a hydraulic station and a hydraulic power unit.
如图2所示,液压站包括:液压油箱1、增速齿轮箱2、液压泵3、后三点悬挂架4;液压油箱1的前表面和下表面焊接有T字型框架,用于固定液压油箱1;后三点悬挂架4和液压油箱1、T字型框架上焊接固定;增速齿轮箱2与液压泵3装配,通过螺栓连接在液压油箱1前表面竖直框架上;液压油箱1的后表面通过螺栓固定有两L型支架,用于支撑液压油箱1;液压泵3和增速齿轮箱2经万向节连接拖拉机后PTO输出轴,为液压动力单元提供动力。As shown in Figure 2, the hydraulic station includes: a hydraulic oil tank 1, a speed increasing gearbox 2, a hydraulic pump 3, and a rear three-point suspension frame 4; the front surface and the lower surface of the hydraulic oil tank 1 are welded with a T-shaped frame for fixing the hydraulic oil tank 1; the rear three-point suspension frame 4 and the hydraulic oil tank 1 are welded and fixed on the T-shaped frame; the speed increasing gearbox 2 is assembled with the hydraulic pump 3 and is connected to the vertical frame on the front surface of the hydraulic oil tank 1 by bolts; the rear surface of the hydraulic oil tank 1 is fixed with two L-shaped brackets by bolts for supporting the hydraulic oil tank 1; the hydraulic pump 3 and the speed increasing gearbox 2 are connected to the rear PTO output shaft of the tractor via a universal joint to provide power for the hydraulic power unit.
如图3所示,调节机构包括安装架单元,包括:安装架主体5、固定翼板6;安装架主体5前端面焊接有矩形板,矩形板四个顶点打有四个通孔;安装架主体5后端面左右对称打有六个通孔;安装架主体5两个侧面分别打有四个通孔;两个固定翼板6各打有八个通孔;安装架主体5与两侧两个固定翼板6分别通过螺栓固定连接;安装架主体5后端面与拖拉机配重安装架的前端面配合,两者通过螺栓固定连接;两个固定翼板6分别通过螺栓固定连接拖拉机的配重安装座。As shown in Figure 3, the adjustment mechanism includes a mounting frame unit, including: a mounting frame body 5 and a fixed wing plate 6; a rectangular plate is welded on the front end face of the mounting frame body 5, and four through holes are punched at the four vertices of the rectangular plate; six through holes are punched symmetrically on the rear end face of the mounting frame body 5; four through holes are punched on the two side faces of the mounting frame body 5; the two fixed wing plates 6 are punched with eight through holes respectively; the mounting frame body 5 is fixedly connected to the two fixed wing plates 6 on both sides by bolts; the rear end face of the mounting frame body 5 cooperates with the front end face of the tractor counterweight mounting frame, and the two are fixedly connected by bolts; the two fixed wing plates 6 are fixedly connected to the counterweight mounting seat of the tractor by bolts.
如图4所示,调节机构为十字调节架,包括:矩形固定板7、竖直矩形管8、水平矩形管9、侧枝修剪单元安装座10、十字滑轨11和油管接口安装板12;矩形固定板7为一个矩形钢板,四个角开有四个通孔,下部边缘处开有一个通孔,后表面焊接有挂接板,用于挂接在安装架主体5上;竖直矩形管8后表面下部与矩形固定板7前端面焊接,前表面下部焊接有一个带有通孔的竖直液压缸座,在通孔处装有销轴,用于与竖直液压缸装配;水平矩形管9左端面焊接有一个侧枝修剪单元安装座10;侧枝修剪单元安装座10为一个槽钢,槽钢两裙边各等距打有四个通孔,用于安装固定侧枝修剪单元;水平矩形管9的下表面和侧枝修剪单元安装座1 0的右端面处平行焊接有水平液压缸安装座,用于铰接水平液压缸;十字滑轨11的竖直滑轨空腔和水平滑轨空腔分别与竖直矩形管8和水平矩形管9配合,使得十字滑轨11可以沿着竖直矩形管8和水平矩形管9滑动;十字滑轨11的水平滑轨下端贯穿有一个水平液压缸销轴,用于与水平液压缸铰接;竖直滑轨的左侧也焊接一个竖直液压缸安装座,与竖直液压缸通过销轴铰接;油管接口安装板12通过螺栓固定连接在十字滑轨11的后端面上部,油管接口安装板12上打有若干通孔,用于安装油管接口。As shown in Figure 4, the adjustment mechanism is a cross adjustment frame, including: a rectangular fixing plate 7, a vertical rectangular tube 8, a horizontal rectangular tube 9, a lateral branch pruning unit mounting seat 10, a cross slide rail 11 and an oil pipe interface mounting plate 12; the rectangular fixing plate 7 is a rectangular steel plate with four through holes at the four corners, a through hole at the lower edge, and a hanging plate welded on the rear surface for hanging on the mounting frame body 5; the lower part of the rear surface of the vertical rectangular tube 8 is welded to the front end face of the rectangular fixing plate 7, and a vertical hydraulic cylinder seat with a through hole is welded to the lower part of the front surface, and