CN220606593U - Cotton picker provided with seed cotton impurity removing device - Google Patents

Cotton picker provided with seed cotton impurity removing device Download PDF

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CN220606593U
CN220606593U CN202321892082.6U CN202321892082U CN220606593U CN 220606593 U CN220606593 U CN 220606593U CN 202321892082 U CN202321892082 U CN 202321892082U CN 220606593 U CN220606593 U CN 220606593U
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cotton
impurity removal
level
removal device
seed
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冯显英
雷青松
孙晓萍
李沛刚
李慧
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Shandong University
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Shandong University
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Abstract

The utility model discloses a cotton picker provided with a seed cotton impurity removing device, which comprises a frame, a picking head, a cotton conveying channel, a primary impurity removing device, a cotton collecting box, an opening roller, a cotton conveying belt, a secondary impurity removing device, a round die packing device, a cotton supporting frame and a cotton conveying fan, wherein the picking head is arranged at the front end of the frame; the cotton conveying channel is arranged on the frame and connected with the picking head, the cotton conveying channel is communicated with the cotton conveying fan, and the cotton conveying fan generates air force to convey seed cotton picked by the picking head into the cotton collecting box; a first-stage impurity removing device is arranged at the top of the inner side of the cotton collecting box; the primary impurity removing device consists of a primary impurity removing bag, a primary impurity removing fan, a primary motor and a primary filtering grid, wherein the primary impurity removing bag, the primary impurity removing fan and the primary motor are arranged on one side of the primary filtering grid far away from the cotton conveying channel; the opening rollers are arranged at the bottom of the cotton collecting box in a dispersing way; the cotton conveying belt is positioned at the front end of the bottom of the round mould packing device and consists of a filtering grid.

Description

一种设置有籽棉除杂装置的采棉机A cotton picking machine equipped with a seed cotton impurity removal device

技术领域Technical field

本实用新型涉及采棉领域,具体涉及一种设置有籽棉除杂装置的采棉机。The utility model relates to the field of cotton picking, and in particular to a cotton picking machine provided with a seed cotton impurity removal device.

背景技术Background technique

机械化采棉与人工采摘相比,机械采摘棉花中杂质含量较高,一般含杂率为12%-20%,主要是小枝条、打碎的棉叶和籽棉壳等杂质。棉花进行机械采摘并压缩打包后进入棉花加工厂,因含杂率较高会采用专门的籽棉清理机继续对杂质进行清理,但是,因打包压缩导致棉叶、棉秆、铃壳等杂质和棉纤维间附着力增加,造成后续清理难度增加,不仅清杂效率低,费时费力,而且成本极高。Compared with manual picking, mechanized cotton picking has a higher impurity content, generally 12%-20%, mainly impurities such as small branches, broken cotton leaves, and seed cotton husks. After the cotton is mechanically picked, compressed and packaged, it enters the cotton processing plant. Due to the high impurity content, a special seed cotton cleaning machine will be used to continue cleaning the impurities. However, due to the packaging and compression, impurities such as cotton leaves, cotton stalks, and bell shells are mixed with the cotton. The increased adhesion between fibers makes subsequent cleaning more difficult. Not only is the cleaning efficiency low, time-consuming and labor-intensive, but also extremely costly.

实用新型内容Utility model content

本实用新型的目的在于提供一种设置有籽棉除杂装置的采棉机,以解决采收后圆模打包的籽棉含杂率较高的问题,本实用新型通过一级除杂装置、二级过滤网格、二级除杂装置的巧妙组合,从根本上提高了籽棉的利用率,节省了清理籽棉的大量时间和人力,降低成本,有利于后期籽棉的加工和应用。The purpose of this utility model is to provide a cotton picker equipped with a seed cotton impurity removal device to solve the problem of high impurity content in seed cotton packaged in a circular mold after harvesting. The utility model uses a first-level impurity removal device, a second-level impurity removal device The clever combination of filter mesh and secondary impurity removal device fundamentally improves the utilization rate of seed cotton, saves a lot of time and manpower in cleaning seed cotton, reduces costs, and is beneficial to the later processing and application of seed cotton.

为了实现上述目的,本实用新型采用的技术方案为:In order to achieve the above purpose, the technical solution adopted by this utility model is:

一种设置有籽棉除杂装置的采棉机,包括机架、采摘头、驾驶室、输棉通道、一级除杂装置、集棉箱、开松辊、输棉带、二级除杂装置、圆模打包装置、托棉架、输棉风机;A cotton picking machine equipped with a seed cotton impurity removal device, including a frame, a picking head, a cab, a cotton transport channel, a primary impurity removal device, a cotton collection box, an opening roller, a cotton transport belt, and a secondary impurity removal device , round die packaging device, cotton supporting rack, cotton conveying fan;

所述采摘头,安装在所述机架的前端;The picking head is installed at the front end of the frame;

