CN220683990U - Gypsum board whereabouts formula stacker device - Google Patents
Gypsum board whereabouts formula stacker device Download PDFInfo
- Publication number
- CN220683990U CN220683990U CN202320460408.1U CN202320460408U CN220683990U CN 220683990 U CN220683990 U CN 220683990U CN 202320460408 U CN202320460408 U CN 202320460408U CN 220683990 U CN220683990 U CN 220683990U
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- stack
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 110
- 239000010440 gypsum Substances 0.000 title claims abstract description 110
- 230000007246 mechanism Effects 0.000 claims abstract description 154
- 238000007493 shaping process Methods 0.000 claims abstract description 148
- 230000001133 acceleration Effects 0.000 claims abstract description 39
- 230000001360 synchronised effect Effects 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 claims abstract description 20
- 239000000872 buffer Substances 0.000 claims description 61
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 230000009471 action Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 12
- 238000009966 trimming Methods 0.000 description 12
- 238000010415 tidying Methods 0.000 description 7
- 230000006870 function Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/068—Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
Landscapes
- Specific Conveyance Elements (AREA)
Abstract
The utility model relates to a gypsum board falling type stacker device which comprises an acceleration belt conveyor, a stacking section lifting mechanism, a stacking order mechanism, a grabbing position belt conveyor and a grabbing position shaping mechanism, wherein the acceleration belt conveyor is a synchronous belt conveyor arranged on a main frame, the stacking section belt conveyor is a synchronous belt conveyor arranged on the stacking section lifting mechanism, the acceleration belt conveyor drives gypsum boards and accelerates the gypsum boards to be stacked to the stacking section belt conveyor at a speed higher than the production line speed, the stacking section belt conveyor conveys the gypsum boards to be stacked to a stacking position, the stacked gypsum boards are conveyed to the grabbing position, and the grabbing position shaping mechanism is used for carrying out position correction on the gypsum boards before being grabbed by a manipulator and carrying out order correction on the stacked gypsum boards. By adopting the gypsum board falling type stacker device, the stacking uniformity is high, the damage to the gypsum board is small, the production efficiency is met, and the quality of automatically produced products is improved.
Description
Cross Reference to Related Applications
The present application claims priority to the chinese utility model patent application No. 202210897414.3 filed on 7/28 of 2022, the contents of which are incorporated herein by reference.
Technical Field
The utility model relates to the field of industrial production, in particular to the field of gypsum board production, and specifically relates to a gypsum board falling type stacker device.
Background
At present, after gypsum boards are cured by a secondary spraying and baking oven, stacking and boxing of the gypsum boards are performed manually, and 6-8 people are generally required to process the stacking and boxing in one line. The manual operation has the problems that stacking is uneven, boxing is uneven, manual whole box gypsum board carrying is laborious, the board is easy to damage in the placing process, and the like. And safety accidents are easily caused by manual operation under the long-time high-load working condition. The automatic stacking and boxing device is designed for realizing automatic stacking and boxing of gypsum boards, so that labor and materials are reduced.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide the gypsum board falling type stacker device which has the advantages of simple structure, high production efficiency and wider application range.
In order to achieve the above object, the gypsum board drop stacker apparatus of the present utility model is as follows:
the gypsum board falling type stacker device is mainly characterized by comprising an acceleration belt conveyor, a stacking section lifting mechanism, a stacking tidying mechanism, a grabbing position belt conveyor and a grabbing position shaping mechanism, wherein the acceleration belt conveyor is a synchronous belt conveyor arranged on a main frame, the stacking section belt conveyor is a synchronous belt conveyor arranged on the stacking section lifting mechanism, the stacking tidying mechanism, the grabbing position belt conveyor and the grabbing position shaping mechanism are all arranged on a main frame, the acceleration belt conveyor drives gypsum boards and accelerates and conveys the gypsum boards to the stacking section belt conveyor at a speed higher than the production line speed, the stacking section belt conveyor conveys the gypsum boards to the stacking position, the stacking section belt conveyor also conveys the gypsum boards of a full stack to the grabbing position belt conveyor, the stacking section lifting mechanism shapes the gypsum boards by a longitudinal shaping push plate to the position board as a reference, the stacking section lifting mechanism is a plate thickness setting position, and a stacking position is a horizontal distance of the stacking section lifting mechanism is used for conveying the gypsum boards to the main frame after the stacking position is completed, and the stacking section lifting mechanism is arranged on the main frame to the horizontal position of the stacking position of the gypsum boards.
Preferably, the device further comprises a full stack buffer mechanism, wherein the full stack buffer mechanism is arranged on the main frame, and buffers the transported gypsum board when the gypsum board is full stack.