a pin is installed at the through hole for assembly with the vertical hydraulic cylinder; a lateral branch pruning unit mounting seat 10 is welded to the left end face of the horizontal rectangular tube 9; the lateral branch pruning unit mounting seat 10 is a channel steel, and four through holes are equidistantly punched on the two skirts of the channel steel for installing and fixing the lateral branch pruning unit; the lower surface of the horizontal rectangular tube 9 and the lateral branch pruning unit mounting seat 1 A horizontal hydraulic cylinder mounting seat is welded in parallel to the right end surface of 0, which is used to articulate the horizontal hydraulic cylinder; the vertical slide rail cavity and the horizontal slide rail cavity of the cross slide rail 11 cooperate with the vertical rectangular tube 8 and the horizontal rectangular tube 9 respectively, so that the cross slide rail 11 can slide along the vertical rectangular tube 8 and the horizontal rectangular tube 9; a horizontal hydraulic cylinder pin shaft penetrates the lower end of the horizontal slide rail of the cross slide rail 11, which is used to be articulated with the horizontal hydraulic cylinder; a vertical hydraulic cylinder mounting seat is also welded on the left side of the vertical slide rail, which is articulated with the vertical hydraulic cylinder through a pin shaft; the oil pipe interface mounting plate 12 is fixedly connected to the upper rear end surface of the cross slide rail 11 by bolts, and a plurality of through holes are punched on the oil pipe interface mounting plate 12 for installing the oil pipe interface.
如图6所示,侧枝修剪单元包括:侧圆盘锯20、侧机架21、侧护板22、侧刀盘安装座23、侧刀轴24、侧带座轴承25、侧同步带轮26、侧同步带27、侧联轴器28;As shown in FIG6 , the side branch pruning unit includes: a side circular saw 20, a side frame 21, a side guard plate 22, a side cutter disc mounting seat 23, a side cutter shaft 24, a side belt seat bearing 25, a side synchronous pulley 26, a side synchronous belt 27, and a side coupling 28;
侧机架21与侧刀盘安装座23通过螺栓固定连接;侧机架21的前端面与侧护板22通过螺栓固定连接,侧机架21的矩形主梁的上下端面处用螺栓固定有两个翼板用于对护板22和侧机架21的固定;侧机架21的矩形主梁和侧护板22前表面垂直等距打有四个通孔,侧护板22的前表面通孔处均安装有侧带座轴承25,侧带座轴承25通过螺栓固定连接在侧护板22上;侧机架21的矩形主梁后表面从上到下依次打有两对通孔和矩形窗;侧机架21的右端焊接有侧液压缸座;侧盖板29通过螺栓固定连接在矩形窗上;侧刀盘安装座23与侧圆盘锯20通过螺栓固定连接,并用螺栓固定装配在侧刀轴24端部;四个侧刀轴24分别穿过侧带座轴承25和侧边架主梁通过同步带27与同步带轮26装配;侧机架21的矩形主梁后表面的两个圆形通孔处从上到下依次通过螺栓固定连接有侧枝上液压马达17和侧枝下液压马达18;侧枝上液压马达17和侧枝下液压马达18分别与侧刀轴24通过侧联轴器28连接;四个侧同步带轮26上端两个带轮和下端两个带轮分别通过两个侧同步带27连接;分别用于传递所述侧枝上液压马达17和下液压马达18的旋转动力;侧机架右端焊接有连接轴,用于与顶端修剪单元的轴套装配,使得顶端修剪单元可绕连接轴转动;侧圆盘锯20彼此之间留有间隙。The side frame 21 is fixedly connected to the side cutter disc mounting seat 23 by bolts; the front end face of the side frame 21 is fixedly connected to the side guard plate 22 by bolts, and two wing plates are fixedly connected to the upper and lower end faces of the rectangular main beam of the side frame 21 by bolts for fixing the guard plate 22 and the side frame 21; the rectangular main beam of the side frame 21 and the front surface of the side guard plate 22 are vertically and equidistantly punched with four through holes, and the through holes on the front surface of the side guard plate 22 are all installed with side seat bearings 25, and the side seat bearings 25 are fixedly connected to the side guard plate 22 by bolts; the rear surface of the rectangular main beam of the side frame 21 is punched with two pairs of through holes and rectangular windows from top to bottom in sequence; a side hydraulic cylinder seat is welded to the right end of the side frame 21; the side cover plate 29 is fixedly connected to