CN220612217U - Precise zinc alloy die - Google Patents
Precise zinc alloy die Download PDFInfo
- Publication number
- CN220612217U CN220612217U CN202322306312.2U CN202322306312U CN220612217U CN 220612217 U CN220612217 U CN 220612217U CN 202322306312 U CN202322306312 U CN 202322306312U CN 220612217 U CN220612217 U CN 220612217U
- Authority
- CN
- China
- Prior art keywords
- die holder
- condenser pipe
- water tank
- groove
- lower die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229910001297 Zn alloy Inorganic materials 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 54
- 238000001816 cooling Methods 0.000 claims abstract description 21
- 230000003139 buffering effect Effects 0.000 claims description 13
- 239000003292 glue Substances 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 6
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 22
- 230000017525 heat dissipation Effects 0.000 description 6
- 230000035939 shock Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000030279 gene silencing Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910000611 Zinc aluminium Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- HXFVOUUOTHJFPX-UHFFFAOYSA-N alumane;zinc Chemical compound [AlH3].[Zn] HXFVOUUOTHJFPX-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 230000001550 time effect Effects 0.000 description 1
Landscapes
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
The utility model discloses a precise zinc alloy die which comprises a lower die holder, wherein a lower die groove is arranged at the top end of the lower die holder, a water tank is arranged at the bottom end of the inside of the lower die holder, and a condenser pipe is arranged in the inside of the water tank. According to the utility model, the telescopic pipe, the water tank, the cold water, the water pump and the condenser pipe are arranged, when the cooling device is used, the temperature of a workpiece processed by the die is higher due to heat and impact force, the workpiece is required to be better molded and demolded by radiating, when the cooling device is used, condensate in the condenser pipe can be circularly extracted through the water pump to absorb heat in the jacking plate and then can be circularly circulated to the condenser pipe in the water tank, the cooling and cooling processes are finished by the cold water arranged in the water tank, the re-cooled condensate is circularly returned to the condenser pipe in the jacking plate through the condenser pipe, the repeated cooling and radiating processes are finished, the jacking plate is effectively cooled, and therefore, the cooling and cooling process of the workpiece processed in the lower die groove is finished.
Description
Technical Field
The utility model relates to the field of dies, in particular to a precise zinc alloy die.
Background
The zinc alloy mould is a processing mould made of zinc alloy material and specially used for producing plastic products, is usually made of zinc-aluminum alloy or zinc-copper alloy, is used for manufacturing thermoplastic plastics, is matched with a dynamic air machine for use, completes the stamping forming process of the plastic products, has relatively simple manufacturing process and low production cost, can obtain accurate shapes and sizes, is widely used in the plastic production field, the hardware and automobile parts field, and has slow heat dissipation and cooling time effect on the plastic parts after press forming in the actual use process, so that the mould stripping efficiency is influenced, and the precise zinc alloy mould convenient for rapid cooling is designed and improved aiming at the phenomenon.
Disclosure of Invention
The utility model aims to provide a precise zinc alloy die for solving the problem that the heat dissipation and cooling effects on a processed workpiece are poor in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a precision zinc alloy mould, includes the die holder, the lower mould groove is installed on the top of die holder, the water tank is installed to the inside bottom of die holder, and the internally mounted of water tank has the condenser pipe, install the water pump on the lateral wall of condenser pipe, flexible pipe is installed to the centre department of condenser pipe, the jacking plate is installed to the inside bottom of lower mould groove, the cylinder is installed to the both sides of the inside bottom of die holder, and the top and the bottom of jacking plate of cylinder are connected, the inside joint of lower mould groove has the upper module, and the top of upper module is connected with the upper die base, the inside of water tank is provided with cold water.
Further, the condenser pipe extends and arranges to the inside of jacking plate, the bottom of lower die cavity is provided with and runs through the notch through the adaptation with the cylinder, the cylinder can drive the jacking plate and go up and down, the inside of condenser pipe is provided with the condensate.
Further, the limiting groove is installed to the bottom of upper die base, and installs the blotter on the inside wall in limiting groove, spacing post is installed to the both sides of die holder, and the buffering glue piece is installed on the top of spacing post.
Further, the reservation groove is installed on the top of buffering glue piece, and the bottom of reservation groove is connected with the amortization groove, the inside in amortization groove is provided with inhales the sound cotton, but spacing post joint is in the inside in spacing groove.
