CN220604688U - A single tube packaging device - Google Patents
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Abstract
本实用新型涉及电气设备技术领域,特别涉及一种单管封装装置,包括:壳体、基板及IGBT单管;六个IGBT单管固定在基板上;壳体与基板固定连接,IGBT单管设置在壳体的内部;IGBT单管的接线端从壳体的顶部引出;壳体固定在变频器的散热器上,IGBT单管的接线端和驱动板连接。本实用新型提供的单管封装装置,使6个单管能轻松装配到壳体中成为一个独立组件,此组件用连接件固定在变频器散热器上,然后将驱动板与此组件连接实现“三相全桥逆变”,与传统的采用6个IGBT单管的方式相比,不需要单独的在变频器散热器上对IGBT单管进行定位及连接,大幅提高的装机效率;与传统的采用IGBT模块相比,大幅降低了生产成本;该单管封装装置,能够兼顾装机效率高和成本低的优点。
The utility model relates to the technical field of electrical equipment, in particular to a single-tube packaging device, which includes: a shell, a substrate and an IGBT single tube; six IGBT single tubes are fixed on the substrate; the shell and the substrate are fixedly connected, and the IGBT single tubes are arranged Inside the casing; the terminal of the IGBT single tube is led out from the top of the casing; the casing is fixed on the radiator of the frequency converter, and the terminal of the IGBT single tube is connected to the drive board. The single-tube packaging device provided by this utility model allows six single-tubes to be easily assembled into the housing to become an independent component. This component is fixed on the inverter radiator with a connector, and then the drive board is connected to this component to achieve ""Three-phase full-bridge inverter", compared with the traditional method of using 6 IGBT single tubes, there is no need to separately position and connect the IGBT single tubes on the inverter radiator, which greatly improves the installation efficiency; compared with the traditional Compared with using IGBT modules, production costs are significantly reduced; this single-tube packaging device can take into account the advantages of high installation efficiency and low cost.
Description
技术领域Technical field
本实用新型涉及电气设备技术领域,特别涉及一种单管封装装置。The utility model relates to the technical field of electrical equipment, in particular to a single-tube packaging device.
背景技术Background technique
小功率变频器产品中的“三相全桥逆变”一般采用6个IGBT单管或者IGBT封装模块来实现。采用6个IGBT单管的方式,具有成本较低的优点,但是每个IGBT单管都需要单独的进行定位、安装以及连接,其装机效率较低。IGBT封装模块是从厂家采购直接使用,具有装机效率高的优点,但是IGBT封装模块的使用成本较高。因此,现有技术中缺乏成本低且装机效率高的“三相全桥逆变”技术。The "three-phase full-bridge inverter" in low-power inverter products is generally implemented using 6 IGBT single tubes or IGBT package modules. Using 6 IGBT single tubes has the advantage of lower cost, but each IGBT single tube needs to be positioned, installed and connected separately, and its installation efficiency is low. IGBT package modules are purchased directly from manufacturers and have the advantage of high installation efficiency. However, the use cost of IGBT package modules is relatively high. Therefore, there is a lack of "three-phase full-bridge inverter" technology with low cost and high installed efficiency in the existing technology.
实用新型内容Utility model content
本实用新型针对现有技术中存在的“三相全桥逆变”装置不能兼顾装机效率高和成本低的技术问题,提供了一种单管封装装置。The utility model provides a single-tube packaging device in order to solve the technical problem that the "three-phase full-bridge inverter" device in the prior art cannot take into account both high installation efficiency and low cost.
本实用新型解决上述技术问题的技术方案如下:The technical scheme of this utility model to solve the above technical problems is as follows:
一种单管封装装置,包括:壳体、基板及IGBT单管;六个所述IGBT单管固定在所述基板上;所述壳体与所述基板固定连接,所述IGBT单管设置在所述壳体的内部;所述IGBT单管的接线端从所述壳体的顶部引出;所述壳体用于固定在变频器的散热器上,所述IGBT单管的接线端用于和驱动板连接。A single-tube packaging device, including: a shell, a substrate and an IGBT single tube; six of the IGBT single tubes are fixed on the substrate; the shell is fixedly connected to the substrate, and the IGBT single tube is arranged on Inside the housing; the terminal of the IGBT single tube is drawn from the top of the housing; the housing is used to be fixed on the radiator of the frequency converter, and the terminal of the IGBT single tube is used to Driver board connection.