Preferably, the device further comprises a gypsum board gripper, wherein the gypsum board gripper is a gypsum board grabbing mechanism arranged on the industrial joint manipulator, and the stacked and shaped gypsum boards are grabbed and transferred to next production equipment.
Preferably, the stacking section belt conveyor comprises a stacking section belt conveyor conveying belt, a stacking section belt conveyor power motor, belt conveyor installation supporting legs and a lifting movable plate, wherein the stacking section belt conveyor power motor is installed on the lifting movable plate, the stacking section belt conveyor conveying belt is connected with a power synchronous belt of an acceleration belt conveyor to drive, and the stacking belt conveyor is installed on the lifting movable plate through the 4 belt conveyor installation supporting legs.
Preferably, the stacking section lifting mechanism comprises a guide pillar, a linear bearing, a precise grinding ball screw, a precise planetary reducer and a lifting mechanism servo motor, wherein the guide pillar is provided with a mechanical limiting block, a lifting movable plate and a lifting fixed plate, nuts of the linear bearing, the guide pillar and the precise grinding ball screw are arranged on the lifting fixed plate, the upper end and the lower end of the guide pillar are provided with the mechanical limiting block of the guide pillar, the precise planetary reducer and the lifting mechanism servo motor are arranged on the lifting movable plate, power is transmitted to the precise grinding ball screw through the servo motor and the reducer, the lifting movable plate is enabled to move up and down through the nuts, and accordingly the stacking belt conveyor arranged on the lifting movable plate is driven to move up and down, and the whole stacking section lifting mechanism is connected with a main frame of the equipment through a fixed mounting hole on the lifting fixed plate through a bolt.
Preferably, the stacking neatly mechanism include vertical plastic module, vertical plastic push pedal, horizontal plastic datum plate, the vertical plastic of gypsum board in place board, the horizontal plastic board of perpendicular to direction of delivery, vertical plastic module install on the main frame, the vertical plastic of gypsum board in place board install in the rear of vertical plastic module, vertical plastic push pedal install on vertical plastic module, horizontal plastic datum plate install the left and right sides at vertical plastic module.
Preferably, the full-stack buffer mechanism comprises a full-stack buffer plate, a full-stack buffer plate action cylinder and a buffer plate left, wherein the full-stack buffer plate action cylinder is connected with the full-stack buffer plate and drives the full-stack buffer plate to stretch out and draw back, the full-stack buffer plate is arranged on the main frame, the buffer plate left is also driven by the full-stack buffer plate action cylinder to stretch out and draw back, and the full-stack buffer plate and the buffer plate left stretch out and draw back simultaneously when full materials are filled.
Preferably, snatch position band conveyer including snatching position band conveyer belt and snatching position band conveyer installation section bar, snatch position band conveyer belt and power hold-in range and be connected and drive, whole acceleration band conveyer is connected fixedly with the main frame through 4 snatch position band conveyer installation section bars.
Preferably, the grabbing position shaping mechanism comprises a grabbing position shaping mechanism mounting frame, grabbing position shaping mechanism mounting frame supporting legs, a first grabbing position shaping mechanism transverse shaping plate, a grabbing position shaping mechanism longitudinal shaping cylinder and a lifting cylinder, grabbing position shaping mechanism longitudinal shaping plates, grabbing position shaping mechanism longitudinal shaping in-place plates, a second grabbing position shaping mechanism transverse shaping plate and a second grabbing position shaping mechanism transverse shaping plate cylinder, the grabbing position mounting frame is fixed with the ground through grabbing position shaping mechanism mounting frame supporting legs, the first grabbing position shaping mechanism transverse shaping plates are driven by grabbing position shaping mechanism longitudinal shaping cylinders and lifting cylinders, grabbing position shaping mechanism longitudinal shaping cylinders and lifting cylinders are fixed on the shaping mechanism mounting frame, grabbing position shaping mechanisms longitudinal shaping plates are installed on the main frame, grabbing position shaping mechanisms longitudinal shaping cylinders and lifting cylinders are installed on the main frame, and grabbing position shaping mechanism longitudinal shaping plates are driven to perform up-down and longitudinal push plate pushing actions.
Preferably, the accelerating belt conveyor comprises an accelerating belt conveyor power motor, a power synchronous belt and an accelerating belt conveyor belt, wherein the power synchronous belt is connected with the accelerating belt conveyor belt.
Preferably, the stacking section belt conveyor comprises a stacking section belt conveyor belt and a stacking section belt conveyor power motor, and the stacking section belt conveyor power motor is arranged between the stacking section belt conveyor belts.
