CN220598198U - A beam body reinforcement and support replacement device - Google Patents

A beam body reinforcement and support replacement device Download PDF

Info

Publication number
CN220598198U
CN220598198U CN202321997404.3U CN202321997404U CN220598198U CN 220598198 U CN220598198 U CN 220598198U CN 202321997404 U CN202321997404 U CN 202321997404U CN 220598198 U CN220598198 U CN 220598198U
Authority
CN
China
Prior art keywords
spring
plate
support
face
pressing plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202321997404.3U
Other languages
Chinese (zh)
Inventor
刘海祥
高繁强
印庭宇
陈亮
陈臻隆
张建国
陈西宁
岳浩
龙志勇
张居斌
曹翔宇
尹东
陈宁波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taizhou City Yinjiang River Channel Engineering Management Office
Yishusi Water Conservancy Administration Nansihu Water Conservancy Administration
Nanjing Hydraulic Research Institute of National Energy Administration Ministry of Transport Ministry of Water Resources
Original Assignee
Taizhou City Yinjiang River Channel Engineering Management Office
Yishusi Water Conservancy Administration Nansihu Water Conservancy Administration
Nanjing Hydraulic Research Institute of National Energy Administration Ministry of Transport Ministry of Water Resources
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taizhou City Yinjiang River Channel Engineering Management Office, Yishusi Water Conservancy Administration Nansihu Water Conservancy Administration, Nanjing Hydraulic Research Institute of National Energy Administration Ministry of Transport Ministry of Water Resources filed Critical Taizhou City Yinjiang River Channel Engineering Management Office
Priority to CN202321997404.3U priority Critical patent/CN220598198U/en
Application granted granted Critical
Publication of CN220598198U publication Critical patent/CN220598198U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Bridges Or Land Bridges (AREA)

Abstract

The utility model relates to a beam body reinforcing and support replacing device, wherein a pre-pressing limiting spring support comprises a sleeve and a rubber compound spring; the inner wall of the sleeve is correspondingly provided with a supporting block which is in butt joint with the spring lower pressing plate; one end of a nut anti-loosening spring is arranged on the spring lower pressing plate, and the other end of the nut anti-loosening spring is arranged on the nut; the nut is in threaded connection with one end of the spring pre-pressing bolt, and the other end of the spring pre-pressing bolt extends out of the opening of the spring lower pressing plate to be connected with one end face of the spring upper pressing plate; the rubber compound spring is arranged between the spring upper pressing plate and the spring lower pressing plate, the guide ring is arranged on the spring upper pressing plate, the corresponding connecting lug plate is arranged on the upper pressing plate, the cover plate is arranged at the other end of the sleeve, and the corresponding connecting lug plate is arranged on the cover plate; the two connecting lug plates supported by the pre-pressing limiting spring are respectively arranged on the lower end surface of the beam and the side wall of the middle pier through connecting pieces. The utility model has good bending and shearing resistant effect and can realize rapid beam body reinforcement and support replacement.

Description

一种梁体加固及支座更换装置A beam body reinforcement and support replacement device

技术领域Technical field

本发明涉及桥梁修复改造加固领域,具体涉及一种桥梁梁体加固及支座更换装置及修复方法。The invention relates to the field of bridge repair, reconstruction and reinforcement, and in particular to a bridge beam reinforcement and support replacement device and a repair method.

背景技术Background technique

交通桥梁体因超载原因,导致大量桥梁抗剪破坏,抗弯刚度降低,梁体承载能力削弱,需要及时、快速采取应急抗弯、抗剪加固及梁体顶升支座更换措施。由于抗剪承载力与梁高直接相关,原损伤部位较隐蔽,较难直接进行提升或加固。一方面,通常采用限高、限宽、限载运行的方式进一步加强监测、巡查力度,另一方面常用的加固方法有增加牛腿,由未损伤梁段继续承担运行,但对抗弯提升有限;或者增设斜撑进行加固,起到抗剪加强的作用,同时可以减少跨径降低跨中弯矩提高抗弯能力,但增加刚性较大的斜撑易导致新的支撑截面抗剪不满足要求,带来新的风险。同时无标准化方法、构件,安装难度大,费时费力。基于以上不足,提出一种抗弯、剪综合效果好的梁体加固与支座更换快速工艺流程及装置。Due to overloading of traffic bridges, a large number of bridges have suffered shear damage, reduced bending stiffness, and weakened beam load-bearing capacity. It is necessary to take emergency bending and shear reinforcement and beam jacking support replacement measures in a timely and rapid manner. Since the shear bearing capacity is directly related to the beam height, the original damaged area is relatively hidden and difficult to directly lift or reinforce. On the one hand, the height limit, width limit, and load limit operation methods are usually used to further strengthen monitoring and inspection efforts. On the other hand, the commonly used reinforcement methods include adding corbels, so that the undamaged beam segments continue to bear the burden of operation, but the improvement in bending resistance is limited. ; Or add diagonal braces for reinforcement to enhance shear resistance. At the same time, the span can be reduced, the mid-span bending moment can be reduced, and the bending resistance can be improved. However, adding more rigid diagonal braces can easily lead to the shear resistance of the new support section not meeting the requirements. , bringing new risks. At the same time, there are no standardized methods and components, making installation difficult, time-consuming and labor-intensive. Based on the above shortcomings, a rapid process flow and device for beam reinforcement and support replacement with good comprehensive effects of bending and shear resistance are proposed.