Further, the condenser pipes are uniformly arranged in the jacking plate, and the condenser pipes are arranged in a serpentine shape in the water tank.
Further, a metal plate is arranged on the outer side wall of the lower die holder, and a liquid outlet is arranged on the outer side wall of the water tank.
Compared with the prior art, the utility model has the beneficial effects that: the precise zinc alloy die has reasonable structure and has the following advantages:
(1) Through being provided with flexible pipe, the water tank, cold water, water pump and condenser pipe, the work piece after the work piece processing is accomplished to the mould is higher because heat and impact force can the temperature during the use, need dispel the heat to it makes better shaping and drawing of patterns, accessible water pump work circulates the extraction to the inside condensate of condenser pipe during the use, make it circulate to the inside condenser pipe of water tank after the inside heat that adsorbs of jacking board, accomplish heat dissipation and cooling process by the inside cold water that sets up of water tank, condensate rethread condenser pipe circulation after the re-cooling flows back to the inside condenser pipe of jacking board in, accomplish the heat dissipation cooling process of repeated cooling, effectively cool off the jacking board, thereby accomplish the heat dissipation cooling process to the inside work piece of processing of lower die groove.
(2) Through being provided with cylinder and jacking board, when need carry out the drawing of patterns to the mould work piece after the pressfitting shaping during the use, the accessible control cylinder work carries out the lifting to the jacking board, makes the jacking board can carry out the lifting process that slowly stabilizes in the inside of lower die cavity, accomplishes the supplementary drawing of patterns process to inside work piece, and it is more convenient to make its processing back drawing of patterns operation through this setting, and whole use is labour saving and time saving more.
(3) Through being provided with blotter, spacing groove, reservation groove, spacing post and buffering piece of gluing, when the upper and lower die holder is coincident during the use, spacing groove and spacing post overlap joint coincide, the blotter that spacing inslot wall set up is glued the piece contact extrusion with the buffering that spacing post top set up, accomplish the shock attenuation buffering function of impact force, avoid the impact contact to produce great vibration force and noise, and the top of buffering piece of gluing is provided with the reservation groove, the amortization groove that the reservation groove bottom is connected can constitute amortization structure with the reservation groove, adsorb and clear up impact noise, inhale the sound cotton that sets up through amortization inslot portion and carry out better noise reduction and amortization process to it, whole noise reduction and shock attenuation buffering effect are better.
Drawings
FIG. 1 is a schematic diagram of the front internal structure of the present utility model;
FIG. 2 is a schematic diagram of a front closure structure of the present utility model;
FIG. 3 is an enlarged schematic view of the structure of FIG. 1A according to the present utility model;
FIG. 4 is a schematic perspective view of the present utility model;
fig. 5 is a schematic view showing the lifting of the lifting plate according to the present utility model.
In the figure: 1. a cushion pad; 2. an upper die holder; 3. a limit groove; 4. a lower die cavity; 5. a jacking plate; 6. a telescopic tube; 7. a water tank; 8. cold water; 9. a water pump; 10. a condensing tube; 11. a cylinder; 12. a lower die holder; 13. a reserved groove; 14. an upper module; 15. a liquid outlet; 16. a metal plate; 17. buffering rubber blocks; 18. a sound deadening groove; 19. sound absorbing cotton; 20. and a limit column.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present utility model are within the scope of protection of the present utility model.
