CN220612252U - A die-casting molding device for copper castings - Google Patents

A die-casting molding device for copper castings Download PDF

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Publication number
CN220612252U
CN220612252U CN202322115962.9U CN202322115962U CN220612252U CN 220612252 U CN220612252 U CN 220612252U CN 202322115962 U CN202322115962 U CN 202322115962U CN 220612252 U CN220612252 U CN 220612252U
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cavity
mold
punch
die
cooling
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沈龙杰
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Jiaxing Xinda Power Equipment Co ltd
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Jiaxing Xinda Power Equipment Co ltd
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Abstract

本实用新型涉及铜铸件生产领域,涉及一种铜铸件压铸成型装置,本实用新型包括凸模、凹模、驱动机构、进料组件、冷却组件和取料组件,所述凸模设置于凹模左端,所述驱动机构设置于凸模左端,所述凸模内部设有型腔一,所述凹模内设有与型腔一连通的型腔二,所述进料组件包括流道和推杆,所述流道左端与型腔二连通设置,所述推杆设置于流道内,所述冷却组件包括水泵和与水泵相连的喷淋头、冷却管一、冷却管二,所述喷淋头设置于凸模上方,所述冷却管一设置于凸模内且靠近型腔一设置,所述冷却管二设置于凹模内且靠近型腔二设置,所述取料组件设置于凹模下方,所述取料组件包括气缸和设置于气缸上端的夹头,对铜铸件降温,缩短工作等待时间。

The utility model relates to the field of copper casting production, and relates to a die-casting forming device for copper castings. The utility model includes a male mold, a female mold, a driving mechanism, a feeding component, a cooling component and a material removal component. The male mold is arranged on the female mold On the left end, the driving mechanism is arranged on the left end of the punch. There is a cavity inside the punch. There is a cavity two connected with the cavity inside the concave mold. The feed assembly includes a runner and a pusher. rod, the left end of the flow channel is connected to the second cavity, the push rod is arranged in the flow channel, the cooling assembly includes a water pump and a sprinkler head connected to the water pump, cooling pipe one, cooling pipe two, the spray The head is arranged above the punch, the cooling tube one is arranged in the punch and close to the cavity one, the cooling tube two is arranged in the female mold and close to the cavity two, and the material taking component is arranged in the female mold Below, the retrieval assembly includes a cylinder and a chuck installed at the upper end of the cylinder, which cools the copper castings and shortens the waiting time for work.

Description

一种铜铸件压铸成型装置A die-casting molding device for copper castings

技术领域Technical field

本实用新型涉及铜铸件生产领域,涉及一种铜铸件压铸成型装置。The utility model relates to the field of copper casting production, and relates to a die-casting forming device for copper castings.

背景技术Background technique

压铸是一种金属铸造工艺,其特点是利用模具腔对融化的金属施加压力,铜铸件是指是采用铸造的加工方式而得到的纯铜或铜合金的设备器件。现有的新型铜铸件成型机使用时,首先将使液态或半液态金属以较高的速度充填压铸型(压铸模具)的型腔,并在压力下成型和凝固而获得铸件,但是其凝固冷却硬化时间长,工人需等待其温度降低后才能进行拿取,工作效率较低,浪费大量等待时间,同时高温状态的铜铸件长时间放置在下模上时,容易影响下模本体的硬度比对下模造成破坏,使下模使用寿命缩短,导致实用性和可靠性较差。Die casting is a metal casting process, which is characterized by using a mold cavity to apply pressure to the molten metal. Copper castings refer to pure copper or copper alloy equipment and devices obtained by casting. When the existing new copper casting molding machine is used, the liquid or semi-liquid metal will first be filled into the cavity of the die-casting mold (die-casting mold) at a high speed, and then formed and solidified under pressure to obtain the casting, but its solidification and cooling The hardening time is long, and workers need to wait for the temperature to drop before taking it. This results in low work efficiency and wastes a lot of waiting time. At the same time, when high-temperature copper castings are placed on the lower mold for a long time, it is easy to affect the hardness of the lower mold body. The mold will be damaged and the service life of the lower mold will be shortened, resulting in poor practicality and reliability.

实用新型内容Utility model content

本实用新型为解决现有技术的问题,提供了一种快速冷却的铜铸件压铸成型装置。In order to solve the problems of the prior art, the utility model provides a rapid cooling die-casting device for copper castings.