发明内容Contents of the invention

鉴于背景技术中存在的技术问题,本发明提供一种抗弯、剪综合效果好的梁体加固及支座更换装置及快速工艺流程。为实现上述目的,本发明提供了如下的技术方案:In view of the technical problems existing in the background art, the present invention provides a beam body reinforcement and support replacement device and a rapid process flow with good comprehensive effects of bending resistance and shear resistance. In order to achieve the above objects, the present invention provides the following technical solutions:

一种梁体加固及支座更换装置,包括预压限位弹簧支撑;所述预压限位弹簧支撑包括套筒和橡胶复合弹簧;A beam body reinforcement and support replacement device, including a preloaded limit spring support; the preloaded limit spring support includes a sleeve and a rubber composite spring;

所述套筒内壁对应设有两个以上的支撑块,支撑块与弹簧下压板对接;所述弹簧下压板中心设有可容纳弹簧预压螺栓沿套筒长度方向移动的开孔;所述螺母防松弹簧一端安装在弹簧下压板靠近支撑块的一端面,螺母防松弹簧另一端安装在螺母上;所述螺母与弹簧预压螺栓一端螺纹相连,弹簧预压螺栓另一端伸出弹簧下压板的开孔与弹簧上压板一端面相连;所述橡胶复合弹簧安装在弹簧上压板与弹簧下压板之间,弹簧上压板安装有导向圈,套筒的另一端安装有盖板;The inner wall of the sleeve is provided with more than two support blocks, and the support blocks are docked with the spring lower pressure plate; the center of the spring lower pressure plate is provided with an opening that can accommodate the movement of the spring preload bolt along the length direction of the sleeve; the nut One end of the anti-loosening spring is installed on one end of the spring lower pressure plate close to the support block, and the other end of the nut anti-loosening spring is installed on the nut; the nut is threadedly connected to one end of the spring preload bolt, and the other end of the spring preload bolt extends out of the spring lower pressure plate The opening is connected to one end of the spring upper pressure plate; the rubber composite spring is installed between the spring upper pressure plate and the spring lower pressure plate, the spring upper pressure plate is equipped with a guide ring, and the other end of the sleeve is equipped with a cover plate;

所述预压限位弹簧支撑的上压板和套筒盖板分别通过连接件安装在梁下端面和中墩侧壁上。The upper pressure plate and sleeve cover plate supported by the preloaded limit spring are respectively installed on the lower end surface of the beam and the side wall of the middle pier through connectors.

所述上压板和盖板上分别安装有对应的连接耳板,盖板上安装有对应的连接耳板;所述预压限位弹簧支撑的两个连接耳板分别通过连接件安装在梁下端面和中墩侧壁上。Corresponding connecting ear plates are installed on the upper pressure plate and the cover plate, and corresponding connecting ear plates are installed on the cover plate; the two connecting ear plates supported by the preload limit spring are installed under the beam through connectors. on the end faces and side walls of the central pier.

所述预压限位弹簧支撑倾斜设置;所述连接件采用锚固板;两个连接耳板分别通过对应的锚固板安装在中墩内侧和梁下端面。The preloaded limit spring support is arranged at an angle; the connecting piece adopts an anchor plate; the two connecting ear plates are respectively installed on the inner side of the middle pier and the lower end surface of the beam through corresponding anchor plates.

所述预压限位弹簧支撑竖直设置,该预压限位弹簧支撑的上端为平端,下端的盖板上安装有对应的连接耳板;与中墩内侧相连的连接件包括支撑架和两个锚固板;所述支撑架呈V字型,该支撑架一端面水平设置,该端面的一端与预压限位弹簧支撑下端的连接耳板相连接,该端面的另一端和另一端面的一端分别安装在中墩内侧面上。The preloaded limit spring support is arranged vertically. The upper end of the preloaded limit spring support is a flat end, and a corresponding connecting ear plate is installed on the cover plate at the lower end; the connector connected to the inside of the middle pier includes a support frame and two An anchor plate; the support frame is V-shaped, one end of the support frame is set horizontally, one end of the end face is connected to the connecting lug plate at the lower end of the preloaded limit spring support, and the other end of the end face is connected to the One end is respectively installed on the inner surface of the middle pier.

