CN220717435U - High-efficient punching device of running-board - Google Patents
High-efficient punching device of running-board Download PDFInfo
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Abstract
本实用新型公开了一种脚踏板高效冲孔装置,涉及脚踏板加工设备技术领域,支架的内侧面上部设置有板材冲孔组件,固定板的外侧固定安装有伺服电缸,冲孔台的顶部对称设置有板材夹持固定组件,冲孔台的内部设置有辅助移动组件,螺杆的外部螺纹连接有移动块,移动块的底部固定安装有连接板,连接板的底部四角固定安装有气缸,模具的底部等距固定安装有冲孔头,基座的顶部对称并转动连接有辊筒,双向丝杆的两侧均螺纹连接有连接块,连接块与基座之间通过铰座铰接有连接杆,设置的板材冲孔组件与辅助移动组件有效的提高了装置整体的实用性,从而加快了对板材的冲孔效率,进而提高了对脚踏板的加工速度。
The utility model discloses a high-efficiency punching device for a pedal, and relates to the technical field of pedal processing equipment. A plate punching assembly is arranged on the upper part of the inner side surface of a bracket, a servo electric cylinder is fixedly installed on the outer side of a fixed plate, a plate clamping and fixing assembly is symmetrically arranged on the top of a punching table, an auxiliary moving assembly is arranged inside the punching table, a moving block is threadedly connected to the outer side of a screw, a connecting plate is fixedly installed on the bottom of the moving block, a cylinder is fixedly installed on the four corners of the bottom of the connecting plate, a punching head is fixedly installed at an equal distance on the bottom of a mold, a roller is symmetrically and rotatably connected to the top of a base, connecting blocks are threadedly connected on both sides of a bidirectional screw, a connecting rod is hinged between the connecting block and the base through a hinge seat, and the plate punching assembly and the auxiliary moving assembly effectively improve the overall practicability of the device, thereby accelerating the punching efficiency of the plate, and further improving the processing speed of the pedal.
Description
技术领域Technical Field
本实用新型涉及脚踏板加工设备技术领域,具体为一种脚踏板高效冲孔装置。The utility model relates to the technical field of pedal processing equipment, in particular to a high-efficiency punching device for a pedal.
背景技术Background technique
混凝土泵车是利用压力将混凝土沿管道连续输送的机械,由泵体和输送管组成,混凝土泵车通过动力分动箱将发动机的动力传送给液压泵组或者后桥,液压泵推动活塞带动混凝土泵工作,利用泵车上的布料杆和输送管,将混凝土输送到一定的高度和距离,通常作业人员需要借助脚踏板上到泵车内部来对其进行操控,而生产脚踏板时则常需要用到冲孔装置。A concrete pump truck is a machine that uses pressure to continuously transport concrete along a pipeline. It consists of a pump body and a delivery pipe. The concrete pump truck transmits the power of the engine to the hydraulic pump group or the rear axle through the power transfer case. The hydraulic pump pushes the piston to drive the concrete pump to work. The concrete is transported to a certain height and distance using the placing boom and delivery pipe on the pump truck. Usually, operators need to use pedals to get inside the pump truck to control it, and a punching device is often required when producing pedals.