Example 1: referring to fig. 1-4, an embodiment of the present utility model is provided: the precise zinc alloy die comprises a lower die holder 12, a lower die groove 4 is arranged at the top end of the lower die holder 12, a water tank 7 is arranged at the bottom end of the inside of the lower die holder 12, a condensation pipe 10 is arranged in the water tank 7, a water pump 9 is arranged on the outer side wall of the condensation pipe 10, a telescopic pipe 6 is arranged in the middle of the condensation pipe 10, a jacking plate 5 is arranged at the bottom end of the inside of the lower die groove 4, an upper die block 14 is clamped in the inside of the lower die groove 4, the top end of the upper die block 14 is connected with an upper die holder 2, and cold water 8 is arranged in the water tank 7;
the condensing pipes 10 extend to the inside of the jacking plate 5, the bottom end of the lower die cavity 4 is provided with a notch which penetrates through the cylinder 11, the cylinder 11 can drive the jacking plate 5 to lift, and condensate is arranged in the condensing pipes 10;
specifically, as shown in fig. 1, when in use, through the telescopic pipe 6, the water tank 7, the cold water 8, the water pump 9 and the condenser pipe 10, the temperature of the workpiece after the workpiece is processed by the die is higher due to heat and impact force, the workpiece is required to be better molded and demolded by radiating, when in use, condensate in the condenser pipe 10 can be circularly extracted through the work of the water pump 9, so that the condensate can be circularly circulated to the condenser pipe 10 in the water tank 7 after the heat is absorbed in the jacking plate 5, the heat radiation and cooling process is finished by the cold water 8 arranged in the water tank 7, the re-cooled condensate is circularly returned to the condenser pipe 10 in the jacking plate 5 through the condenser pipe 10, the repeated cooling and heat radiation process is finished, the jacking plate 5 is effectively cooled, and the heat radiation and cooling process of the workpiece processed in the lower die tank 4 is finished;
example 2: the two sides of the bottom end inside the lower die holder 12 are provided with air cylinders 11, the top ends of the air cylinders 11 are connected with the bottom end of the jacking plate 5, the condenser pipes 10 are uniformly arranged inside the jacking plate 5, the condenser pipes 10 are arranged in a serpentine shape inside the water tank 7, the outer side wall of the lower die holder 12 is provided with a metal plate 16, and the outer side wall of the water tank 7 is provided with a liquid outlet 15;
specifically, as shown in fig. 1 and 5, when the die is used, through the arrangement of the air cylinder 11 and the lifting plate 5, when the die workpiece is required to be demoulded after press forming during the use, the lifting plate 5 can be lifted by controlling the work of the air cylinder 11, so that the lifting plate 5 can slowly and stably lift the inside of the lower die cavity 4, the auxiliary demoulding process of the internal workpiece is completed, the demoulding operation is more convenient after the processing is completed through the arrangement, and the whole use is more time-saving and labor-saving;
example 3: a limit groove 3 is arranged at the bottom end of the upper die holder 2, a buffer pad 1 is arranged on the inner side wall of the limit groove 3, limit columns 20 are arranged at the two sides of the lower die holder 12, and a buffer rubber block 17 is arranged at the top end of each limit column 20;
the top end of the buffer glue block 17 is provided with a reserved groove 13, the bottom end of the reserved groove 13 is connected with a silencing groove 18, sound absorbing cotton 19 is arranged in the silencing groove 18, and a limit column 20 can be clamped in the limit groove 3;
specifically, as shown in fig. 1 and 3, when in use, through being provided with the blotter 1, the spacing groove 3, the reservation groove 13, spacing post 20 and buffering glue piece 17, when upper and lower die holder 12 is coincident during the use, spacing groove 3 cup joints the coincidence with spacing post 20, the blotter 1 that spacing groove 3 inner wall set up contacts the extrusion with the buffering glue piece 17 that spacing post 20 top set up, accomplish the shock attenuation buffer function of impact force, avoid the impact contact to produce great shock force and noise, and the top of buffering glue piece 17 is provided with reservation groove 13, the amortization groove 18 of reservation groove 13 bottom connection can constitute amortization structure with reservation groove 13, adsorb and clear up impact noise, carry out better noise reduction and amortization process to it through the sound absorbing cotton 19 that the amortization groove 18 inside set up, whole and shock attenuation buffer effect are better.