与梁下端面相连的连接件采用锚固板。The connector connected to the lower end face of the beam adopts anchor plate.

各片梁下方横向安装有钢梁;各预压限位弹簧支撑上端通过钢梁加劲板与钢梁相连接。A steel beam is installed transversely below each beam; the upper end of each preloaded limit spring support is connected to the steel beam through a steel beam stiffening plate.

本梁体加固及支座更换装置还包括顶升杆;所述顶升杆由立板与端板组成;所述端板安装于立板上方,端板上方安装有用于顶升梁的千斤顶;所述立板可拆卸地设于中墩侧壁上的连接件上。The beam body reinforcement and support replacement device also includes a jacking rod; the jacking rod is composed of a vertical plate and an end plate; the end plate is installed above the vertical plate, and a jack for lifting the beam is installed above the end plate; The vertical plate is detachably installed on the connecting piece on the side wall of the middle pier.

一种用于梁体加固及支座更换装置的快速工艺流程,该快速工艺流程包括如下步骤:A rapid process flow for beam reinforcement and support replacement devices. The rapid process flow includes the following steps:

(1)对预压限位弹簧支撑中的预压弹簧性能进行测试及预压,预压限位弹簧支撑能够提供恒定反力,20-30kN/支,刚度为0.5-1kN/mm,具体刚度、恒定值可根据梁体荷载、结构分析确定;(1) Test and preload the performance of the preloaded spring in the preloaded limit spring support. The preloaded limit spring support can provide a constant reaction force of 20-30kN/support, with a stiffness of 0.5-1kN/mm. The specific stiffness , the constant value can be determined based on the beam load and structural analysis;

(2)梁端空腔部分运用高强水泥基材料灌注,在梁底钻小孔直径2cm,在跨中部位、梁端先后灌注发泡材料和水泥基材料;(2) The cavity at the beam end is filled with high-strength cement-based materials. A small hole with a diameter of 2cm is drilled at the bottom of the beam. Foaming materials and cement-based materials are poured into the mid-span and beam ends successively;

(3)通过锚栓和结构胶将对应的锚固板安装在中墩内侧和梁下端面,将顶升杆安装在中墩内侧的锚固板上,千斤顶对梁的下端面进行顶升调整梁端高度,在墩上端面上安装支撑梁的橡胶支座,使梁端由新的支承位置受力,使橡胶支座与梁底无间隙,同一片梁同一端运用2只千斤顶同时顶升,顶升以满足抄垫为止;(3) Install the corresponding anchor plate on the inner side of the middle pier and the lower end surface of the beam through anchor bolts and structural glue. Install the jacking rod on the anchor plate inner side of the middle pier. Use the jack to lift the lower end face of the beam to adjust the beam end. height, install a rubber bearing to support the beam on the upper end face of the pier, so that the beam end is stressed from the new support position, so that there is no gap between the rubber bearing and the bottom of the beam. Use 2 jacks to lift the same beam at the same end at the same time. rise until the pad is satisfied;

(4)拆下步骤(3)中的立板、端板和千斤顶,根据需要单片梁一端安装置两个预压限位弹簧支撑,用螺栓将两个连接耳板铰接在对应的锚固板上。(4) Remove the vertical plate, end plate and jack in step (3), install two preloaded limit spring supports on one end of the single beam as needed, and hinge the two connecting ear plates to the corresponding anchor plates with bolts superior.

优选地,所述水泥基材料的水胶比范围为0.26-0.28,流速的范围为10-17s,3h自由膨胀率大于0.02%,3d 抗压40MPa,28d抗压50MPa;发泡材料选用轻质材料。Preferably, the cement-based material has a water-cement ratio in the range of 0.26-0.28, a flow rate in a range of 10-17s, a 3h free expansion rate greater than 0.02%, a 3d pressure resistance of 40MPa, and a 28d pressure resistance of 50MPa; the foaming material is lightweight. Material.

优选地,所述橡胶支座采用高强砂浆抄垫,该高强砂浆抄垫为尺寸规格可参考原设计,或根据荷载及变形要求确定,如案例工程为200*200*20mm的橡胶板。Preferably, the rubber bearing uses a high-strength mortar pad. The size specifications of the high-strength mortar pad can be determined by reference to the original design or according to load and deformation requirements. For example, the case project is a 200*200*20mm rubber plate.