the rectangular window by bolts; the side cutter disc mounting seat 23 is fixedly connected to the side circular saw 20 by bolts, and is fixedly assembled on the side with bolts The end of the knife shaft 24; the four side knife shafts 24 are respectively passed through the side belt seat bearing 25 and the side frame main beam through the synchronous belt 27 and the synchronous pulley 26; the two circular through holes on the rear surface of the rectangular main beam of the side frame 21 are fixedly connected with the side branch upper hydraulic motor 17 and the side branch lower hydraulic motor 18 by bolts from top to bottom; the side branch upper hydraulic motor 17 and the side branch lower hydraulic motor 18 are respectively connected to the side knife shaft 24 through the side coupling 28; the two upper pulleys and the lower two pulleys of the four side synchronous pulleys 26 are respectively connected by two side synchronous belts 27; respectively used to transmit the rotational power of the side branch upper hydraulic motor 17 and the lower hydraulic motor 18; a connecting shaft is welded at the right end of the side frame, which is used to assemble with the shaft sleeve of the top pruning unit, so that the top pruning unit can rotate around the connecting shaft; the side circular saws 20 leave gaps between each other.
如图7所示,顶端修剪单元包括:盖板29、顶机架30、上护板31、轴套32、顶圆盘锯33、顶刀轴34、顶带座轴承35、顶同步带37、顶同步带轮36、顶联轴器38、顶刀盘安装座39、;顶机架30的矩形主横梁的下表面与上护板31通过螺栓固定连接,上表面焊接有顶端液压缸座,顶机架30的矩形主横梁的左右两端面处用螺栓固定有两翼板,用于对上护板31和顶机架30的固定;顶机架30的矩形主横梁和上护板31的下表面打有两个通孔,上护板31的下表面通孔处均安装有顶带座轴承35,顶带座轴承35通过螺栓固定连接在上护板31上;顶机架30的矩形主横梁上表面从右到左依次打有通孔和矩形窗;盖板29通过螺栓固定连接在矩形窗上;顶刀盘安装座33与顶圆盘锯30通过螺栓固定连接,并用螺栓固定装配在顶刀轴34端部;As shown in FIG7 , the top trimming unit includes: a cover plate 29, a top frame 30, an upper guard plate 31, a shaft sleeve 32, a top circular saw 33, a top cutter shaft 34, a top belt seat bearing 35, a top synchronous belt 37, a top synchronous pulley 36, a top coupling 38, and a top cutter disc mounting seat 39; the lower surface of the rectangular main beam of the top frame 30 is fixedly connected to the upper guard plate 31 by bolts, and a top hydraulic cylinder seat is welded on the upper surface. Two wing plates are fixedly provided at the left and right end surfaces of the rectangular main beam of the top frame 30 with bolts for aligning the upper guard plate 31 and the top The frame 30 is fixed; the rectangular main beam of the top frame 30 and the lower surface of the upper guard plate 31 are punched with two through holes, and the through holes on the lower surface of the upper guard plate 31 are installed with top belt seat bearings 35, and the top belt seat bearings 35 are fixedly connected to the upper guard plate 31 by bolts; the upper surface of the rectangular main beam of the top frame 30 is punched with through holes and rectangular windows from right to left in sequence; the cover plate 29 is fixedly connected to the rectangular window by bolts; the top cutter disc mounting seat 33 is fixedly connected to the top circular saw 30 by bolts, and is fixedly assembled to the end of the top cutter shaft 34 by bolts;