本实用新型的目的可通过以下技术方案来实现:一种铜铸件压铸成型装置包括:凸模、凹模、驱动机构、进料组件、冷却组件和取料组件,所述凸模设置于凹模左端,所述驱动机构设置于凸模左端,所述凸模内部设有型腔一,所述凹模内设有与型腔一连通的型腔二,所述进料组件包括流道和推杆,所述流道左端与型腔二连通设置,所述推杆设置于流道内,所述冷却组件包括水泵和与水泵相连的喷淋头、冷却管一、冷却管二,所述喷淋头设置于凸模上方,所述冷却管一设置于凸模内且靠近型腔一设置,所述冷却管二设置于凹模内且靠近型腔二设置,所述取料组件设置于凹模下方,所述取料组件包括气缸和设置于气缸上端的夹头。The purpose of the present utility model can be achieved through the following technical solutions: a copper casting die-casting forming device includes: a male mold, a female mold, a driving mechanism, a feeding component, a cooling component and a material removal component, and the male mold is arranged on the female mold On the left end, the driving mechanism is arranged on the left end of the punch. There is a cavity inside the punch. There is a cavity two connected with the cavity inside the concave mold. The feed assembly includes a runner and a pusher. rod, the left end of the flow channel is connected to the second cavity, the push rod is arranged in the flow channel, the cooling assembly includes a water pump and a sprinkler head connected to the water pump, cooling pipe one, cooling pipe two, the spray The head is arranged above the punch, the cooling tube one is arranged in the punch and close to the cavity one, the cooling tube two is arranged in the female mold and close to the cavity two, and the material taking component is arranged in the female mold Below, the material picking assembly includes a cylinder and a chuck arranged at the upper end of the cylinder.

进一步的改进,所述流道左端与型腔二连接位置处设有锥形导向口。As a further improvement, a tapered guide port is provided at the connection position between the left end of the flow channel and the second cavity.

进一步的改进,所述夹头内部设有夹槽。As a further improvement, the clamping head is provided with a clamping groove inside.

进一步的改进,所述流道上端连接有浇筑道。As a further improvement, the upper end of the flow channel is connected to a pouring channel.

进一步的改进,所述驱动机构为液压油缸。As a further improvement, the driving mechanism is a hydraulic cylinder.

与现有技术相比,本实用新型铜铸件压铸成型装置的有益效果:Compared with the existing technology, the beneficial effects of the copper casting die-casting forming device of the present invention are:

凸模与凹模合膜后在流道处通入液态或半液态金属然后通过推杆加压推入型腔二,直至型腔一也被充满,水泵工作将冷却管一与冷却管二内充水,对凸模中接近型腔一以及凹模中接近型腔二区域冷却,进而对内部的铜铸件进行快速冷却,同时对凸模与凹模冷却,延长凸模凹模寿命,凸模通过驱动机构驱动向左移动至一定距离后,取料组件中的气缸带动夹头上移至指定位置,然后凸模通过驱动机构驱动向右移动一定距离,使铜铸件推入至夹头上的夹槽夹持,水泵工作使喷淋头喷水对铜铸件进一步降温,缩短工作等待时间。After the male mold and the female mold are closed, the liquid or semi-liquid metal is introduced into the flow channel and then pushed into the second cavity through the push rod until the first cavity is also filled. The water pump works to move the cooling pipe one and the cooling pipe two. Filling with water cools the area close to the cavity one in the punch and the area two in the concave mold close to the cavity, and then quickly cools the internal copper castings. It also cools the punch and the concave mold to extend the life of the punch and the concave mold. After being driven to the left by the driving mechanism to a certain distance, the cylinder in the material retrieval assembly drives the chuck to move to the designated position, and then the punch is driven by the driving mechanism to move a certain distance to the right, so that the copper casting is pushed into the chuck. The clamping groove is clamped, and the water pump works so that the sprinkler head sprays water to further cool down the copper casting and shorten the waiting time for work.

附图说明Description of the drawings

图1为本实用新型状态一的结构示意图Figure 1 is a schematic structural diagram of the utility model in state one.

图2为本实用新型状态二的结构示意图Figure 2 is a schematic structural diagram of the second state of the utility model.

图3为本实用新型状态三的结构示意图Figure 3 is a schematic structural diagram of the third state of the utility model.

图中,1-凸模,11-型腔一,2-凹模,21-型腔二,3-驱动机构,4-进料组件,41-流道,42-推杆,43-浇筑道,44-锥形导向口,5-冷却组件,51-喷淋头,52-冷却管一,53-冷却管二,54-水泵,6-取料组件,61-气缸,62-夹头,63-夹槽。In the picture, 1-punch mold, 11-cavity one, 2-concave mold, 21-cavity two, 3-driving mechanism, 4-feeding component, 41-runner, 42-push rod, 43-pouring channel , 44-tapered guide port, 5-cooling component, 51-sprinkler head, 52-cooling pipe one, 53-cooling pipe two, 54-water pump, 6-retrieval component, 61-cylinder, 62-chuck, 63-Clamp groove.