本发明的有益效果是:The beneficial effects of the present invention are:

1.本发明通过在梁下端和中墩侧壁设置斜向的预压限位弹簧支撑,向支撑点提供恒定的反力,实现梁端剪力卸载,降低跨中弯矩;1. The present invention provides oblique pre-loaded limit spring supports at the lower end of the beam and the side wall of the middle pier to provide a constant reaction force to the support point, thereby unloading the shear force at the beam end and reducing the mid-span bending moment;

2.本发明设置竖直的预压限位弹簧支撑及相配套的支撑架,预压限位弹簧支撑对上部梁体作用力为垂直向上,对于两端简支的梁体不会导致对支座部位的水平力,其中支撑架采用整体结构,提高了整体性能、简化了安装难度;2. The present invention is provided with a vertical pre-loaded limit spring support and a matching support frame. The force exerted by the pre-loaded limit spring support on the upper beam body is vertical and upward. For the beam body that is simply supported at both ends, no support will be caused. The horizontal force of the seat part is reduced, and the support frame adopts an integral structure, which improves the overall performance and simplifies the installation difficulty;

3.梁端原支座不能发挥作用,运用橡胶支座(板)抄垫梁端新的支承位置,运用斜向支撑预埋构件反力点、千斤顶调整梁端高度,抄垫支承位置;3. If the original support at the beam end cannot function, use rubber bearings (plates) to pad the new support position of the beam end, and use diagonal support embedded component reaction points and jacks to adjust the height of the beam end and pad the support position;

4.梁端空腔部分运用高强水泥基材料灌注,提高该段整体及局部抗剪强度;4. The cavity at the beam end is filled with high-strength cement-based materials to improve the overall and local shear strength of this section;

5.本发明对桥梁没有增加损伤,增加自重荷载量小,加固后,不造成新的不利截面,对于全桥各个截面均起到了综合性加固,方案全面,从支座更换、抗剪加固、能力提升都实现了目标,桥梁恢复至设计荷载要求;5. The present invention does not increase damage to the bridge, increases the self-weight load only slightly, does not cause new unfavorable sections after reinforcement, and provides comprehensive reinforcement for all sections of the entire bridge. The plan is comprehensive, ranging from bearing replacement, shear reinforcement, The capacity improvement goals have been achieved, and the bridge has returned to the design load requirements;

6.本发明加固灵活,可以单片梁加固,也可以单片梁的一端加固,也可以多片梁同期加固,也可以推广至T型梁、以及其他类型梁桥;6. The reinforcement of the present invention is flexible and can be used to reinforce a single-piece beam, one end of a single-piece beam, or multiple beams at the same time, and can also be extended to T-shaped beams and other types of beam bridges;

7.本发明从思路、设计、制造、安装及试验检验全过程完成,测试及运行情况表明方案满足了社会需求,推广意义大,经济投入低,不需要大型的吊装设备,维修过程中不需要增加交通管制。7. This invention is completed from the whole process of idea, design, manufacturing, installation and test inspection. The test and operation conditions show that the solution meets social needs, has great promotion significance, has low economic investment, does not require large hoisting equipment, and does not require maintenance during the process. Increase traffic control.

附图说明Description of the drawings

图1为本发明梁体加固及支座更换装置的结构示意图(预压限位弹簧支撑倾斜设置);Figure 1 is a schematic structural diagram of the beam reinforcement and support replacement device of the present invention (preloaded limit spring support tilted arrangement);

图2为图1中预压限位弹簧装置的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the preloaded limit spring device in Figure 1;

图3为图1中锚固板的位置结构示意图;Figure 3 is a schematic diagram of the position and structure of the anchor plate in Figure 1;

图4为图1中千斤顶的位置结构示意图;Figure 4 is a schematic diagram of the position and structure of the jack in Figure 1;

图5为本发明梁体加固及支座更换装置的结构示意图(预压限位弹簧支撑竖直设置);Figure 5 is a schematic structural diagram of the beam reinforcement and support replacement device of the present invention (the preloaded limit spring support is installed vertically);

图6为本发明梁体加固及支座更换装置的结构示意图(预压限位弹簧支撑竖直设置、增设钢梁);Figure 6 is a schematic structural diagram of the beam reinforcement and support replacement device of the present invention (preloaded limit spring supports are installed vertically and steel beams are added);

图7是图6的侧视图。FIG. 7 is a side view of FIG. 6 .