现有专利(公告号:CN218015172U)公开了一种电器柜板冲孔装置,该设备通过第一电机便于带动第一传动轴旋转,从而使表面螺纹连接的滑动座在装置底座上移动位置,并在移动推板的推动下,进而带动电器柜板移动来调节冲孔位置,但该装置只能对板材一侧的冲孔位置进行调节,使得装置存在一定的局限性,不便于使用,当需要对其另一侧进行冲孔时,只能手动将板材位置进行调转,不仅麻烦,而且降低了冲孔效率,为此我们提供一种脚踏板高效冲孔装置。The existing patent (Announcement No.: CN218015172U) discloses a punching device for an electrical cabinet panel. The device drives a first transmission shaft to rotate through a first motor, so that a sliding seat threadedly connected on the surface moves on the device base, and under the push of a moving push plate, the electrical cabinet panel is driven to move to adjust the punching position. However, the device can only adjust the punching position on one side of the plate, which makes the device have certain limitations and inconvenient to use. When it is necessary to punch the other side, the plate position can only be manually turned, which is not only troublesome but also reduces the punching efficiency. For this reason, we provide a pedal efficient punching device.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种脚踏板高效冲孔装置,以解决上述背景技术中因只能对板材一侧的冲孔位置进行调节,使得装置存在一定的局限性,从而不便于使用的问题。The utility model aims to provide an efficient punching device for a pedal, so as to solve the problem in the background technology that the punching position on one side of the plate can only be adjusted, so that the device has certain limitations and is inconvenient to use.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种脚踏板高效冲孔装置,包括冲孔台,所述冲孔台的上方固定安装有支架,所述支架的内侧面上部设置有板材冲孔组件,所述冲孔台的两端均固定安装有固定板,所述固定板的外侧固定安装有伺服电缸,所述固定板的内侧面设置有推板并与伺服电缸的伸缩末端固定连接,所述冲孔台的顶部对称设置有板材夹持固定组件,所述冲孔台的内部设置有辅助移动组件。To achieve the above objectives, the utility model is implemented through the following technical solutions: a high-efficiency punching device for a foot pedal, comprising a punching table, a bracket fixedly installed above the punching table, a plate punching assembly arranged on the upper inner side surface of the bracket, fixed plates fixedly installed at both ends of the punching table, a servo electric cylinder fixedly installed on the outer side of the fixed plate, a push plate arranged on the inner side surface of the fixed plate and fixedly connected to the telescopic end of the servo electric cylinder, a plate clamping and fixing assembly symmetrically arranged on the top of the punching table, and an auxiliary moving assembly arranged inside the punching table.
所述板材冲孔组件包括移动槽,所述移动槽开设在支架的底部,所述移动槽的内部转动连接有螺杆,所述支架的一侧固定安装有步进电机且步进电机的转子末端与螺杆固定连接,所述螺杆的外部螺纹连接有移动块,所述移动块的底部固定安装有连接板,所述连接板的底部四角固定安装有气缸,所述气缸的末端固定连接有模具,所述模具的底部等距固定安装有冲孔头。The plate punching assembly includes a movable groove, which is opened at the bottom of the bracket, and a screw is rotatably connected inside the movable groove. A stepper motor is fixedly installed on one side of the bracket and the rotor end of the stepper motor is fixedly connected to the screw. The external thread of the screw is connected to a movable block, and a connecting plate is fixedly installed on the bottom of the movable block. Cylinders are fixedly installed at the four corners of the bottom of the connecting plate, and a mold is fixedly connected to the end of the cylinder. A punching head is fixedly installed at an equal distance at the bottom of the mold.
所述辅助移动组件包括基座,所述基座设置在冲孔台的内部,所述基座的顶部对称并转动连接有辊筒,所述基座的下方两侧均转动连接有双向丝杆,所述双向丝杆的一端延伸至冲孔台的外部并固定连接有传动齿盘,所述传动齿盘之间通过传动齿带传动连接,一侧所述传动齿盘的外部同轴固定连接有手轮,所述双向丝杆的两侧均螺纹连接有连接块,所述连接块与基座之间通过铰座铰接有连接杆。The auxiliary moving assembly includes a base, which is arranged inside the punching table, and the top of the base is symmetrically and rotatably connected to a roller, and both sides of the bottom of the base are rotatably connected to a bidirectional screw rod, one end of the bidirectional screw rod extends to the outside of the punching table and is fixedly connected to a transmission gear plate, and the transmission gear plates are connected by a transmission toothed belt transmission, and a hand wheel is coaxially fixedly connected to the outside of the transmission gear plate on one side, and both sides of the bidirectional screw rod are threadedly connected to connecting blocks, and a connecting rod is hinged between the connecting block and the base through a hinge seat.
可选的,所述板材夹持固定组件包括限位槽,所述限位槽对称开设在冲孔台的顶部,所述限位槽的内部转动连接有丝杠,所述冲孔台的两端均设置有转柄并与丝杠固定连接,所述丝杠的外部螺纹连接有限位块,所述限位块的顶部固定安装有支撑板,所述支撑板的外侧固定安装有电动推杆,所述支撑板的内侧设置有夹板并与电动推杆的伸缩末端固定连接。Optionally, the plate clamping and fixing assembly includes a limit groove, which is symmetrically arranged on the top of the punching table, and a lead screw is rotatably connected inside the limit groove. Turn handles are provided at both ends of the punching table and are fixedly connected to the lead screw. The external thread of the lead screw is connected to a limit block, a support plate is fixedly installed on the top of the limit block, an electric push rod is fixedly installed on the outer side of the support plate, and a splint is provided on the inner side of the support plate and is fixedly connected to the telescopic end of the electric push rod.