具体实施方式Detailed ways

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. They are not intended to indicate or imply that the device or element referred to must have a specific orientation or a specific orientation. The orientation structure and operation of the invention cannot be construed as limitations of the present invention.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachably connect, or connect in one piece. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

下面结合实施例及附图1~3,对本实用新型的技术方案作进一步的阐述。The technical solution of the present utility model will be further elaborated below with reference to the embodiments and the accompanying drawings 1 to 3.

实施例1Example 1

一种铜铸件压铸成型装置,包括:凸模1、凹模2、驱动机构3、进料组件4、冷却组件5和取料组件6,所述凸模1设置于凹模2左端,所述驱动机构3设置于凸模1左端,所述凸模1内部设有型腔一11,所述凹模2内设有与型腔一11连通的型腔二21,所述进料组件4包括流道41和推杆42,所述流道41左端与型腔二21连通设置,所述推杆42设置于流道41内,所述冷却组件5包括水泵54和与水泵54相连的喷淋头51、冷却管一52、冷却管二53,所述喷淋头51设置于凸模1上方,所述冷却管一52设置于凸模1内且靠近型腔一11设置,所述冷却管二53设置于凹模2内且靠近型腔二21设置,所述取料组件6设置于凹模2下方,所述取料组件6包括气缸61和设置于气缸61上端的夹头62,所述夹头62内部设有夹槽63。A die-casting molding device for copper castings, including: a male mold 1, a female mold 2, a driving mechanism 3, a feeding component 4, a cooling component 5 and a retrieval component 6. The male mold 1 is arranged at the left end of the female mold 2, and the The driving mechanism 3 is provided at the left end of the punch 1. There is a cavity 11 inside the punch 1. There is a cavity two 21 connected with the cavity 11 inside the concave mold 2. The feeding assembly 4 includes The flow channel 41 and the push rod 42, the left end of the flow channel 41 is connected to the second cavity 21, the push rod 42 is arranged in the flow channel 41, the cooling assembly 5 includes a water pump 54 and a spray connected to the water pump 54 Head 51, cooling pipe one 52, cooling pipe two 53, the spray head 51 is set above the punch 1, the cooling pipe one 52 is set in the punch 1 and close to the cavity 11, the cooling pipe 253 is disposed in the die 2 and close to the cavity 21. The material retrieval assembly 6 is provided below the die 2. The material retrieval assembly 6 includes a cylinder 61 and a chuck 62 disposed at the upper end of the cylinder 61. The clamping head 62 is provided with a clamping groove 63 inside.

如图1~图3所示,本实用新型的使用原理:凸模1与凹模2合膜后在流道41处通入液态或半液态金属然后通过推杆42加压推入型腔二21,直至型腔一11也被充满,填充完成后,水泵54工作将冷却管一52与冷却管二53内充水,对凸模1中接近型腔一11以及凹模2中接近型腔二21区域冷却,进而对内部的铜铸件进行快速冷却,同时对凸模1与凹模2冷却,延长凸模凹模寿命,然后凸模1通过驱动机构3驱动向左移动至一定距离后,取料组件6中的气缸61带动夹头62上移至指定位置,然后凸模1通过驱动机构3驱动向右移动一定距离,使铜铸件推入至夹头62上的夹槽63夹持,水泵54工作使喷淋头51喷水对铜铸件进一步降温,缩短工作等待时间。As shown in Figures 1 to 3, the usage principle of this utility model is as follows: After the male mold 1 and the female mold 2 are closed, liquid or semi-liquid metal is introduced into the flow channel 41 and then pushed into the cavity 2 under pressure through the push rod 42. 21, until the cavity one 11 is also filled. After the filling is completed, the water pump 54 works to fill the cooling pipe one 52 and the cooling pipe two 53 with water, close to the cavity one 11 in the punch 1 and the cavity close to the concave mold 2 2.21 area cooling, and then quickly cool the internal copper casting, and simultaneously cool the punch 1 and the concave mold 2 to extend the life of the punch and the concave mold. Then the punch 1 is driven to the left by the driving mechanism 3 to move to a certain distance. The cylinder 61 in the material retrieval assembly 6 drives the chuck 62 to move upward to the designated position, and then the punch 1 is driven by the driving mechanism 3 to move a certain distance to the right, so that the copper casting is pushed into the clamping groove 63 on the chuck 62 for clamping. The water pump 54 works so that the sprinkler head 51 sprays water to further cool down the copper casting and shorten the waiting time for work.