图中,1-预压限位弹簧支撑,2-套筒,3-橡胶复合弹簧,4-支撑块,5-弹簧下压板,6-螺母,7-螺母防松弹簧,8-弹簧预压螺栓,9-弹簧上压板,10-导向圈,11-连接耳板,12-梁,13-中墩,14-锚固板,15-支撑架,16-钢梁,17-钢梁加劲板,18-顶升杆,19-立板,20-端板,21-橡胶支座,22-千斤顶,23-高强水泥基材料,24-轻质发泡材料,25-高强水泥基材料灌浆口,26-轻质发泡材料灌浆口,27-钢梁安装锚板,28-盖板,29-双耳板。In the picture, 1-preloaded limit spring support, 2-sleeve, 3-rubber composite spring, 4-support block, 5-spring lower pressure plate, 6-nut, 7-nut anti-loosening spring, 8-spring preload Bolt, 9-spring upper pressure plate, 10-guide ring, 11-connecting ear plate, 12-beam, 13-middle pier, 14-anchoring plate, 15-support frame, 16-steel beam, 17-steel beam stiffening plate, 18-jacking rod, 19-vertical plate, 20-end plate, 21-rubber bearing, 22-jack, 23-high-strength cement-based material, 24-light foam material, 25-high-strength cement-based material grouting port, 26-lightweight foam material grouting port, 27-steel beam installation anchor plate, 28-cover plate, 29-double ear plate.

具体实施方式Detailed ways

实施例一:Example 1:

如图1-图4所示,一种梁体加固及支座更换装置,包括预压限位弹簧支撑1;As shown in Figures 1 to 4, a beam reinforcement and support replacement device includes a preloaded limit spring support 1;

预压限位弹簧支撑1包括套筒2和橡胶复合弹簧3;The preloaded limit spring support 1 includes a sleeve 2 and a rubber composite spring 3;

套筒2内壁对应设有两个以上的支撑块4,支撑块4与弹簧下压板5对接,承担弹簧下压板5传递的压力;弹簧下压板5中心设有可容纳弹簧预压螺栓8沿套筒2长度方向移动的开孔;螺母防松弹簧7一端安装在弹簧下压板5靠近支撑块4的一端面,螺母防松弹簧7另一端安装在螺母6上;螺母6与弹簧预压螺栓8一端螺纹相连,弹簧预压螺栓8另一端伸出弹簧下压板5的开孔与弹簧上压板9一端面相连;橡胶复合弹簧3安装在弹簧上压板9与弹簧下压板5之间,弹簧上压板9安装有导向圈10,上压板上安装有对应的连接耳板11,套筒2的另一端安装有盖板,盖板上安装有对应的连接耳板11;The inner wall of the sleeve 2 is provided with more than two support blocks 4. The support blocks 4 are docked with the spring lower pressure plate 5 to bear the pressure transmitted by the spring lower pressure plate 5; there is a center of the spring lower pressure plate 5 that can accommodate the spring preload bolt 8 along the sleeve. The opening for movement in the length direction of the barrel 2; one end of the nut anti-loosening spring 7 is installed on one end of the spring lower pressure plate 5 close to the support block 4, and the other end of the nut anti-loosening spring 7 is installed on the nut 6; the nut 6 and the spring preload bolt 8 One end is threaded, and the other end of the spring preload bolt 8 extends out of the opening of the spring lower pressure plate 5 and is connected to one end of the spring upper pressure plate 9; the rubber composite spring 3 is installed between the spring upper pressure plate 9 and the spring lower pressure plate 5, and the spring upper pressure plate 9 9. A guide ring 10 is installed, and a corresponding connecting ear plate 11 is installed on the upper pressure plate. A cover plate is installed on the other end of the sleeve 2, and a corresponding connecting ear plate 11 is installed on the cover plate;

预压限位弹簧支撑1的两个连接耳板11分别通过连接件安装在梁12下端面和中墩13侧壁上。The two connecting ear plates 11 of the preloaded limit spring support 1 are respectively installed on the lower end surface of the beam 12 and the side wall of the middle pier 13 through connectors.

预压限位弹簧支撑1倾斜设置;连接件采用锚固板14;两个连接耳板11分别通过对应锚固板14安装在中墩13内侧和梁12下端面。由于预压限位弹簧支撑1是作为快速应急处置后,相对长期内起到恢复、提升作用,预压限位弹簧支撑1所提供的恒定力可以补充弯剪段的损伤导致的承载力下降,可以分担荷载升级部分。The preloaded limit spring support 1 is arranged at an angle; the connector adopts the anchor plate 14; the two connecting ear plates 11 are respectively installed on the inner side of the middle pier 13 and the lower end surface of the beam 12 through the corresponding anchor plates 14. Since the preloaded limit spring support 1 is used for rapid emergency response, it plays a relatively long-term role in recovery and improvement. The constant force provided by the preloaded limit spring support 1 can supplement the decrease in bearing capacity caused by damage to the bending and shearing sections. Can share the load upgrade part.