所述输棉通道,安装在所述机架上,并与所述采摘头连接,所述输棉通道与所述输棉风机连通,所述输棉风机产生气力将所述采摘头采摘的籽棉输送到所述集棉箱中;The cotton transport channel is installed on the frame and connected to the picking head. The cotton transport channel is connected with the cotton transport fan. The cotton transport fan generates pneumatic force to push the seed cotton picked by the picking head. Transported to the cotton collection box;

在集棉箱内侧顶部设置一级除杂装置;所述的一级除杂装置由一级排杂袋、一级除杂风机和一级过滤网格组成,所述的一级排杂袋、一级除杂风机、安装在一级过滤网格远离输棉通道的一侧;A first-level impurity removal device is provided on the inner top of the cotton collection box; the first-level impurity removal device is composed of a first-level impurity removal bag, a first-level impurity removal fan and a first-level filter grid. The first-level impurity removal bag, The first-level impurity removal fan is installed on the side of the first-level filter grid away from the cotton transport channel;

所述开松辊分散安装于所述集棉箱下部和底部;The opening rollers are dispersedly installed at the lower part and bottom of the cotton collecting box;

所述输棉带位于集棉箱的出口处,且位于所述圆模打包装置底部的前端,所述的输棉带由二级过滤网格组成;The cotton conveying belt is located at the outlet of the cotton collecting box and at the front end of the bottom of the circular mold packaging device. The cotton conveying belt is composed of a secondary filter grid;

所述的二级除杂装置安装在输棉带下方;The secondary impurity removal device is installed below the cotton conveying belt;

所述的托棉架位于圆模打包装置的后方。The cotton supporting frame is located behind the round mold packaging device.

本实用新型通过一级除杂装置、二级过滤网格、二级除杂装置三者的巧妙组合,共同作用,从根本上提高了籽棉的利用率,节省了清理籽棉的大量时间和人力,降低成本,有利于后期籽棉的加工和应用。Through the ingenious combination of the first-level impurity removal device, the second-level filter grid, and the second-level impurity removal device, the utility model fundamentally improves the utilization rate of seed cotton and saves a lot of time and manpower in cleaning the seed cotton. Reduce costs and facilitate later processing and application of seed cotton.

作为进一步的技术方案,所述二级除杂装置由二级除杂风机和排杂管道组成;二级除杂风机的进风口设置在输棉带下方,出风口与排杂管道相连。As a further technical solution, the secondary impurity removal device is composed of a secondary impurity removal fan and an impurity removal duct; the air inlet of the secondary impurity removal fan is located below the cotton conveying belt, and the air outlet is connected to the impurity removal duct.

作为进一步的技术方案,所述的二级除杂风机设置多个,二级除杂风机的出口通过多个管道统一连接至排杂管道。As a further technical solution, multiple secondary impurity removal fans are provided, and the outlets of the secondary impurity removal fans are uniformly connected to the impurity removal pipeline through multiple pipelines.

作为进一步的技术方案,所述的排杂管道的入口位于二级除杂装置的最低点处。As a further technical solution, the inlet of the impurity removal pipe is located at the lowest point of the secondary impurity removal device.

作为进一步的技术方案,所述的二级除杂风机设置多个,每个二级除杂风机对应连接一个排杂管道。As a further technical solution, there are multiple secondary impurity removal fans, and each secondary impurity removal fan is connected to an impurity removal pipe.

作为进一步的技术方案,所述的一级过滤网格的外圈固定在集棉箱上,一级排杂袋、一级除杂风机安装在一级过滤网格与集棉箱顶部共同形成的空间内;一级除杂风机的吸风口朝向一级过滤网格所在侧,出风口与一级排杂袋相连。As a further technical solution, the outer ring of the first-level filter grid is fixed on the cotton collection box, and the first-level impurity discharge bag and the first-level impurity removal fan are installed on the joint formed by the first-level filter grid and the top of the cotton collection box. In the space; the suction port of the first-level impurity removal fan faces the side of the first-level filter grid, and the air outlet is connected to the first-level trash bag.

作为进一步的技术方案,一级排杂袋、一级除杂风机设置多个。As a further technical solution, multiple first-level trash bags and first-level trash removal fans are provided.

作为进一步的技术方案,所述的开松辊设置多个,沿着籽棉输送的方向设置。As a further technical solution, multiple opening rollers are provided and arranged along the direction of seed cotton transportation.

作为进一步的技术方案,所述的一级过滤网格孔的尺寸略大于杂质的尺寸。As a further technical solution, the size of the primary filter mesh holes is slightly larger than the size of the impurities.

作为进一步的技术方案,所述的二级过滤网格孔的尺寸略大于杂质的尺寸。As a further technical solution, the size of the secondary filter mesh holes is slightly larger than the size of the impurities.

作为进一步的技术方案,所述的采摘头的高度可调。As a further technical solution, the height of the picking head is adjustable.