Working principle: when in use, a semi-finished workpiece to be processed is placed in the lower die groove 4, the upper die holder 2 is pressed and applied with force through the external power action, the upper die module 14 is driven to be coincided with the lower die groove 4 after being pressed down, the stamping forming process of the semi-finished workpiece is completed, the limit groove 3 connected with the bottom end of the upper die holder 2 can be in limit clamping connection with the limit posts 20 arranged on two sides of the lower die holder 12 during stamping, the butt joint pressing is more accurate and difficult to deviate, when the workpiece is required to be demoulded after the pressing is completed, the cylinder 11 can be controlled by the external control switch to carry out lifting operation, the lifting process of the lifting plate 5 is completed, the lifting plate is slowly lifted in the lower die groove 4, the auxiliary demoulding and blanking process of the workpiece in the lower die groove 4 is completed, before the auxiliary lifting blanking, the water pump 9 can be controlled to work, the condensate arranged in the condenser pipe 10 arranged in the jacking plate 5 is extracted, the condensate can circulate in the condenser pipe 10, the telescopic pipe 6 enables the jacking plate 5 to ascend along with the jacking plate 5 when being lifted, stretching is not generated, the jacking plate 5 is retracted to descend and retract to the inside again, the principle is equivalent to the principle of a bellows telescopic sleeve, when the condensate circulates through the condenser pipe 10 in the water tank 7, the condensate can be cooled through the cold water 8 arranged in the water tank 7, and then can be recycled into the condenser pipe 10 arranged in the jacking plate 5 after being cooled, so that the cooling and heat dissipation process of the jacking plate 5 is repeatedly completed, the workpiece after auxiliary stamping can be rapidly cooled before demolding, the integral cooling effect is better, the replacement and addition processes of water flow in the water tank 7 can be regularly completed through the liquid discharge port 15, and the use and processing processes of the die are completed.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a precision zinc alloy mould, includes die holder (12), its characterized in that: the utility model discloses a water cooling device, including die holder (12), lower die holder (12), water tank (7) are installed on the top of die holder (12), and the internally mounted of water tank (7) has condenser pipe (10), install water pump (9) on the lateral wall of condenser pipe (10), flexible pipe (6) are installed to the centre department of condenser pipe (10), jacking board (5) are installed to the bottom of die holder (4) inside, cylinder (11) are installed to the both sides of the inside bottom of die holder (12), and the top of cylinder (11) is connected with the bottom of jacking board (5), the inside joint of lower die holder (4) has upper module (14), and the top of upper module (14) is connected with upper die holder (2), the inside of water tank (7) is provided with cold water (8).
2. The precision zinc alloy die of claim 1, wherein: the condenser pipe (10) extend and arrange to the inside of jacking board (5), the bottom of lower die cavity (4) is provided with and runs through the notch through the adaptation with cylinder (11), cylinder (11) can drive jacking board (5) and go up and down, the inside of condenser pipe (10) is provided with the condensate.
3. The precision zinc alloy die of claim 1, wherein: the bottom of upper die base (2) is installed spacing groove (3), and installs blotter (1) on the inside wall of spacing groove (3), spacing post (20) are installed to the both sides of die holder (12), and buffering glue piece (17) are installed on the top of spacing post (20).
4. A precision zinc alloy die according to claim 3, characterized in that: the top of buffering glue piece (17) is installed and is reserved groove (13), and the bottom of reserved groove (13) is connected with amortization groove (18), the inside of amortization groove (18) is provided with inhales sound cotton (19), but spacing post (20) joint is in the inside of spacing groove (3).
5. The precision zinc alloy die of claim 1, wherein: the condensation pipes (10) are uniformly arranged in the jacking plate (5), and the condensation pipes (10) are arranged in a serpentine shape in the water tank (7).
6. The precision zinc alloy die of claim 1, wherein: a metal plate (16) is arranged on the outer side wall of the lower die holder (12), and a liquid outlet (15) is arranged on the outer side wall of the water tank (7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322306312.2U CN220612217U (en) | 2023-08-28 | 2023-08-28 | Precise zinc alloy die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322306312.2U CN220612217U (en) | 2023-08-28 | 2023-08-28 | Precise zinc alloy die |
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Publication Number | Publication Date |
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CN220612217U true CN220612217U (en) | 2024-03-19 |
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CN202322306312.2U Active CN220612217U (en) | 2023-08-28 | 2023-08-28 | Precise zinc alloy die |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN119368698A (en) * | 2024-12-24 | 2025-01-28 | 靖江市晟丰电气机械制造有限公司 | A die-casting equipment for thin-walled automobile parts |
-
2023
- 2023-08-28 CN CN202322306312.2U patent/CN220612217U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN119368698A (en) * | 2024-12-24 | 2025-01-28 | 靖江市晟丰电气机械制造有限公司 | A die-casting equipment for thin-walled automobile parts |
CN119368698B (en) * | 2024-12-24 | 2025-04-18 | 靖江市晟丰电气机械制造有限公司 | Auto-parts thin wall spare die casting equipment |
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