当车轮通过梁体传递给预压限位弹簧支撑1的支撑点时,荷载小于橡胶复合弹簧3预压值时,弹簧预压螺栓8内力减小,但橡胶复合弹簧3内力不变,橡胶复合弹簧3变形不增加,斜撑杆套筒2内力等于荷载作用力;当车轮通过梁体12传递给预压限位弹簧支撑1荷载有超过橡胶复合弹簧3预压值趋势时,弹簧预压螺栓8内力减小趋近为零,橡胶复合弹簧3变形趋向增加,弹簧上压板9和螺栓向套筒2盖板方向移动,螺母6放松弹簧拉伸,斜撑杆内力等于弹簧总的变形对应的内力。When the wheel is transmitted to the support point of the preload limit spring support 1 through the beam body, and the load is less than the preload value of the rubber composite spring 3, the internal force of the spring preload bolt 8 decreases, but the internal force of the rubber composite spring 3 remains unchanged. The deformation of spring 3 does not increase, and the internal force of the diagonal brace sleeve 2 is equal to the load force; when the wheel is transmitted to the preload limit spring support 1 through the beam 12 and the load tends to exceed the preload value of the rubber composite spring 3, the spring preload bolt 8. The internal force decreases and approaches zero, and the deformation of the rubber composite spring 3 tends to increase. The spring upper pressure plate 9 and the bolt move toward the cover plate of the sleeve 2. The nut 6 relaxes the spring and stretches it. The internal force of the diagonal brace is equal to the total deformation of the spring. Internal force.

实施例二:Example 2:

如图2、图5所示,预压限位弹簧支撑1包括套筒2和橡胶复合弹簧3;As shown in Figures 2 and 5, the preloaded limit spring support 1 includes a sleeve 2 and a rubber composite spring 3;

套筒2内壁对应设有两个以上的支撑块4,支撑块4与弹簧下压板5对接;弹簧下压板5中心设有可容纳弹簧预压螺栓8沿套筒2长度方向移动的开孔;螺母防松弹簧7一端安装在弹簧下压板5靠近支撑块4的一端面,螺母防松弹簧7另一端安装在螺母6上;螺母6与弹簧预压螺栓8一端螺纹相连,弹簧预压螺栓8另一端伸出弹簧下压板5的开孔与弹簧上压板9一端面相连;橡胶复合弹簧3安装在弹簧上压板9与弹簧下压板5之间,弹簧上压板9安装有导向圈10,上压板上端为平端,下端的盖板上安装有对应的连接耳板11,套筒2的另一端安装有盖板,盖板上安装有对应的连接耳板11;The inner wall of the sleeve 2 is provided with more than two support blocks 4, and the support blocks 4 are docked with the spring lower pressure plate 5; the center of the spring lower pressure plate 5 is provided with an opening that can accommodate the movement of the spring preload bolt 8 along the length direction of the sleeve 2; One end of the nut anti-loosening spring 7 is installed on an end surface of the spring lower pressure plate 5 close to the support block 4, and the other end of the nut anti-loosening spring 7 is installed on the nut 6; the nut 6 is threadedly connected to one end of the spring preload bolt 8, and the spring preload bolt 8 The other end extends out of the opening of the spring lower pressure plate 5 and is connected to one end surface of the spring upper pressure plate 9; the rubber composite spring 3 is installed between the spring upper pressure plate 9 and the spring lower pressure plate 5. The spring upper pressure plate 9 is equipped with a guide ring 10, and the upper pressure plate The upper end is a flat end, and the corresponding connecting ear plate 11 is installed on the cover plate at the lower end. The other end of the sleeve 2 is installed with a cover plate, and the corresponding connecting ear plate 11 is installed on the cover plate;

预压限位弹簧支撑1的两个连接耳板11分别通过连接件安装在梁12下端面和中墩13侧壁上。The two connecting ear plates 11 of the preloaded limit spring support 1 are respectively installed on the lower end surface of the beam 12 and the side wall of the middle pier 13 through connectors.

与梁12下端面相连的连接件采用锚固板14。与中墩13内侧相连的连接件包括支撑架15和两个锚固板14;支撑架15呈V字型,该支撑架15一端面水平设置,该端面的一端与预压限位弹簧支撑1下端的连接耳板11相连接,该端面的另一端和另一端面的一端分别安装在中墩13内侧面上。The anchor plate 14 is used as the connector connected to the lower end surface of the beam 12 . The connector connected to the inner side of the middle pier 13 includes a support frame 15 and two anchor plates 14; the support frame 15 is V-shaped, with one end face set horizontally, and one end of the end face is connected to the lower end of the preloaded limit spring support 1 The connecting ear plate 11 is connected, and the other end of the end surface and one end of the other end surface are respectively installed on the inner side of the middle pier 13.