作为进一步的优选实施例,所述流道41左端与型腔二21连接位置处设有锥形导向口44。如图1所示,通过锥形导向口44减小连接位置处的流动压力,使熔融金属更容易进入型腔二21内。As a further preferred embodiment, a tapered guide opening 44 is provided at the connection position between the left end of the flow channel 41 and the second cavity 21 . As shown in Figure 1, the flow pressure at the connection position is reduced through the tapered guide opening 44, making it easier for the molten metal to enter the second cavity 21.

作为进一步的优选实施例,所述流道41上端连接有浇筑道43,在上方竖直的浇筑道43倒入熔融金属,防止流道41内金属被推杆42推动时从加入口内挤出。As a further preferred embodiment, the upper end of the flow channel 41 is connected to a pouring channel 43, and molten metal is poured into the vertical pouring channel 43 above to prevent the metal in the flow channel 41 from being extruded from the inlet when pushed by the push rod 42.

作为进一步的优选实施例,所述驱动机构3为液压油缸。As a further preferred embodiment, the driving mechanism 3 is a hydraulic cylinder.

以上详细描述了本实用新型的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本实用新型的构思做出诸多修改和变化。因此,凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred embodiments of the present invention are described in detail above. It should be understood that those skilled in the art can make many modifications and changes based on the concept of the present invention without creative efforts. Therefore, any technical solutions that can be obtained by those skilled in the art through logical analysis, reasoning or limited experiments on the basis of the existing technology based on the concept of the present utility model should be within the scope of protection determined by the claims. .

Claims (5)

1.一种铜铸件压铸成型装置,其特征在于,包括:凸模、凹模、驱动机构、进料组件、冷却组件和取料组件,所述凸模设置于凹模左端,所述驱动机构设置于凸模左端,所述凸模内部设有型腔一,所述凹模内设有与型腔一连通的型腔二,所述进料组件包括流道和推杆,所述流道左端与型腔二连通设置,所述推杆设置于流道内,所述冷却组件包括水泵和与水泵相连的喷淋头、冷却管一、冷却管二,所述喷淋头设置于凸模上方,所述冷却管一设置于凸模内且靠近型腔一设置,所述冷却管二设置于凹模内且靠近型腔二设置,所述取料组件设置于凹模下方,所述取料组件包括气缸和设置于气缸上端的夹头。1. A die-casting molding device for copper castings, characterized in that it includes: a male mold, a female mold, a driving mechanism, a feeding component, a cooling component and a material removal component. The male mold is arranged at the left end of the female mold, and the driving mechanism It is provided at the left end of the punch. There is a cavity inside the punch. There is a cavity two connected with the cavity inside the concave mold. The feed assembly includes a runner and a push rod. The runner The left end is connected to the second cavity, and the push rod is arranged in the flow channel. The cooling assembly includes a water pump and a sprinkler head connected to the water pump, cooling pipe one, and cooling pipe two. The sprinkler head is arranged above the punch. , the cooling tube one is arranged in the male mold and close to the cavity one, the cooling tube two is arranged in the female mold and close to the second cavity, the material taking component is arranged below the die, the material taking The assembly includes a cylinder and a chuck arranged on the upper end of the cylinder. 2.根据权利要求1所述的一种铜铸件压铸成型装置,其特征在于,所述流道左端与型腔二连接位置处设有锥形导向口。2. A die-casting molding device for copper castings according to claim 1, characterized in that a tapered guide port is provided at the connection position between the left end of the flow channel and the mold cavity. 3.根据权利要求1所述的一种铜铸件压铸成型装置,其特征在于,所述夹头内部设有夹槽。3. A die-casting molding device for copper castings according to claim 1, characterized in that a clamping groove is provided inside the chuck. 4.根据权利要求1所述的一种铜铸件压铸成型装置,其特征在于,所述流道上端连接有浇筑道。4. A die-casting molding device for copper castings according to claim 1, characterized in that a pouring channel is connected to the upper end of the flow channel. 5.根据权利要求1所述的一种铜铸件压铸成型装置,其特征在于,所述驱动机构为液压油缸。5. A die-casting molding device for copper castings according to claim 1, characterized in that the driving mechanism is a hydraulic cylinder.
CN202322115962.9U 2023-08-07 2023-08-07 A die-casting molding device for copper castings Expired - Fee Related CN220612252U (en)

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CN202322115962.9U CN220612252U (en) 2023-08-07 2023-08-07 A die-casting molding device for copper castings

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Application Number Priority Date Filing Date Title
CN202322115962.9U CN220612252U (en) 2023-08-07 2023-08-07 A die-casting molding device for copper castings

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