可选的,所述冲孔台的顶部对应辊筒的位置开设有槽口。Optionally, a slot is provided on the top of the punching station at a position corresponding to the roller.
可选的,所述双向丝杆的下方固定安装有导向杆并与连接块滑动连接。Optionally, a guide rod is fixedly installed below the bidirectional screw rod and is slidably connected to the connecting block.
可选的,所述双向丝杆的两侧均固定套设有限位件。Optionally, both sides of the bidirectional screw rod are fixed with limit members.
可选的,所述夹板的内侧面设置有防滑层。Optionally, an anti-slip layer is provided on the inner side of the splint.
本实用新型的技术效果和优点:Technical effects and advantages of the utility model:
1、该设备通过步进电机带动冲孔头水平移动,使得能够调节水平方向上的冲孔位置,通过伺服电缸带动推板对板材进行推动,并在辊筒的辅助输送下,能够调节垂直方向上的冲孔位置,通过两组推板交替的对板材推动,使得能够分别对板材顶部的两侧进行冲孔,方便实用,无需作业人员手动对板材进行方向的调转,有效的提高了冲孔效率。1. The equipment drives the punching head to move horizontally through a stepper motor, so that the punching position in the horizontal direction can be adjusted. The servo electric cylinder drives the push plate to push the plate, and with the auxiliary conveying of the roller, the punching position in the vertical direction can be adjusted. The two sets of push plates push the plate alternately, so that holes can be punched on both sides of the top of the plate respectively. It is convenient and practical, and there is no need for operators to manually turn the direction of the plate, which effectively improves the punching efficiency.
2、该设备通过转动手轮带动两组双向丝杆转动,利用连接块与基座的铰接作用,使得能够推动辊筒垂直移动,便于辊筒的支起与收纳,当辊筒支起时,能够对板材进行辅助输送,由于推板的推动方向与辊筒转动方向一致,使得减少了移动时的摩擦力,保证了移动的顺畅性,当辊筒收纳时,能够使板材与冲孔台接触,由于接触面积的增加,从而保证了冲孔时的稳定性,进一步的提高了装置的实用性。2. The equipment drives two sets of bidirectional screws to rotate by turning the hand wheel, and utilizes the hinged effect of the connecting block and the base to push the roller to move vertically, which is convenient for the support and storage of the roller. When the roller is supported, it can assist in the transportation of the plate. Since the pushing direction of the push plate is consistent with the rotation direction of the roller, the friction during movement is reduced and the smoothness of movement is ensured. When the roller is stored, the plate can be brought into contact with the punching table. Due to the increase in the contact area, the stability during punching is ensured, which further improves the practicality of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型侧俯视构示意图;FIG1 is a schematic diagram of the utility model from a side plan view;
图2为本实用新型板材冲孔组件纵剖结构示意图;FIG2 is a schematic diagram of the longitudinal section structure of the plate punching assembly of the utility model;
图3为本实用新型辅助移动组件纵剖结构示意图;FIG3 is a schematic diagram of the longitudinal section structure of the auxiliary moving component of the utility model;
图4为本实用新型辅助移动组件俯视结构示意图。FIG. 4 is a schematic diagram of the top view of the auxiliary moving component of the utility model.
图中:1、冲孔台;2、板材冲孔组件;3、伺服电缸;4、推板;5、板材夹持固定组件;6、辅助移动组件;7、导向杆;21、螺杆;22、移动块;23、气缸;24、冲孔头;51、丝杠;52、电动推杆;53、夹板;61、基座;62、辊筒;63、双向丝杆;64、传动齿带;65、连接块;66、连接杆。In the figure: 1. Punching table; 2. Plate punching assembly; 3. Servo electric cylinder; 4. Push plate; 5. Plate clamping and fixing assembly; 6. Auxiliary moving assembly; 7. Guide rod; 21. Screw; 22. Moving block; 23. Cylinder; 24. Punching head; 51. Lead screw; 52. Electric push rod; 53. Clamp; 61. Base; 62. Roller; 63. Bidirectional lead screw; 64. Transmission belt; 65. Connecting block; 66. Connecting rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
本实用新型提供了如图1-4所示的一种脚踏板高效冲孔装置,包括冲孔台1,冲孔台1的上方固定安装有支架,支架的内侧面上部设置有板材冲孔组件2,冲孔台1的两端均固定安装有固定板,固定板的外侧固定安装有伺服电缸3,固定板的内侧面设置有推板4并与伺服电缸3的伸缩末端固定连接,冲孔台1的顶部对称设置有板材夹持固定组件5,冲孔台1的内部设置有辅助移动组件6。The utility model provides a pedal efficient punching device as shown in Figures 1-4, including a punching platform 1, a bracket is fixedly installed above the punching platform 1, a plate punching component 2 is arranged on the upper inner side surface of the bracket, fixed plates are fixedly installed at both ends of the punching platform 1, a servo electric cylinder 3 is fixedly installed on the outer side of the fixed plate, a push plate 4 is arranged on the inner side surface of the fixed plate and is fixedly connected to the telescopic end of the servo electric cylinder 3, a plate clamping and fixing component 5 is symmetrically arranged on the top of the punching platform 1, and an auxiliary moving component 6 is arranged inside the punching platform 1.