本实用新型的有益效果如下:The beneficial effects of this utility model are as follows:

本实用新型通过布置在集棉箱上方的一级除杂装置,利用一级除杂风机产生的负压对杂质进行收集,过滤网格可阻止籽棉一同随杂质排出,能有效地实现对籽棉中杂质的收集,大大降低了籽棉的含杂率,然后经一级除杂装置过滤后的籽棉在进入圆模打包装置前,输棉带的过滤网格结构对籽棉进行二次除杂,同时位于输棉带下方的二级除杂装置中风机对杂质进行二次收集,收集的杂质独立地存在于二级除杂装置内,不与外部结构接触,避免堵塞,使其通过二级除杂风机,从而进入排杂管道,实现了二次除杂,进一步降低了籽棉的含杂率,提高了籽棉的利用率,节省了清理籽棉的大量时间和人力,降低成本,有利于后期籽棉的加工和应用。This utility model collects impurities through a first-level impurity removal device arranged above the cotton collection box and uses the negative pressure generated by the first-level impurity removal fan. The filter grid can prevent the seed cotton from being discharged together with the impurities, and can effectively realize the removal of seed cotton. The collection of impurities greatly reduces the impurity content of the seed cotton. Then, before the seed cotton is filtered by the primary impurity removal device and enters the circular die packaging device, the filter grid structure of the cotton conveying belt performs a secondary impurity removal on the seed cotton. At the same time, it is located in the The secondary impurity removal device below the cotton conveying belt collects impurities twice with a fan. The collected impurities exist independently in the secondary impurity removal device without contact with the external structure to avoid clogging and pass through the secondary impurity removal fan. , thus entering the impurity removal pipeline, achieving secondary impurity removal, further reducing the impurity content rate of seed cotton, improving the utilization rate of seed cotton, saving a lot of time and manpower in cleaning seed cotton, reducing costs, and is beneficial to the later processing and processing of seed cotton. application.

附图说明Description of the drawings

附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used to explain the present utility model together with the embodiments of the present utility model, and do not constitute a limitation of the present utility model. In the attached picture:

图1为本实用新型除杂采棉机显示集棉箱内部及除杂装置结构的主视简图。Figure 1 is a schematic front view of the utility model's impurity-removing cotton picking machine showing the interior of the cotton collection box and the structure of the impurity-removing device.

图2为本实用新型除杂采棉机除杂装置除杂风机结构图。Figure 2 is a structural diagram of the impurity removal fan of the impurity removal device of the utility model's impurity removal cotton picking machine.

图3为本实用新型一级除杂装置的一级过滤网格结构示意图。Figure 3 is a schematic diagram of the first-level filter grid structure of the first-level impurity removal device of the present invention.

图4为本实用新型四组一级除杂装置位置分布图。Figure 4 is a position distribution diagram of four groups of primary impurity removal devices of the present invention.

图5为本实用新型二级除杂装置结构示意图。Figure 5 is a schematic structural diagram of the secondary impurity removal device of the present invention.

图1至图5中:1为采摘头,2为驾驶室,3为输棉通道,4为一级除杂装置,41为一级除杂风机,42为一级过滤网格,43为一级排杂袋,44为一级电动机,411为出风口,412为蜗壳,413为叶轮,414为扩压管,415为进风口,416为进气室,5为集棉箱,6为圆模打包装置,7为托棉架,8为二级除杂装置,81为二级排杂管道,82为二级除杂风机,9为输棉带,10为开松辊,11为输棉风机,12为机架。In Figures 1 to 5: 1 is the picking head, 2 is the cab, 3 is the cotton transport channel, 4 is the first-level impurity removal device, 41 is the first-level impurity removal fan, 42 is the first-level filter grid, and 43 is a There are three stages of miscellaneous bags, 44 is a first-stage motor, 411 is an air outlet, 412 is a volute, 413 is an impeller, 414 is a diffuser tube, 415 is an air inlet, 416 is an air inlet chamber, 5 is a cotton collecting box, and 6 is Round die packaging device, 7 is the cotton support frame, 8 is the secondary impurity removal device, 81 is the secondary impurity removal pipe, 82 is the secondary impurity removal fan, 9 is the cotton conveying belt, 10 is the opening roller, and 11 is the conveying Cotton blower, 12-inch frame.