相比于实施例一,实施例二增加了支撑架15,当梁12跨较大时,斜向支撑斜率变小时,支撑的垂直分力越来越小,发挥的支撑作用有限,因此本实施例发明了V型支撑架15,使预压弹簧竖向力完全发挥到梁体,预压限位弹簧支撑1竖直设置;预压限位弹簧支撑1对上部梁体12作用力为垂直向上,对于两端简支的梁体12不会导致对支座部位的水平力。Compared with the first embodiment, the second embodiment adds a support frame 15. When the span of the beam 12 is larger, the slope of the oblique support becomes smaller, the vertical component force of the support becomes smaller and smaller, and the supporting role is limited. Therefore, this implementation For example, a V-shaped support frame 15 is invented, so that the vertical force of the preload spring can be fully exerted to the beam body, and the preload limit spring support 1 is arranged vertically; the force exerted by the preload limit spring support 1 on the upper beam body 12 is vertically upward. , for the beam body 12 simply supported at both ends, it will not cause horizontal force on the support part.

其中支撑架15采用整体结构,提高了整体性能、简化了安装难度。The support frame 15 adopts an integral structure, which improves the overall performance and simplifies the installation difficulty.

实施例三:Embodiment three:

由于每跨桥由多片梁体12组成,作用在桥面的车辆荷载相对一定,作用的哪片梁体12具有随机性,但某几片梁12荷载较大损伤较明显是高概率事件,同时该几片梁12与相邻梁体12间的协调性整体性下降。Since each span of the bridge is composed of multiple beams 12, the vehicle load acting on the bridge deck is relatively certain, and which beam 12 acts on it is random. However, the greater the load on some beams 12, the greater the damage, which is obviously a high-probability event. At the same time, the coordination and integrity between the beams 12 and adjacent beams 12 decrease.

在实施例二的基础上,如图2、图6、图7所示,横向增设钢梁16、钢梁加劲板17和钢梁安装锚板27,实施例二中的预压限位弹簧支撑1的上端改为平端,平端板与钢梁下翼板用结构胶粘结、焊接或栓接,连接处钢梁采用钢梁加劲板加强,钢梁加劲板17可以发挥其刚度,提高各片梁12之间的联系,使各片梁12整体性能够恢复并提高,降低某一片梁12的受荷压力;预压限位弹簧支撑1的另一端的连接耳板11,通过双耳板29与支撑架15相连。On the basis of the second embodiment, as shown in Figures 2, 6, and 7, steel beams 16, steel beam stiffening plates 17, and steel beam installation anchor plates 27 are added laterally. The preloaded limit spring support in the second embodiment is The upper end of 1 is changed to a flat end. The flat end plate and the lower wing plate of the steel beam are bonded, welded or bolted with structural glue. The steel beam at the connection is strengthened with a steel beam stiffening plate. The steel beam stiffening plate 17 can exert its stiffness and improve the strength of each piece. The connection between the beams 12 enables the integrity of each beam 12 to be restored and improved, and the load pressure of a certain beam 12 is reduced; the connecting ear plate 11 at the other end of the pre-loaded limit spring support 1, through the double ear plate 29 Connected to support frame 15.

由于车辆来往通行在桥梁12上的横向位置具有一定的随机性,但预压限位弹簧支撑1可通过钢梁加劲板17分担;同时,在调查检测过程中发现,各片梁12损伤程度不同,梁12间连接破损程度不一样,通过新增加得到钢梁加劲板17可针对性地加强了梁12间连接,同时也加强了其它梁12片;将预压限位弹簧支撑1加固于损伤相对严重的部位,同时当其他梁12片承担较大荷载时,也可以得到荷载分担。增设横梁12,一方面可以适当地减少预压限位弹簧支撑1的数量,提高整跨桥的加固效率;横梁12在梁12与梁12之间可以是铰支的也可以是通长的,梁12也可以最终简化为钢板,钢板也可以在横向实施预压应力提高各片梁12间的整体性,预压应力钢板也可以由钢绞线代替。最终实现整跨桥整体性、支撑总数量及位置优化。Since the lateral position of vehicles passing on the bridge 12 has a certain degree of randomness, the preloaded limit spring support 1 can be shared by the steel beam stiffening plate 17; at the same time, during the investigation and inspection process, it was found that the damage degree of each beam 12 was different. , the degree of damage to the connections between the 12 beams is different. The newly added steel beam stiffening plate 17 can strengthen the connection between the 12 beams in a targeted manner, and also strengthen the other 12 beams; the preloaded limit spring support 1 is reinforced to the damage For relatively serious parts, when the other 12 beams bear larger loads, the load can also be shared. On the one hand, adding cross beams 12 can appropriately reduce the number of preloaded limit spring supports 1 and improve the reinforcement efficiency of the entire span bridge; cross beams 12 can be hinged or full-length between beams 12 and 12. The beam 12 can also be finally simplified to a steel plate. The steel plate can also be pre-stressed in the transverse direction to improve the integrity between the beams 12. The pre-stressed steel plate can also be replaced by steel strands. Finally, the integrity of the entire span of the bridge, the total number of supports, and the location optimization were achieved.