板材冲孔组件2包括移动槽,移动槽开设在支架的底部,移动槽的内部转动连接有螺杆21,支架的一侧固定安装有步进电机且步进电机的转子末端与螺杆21固定连接,螺杆21的外部螺纹连接有移动块22,移动块22的底部固定安装有连接板,连接板的底部四角固定安装有气缸23,气缸23的末端固定连接有模具,模具的底部等距固定安装有冲孔头24。The sheet punching assembly 2 includes a movable groove, which is opened at the bottom of the bracket. A screw rod 21 is rotatably connected inside the movable groove. A stepper motor is fixedly installed on one side of the bracket and the rotor end of the stepper motor is fixedly connected to the screw rod 21. The external thread of the screw rod 21 is connected to a movable block 22. A connecting plate is fixedly installed at the bottom of the movable block 22. A cylinder 23 is fixedly installed at the four corners of the bottom of the connecting plate. A mold is fixedly connected to the end of the cylinder 23. A punching head 24 is fixedly installed at an equal distance at the bottom of the mold.
通过步进电机带动螺杆21转动,螺杆21转动带动螺纹连接的移动块22水平移动,从而带动冲孔头24水平移动,使得能够调节水平方向上的冲孔位置,通过伺服电缸3带动推板4对板材进行推动,并在辊筒62的辅助输送下,能够调节垂直方向上的冲孔位置,通过两组推板4交替的对板材推动,使得能够分别对板材顶部的两侧进行冲孔,方便实用,无需作业人员手动对板材进行方向的调转,有效的提高了冲孔效率,通过气缸23伸缩末端的伸缩能够调节冲孔头24在竖直方向上的位置,便于对板材进行冲孔,由于脚踏板孔眼数量多,设置的多组冲孔头24能够有效的提高加工速度。The screw 21 is driven to rotate by a stepper motor, and the rotation of the screw 21 drives the threaded movable block 22 to move horizontally, thereby driving the punching head 24 to move horizontally, so that the punching position in the horizontal direction can be adjusted, and the push plate 4 is driven by the servo electric cylinder 3 to push the plate, and with the auxiliary conveying of the roller 62, the punching position in the vertical direction can be adjusted, and the two groups of push plates 4 push the plate alternately, so that the two sides of the top of the plate can be punched respectively, which is convenient and practical, and there is no need for the operator to manually turn the direction of the plate, which effectively improves the punching efficiency. The position of the punching head 24 in the vertical direction can be adjusted by the extension and retraction of the telescopic end of the cylinder 23, which is convenient for punching the plate. Due to the large number of holes on the foot pedal, the multiple groups of punching heads 24 set up can effectively improve the processing speed.