具体实施方式Detailed ways

应该指出,以下详细说明都是例示性的,旨在对本实用新型提供进一步的说明。除非另有指明,本实用新型使用的所有技术和科学术语具有与本实用新型所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings commonly understood by one of ordinary skill in the art to which this invention belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本实用新型的示例性实施方式。如在这里所使用的,除非本实用新型另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular forms are intended to include the plural forms as well, unless the invention clearly dictates otherwise. Additionally, it will be understood that when the terms "include" and/or "include" are used in this specification, It specifies the existence of features, steps, operations, devices, components and/or combinations thereof;

为了方便叙述,本实用新型中如果出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本实用新型的限制。For the convenience of description, if the words "up", "down", "left" and "right" appear in this utility model, they only mean that they are consistent with the directions of up, down, left and right in the drawing itself, and do not limit the structure. , is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the equipment or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

术语解释部分:本实用新型中的术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或为一体;可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介间接相连,可以是两个元件内部连接,或者两个元件的相互作用关系,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型的具体含义。Terminology explanation part: The terms "installation", "connection", "connection", "fixing" and other terms in this utility model should be understood in a broad sense. For example, they can be fixed connections, detachable connections, or integrated; It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediary. It can be an internal connection between two components or an interactive relationship between two components. For those of ordinary skill in the art, In other words, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

本实用新型分析市场现有采棉机结构缺陷,针对其采收棉花存在的含杂率高问题,本实用新型提出了在机采棉集棉前进行清杂的新思路,并实用新型了机采棉配套籽棉除杂装置,可以有效降低棉花的含杂率,提高棉花的品质,并有效降低后续的除杂难度和成本This utility model analyzes the structural defects of existing cotton picking machines on the market, and aims at the problem of high impurity content in cotton harvesting. This utility model proposes a new idea of cleaning impurities before machine picking and collecting cotton, and the utility model improves the efficiency of the machine. Cotton picking is equipped with seed cotton impurity removal device, which can effectively reduce the impurity content of cotton, improve the quality of cotton, and effectively reduce the difficulty and cost of subsequent impurity removal.

如图1-图5所示,本实施例公开了一种设置有籽棉除杂装置的采棉机,包括机架12,机架12上连接有采摘头1和驾驶室2。As shown in Figures 1 to 5, this embodiment discloses a cotton picking machine equipped with a seed cotton impurity removal device, including a frame 12, and a picking head 1 and a cab 2 are connected to the frame 12.

其中,采摘头1安装在机架12的前端,并可以通过驾驶室2调节采摘头1与地表之间的高度,既可以保护采摘部件,又可以降低漏采数量。Among them, the picking head 1 is installed at the front end of the frame 12, and the height between the picking head 1 and the ground surface can be adjusted through the cab 2, which can not only protect the picking parts, but also reduce the number of missed pickings.

输棉通道3安装在机架12上,输棉通道3在高度方向上,倾斜设置,输棉通道3的前端与采摘头1连接,后端与集棉箱5连接,且输棉通道3还与设置在机架12底部的输棉风机11连通,输棉风机11产生气力将采摘头1采摘的籽棉输送到集棉箱5中,集棉箱5内侧顶部设置一级除杂装置4,开松辊10分散安装于集棉箱5下部和底部,籽棉在喂入输棉带9前,可由开松辊10将压紧的、互相纠缠的籽棉松解,对棉花起到揉搓的作用,籽棉团内部的杂质将会来到籽棉团外侧,为二级除杂做准备;输棉带9位于集棉箱5出口处以及位于圆模打包装置6底部的前端,输棉带9本身由二级过滤网格组成,二级过滤网格的结构同一级除杂装置4的一级过滤网格42结构相同,经过开松辊10疏松后的籽棉落到输棉带9上;输棉带9将经过除杂后的籽棉不断地喂入圆模打包装置6,对籽棉进行打包覆膜;所述的二级除杂装置8安装在输棉带9的下方,进行二级除杂。The cotton transport channel 3 is installed on the frame 12. The cotton transport channel 3 is tilted in the height direction. The front end of the cotton transport channel 3 is connected to the picking head 1, and the rear end is connected to the cotton collection box 5. The cotton transport channel 3 is also It is connected to the cotton conveying fan 11 provided at the bottom of the frame 12. The cotton conveying fan 11 generates pneumatic force to transport the seed cotton picked by the picking head 1 to the cotton collection box 5. A first-level impurity removal device 4 is provided at the top of the inside of the cotton collection box 5. The loosening rollers 10 are installed at the lower part and the bottom of the cotton collection box 5. Before the seed cotton is fed into the cotton conveying belt 9, the compacted and entangled seed cotton can be loosened by the loosening rollers 10 to rub the cotton. The impurities inside the ball will come to the outside of the seed cotton ball to prepare for the secondary impurity removal; the cotton conveying belt 9 is located at the exit of the cotton collecting box 5 and at the front end of the bottom of the round die packaging device 6. The cotton conveying belt 9 itself is composed of a secondary The composition of the filter grid, the structure of the secondary filter grid is the same as the primary filter grid 42 of the impurity removal device 4. The seed cotton loosened by the opening roller 10 falls on the cotton conveying belt 9; the cotton conveying belt 9 will The seed cotton after impurity removal is continuously fed into the circular die packing device 6 to pack and coat the seed cotton; the secondary impurity removal device 8 is installed below the cotton conveying belt 9 to perform secondary impurity removal.