Preferably, the stacking section lifting mechanism comprises a guide post, a linear bearing, a precise grinding ball screw, a precise planetary reducer and a lifting mechanism servo motor, wherein the linear bearing, the precise planetary reducer and the lifting mechanism servo motor are arranged on the main frame, the guide post is arranged under the linear bearing, and the precise grinding ball screw is arranged on the linear bearing.
Preferably, the stacking trimming mechanism comprises a longitudinal trimming module, a longitudinal trimming push plate, a transverse trimming reference plate and a gypsum board, wherein the longitudinal trimming module is arranged on the main frame, the gypsum board is vertically arranged at the rear of the longitudinal trimming module, the longitudinal trimming push plate is arranged on the longitudinal trimming module, and the transverse trimming reference plate is arranged at the left side and the right side of the longitudinal trimming module.
Preferably, the full-stack buffer mechanism comprises a full-stack buffer plate and a full-stack buffer plate action cylinder, wherein the full-stack buffer plate action cylinder is connected to the full-stack buffer plate, and the full-stack buffer plate is arranged on the stacking tidy mechanism.
By adopting the gypsum board falling type stacker device, the production requirement of 2P/4S high beats can be met, the stacking uniformity is high, the damage to gypsum boards is small, the production efficiency is met, and the quality of automatically produced products is improved. In addition, the mode stacker can be compatible with the production of 600 multiplied by 300 multiplied by 12 and 600 multiplied by 12 gypsum boards, has higher stacking uniformity, and is an important device for realizing the automatic production of subsequent procedures (grabbing by a manipulator, packaging, stacking by a whole box and film winding).
Drawings
Fig. 1 is a perspective view of a gypsum board drop stacker apparatus of the present utility model.
Fig. 2 is a perspective view of an acceleration belt conveyor of the gypsum board drop stacker apparatus of the present utility model.
Fig. 3 is a perspective view of a stacking section belt conveyor and stacking section lifting mechanism of the gypsum board drop stacker apparatus of the present utility model.
Fig. 4 is a perspective view of a stacking order mechanism and a full stack buffer mechanism of the gypsum board drop stacker apparatus of the present utility model.
Fig. 5 is a perspective view of a grabbing belt conveyor and grabbing position shaping mechanism of the gypsum board drop stacker apparatus of the present utility model.
Reference numerals:
1. acceleration belt conveyor
2. Stacking section belt conveyor
3. Stacking section lifting mechanism
4. Neat mechanism of stack
5. Full stack buffer memory mechanism
6. Grabbing position belt conveyor
7. Snatch position plastic mechanism
8. Gypsum board tongs
9. Power motor of accelerating belt conveyor
10. Power synchronous belt
11. Acceleration belt conveyer belt
12. Guide post
13. Linear bearing
14. Precision grinding ball screw
15. Power motor of stacking section belt conveyor
16. Conveyer belt of belt conveyer at stacking section
17. Precision planetary reducer
18. Servo motor of lifting mechanism
19. Longitudinal shaping module
20. Longitudinal shaping push plate
21. Transverse shaping datum plate
22. Buffer plate for full stack
23. Cylinder with function of buffer plate for full stack
24 600cm x 300cm x 12cm gypsum board is longitudinally shaped into place
25 600cm x 12cm gypsum board is longitudinally shaped into place
26. Left buffer board
27. Shaping transversely (perpendicular to conveying direction)
28. Conveying main power shaft
29. Conveying driving synchronous wheel
30. Main beam of conveyor
31. First conveyor installation section bar
32. Conveying driven wheel
33. Guide plate of conveying belt
34. Main beam connecting section bar of conveyor
35. Second conveyor mounting section bar
36. Guide pillar mechanical limiting block
37. Drag chain mounting plate
38. Proximity switch bracket
39. Belt conveyor mounting support leg
40. Lifting movable plate
41. Lifting fixing plate
42. Grabbing position belt conveyor belt
43. Grabbing position belt conveyor mounting section bar
44. Snatch position plastic mechanism installing frame
45. Mounting frame supporting leg of grabbing position shaping mechanism
46. Transverse shaping plate of first grabbing position shaping mechanism
47. Longitudinal shaping cylinder and lifting cylinder of grabbing position shaping mechanism
48. Longitudinal shaping plate of grabbing position shaping mechanism
49. Longitudinal shaping in-place plate of grabbing position shaping mechanism
50. Transverse shaping plate of second grabbing position shaping mechanism
51. Horizontal shaping plate cylinder of second grabbing position shaping mechanism
Detailed Description
In order to more clearly describe the technical contents of the present utility model, a further description will be made below in connection with specific embodiments.