两个顶刀轴34分别穿过顶带座轴承35和顶机架30的矩形主横梁通过顶同步带与顶同步带轮36装配;顶机架30的矩形主横梁上表面的圆形通孔处通过螺栓与顶端液压马达16固定连接;顶端液压马达16和顶刀轴34通过顶联轴器38连接;两个顶同步带轮36通过顶同步带37连接,用于传递顶端液压马达16的旋转动力;顶机架30的矩形主横梁的右端前后表面对应位置打有通孔,通孔处装配有轴套32;顶端液压马达16通过螺栓固定连接在矩形主横梁的上表面;顶圆盘锯33彼此之间留有间隙,在顶端液压马达16的带动下转动。The two top knife shafts 34 pass through the top belt seat bearing 35 and the rectangular main beam of the top frame 30 respectively, and are assembled with the top synchronous belt and the top synchronous pulley 36; the circular through hole on the upper surface of the rectangular main beam of the top frame 30 is fixedly connected to the top hydraulic motor 16 by bolts; the top hydraulic motor 16 and the top knife shaft 34 are connected by a top coupling 38; the two top synchronous pulleys 36 are connected by a top synchronous belt 37, which are used to transmit the rotational power of the top hydraulic motor 16; through holes are punched at corresponding positions on the front and rear surfaces of the right end of the rectangular main beam of the top frame 30, and shaft sleeves 32 are assembled at the through holes; the top hydraulic motor 16 is fixedly connected to the upper surface of the rectangular main beam by bolts; the top circular saws 33 leave gaps between each other and rotate under the drive of the top hydraulic motor 16.
侧圆盘锯20和顶圆盘锯33都可以进行更换。Both the side circular saw 20 and the top circular saw 33 can be replaced.
如图5所示,液压动力单元包括:水平液压缸13、竖直液压缸14、顶端刀盘角度调节液压缸15、顶端刀盘液压马达16、侧枝修剪刀盘的上液压马达17、侧枝修剪刀盘的下液压马达18、控制柜19;液压站的液压动力输出分6路,分别用于驱动液压动力单元的水平液压缸13、竖直液压缸14、顶端液压缸15的伸缩,顶端液压马达16、侧枝上液压马达17、侧枝下液压马达18的转动;各液压马达转速由控制柜19控制。As shown in Figure 5, the hydraulic power unit includes: a horizontal hydraulic cylinder 13, a vertical hydraulic cylinder 14, a top cutter disc angle adjustment hydraulic cylinder 15, a top cutter disc hydraulic motor 16, an upper hydraulic motor 17 for the side branch pruning cutter disc, a lower hydraulic motor 18 for the side branch pruning cutter disc, and a control cabinet 19; the hydraulic power output of the hydraulic station is divided into 6 routes, which are respectively used to drive the extension and retraction of the horizontal hydraulic cylinder 13, the vertical hydraulic cylinder 14, and the top hydraulic cylinder 15 of the hydraulic power unit, and the rotation of the top hydraulic motor 16, the upper hydraulic motor 17 for the side branches, and the lower hydraulic motor 18 for the side branches; the speed of each hydraulic motor is controlled by the control cabinet 19.
水平液压缸13左端与侧枝修剪单元安装座的右端面处焊接的水平液压缸安装座通过销轴铰接,右端通过销轴与十字滑轨11的水平滑轨下端铰接;竖直液压缸14的上端通过销轴与所述十字滑轨的左侧竖直液压缸第一安装座铰接,下端通过销轴与矩形固定板前端面竖直液压缸第二安装座铰接;顶端液压缸15一端与顶端修剪单元的第一顶端液压缸座通过销轴铰接,另一端通过销轴与侧枝修剪单元的侧机架21右侧向下伸出的第二顶端液压缸座铰接;顶端液压马达16通过螺栓固定连接在顶端修剪单元上;侧枝上液压马达17和侧枝下液压马达18通过螺栓固定安装在侧枝修剪单元的一侧;控制柜19通过螺栓固定连接在十字滑轨的后表面,控制柜19内部装有顶端液压马达16、侧枝上液压马达17、侧枝下液压马达18转速调节旋钮和阀块。通过控制水平液压缸13的伸缩可以调节修剪单元的水平修剪位置,通过控制竖直液压缸14的伸缩可以调节修剪刀盘结构的竖直修剪位置;通过控制顶端刀盘角度调节液压缸15的伸缩可以调节顶端修剪单元的修剪角度。The left end of the horizontal hydraulic cylinder 13 is hinged to the horizontal hydraulic cylinder mounting seat welded at the right end surface of the side branch pruning unit mounting seat through a pin, and the right end is hinged to the lower end of the horizontal slide rail of the cross slide 11 through a pin; the upper end of the vertical hydraulic cylinder 14 is hinged to the first vertical hydraulic cylinder mounting seat on the left side of the cross slide through a pin, and the lower end is hinged to the second vertical hydraulic cylinder mounting seat on the front end surface of the rectangular fixed plate through a pin; one end of the top hydraulic cylinder 15 is hinged to the first top hydraulic cylinder seat of the top pruning unit through a pin, and the other end is hinged to the second top hydraulic cylinder seat extending downward from the right side of the side frame 21 of the side branch pruning unit through a pin; the top hydraulic motor 16 is fixedly connected to the top pruning unit by bolts; the hydraulic motor 17 on the side branch and the hydraulic motor 18 under the side