本实施例通过布置在集棉箱上方的一级除杂装置4,先利用一级除杂风机产生的负压对杂质进行收集,过滤网格可阻止籽棉一同随杂质排出,能有效地实现对籽棉中杂质的收集,大大降低了籽棉的含杂率,然后经一级除杂装置过滤后的籽棉在进入圆模打包装置前,输棉带的过滤网格结构对籽棉进行二次除杂,同时位于输棉带下方的二级除杂装置8中风机对杂质进行二次收集,收集的杂质独立地存在于二级除杂装置8内,不与外部结构接触,避免堵塞,使其通过二级除杂风机,从而进入排杂管道,实现了二次除杂,即本实用新型通过一级除杂装置、二级过滤网格、二级除杂装置三者的巧妙组合,共同作用,通过设计三者的布置位置以及具体结构,进一步降低了籽棉的含杂率,提高了籽棉的利用率,节省了清理籽棉的大量时间和人力,降低成本,有利于后期籽棉的加工和应用。In this embodiment, the first-level impurity removal device 4 arranged above the cotton collection box first uses the negative pressure generated by the first-level impurity removal fan to collect impurities. The filter grid can prevent the seed cotton from being discharged along with the impurities, which can effectively realize the removal of impurities. The collection of impurities in the seed cotton greatly reduces the impurity content of the seed cotton. Then, before the seed cotton is filtered by the primary impurity removal device and enters the circular die packaging device, the filter grid structure of the cotton conveying belt performs a secondary impurity removal on the seed cotton. At the same time, the secondary impurity removal device 8 located below the cotton conveying belt collects impurities twice with a blower. The collected impurities exist independently in the secondary impurity removal device 8 and do not come into contact with the external structure to avoid clogging and allow them to pass through the secondary impurity removal device 8. The first-stage impurity removal fan enters the impurity removal pipe and realizes secondary impurity removal. That is, the utility model uses the ingenious combination of the first-level impurity removal device, the second-level filter grid, and the second-level impurity removal device to work together. Designing the layout and specific structure of the three components further reduces the impurity content of the seed cotton, improves the utilization rate of the seed cotton, saves a lot of time and manpower in cleaning the seed cotton, reduces costs, and is beneficial to the later processing and application of the seed cotton.

作为进一步的技术方案,本实施例中的一级除杂装置4由一级排杂袋43、一级除杂风机41、一级电动机44和一级过滤网格42组成,一级排杂袋43、一级除杂风机41、一级电动机44安装在一级过滤网格42远离输棉通道3的一侧,因此,从输棉通道3送进来的籽棉在落到集棉箱5里之前,会受到正对输棉通道3的一级除杂风机41的负压吸力,籽棉中的大量杂质将穿过一级过滤网格42被一级除杂风机41吸入,进而收集到一级排杂袋43中;进一步的,本实施例中的一级过滤网格42的外圈固定在集棉箱5上,一级排杂袋43、一级除杂风机41安装在一级过滤网格42与集棉箱5顶部共同形成的空间内;一级除杂风机41的吸风口朝向一级过滤网格所在侧,出风口与一级排杂袋相连。As a further technical solution, the first-level impurity removal device 4 in this embodiment is composed of a first-level impurity removal bag 43, a first-level impurity removal fan 41, a first-level motor 44 and a first-level filter grid 42. The first-level impurity removal bag 43 43. The first-level impurity removal fan 41 and the first-level motor 44 are installed on the side of the first-level filter grid 42 away from the cotton transport channel 3. Therefore, the seed cotton sent in from the cotton transport channel 3 falls into the cotton collection box 5 before it falls. , will be subject to the negative pressure suction of the first-level impurity removal fan 41 facing the cotton conveying channel 3, and a large amount of impurities in the seed cotton will pass through the first-level filter grid 42 and be inhaled by the first-level impurity removal fan 41, and then collected into the first-level discharge in the miscellaneous bag 43; further, in this embodiment, the outer ring of the first-level filter grid 42 is fixed on the cotton collection box 5, and the first-level miscellaneous discharge bag 43 and the first-level impurity removal fan 41 are installed on the first-level filter grid. 42 and the top of the cotton collecting box 5; the suction port of the first-level impurity removal fan 41 faces the side of the first-level filter grid, and the air outlet is connected to the first-level impurity discharge bag.