辅助移动组件6包括基座61,基座61设置在冲孔台1的内部,基座61的顶部对称并转动连接有辊筒62,冲孔台1的顶部对应辊筒62的位置开设有槽口,基座61的下方两侧均转动连接有双向丝杆63,双向丝杆63的一端延伸至冲孔台1的外部并固定连接有传动齿盘,传动齿盘之间通过传动齿带64传动连接,一侧传动齿盘的外部同轴固定连接有手轮,双向丝杆63的两侧均螺纹连接有连接块65,双向丝杆63的下方固定安装有导向杆7并与连接块65滑动连接,能够对连接块65的移动起到导向作用,双向丝杆63的两侧均固定套设有限位件,能够防止连接块65过度移动,连接块65与基座61之间通过铰座铰接有连接杆66。The auxiliary moving component 6 includes a base 61, which is arranged inside the punching table 1. The top of the base 61 is symmetrically and rotatably connected to a roller 62. A slot is provided at the top of the punching table 1 corresponding to the position of the roller 62. Both sides of the bottom of the base 61 are rotatably connected to a bidirectional screw rod 63. One end of the bidirectional screw rod 63 extends to the outside of the punching table 1 and is fixedly connected to a transmission gear disk. The transmission gear disks are connected by a transmission belt 64. A hand wheel is coaxially fixedly connected to the outside of the transmission gear disk on one side. Both sides of the bidirectional screw rod 63 are threadedly connected to a connecting block 65. A guide rod 7 is fixedly installed below the bidirectional screw rod 63 and is slidably connected to the connecting block 65, which can guide the movement of the connecting block 65. Both sides of the bidirectional screw rod 63 are fixedly sleeved with limit members to prevent the connecting block 65 from excessive movement. A connecting rod 66 is hinged between the connecting block 65 and the base 61 through a hinge seat.
通过转动手轮并在传动齿盘与传动齿带64的传动配合下,使得带动两组双向丝杆63转动,双向丝杆63转动带动两组连接块65相向或相对进行移动,利用连接块65以及基座61与连接杆66的铰接作用,使得能够推动辊筒62垂直移动,便于辊筒62的支起与收纳,当辊筒62支起时,能够对板材进行辅助输送,由于推板4的推动方向与辊筒62转动方向一致,使得减少了移动时的摩擦力,保证了移动的顺畅性,当辊筒62收纳时,能够使板材与冲孔台1接触,由于接触面积的增加,从而保证了冲孔时的稳定性,进一步的提高了装置的实用性。By turning the hand wheel and with the transmission cooperation of the transmission gear plate and the transmission belt 64, the two sets of bidirectional screw rods 63 are driven to rotate, and the rotation of the bidirectional screw rods 63 drives the two sets of connecting blocks 65 to move toward or relative to each other. The connecting blocks 65 and the hinged connection of the base 61 and the connecting rod 66 can be used to push the roller 62 to move vertically, which is convenient for the support and storage of the roller 62. When the roller 62 is supported, the plate can be assisted in conveying. Since the pushing direction of the push plate 4 is consistent with the rotation direction of the roller 62, the friction during movement is reduced, ensuring the smoothness of movement. When the roller 62 is stored, the plate can be brought into contact with the punching table 1. Due to the increase in contact area, the stability during punching is guaranteed, further improving the practicality of the device.
板材夹持固定组件5包括限位槽,限位槽对称开设在冲孔台1的顶部,限位槽的内部转动连接有丝杠51,冲孔台1的两端均设置有转柄并与丝杠51固定连接,丝杠51的外部螺纹连接有限位块,限位块的顶部固定安装有支撑板,支撑板的外侧固定安装有电动推杆52,支撑板的内侧设置有夹板53并与电动推杆52的伸缩末端固定连接,夹板53的内侧面设置有防滑层,能够起到防滑作用,保证对板材夹持的稳定性。The plate clamping and fixing component 5 includes a limit groove, which is symmetrically arranged on the top of the punching table 1. A lead screw 51 is rotatably connected inside the limit groove. Turn handles are provided at both ends of the punching table 1 and are fixedly connected to the lead screw 51. The external thread of the lead screw 51 is connected to a limit block. A support plate is fixedly installed on the top of the limit block. An electric push rod 52 is fixedly installed on the outer side of the support plate. A splint 53 is provided on the inner side of the support plate and is fixedly connected to the telescopic end of the electric push rod 52. An anti-slip layer is provided on the inner side of the splint 53, which can play an anti-slip role and ensure the stability of the plate clamping.
通过转动转柄带动丝杠51转动,丝杠51转动带动螺纹连接的限位块移动,配合电动推杆52的伸缩作用,使得便于对不同尺寸的板材进行夹持,同时配合辅助移动组件6还便于根据板材的位置对板材进行夹持,保证了板材在冲孔时的稳定性。The screw 51 is driven to rotate by rotating the handle, and the rotation of the screw 51 drives the threaded limit block to move. The extension and retraction of the electric push rod 52 makes it easy to clamp plates of different sizes. At the same time, the auxiliary moving component 6 makes it easy to clamp the plates according to their positions, thereby ensuring the stability of the plates during punching.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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