进一步地:所述IGBT单管通过双面胶固定在所述基板上。Further: the IGBT single tube is fixed on the substrate through double-sided tape.
进一步地:所述壳体为塑料壳体,所述基板为铝板。Further: the housing is a plastic housing, and the base plate is an aluminum plate.
进一步地:所述壳体的外侧对称设置有多个螺纹安装孔;所述螺纹安装孔通过螺栓与变频器的散热器固定连接。Further: a plurality of threaded mounting holes are symmetrically provided on the outside of the housing; the threaded mounting holes are fixedly connected to the radiator of the frequency converter through bolts.
进一步地:六个所述IGBT单管设置为两排,每排设置三个;六个所述IGBT单管对称设置。Further: the six IGBT single tubes are arranged in two rows, with three in each row; the six IGBT single tubes are arranged symmetrically.
进一步地:所述壳体的上端设置有和所述IGBT单管接线端相同数量的引出部;所述引出部上下两端连通,所述IGBT单管的接线端一一对应地从所述引出部向外引出。Further: the upper end of the housing is provided with the same number of lead-out parts as the IGBT single-tube terminals; the upper and lower ends of the lead-out parts are connected, and the terminals of the IGBT single-tube are connected from the lead-out parts one by one. Lead outward.
本实用新型提供的单管封装装置至少具备以下有益效果或优点:The single-tube packaging device provided by the utility model has at least the following beneficial effects or advantages:
本实用新型提供的单管封装装置,设置有壳体、基板及IGBT单管等部件;六个IGBT单管固定在基板上;壳体与基板固定连接,IGBT单管设置在壳体的内部;IGBT单管的接线端从壳体的顶部引出;壳体用于固定在变频器的散热器上,IGBT单管的接线端用于和驱动板连接。本实用新型提供的单管封装装置,使6个单管能轻松装配到壳体中成为一个独立组件,此组件用连接件固定在变频器散热器上,然后将驱动板与此组件连接实现“三相全桥逆变”,与传统的采用6个IGBT单管的方式相比,不需要单独的在变频器散热器上对IGBT单管进行定位及连接,大幅提高的装机效率;与传统的采用IGBT模块相比,大幅降低了生产成本;因此,本实用新型提供的单管封装装置,能够兼顾装机效率高和成本低的优点。The single-tube packaging device provided by the utility model is provided with components such as a shell, a substrate, and an IGBT single tube; six IGBT single tubes are fixed on the substrate; the shell and the substrate are fixedly connected, and the IGBT single tube is arranged inside the shell; The terminals of the IGBT single tube are led out from the top of the housing; the housing is used to be fixed on the radiator of the frequency converter, and the terminals of the IGBT single tube are used to connect to the drive board. The single-tube packaging device provided by this utility model allows six single-tubes to be easily assembled into the housing to become an independent component. This component is fixed on the inverter radiator with a connector, and then the drive board is connected to this component to achieve " "Three-phase full-bridge inverter", compared with the traditional method of using 6 IGBT single tubes, there is no need to separately position and connect the IGBT single tubes on the inverter radiator, which greatly improves the installation efficiency; compared with the traditional Compared with using IGBT modules, the production cost is greatly reduced; therefore, the single-tube packaging device provided by the present utility model can take into account the advantages of high installation efficiency and low cost.
附图说明Description of the drawings
图1为本实用新型实施例提供的单管封装装置爆炸结构示意图;Figure 1 is a schematic diagram of the exploded structure of a single-tube packaging device provided by an embodiment of the present utility model;
图2为本实用新型实施例提供的单管封装装置外部结构示意图;Figure 2 is a schematic diagram of the external structure of the single-tube packaging device provided by the embodiment of the present invention;
图3为本实用新型实施例提供的单管封装装置应用状态示意图。Figure 3 is a schematic diagram of the application status of the single tube packaging device provided by the embodiment of the present invention.