进一步的,一组除杂装置4包括完全相同的两个一级排杂袋43、两个一级除杂风机41、两个一级电动机44以及一个一级过滤网格42,考虑到采棉机的种类,多行采棉机的行数通常分为2行、4行、6行、8行等不同规格,不同的行数适合不同的农田面积和籽棉种植密度。在实际操作中,需要根据具体的需求进行选择,以提高采摘效率和降低成本。可按照具体的采棉机的行数来选择一级除杂装置的组数,本实用新型以4行的采棉机为例进行布置,分别排列安装在集棉箱5的顶部,每一组分别对应一条输棉通道3,从输棉通道3送进来的籽棉在落到集棉箱5里之前,会受到正对输棉通道3的一级除杂风机41的负压吸力,籽棉中的大量杂质将穿过一级过滤网格42被一级除杂风机41吸入,进而收集到一级排杂袋43中,所述一级过滤网格42孔的尺寸略大于杂质的尺寸,但是远小于籽棉团的尺寸,故杂质可以通过,而籽棉团不能通过,籽棉因重力作用会落入集棉箱5中,从而起到除杂作用。Further, a set of impurity removal devices 4 includes identical two first-level impurity removal bags 43, two first-level impurity removal fans 41, two first-level electric motors 44 and a first-level filter grid 42. Considering the cotton picking, The types of machines, the number of rows of multi-row cotton picking machines are usually divided into different specifications such as 2 rows, 4 rows, 6 rows, 8 rows, etc. Different row numbers are suitable for different farmland areas and seed cotton planting densities. In actual operation, selection needs to be made according to specific needs to improve picking efficiency and reduce costs. The number of groups of first-level impurity removal devices can be selected according to the specific number of rows of cotton picking machines. The present utility model takes a 4-row cotton picking machine as an example to arrange and install them on the top of the cotton collecting box 5. Each group Each corresponds to a cotton conveying channel 3. Before the seed cotton sent in from the cotton conveying channel 3 falls into the cotton collecting box 5, it will be subject to the negative pressure suction of the first-level impurity removal fan 41 facing the cotton conveying channel 3. A large amount of impurities will pass through the first-level filter grid 42 and be sucked in by the first-level impurity removal fan 41, and then collected into the first-level impurity discharge bag 43. The size of the holes in the first-level filter grid 42 is slightly larger than the size of the impurities, but far away. It is smaller than the size of the seed cotton ball, so the impurities can pass through, but the seed cotton ball cannot pass through. The seed cotton will fall into the cotton collection box 5 due to gravity, thus playing the role of removing impurities.

进一步的,所述的开松辊10设置多个,沿着籽棉输送的方向设置,开松辊10分散安装于集棉箱5底部,籽棉在喂入输棉带9前,可由开松辊10将压紧的、互相纠缠的籽棉松解,对棉花起到揉搓的作用,籽棉团内部的杂质将会来到籽棉团外侧,为二级除杂做准备。Furthermore, multiple opening rollers 10 are provided along the direction of seed cotton transportation. The opening rollers 10 are dispersedly installed at the bottom of the cotton collecting box 5. Before the seed cotton is fed into the cotton conveying belt 9, it can be separated by the opening rollers 10. The compacted and entangled seed cotton is loosened and the cotton is rubbed. The impurities inside the seed cotton ball will come to the outside of the seed cotton ball to prepare for the second level of impurity removal.

进一步的,输棉带9由过滤网格组成,进一步起到过滤杂质的作用。Furthermore, the cotton conveying belt 9 is composed of a filter mesh, which further plays a role in filtering impurities.

进一步的,所述的二级除杂装置8安装在输棉带9的下方,二级除杂装置8由壳体以及安装在壳体内的下除杂风机82,以及部分位于壳体内、部分位于壳体外的下排杂管道81组成;下除杂风机82的进风口设置在输棉带下方,出风口与排杂管道81相连;籽棉落到输棉带9上,开始从前往后喂入时,下除杂风机82启动形成负压吸力,经一级除杂装置4未除净的杂质,穿过输棉带9的过滤网格结构,被下除杂风机82的进风口415吸入,经出风口411排出,进一步的,本实施例中的二级除杂装置8的壳体底部设计成倾斜的结构,最低点处接下排杂管道81,经出风口411排出的杂质滑落入下排杂管道81中,下排杂管道81为柔性材料,便于安装,下排杂管道81的出口可与外界连通,使得杂质可以通过下排杂管道81排放到设置有籽棉除杂装置的采棉机外。Further, the secondary impurity removal device 8 is installed below the cotton conveying belt 9. The secondary impurity removal device 8 consists of a casing and a lower impurity removal fan 82 installed in the casing, and is partially located in the casing and partially located in the casing. It consists of a lower impurity discharge pipe 81 outside the shell; the air inlet of the lower impurity removal fan 82 is set below the cotton conveying belt, and the air outlet is connected to the impurity discharging pipe 81; the seed cotton falls on the cotton conveying belt 9 and starts to be fed from front to back. , the lower impurity removal fan 82 starts to form negative pressure suction, and the impurities that have not been removed by the first-level impurity removal device 4 pass through the filter grid structure of the cotton conveying belt 9 and are sucked in by the air inlet 415 of the lower impurity removal fan 82. The air outlet 411 is discharged. Furthermore, the bottom of the casing of the secondary impurity removal device 8 in this embodiment is designed to have an inclined structure. The lowest point is connected to the impurity discharge pipe 81, and the impurities discharged through the air outlet 411 slide into the lower row. In the trash pipe 81, the lower trash discharge pipe 81 is made of flexible material and is easy to install. The outlet of the lower trash discharge pipe 81 can be connected to the outside world, so that the impurities can be discharged through the lower trash discharge pipe 81 to the cotton picker equipped with a seed cotton impurity removal device. outside.