The gypsum board falling type stacker device comprises an acceleration belt conveyor 1, a stacking section belt conveyor 2, a stacking section belt conveyor 3, a stacking tidying mechanism 4, a grabbing position belt conveyor 6 and a grabbing position shaping mechanism 7, wherein the acceleration belt conveyor 1 is a synchronous belt conveyor arranged on a main frame, the stacking section belt conveyor 2 is a synchronous belt conveyor arranged on the stacking section belt conveyor, the stacking section belt conveyor 3, the stacking tidying mechanism 4, the grabbing position belt conveyor 6 and the grabbing position shaping mechanism 7 are all arranged on the main frame, the acceleration belt conveyor 1 drives gypsum boards and accelerates and conveys the gypsum boards to the stacking section belt conveyor at a speed higher than the production line speed, the stacking section belt conveyor 2 conveys the gypsum boards to be stacked to a grabbing position, the stacking section belt conveyor 2 conveys the gypsum boards of the stack to the grabbing position belt conveyor 6, the stacking section belt conveyor 3 carries out shaping on the gypsum boards by taking a longitudinal pushing plate as a reference position to the main frame, and the stacking section belt conveyor is a horizontal shaping mechanism for carrying out shaping on the gypsum boards to be stacked, and the gypsum boards are conveyed to the stacking position by the horizontal shaping mechanism at the position of the horizontal position.
As a preferred embodiment of the utility model, the device further comprises a full stack buffer mechanism 5, wherein the full stack buffer mechanism 5 is arranged on the main frame and buffers the transported gypsum board when the gypsum board is full stack.
As a preferred embodiment of the utility model, the device further comprises a gypsum board gripper 8, wherein the gypsum board gripper 8 is a gypsum board grabbing mechanism arranged on the industrial joint manipulator, and the stacked and shaped gypsum boards are grabbed and transferred to next production equipment.
As a preferred embodiment of the present utility model, as shown in fig. 2, the acceleration belt conveyor 1 includes an acceleration belt conveyor power motor 9, a power synchronous belt 10, an acceleration belt conveyor belt 11, a conveying main power shaft 28, a conveying main synchronizing wheel 29, a conveyor main beam 30, a first conveyor mounting section 31, a conveying driven wheel 32, a conveying belt guide plate 33, a conveyor main beam connecting section 34, and a second conveyor mounting section 35, wherein the acceleration belt conveyor power motor 9 is mounted on the front 2 pieces of the 4 pieces of the second conveyor mounting section, and transmits the power required for conveying to the conveying main power shaft 28 through the power synchronous belt 10, so as to drive the conveying main synchronizing wheel 29 to rotate; an acceleration belt conveyor belt 11 is arranged between the power synchronous belt 10 and the conveying driven wheel 32, and the acceleration belt conveyor belt 11 and the conveying driven wheel 32 are arranged on the main conveyor beam 30 through mounting plates. In order to support the gypsum board to be conveyed and prevent the conveyor belt from deviating, a conveyor belt guide 33 is mounted on the lower part of the acceleration belt conveyor belt 11, and the conveyor belt guide 33 is mounted on the conveyor main beam 30. The whole accelerating belt conveyor is fixedly connected with the main frame of the equipment through 4 second conveyor mounting profiles.
As a preferred embodiment of the present utility model, as shown in fig. 3, the stacking belt conveyor 2 includes a stacking belt conveyor belt 16, a stacking belt conveyor power motor 15, belt conveyor mounting legs 39, and a lifting movable plate 40, the stacking belt conveyor power motor 15 is mounted on the lifting movable plate 40, the stacking belt conveyor belt 16 is connected with and driven by the power synchronous belt 10 of the acceleration belt conveyor 1, and the entire stacking belt conveyor 2 is mounted on the lifting movable plate 40 through the 4 belt conveyor mounting legs 39.
As a preferred embodiment of the present utility model, as shown in fig. 3, the stacking section lifting mechanism 3 includes a guide post 12, a linear bearing 13, a precision grinding ball screw 14, a precision planetary reducer 17, a lifting mechanism servo motor 18, a guide post mechanical stopper 36, a drag chain mounting plate 37, a proximity switch bracket 38, a lifting movable plate 40 and a lifting fixed plate 41, wherein nuts of the linear bearing 13, the guide post 12 and the precision grinding ball screw 14 are mounted on the lifting fixed plate 41, and meanwhile, in order to prevent accidents, guide post mechanical stoppers 36 are mounted at the upper and lower ends of the guide post 12, the precision planetary reducer 17 and the lifting mechanism servo motor 18 are mounted on the lifting movable plate 40, power is transmitted to the precision grinding ball screw 14 through the lifting mechanism servo motor 18 and the precision planetary reducer 17, and the lifting movable plate moves up and down through the effect of the nuts, thereby driving the stacking belt conveyor mounted on the lifting movable plate to move up and down. The entire stacking section lifting mechanism is connected with the main frame through the fixed mounting holes and bolts on the lifting fixing plate 41.