branch are fixedly installed on one side of the side branch pruning unit by bolts; the control cabinet 19 is fixedly connected to the rear surface of the cross slide by bolts, and the control cabinet 19 is equipped with a speed adjustment knob and a valve block for the top hydraulic motor 16, the hydraulic motor 17 on the side branch, and the hydraulic motor 18 under the side branch. The horizontal trimming position of the trimming unit can be adjusted by controlling the extension and retraction of the horizontal hydraulic cylinder 13, and the vertical trimming position of the pruning disc structure can be adjusted by controlling the extension and retraction of the vertical hydraulic cylinder 14; the trimming angle of the top trimming unit can be adjusted by controlling the extension and retraction of the top disc angle adjustment hydraulic cylinder 15.
本实用新型的工作过程如下:The working process of the utility model is as follows:
作业前,根据实际需要将侧枝、顶枝修剪一体化装置换上对应的圆盘锯,固定安装在拖拉机的前配重安装架上,拖拉机的前配重架与安装架结构固定连接;液压站结构通过后三点悬挂装置连接,拖拉机的旋转动力输出轴经万向节与增速齿轮箱2的花键轴连接;将拖拉机开至待修剪的葡萄园行间。打开拖拉机的后PTO输出,调节竖直液压缸,使得修剪机构达到合适的竖直位置;调节水平液压缸,使得修剪机构达到合适的水平位置;调节顶端液压缸,使得顶端修剪单元达到合适的作业角度;通过调节转速调节旋钮,使得顶端液压马,侧枝上液压马达、侧枝下液压马达达至合适的作业转速。Before operation, replace the side branch and top branch pruning integrated device with the corresponding circular saw according to actual needs, and fix it on the front counterweight mounting frame of the tractor. The front counterweight frame of the tractor is fixedly connected to the mounting frame structure; the hydraulic station structure is connected through the rear three-point suspension device, and the rotary power output shaft of the tractor is connected to the spline shaft of the speed increase gearbox 2 through the universal joint; drive the tractor to the vineyard rows to be pruned. Turn on the rear PTO output of the tractor, adjust the vertical hydraulic cylinder so that the pruning mechanism reaches the appropriate vertical position; adjust the horizontal hydraulic cylinder so that the pruning mechanism reaches the appropriate horizontal position; adjust the top hydraulic cylinder so that the top pruning unit reaches the appropriate working angle; adjust the speed adjustment knob so that the top hydraulic horse, the hydraulic motor on the side branch, and the hydraulic motor under the side branch reach the appropriate operating speed.
作业时,拖拉机顺着行间前进,修剪机构在机具的前进过程中完成对葡萄枝条的修剪。在作业过程中,拖拉机手通过操作控制手柄进而实时调节修剪机构的作业位置。During operation, the tractor moves forward along the rows, and the pruning mechanism completes the pruning of the grape branches during the forward movement of the machine. During the operation, the tractor operator adjusts the operating position of the pruning mechanism in real time by operating the control handle.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
最后应说明的是:以上所述仅为本实用新型的优选实例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321655056.1U CN220733631U (en) | 2023-06-28 | 2023-06-28 | An integrated device for pruning side branches and top branches |
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| CN202321655056.1U CN220733631U (en) | 2023-06-28 | 2023-06-28 | An integrated device for pruning side branches and top branches |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120500978A (en) * | 2025-05-23 | 2025-08-19 | 国网辽宁省电力有限公司辽阳供电公司 | High-altitude vertical tree obstacle removing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120500978A (en) * | 2025-05-23 | 2025-08-19 | 国网辽宁省电力有限公司辽阳供电公司 | High-altitude vertical tree obstacle removing device |
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