进一步的,上述的输棉带9将经过除杂后的籽棉不断地喂入圆模打包装置6,对籽棉进行打包覆膜。Further, the above-mentioned cotton conveying belt 9 continuously feeds the seed cotton after impurity removal into the circular die packaging device 6 to pack and coat the seed cotton.

托棉架7安装在圆模打包装置6的尾部,当籽棉打包覆膜完成后,经托棉架7将打包好的籽棉包运到指定位置。The cotton support rack 7 is installed at the tail of the circular mold packing device 6. When the seed cotton packaging and coating is completed, the packed seed cotton bales will be transported to the designated location through the cotton support rack 7.

本实用新型通过先一级除杂装置,实现对籽棉中杂质的收集,大大降低了籽棉的含杂率,然后经一级除杂装置过滤后的籽棉在进入圆模打包装置前,输棉带的二级过滤网格结构对籽棉进行二次除杂,同时位于输棉带下方的二级除杂装置中风机对杂质进行二次收集,收集的杂质独立地存在于二级除杂装置内,使其通过下除杂风机,从而进入下排杂管道,实现了二次除杂,进一步降低了籽棉的含杂率,即本实施例通过一级除杂装置、二级过滤网格、二级除杂装置的组合,从根本上提高了籽棉的利用率,节省了清理籽棉的大量时间和人力,降低成本,有利于后期籽棉的加工和应用。This utility model realizes the collection of impurities in the seed cotton through the first-level impurity removal device, which greatly reduces the impurity content rate of the seed cotton. Then, the seed cotton filtered by the first-level impurity removal device is conveyed to the cotton belt before entering the circular mold packaging device. The secondary filtration grid structure performs secondary impurity removal on the seed cotton. At the same time, the secondary impurity removal device located under the cotton conveying belt collects impurities with a blower. The collected impurities exist independently in the secondary impurity removal device. It passes through the lower impurity removal fan and then enters the lower impurity removal pipe, achieving secondary impurity removal and further reducing the impurity content rate of the seed cotton. That is, in this embodiment, the primary impurity removal device, the secondary filter grid, the secondary The combination of impurity removal devices fundamentally improves the utilization rate of seed cotton, saves a lot of time and manpower in cleaning seed cotton, reduces costs, and is beneficial to the later processing and application of seed cotton.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions recorded in the foregoing embodiments, or to make equivalent replacements for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (10)