As a preferred embodiment of the present utility model, as shown in fig. 4, the stacking alignment mechanism includes a longitudinal shaping module 19 mounted on the main frame, a longitudinal shaping push plate 20 mounted on the longitudinal shaping module 19, a transverse shaping reference plate 21 mounted on the left and right sides of the longitudinal shaping module 19, a gypsum board longitudinal shaping in place plate mounted vertically behind the longitudinal shaping module 19, and a transverse shaping plate 27 perpendicular to the conveying direction. When the gypsum board with the length of 600cm multiplied by 300cm multiplied by 12cm is actually produced and is longitudinally shaped into a proper board, the gypsum board with the length of 600cm multiplied by 300cm multiplied by 12cm is produced and is longitudinally shaped into the proper board to fall; when a gypsum board of 600cm x 12cm is vertically shaped into a board, which is actually produced, the gypsum board of 600cm x 12cm is vertically shaped into a board and is dropped down, and the gypsum board of 600cm x 300cm x 12cm is vertically shaped into a board and is lifted up.
As shown in fig. 4, the full stack buffer mechanism according to the preferred embodiment of the present utility model includes a full stack buffer plate 22, a full stack buffer plate action cylinder 23, and a buffer plate left 26, wherein the full stack buffer plate action cylinder 23 is connected to the full stack buffer plate 22 and drives the full stack buffer plate 22 to stretch out and draw back, the full stack buffer plate 22 is mounted on the main frame, the buffer plate left 26 is also driven by the full stack buffer plate action cylinder 23 to stretch out and draw back, and when full stack is completed, the full stack buffer plate 22 and the buffer plate left 26 stretch out simultaneously, so that the buffer purpose is achieved.
As a preferred embodiment of the present utility model, as shown in fig. 5, the gripping position belt conveyor 6 includes a gripping position belt conveyor belt 42 and a gripping position belt conveyor mounting profile 43, the entire accelerating belt conveyor 6 is connected and fixed to the main frame through 4 gripping position belt conveyor mounting profiles 41, and the gripping position belt conveyor belt 42 is connected to the power synchronous belt 10.
As a preferred embodiment of the present utility model, as shown in fig. 5, the grabbing position shaping mechanism 7 includes a grabbing position shaping mechanism mounting frame 44, a grabbing position shaping mechanism mounting frame leg 45, a first grabbing position shaping mechanism transverse shaping plate 46, a grabbing position shaping mechanism longitudinal shaping cylinder and lifting cylinder 47, a grabbing position shaping mechanism longitudinal shaping plate 48, a grabbing position shaping mechanism longitudinal shaping plate 49, a second grabbing position shaping mechanism transverse shaping plate 50, and a second grabbing position shaping mechanism transverse shaping plate cylinder 51, wherein the grabbing position mounting frame 44 is fixed to the ground through the grabbing position shaping mechanism mounting frame leg 45, the first grabbing position shaping mechanism transverse shaping plate 46 is driven by the grabbing position shaping mechanism longitudinal shaping cylinder and lifting cylinder 47, the grabbing position shaping mechanism longitudinal shaping cylinder and lifting cylinder 47 are fixed on the shaping mechanism mounting frame 44, the grabbing position shaping mechanism longitudinal shaping plate 48 is mounted on the main frame, and the grabbing position shaping cylinder 47 are mounted on the main frame, and the grabbing position shaping mechanism longitudinal shaping plate 48 is driven to perform up-down and longitudinal pushing plate movements.
In the concrete implementation mode of the utility model, the gypsum board falling type stacker comprises an acceleration belt conveyor 1, a stacking section belt conveyor 2, a stacking section lifting mechanism 3, a stacking tidying mechanism 4, a full stack buffer mechanism 5, a grabbing position belt conveyor 6, a grabbing position shaping mechanism 7 and a gypsum board gripper 8. Fig. 1 is a schematic view of the gypsum board drop stacker as a whole. Fig. 2 is a schematic diagram of the acceleration belt conveyor after being assembled as a whole. Fig. 3 is a schematic diagram of the assembled stacking section belt conveyor and the stacking section lifting mechanism. Fig. 4 is a schematic diagram of the stacking and trimming mechanism and the stack filling and buffering mechanism after assembly.