附图中,各标号所代表的部件列表如下:In the drawings, the parts represented by each number are listed as follows:
1-壳体,2-IGBT单管,3-双面胶,4-基板,5-单管封装装置,6-变频器的散热器,7-驱动板。1-casing, 2-IGBT single tube, 3-double-sided tape, 4-substrate, 5-single tube packaging device, 6-radiator of inverter, 7-driver board.
具体实施方式Detailed ways
本实用新型针对现有技术中存在的“三相全桥逆变”装置不能兼顾装机效率高和成本低的技术问题,提供了一种单管封装装置。The utility model provides a single-tube packaging device in order to solve the technical problem that the "three-phase full-bridge inverter" device in the prior art cannot take into account both high installation efficiency and low cost.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
本实用新型实施例提供了一种单管封装装置5,如图1-图3,其主要包括:壳体1、基板4及IGBT单管2。其中:设置有六个IGBT单管2,六个IGBT单管2是构成“三相全桥逆变”的核心元器件。六个IGBT单管2固定在基板4上;本实施例中,六个IGBT单管2设置为两排,每排设置三个,六个IGBT单管2对称设置;IGBT单管2的固定方式可是粘接、可拆卸地固定连接等。壳体1与基板4固定连接,其固定连接方式通常采用连接件(如螺钉)可拆卸地固定连接。IGBT单管2设置在壳体1的内部,壳体1主要起防护以及连接的作用。IGBT单管2的接线端从壳体1的顶部引出;壳体1用于固定在变频器的散热器6上,IGBT单管2的接线端用于和驱动板7连接。The embodiment of the present invention provides a single-tube packaging device 5, as shown in Figures 1 to 3, which mainly includes: a housing 1, a substrate 4 and an IGBT single tube 2. Among them: six IGBT single tubes 2 are provided, and the six IGBT single tubes 2 are the core components that constitute the "three-phase full-bridge inverter". Six IGBT single tubes 2 are fixed on the substrate 4; in this embodiment, the six IGBT single tubes 2 are arranged in two rows, three in each row, and the six IGBT single tubes 2 are arranged symmetrically; the fixing method of the IGBT single tubes 2 But it can be bonded, removably fixed connections, etc. The housing 1 is fixedly connected to the base plate 4, and the fixed connection method usually adopts a connecting piece (such as a screw) to detachably fix the connection. The IGBT single tube 2 is arranged inside the housing 1, and the housing 1 mainly plays the role of protection and connection. The terminals of the IGBT single tube 2 are led out from the top of the housing 1; the housing 1 is used to be fixed on the radiator 6 of the frequency converter, and the terminals of the IGBT single tube 2 are used to connect to the drive board 7.
本实用新型实施例提供的一优选方案中,IGBT单管2通过双面胶3固定在基板4上。双面胶3具有成本低、连接时不需要开孔以及连接可靠的优点,双面胶3优选导热绝缘双面胶3。In a preferred solution provided by the embodiment of the present invention, the IGBT single tube 2 is fixed on the substrate 4 through double-sided tape 3 . Double-sided tape 3 has the advantages of low cost, no need for opening holes during connection, and reliable connection. Double-sided tape 3 is preferably thermally conductive and insulating double-sided tape 3 .
壳体1为塑料壳体1,塑料壳体1具有成本低以及绝缘性高的优点;基板4为铝板,铝板具有导热性高、便于整个单管封装装置内部的散热。The housing 1 is a plastic housing 1, which has the advantages of low cost and high insulation; the substrate 4 is an aluminum plate, which has high thermal conductivity and facilitates heat dissipation inside the entire single-tube packaging device.
壳体1的外侧对称设置有多个螺纹安装孔,例如本实施例中设置有四个螺纹安装孔,四个螺纹安装孔分别设置在矩形壳体1的四角处;螺纹安装孔通过螺栓与变频器的散热器6固定连接。A plurality of threaded mounting holes are symmetrically provided on the outside of the housing 1. For example, in this embodiment, four threaded mounting holes are provided, and the four threaded mounting holes are respectively provided at the four corners of the rectangular housing 1; the threaded mounting holes are connected to the frequency converter through bolts. The radiator 6 of the device is fixedly connected.