1.一种设置有籽棉除杂装置的采棉机,包括机架、采摘头、驾驶室、输棉通道、一级除杂装置、集棉箱、开松辊、输棉带、二级除杂装置、圆模打包装置、托棉架、输棉风机,其特征在于:1. A cotton picking machine equipped with a seed cotton impurity removal device, including a frame, a picking head, a cab, a cotton conveying channel, a first-level impurity removal device, a cotton collection box, an opening roller, a cotton conveying belt, and a second-level impurity removal device. Miscellaneous devices, circular mold packaging devices, cotton support racks, and cotton conveying fans are characterized by: 所述采摘头,安装在所述机架的前端;The picking head is installed at the front end of the frame; 所述输棉通道,安装在所述机架上,并与所述采摘头连接,所述输棉通道与所述输棉风机连通,所述输棉风机产生气力将所述采摘头采摘的籽棉输送到所述集棉箱中;The cotton transport channel is installed on the frame and connected to the picking head. The cotton transport channel is connected with the cotton transport fan. The cotton transport fan generates pneumatic force to push the seed cotton picked by the picking head. Transported to the cotton collection box; 在集棉箱内侧顶部设置一级除杂装置;所述的一级除杂装置由一级排杂袋、一级除杂风机和一级过滤网格组成,所述的一级排杂袋、一级除杂风机、安装在一级过滤网格远离输棉通道的一侧;A first-level impurity removal device is provided on the inner top of the cotton collection box; the first-level impurity removal device is composed of a first-level impurity removal bag, a first-level impurity removal fan and a first-level filter grid. The first-level impurity removal bag, The first-level impurity removal fan is installed on the side of the first-level filter grid away from the cotton transport channel; 所述开松辊分散安装于所述集棉箱下部和底部;The opening rollers are dispersedly installed at the lower part and bottom of the cotton collecting box; 所述输棉带位于集棉箱的出口处,且位于所述圆模打包装置底部的前端,所述的输棉带由二级过滤网格组成;The cotton conveying belt is located at the outlet of the cotton collecting box and at the front end of the bottom of the circular mold packaging device. The cotton conveying belt is composed of a secondary filter grid; 所述的二级除杂装置安装在输棉带下方;The secondary impurity removal device is installed below the cotton conveying belt; 所述的托棉架位于圆模打包装置的后方。The cotton supporting frame is located behind the round mold packaging device. 2.如权利要求1所述的设置有籽棉除杂装置的采棉机,其特征在于,所述二级除杂装置由二级除杂风机和排杂管道组成;二级除杂风机的进风口设置在输棉带下方,出风口与排杂管道相连。2. The cotton picker provided with a seed cotton impurity removal device as claimed in claim 1, wherein the secondary impurity removal device is composed of a secondary impurity removal fan and an impurity removal pipe; The air outlet is set below the cotton conveying belt, and the air outlet is connected to the impurity discharge pipe. 3.如权利要求2所述的设置有籽棉除杂装置的采棉机,其特征在于,所述的二级除杂风机设置多个,二级除杂风机的出口通过多个管道统一连接至排杂管道。3. The cotton picker provided with a seed cotton impurity removal device as claimed in claim 2, characterized in that multiple secondary impurity removal fans are provided, and the outlets of the secondary impurity removal fans are uniformly connected to the seed cotton impurity removal device through multiple pipes. Drainage pipes. 4.如权利要求2所述的设置有籽棉除杂装置的采棉机,其特征在于,所述的排杂管道的入口位于二级除杂装置的最低点处。4. The cotton picking machine equipped with a seed cotton impurity removal device according to claim 2, characterized in that the entrance of the impurity removal pipe is located at the lowest point of the secondary impurity removal device. 5.如权利要求1所述的设置有籽棉除杂装置的采棉机,其特征在于,所述的一级过滤网格的外圈固定在集棉箱上,一级排杂袋、一级除杂风机安装在一级过滤网格与集棉箱顶部共同形成的空间内;一级除杂风机的吸风口朝向一级过滤网格所在侧,出风口与一级排杂袋相连。5. The cotton picking machine provided with a seed cotton impurity removal device as claimed in claim 1, characterized in that the outer ring of the first-level filter grid is fixed on the cotton collection box, and the first-level impurity discharge bag, the first-level impurity removal bag, and the first-level impurity removal bag are The impurity removal fan is installed in the space formed by the first-level filter grid and the top of the cotton collection box; the suction port of the first-level impurity removal fan faces the side of the first-level filter grid, and the air outlet is connected to the first-level trash bag. 6.如权利要求5所述的设置有籽棉除杂装置的采棉机,其特征在于,所述的一级排杂袋、一级除杂风机设置多组。6. The cotton picking machine equipped with a seed cotton impurity removal device as claimed in claim 5, characterized in that multiple groups of the first-level impurity removal bags and the first-level impurity removal fans are provided. 7.如权利要求1所述的设置有籽棉除杂装置的采棉机,其特征在于,所述的开松辊设置多个,沿着籽棉输送的方向设置。7. The cotton picking machine equipped with a seed cotton impurity removal device according to claim 1, characterized in that there are multiple opening rollers arranged along the direction of seed cotton transportation. 8.如权利要求1所述的设置有籽棉除杂装置的采棉机,其特征在于,所述一级过滤网格的孔尺寸略大于杂质的尺寸。8. The cotton picking machine equipped with a seed cotton impurity removal device according to claim 1, characterized in that the hole size of the first-level filter grid is slightly larger than the size of the impurities. 9.如权利要求1所述的设置有籽棉除杂装置的采棉机,其特征在于,所述二级过滤网格的孔尺寸略大于杂质的尺寸。9. The cotton picking machine equipped with a seed cotton impurity removal device according to claim 1, characterized in that the hole size of the secondary filter grid is slightly larger than the size of the impurities. 10.如权利要求1所述的设置有籽棉除杂装置的采棉机,其特征在于,所述采摘头的高度可调。10. The cotton picking machine equipped with a seed cotton impurity removal device according to claim 1, characterized in that the height of the picking head is adjustable.
CN202321892082.6U 2023-07-18 2023-07-18 Cotton picker provided with seed cotton impurity removing device Active CN220606593U (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118370086A (en) * 2024-06-25 2024-07-23 酒泉市农业科学研究院 A head structure of a multifunctional cotton harvester
CN119588620A (en) * 2024-12-19 2025-03-11 山东大学 A kind of impurity removal device for cotton picking machine
CN119631714A (en) * 2024-12-19 2025-03-18 山东大学 Automatic cotton picking, cleaning and baling machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118370086A (en) * 2024-06-25 2024-07-23 酒泉市农业科学研究院 A head structure of a multifunctional cotton harvester
CN118370086B (en) * 2024-06-25 2024-08-27 酒泉市农业科学研究院 A head structure of a multifunctional cotton harvester
CN119588620A (en) * 2024-12-19 2025-03-11 山东大学 A kind of impurity removal device for cotton picking machine
CN119631714A (en) * 2024-12-19 2025-03-18 山东大学 Automatic cotton picking, cleaning and baling machine

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