The accelerating belt conveyor 1 is a synchronous belt conveyor arranged on the main frame, and the conveyor has the function of increasing the distance between the incoming plate and the rear plate by being higher than the line speed of the incoming plate conveying line, so that the risk of blocking the plate is reduced under the same incoming plate beat. The accelerating belt conveyor 1 consists of an accelerating belt conveyor power motor 9, a power synchronous belt 10 and an accelerating belt conveyor belt 11. The gypsum board is driven by the acceleration belt conveyor belt 11 after entering the equipment and is accelerated to be conveyed to the stacking section belt conveyor 2 at a speed which is about 2 times higher than the production line speed.
The stacking section belt conveyor is a synchronous belt conveyor arranged on the stacking section lifting mechanism, and the conveyor has the functions of conveying gypsum boards to be stacked to a stacking position and conveying the gypsum boards after stacking to a grabbing position.
The stacking section belt conveyor 2 consists of a stacking section belt conveyor belt 16, a stacking section belt conveyor power motor 15 and the like. The stacking section belt conveyor 2 is arranged on the stacking section lifting mechanism 3. The stacking section lifting mechanism 3 consists of a guide post 12, a linear bearing 13, a precise grinding ball screw 14, a precise planetary reducer 17, a lifting mechanism servo motor 18 and the like. The gypsum board to the stacking section belt conveyor is firstly shaped by a longitudinal (parallel to the conveying direction) shaping push plate 20 by taking 600 multiplied by 300 multiplied by 12 gypsum board longitudinal shaping in-place plate 24 as a reference, after shaping in place, the stacking section lifting mechanism 3 descends by a plate thickness distance, then the transverse (perpendicular to the conveying direction) shaping 27 takes the transverse shaping reference plate as a reference to carry out plate shaping, and the process is finished after in place. At this point, the first gypsum board stack is completed and the cycle is completed with the second, third, and fourth blocks … …, 9 th coming boards stacked. After the stack is full, the stack section belt conveyor conveys the full stack to the grabbing position belt conveyor 6, the grabbing position shaping mechanism 7 performs final shaping, and after shaping, the full stack is grabbed by the gypsum board grippers 8 and transferred to next process equipment.
The stacking and trimming mechanism consists of an in-place lifting baffle plate assembly, a longitudinal (opposite line direction) shaping assembly and a transverse (opposite line direction) shaping assembly; the full stack buffer mechanism is a buffer mechanism arranged on the main frame, and the buffer mechanism has the function of buffering the incoming plates when full stack is carried out, and the incoming plates are stacked later so as to meet the production takt; the grabbing position belt conveyor is a synchronous belt conveyor arranged on the main frame, and the conveyor has the function of conveying the stacked gypsum boards to the grabbing position shaping mechanism; the grabbing position shaping mechanism is used for carrying out position correction and uniformity correction on the stacked gypsum boards before grabbing by the manipulator. The gypsum board gripper is a gypsum board grabbing mechanism arranged on the industrial joint manipulator, and the mechanism has the function of grabbing and transferring the stacked and shaped gypsum boards to next production equipment.
The device comprises an acceleration belt conveyor, a stacking section lifting mechanism, a stacking tidying mechanism, a full stack buffer mechanism, a grabbing position belt conveyor, a grabbing position shaping mechanism and a gypsum board gripper. The accelerating belt conveyor is arranged on the main frame; the stacking section belt conveyor is arranged on the stacking section lifting mechanism; the stacking section lifting mechanism is arranged on the main frame; the stacking tidying mechanism, the full stack buffer mechanism, the grabbing position belt conveyor and the grabbing position shaping mechanism are respectively arranged on the main frame; the plasterboard gripper is mounted on an industrial joint robot (not shown in the figures herein).
The accelerating belt conveyor, the stacking section belt conveyor and the grabbing position belt conveyor are synchronous belt conveyors, and gypsum boards are conveyed and transported respectively; the stacking section lifting mechanism takes a servo motor as a main power, and outputs power through a precise planetary reducer, a precise grinding ball screw and other moving parts so as to enable the stacking section conveyor to move up and down.
The specific implementation manner of this embodiment may be referred to the related description in the foregoing embodiment, which is not repeated herein.
It is to be understood that the same or similar parts in the above embodiments may be referred to each other, and that in some embodiments, the same or similar parts in other embodiments may be referred to.
It should be noted that in the description of the present utility model, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Furthermore, in the description of the present utility model, unless otherwise indicated, the meaning of "plurality" means at least two.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
By adopting the gypsum board falling type stacker device, the production requirement of 2P/4S high beats can be met, the stacking uniformity is high, the damage to gypsum boards is small, the production efficiency is met, and the quality of automatically produced products is improved. In addition, the mode stacker can be compatible with the production of 600 multiplied by 300 multiplied by 12 and 600 multiplied by 12 gypsum boards, has higher stacking uniformity, and is an important device for realizing the automatic production of subsequent procedures (grabbing by a manipulator, packaging, stacking by a whole box and film winding).