壳体1的上端设置有和IGBT单管2接线端相同数量的引出部;引出部上下两端连通,IGBT单管2的接线端一一对应地从引出部向外引出。引出部的作用是引出接线端,并且对接线端起稳定和扶正的作用。The upper end of the housing 1 is provided with the same number of lead-out parts as the terminals of the IGBT single tube 2; the upper and lower ends of the lead-out parts are connected, and the terminals of the IGBT single tube 2 are led out from the lead-out parts in one-to-one correspondence. The function of the lead-out part is to lead out the terminal, and to stabilize and straighten the terminal.
如图1-图3,本实用新型实施例提供的单管封装装置5至少具备以下有益效果或优点:As shown in Figures 1-3, the single-tube packaging device 5 provided by the embodiment of the present invention has at least the following beneficial effects or advantages:
本实用新型提供的单管封装装置,设置有壳体1、基板4及IGBT单管2等部件;六个IGBT单管2固定在基板4上;壳体1与基板4固定连接,IGBT单管2设置在壳体1的内部;IGBT单管2的接线端从壳体1的顶部引出;壳体1用于固定在变频器的散热器6上,IGBT单管2的接线端用于和驱动板7连接。本实用新型提供的单管封装装置,使6个IGBT单管能轻松装配到壳体1中成为一个独立组件,无需使用安装工具,此组件用连接件固定在变频器散热器上,然后将驱动板7与此组件连接实现“三相全桥逆变”,与传统的采用6个IGBT单管2的方式相比,不需要单独的在变频器散热器上对IGBT单管2进行定位及连接,大幅提高的装机效率;与传统的采用IGBT模块相比,大幅降低了生产成本;因此,本实用新型提供的单管封装装置,能够兼顾装机效率高和成本低的优点。The single-tube packaging device provided by the utility model is provided with components such as a shell 1, a substrate 4, and an IGBT single tube 2; six IGBT single tubes 2 are fixed on the substrate 4; the shell 1 is fixedly connected to the substrate 4, and the IGBT single tubes 2 is set inside the housing 1; the terminal of the IGBT single tube 2 is led out from the top of the housing 1; the housing 1 is used to be fixed on the radiator 6 of the frequency converter, and the terminal of the IGBT single tube 2 is used to drive the Board 7 is connected. The single-tube packaging device provided by this utility model allows six IGBT single tubes to be easily assembled into the housing 1 to become an independent component without the use of installation tools. This component is fixed on the inverter radiator with a connector, and then the driver is Board 7 is connected to this component to achieve "three-phase full-bridge inverter". Compared with the traditional method of using 6 IGBT single tubes 2, there is no need to separately position and connect the IGBT single tubes 2 on the inverter radiator. , greatly improving the installation efficiency; compared with the traditional use of IGBT modules, the production cost is greatly reduced; therefore, the single-tube packaging device provided by the utility model can take into account the advantages of high installation efficiency and low cost.
在本实用新型的描述中,应当说明的是,各实施例中的术语名词例如“上”、“下”、“前”、“后”、“左”、“右”等指示方位的词语,只是为了简化描述基于说明书附图的位置关系,并不代表所指的元件和装置等必须按照说明书中特定的方位和限定的操作及方法、构造进行操作,该类方位名词不构成对本实用新型的限制。In the description of the present utility model, it should be noted that the terms and nouns in each embodiment, such as "upper", "lower", "front", "back", "left", "right" and other words indicating the orientation, It is only to simplify the description of the positional relationships based on the drawings in the specification. It does not mean that the components and devices referred to must be operated in accordance with the specific orientations and limited operations, methods, and structures in the specification. Such directional terms do not constitute an infringement of the present utility model. limit.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以结合具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Disassembly connection; it can be directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood based on specific circumstances.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. Within the protection scope of utility model.
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Address after: 518000Guangdong ProvinceShenzhen CityBao'an DistrictXin'an StreetXingdong CommunityBlock 70Runfang Road No. 5Runzhi Research and Development Center Building 18th Floor 803 Patentee after: SHENZHEN SINE ELECTRIC Co.,Ltd. Country or region after: China Address before: 518000Guangdong ProvinceShenzhen CityBao'an DistrictShajing StreetSha'er CommunityAntoshan High-tech Industrial ParkBuilding 7Fifth Floor Patentee before: SHENZHEN SINE ELECTRIC Co.,Ltd. Country or region before: China |