In this specification, the utility model has been described with reference to specific embodiments thereof. It will be apparent, however, that various modifications and changes may be made without departing from the spirit and scope of the utility model. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.
Claims (10)
1. The utility model provides a gypsum board whereabouts formula stacker device, its characterized in that, the device include acceleration belt conveyor, stack section elevating system, stack neat mechanism, snatch position belt conveyor, snatch position plastic mechanism, acceleration belt conveyor for installing the hold-in range conveyer on the main frame, stack section belt conveyor for installing the hold-in range conveyer at stack section elevating system, stack neat mechanism, snatch position belt conveyor, snatch position plastic mechanism all install on the main frame, acceleration belt conveyor drive the gypsum board and with the speed acceleration transport to stack section belt conveyor that is higher than the line speed, stack section belt conveyor will wait to stack the gypsum board and send out to snatch position, stack section belt conveyor still with this stack of gypsum board to snatch position belt conveyor, stack section elevating system carry out plastic to the gypsum board by vertical plastic push pedal to the position board for the benchmark, stack section belt conveyor down to the base plate thickness of stack section, all install the stack section belt conveyor for the benchmark board has been snatched to the position the horizontal position of stack, the stack section belt conveyor has been the stack plate thickness of stack section, and has been the stack position the gypsum board has been carried out to the position to the base plate.
2. The drop stacker assembly for gypsum boards according to claim 1, further comprising a full stack buffer mechanism mounted to the main frame for buffering incoming gypsum boards when they are full.
3. The drop stacker assembly of claim 1 further comprising a gypsum board gripper, said gypsum board gripper being a gypsum board gripping mechanism mounted on the industrial joint robot for gripping and transferring the stacked and shaped gypsum board to a downstream production facility.
4. The gypsum board drop stacker device according to claim 1, wherein the acceleration belt conveyor comprises an acceleration belt conveyor power motor, a power synchronous belt and an acceleration belt conveyor conveying belt, a conveying main power shaft, a conveying main synchronous wheel, a conveyor main beam, a conveying driven wheel, a conveying belt guide plate and a second conveyor mounting section bar, wherein the acceleration belt conveyor power motor is mounted on the front 2 pieces of the 4 pieces of the second conveyor mounting section bar, and the power required for conveying is transmitted to the conveying main power shaft through the power synchronous belt so as to drive the conveying main synchronous wheel to rotate; an acceleration belt conveyor belt is arranged between the power synchronous belt and the conveying driven wheel, the acceleration belt conveyor belt and the conveying driven wheel are installed on a main beam of the conveyor through mounting plates, a conveying belt guide plate is installed on the lower portion of the acceleration belt conveyor belt, the conveying belt guide plate is installed on the main beam of the conveyor, and the whole acceleration belt conveyor is fixedly connected with a main frame of the device through 4 second conveyor installation sectional materials.
5. The gypsum board drop stacker device according to claim 1, wherein said stacker belt conveyor comprises a stacker belt conveyor belt, a stacker belt conveyor power motor, a belt conveyor mounting leg and a lifting movable plate, said stacker belt conveyor power motor is mounted on the lifting movable plate, said stacker belt conveyor belt is connected with a power synchronous belt of an acceleration belt conveyor, and said stacker belt conveyor is mounted on the lifting movable plate through 4 belt conveyor mounting legs.
6. The gypsum board drop stacker apparatus according to claim 1, wherein said stacking section elevating mechanism comprises a guide post, a linear bearing, a precision grinding ball screw, a precision planetary reducer and an elevating mechanism servo motor, said linear bearing, said guide post and said nut of said precision grinding ball screw are mounted on said elevating fixing plate, said guide post mechanical limiting block is mounted on the upper and lower ends of said guide post, said precision planetary reducer and said elevating mechanism servo motor are mounted on said elevating fixing plate, power is transmitted to said precision grinding ball screw through said servo motor and said reducer, said elevating movable plate is moved up and down by said nut, thereby driving said stacking belt conveyor mounted on said elevating movable plate to move up and down, said entire stacking section elevating mechanism is connected with said main frame of said apparatus by said bolt through said fixed mounting hole on said elevating fixing plate.
7. The falling gypsum board stacker device according to claim 1, wherein the stacking alignment mechanism comprises a longitudinal shaping module, a longitudinal shaping push plate, a transverse shaping reference plate, a gypsum board longitudinal shaping in-place plate and a transverse shaping plate perpendicular to the conveying direction, the longitudinal shaping module is mounted on the main frame, the gypsum board longitudinal shaping in-place plate is vertically mounted behind the longitudinal shaping module, the longitudinal shaping push plate is mounted on the longitudinal shaping module, and the transverse shaping reference plate is mounted on the left side and the right side of the longitudinal shaping module.
8. The gypsum board drop stacker device according to claim 2, wherein the full stack buffer mechanism comprises a full stack buffer plate, a full stack buffer plate action cylinder and a buffer plate left side, the full stack buffer plate action cylinder is connected with the full stack buffer plate and drives the full stack buffer plate to stretch out and draw back, the full stack buffer plate is arranged on the main frame, the buffer plate left side is also driven by the full stack buffer plate action cylinder to stretch out and draw back, and the full stack buffer plate and the buffer plate left side stretch out and draw back simultaneously when full stack is filled.
9. The gypsum board drop stacker device according to claim 1, wherein the grabbing belt conveyor comprises grabbing belt conveyor belts and grabbing belt conveyor installation profiles, the grabbing belt conveyor belts are connected and driven with the power synchronous belt, and the whole accelerating belt conveyor is connected and fixed with the main frame through the 4 grabbing belt conveyor installation profiles.
10. The gypsum board drop stacker device according to claim 1, wherein the grabbing position shaping mechanism comprises a grabbing position shaping mechanism mounting frame, grabbing position shaping mechanism mounting frame legs, a first grabbing position shaping mechanism transverse shaping plate, grabbing position shaping mechanism longitudinal shaping cylinders and lifting cylinders, grabbing position shaping mechanism longitudinal shaping plates, grabbing position shaping mechanism longitudinal shaping in-place plates, a second grabbing position shaping mechanism transverse shaping plate and a second grabbing position shaping mechanism transverse shaping plate cylinder, the grabbing position mounting frame is fixed with the ground through grabbing position shaping mechanism mounting frame legs, the grabbing position shaping mechanism longitudinal shaping cylinders and lifting cylinders are driven by grabbing position shaping mechanism longitudinal shaping cylinders and lifting cylinders to be fixed on the shaping mechanism mounting frame, grabbing position shaping mechanisms longitudinal shaping plates are installed on the main frame, grabbing position shaping cylinders and lifting cylinders are installed on the main frame to drive the grabbing position shaping mechanisms longitudinal shaping plates to perform up-down and longitudinal pushing plate actions.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2022108974143 | 2022-07-28 | ||
| CN202210897414.3A CN115231312A (en) | 2022-07-28 | 2022-07-28 | Gypsum board falling type stacker device |
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| Publication Number | Publication Date |
|---|---|
| CN220683990U true CN220683990U (en) | 2024-03-29 |
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|---|---|---|---|
| CN202210897414.3A Pending CN115231312A (en) | 2022-07-28 | 2022-07-28 | Gypsum board falling type stacker device |
| CN202320460408.1U Active CN220683990U (en) | 2022-07-28 | 2023-03-13 | Gypsum board whereabouts formula stacker device |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202210897414.3A Pending CN115231312A (en) | 2022-07-28 | 2022-07-28 | Gypsum board falling type stacker device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115924550A (en) * | 2022-12-27 | 2023-04-07 | 北新集团建材股份有限公司 | Palletizing control method and device for mineral wool boards |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107640565A (en) * | 2017-10-31 | 2018-01-30 | 黄润豪 | Stackable pallet conveying device |
| US20200231390A1 (en) * | 2019-01-18 | 2020-07-23 | LKC Solutions, LLC | Pack stacker system |
| CN210504727U (en) * | 2019-07-31 | 2020-05-12 | 佛山高丰彩印包装有限公司 | Corrugated board stacking mechanism |
| CN212923542U (en) * | 2020-08-06 | 2021-04-09 | 辽宁超强防火保温科技有限公司 | Insulation board buttress group separation transfer system |
| CN213678905U (en) * | 2020-09-24 | 2021-07-13 | 郑州八方包装制品有限公司 | Wooden tray stacking device |
| CN113493140A (en) * | 2021-08-03 | 2021-10-12 | 赵利敏 | Corrugated container board's pile up neatly system |
| CN113859988B (en) * | 2021-10-14 | 2023-03-07 | 厦门富全钢铁股份有限公司 | Material collecting device for steel plate production |
| CN216784010U (en) * | 2022-02-17 | 2022-06-21 | 四川卡库机器人科技有限公司 | Packaging bag multilayer stacking device |
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