本发明中的各实施例中采取应急抗弯、抗剪加固及梁体12顶升支座更换措施的对象是空心板梁12,若对象是T型梁12或者Π型梁12,在对支座附近断裂、破损加固时,可以在顶升、临时抄垫后,采用快速粘贴钢板加固破损部位;再以加固后的梁体12,在T、Π型梁12腹板侧面安装预压限位弹簧支撑1。In various embodiments of the present invention, the object of emergency bending resistance, shear reinforcement and beam 12 lifting support replacement measures is the hollow plate beam 12. If the object is a T-shaped beam 12 or a Π-shaped beam 12, the opposite support When there is a fracture or damage near the seat for reinforcement, you can use a quick-adhesion steel plate to reinforce the damaged part after jacking up and temporary padding; then use the reinforced beam body 12 to install pre-pressure limits on the sides of the webs of T and Π-shaped beams 12 Spring support 1.

本发明中安装底座、相关构件可以标准化生产,套筒2长度可以安照10、20cm的模数模准化生产,满足不同桥梁12的需求;实施例三中底座可采用锚固板14,底座安装可以运用结构胶粘贴+化学锚栓结合,在快速抢险中快硬性高强结构胶可以单独承担竖向顶升承载力,以及整个结构的荷载;锚栓可以在抢险尾声实施,作为整个体系的长期安全储备。In the present invention, the installation base and related components can be produced in a standardized manner, and the length of the sleeve 2 can be produced in a modular format of 10 or 20 cm to meet the needs of different bridges 12; in the third embodiment, the base can use an anchor plate 14, and the base can be installed Structural adhesive bonding + chemical anchor bolts can be combined. In rapid rescue operations, the fast-hardening high-strength structural adhesive can independently bear the vertical lifting capacity and the load of the entire structure; the anchor bolts can be implemented at the end of the rescue operation as a long-term support for the entire system. Safety reserve.

本发明的工作原理及流程如下:The working principle and process of the present invention are as follows:

(1)对预压限位弹簧支撑1中的预压弹簧性能进行测试及预压,预压限位弹簧支撑1能够提供恒定反力20-30kN/支,刚度为0.5-1kN/mm,根据需要单片梁12一端设置两个预压限位弹簧支撑1,整个装置可以采用油脂、油漆等防腐措施,确保体系的耐久性;(1) Test and preload the performance of the preloaded spring in the preloaded limit spring support 1. The preloaded limit spring support 1 can provide a constant reaction force of 20-30kN/support and a stiffness of 0.5-1kN/mm. According to It is necessary to set two preloaded limit spring supports 1 at one end of the single beam 12. The entire device can adopt anti-corrosion measures such as grease and paint to ensure the durability of the system;

(2)梁12端空腔部分运用高强水泥基材料23灌注,修复该段裂缝缺陷、断裂等缺陷,提高该段整体及局部抗剪强度,在梁12底钻小孔直径2cm,可见图1中高强水泥基材料23灌浆口25和轻质发泡材料24灌浆口26,在跨中部位、梁12端先后灌注发泡材料和水泥基材料;(2) The cavity at end 12 of the beam is poured with high-strength cement-based material 23 to repair cracks, fractures and other defects in this section, and to improve the overall and local shear strength of this section. A small hole with a diameter of 2cm is drilled at the bottom of beam 12, as shown in Figure 1 There are grouting ports 25 for medium- and high-strength cement-based materials 23 and grouting ports 26 for lightweight foam materials 24. Foam materials and cement-based materials are successively poured into the mid-span and beam 12 ends;

(3)由于梁12端支承区域弯剪破坏,梁体12下沉,支座不起转角位移作用,梁体12支承点受力不合理,需要垫平处理,通过锚栓和结构胶将对应的锚固板14安装在中墩13内侧和梁12下端面,将顶升杆18安装在中墩13内侧的锚固板14上,千斤顶22对梁12的下端面进行顶升调整梁12端高度,在墩上端面上安装支撑梁12的橡胶支座21,使梁12端由新的支承位置受力,使橡胶支座21与梁12底无间隙,同一片梁12同一端运用2只千斤顶22同时顶升,顶升以满足抄垫为止。(3) Due to bending and shear damage in the support area at the end of the beam 12, the beam body 12 sinks, the support cannot function in angular displacement, and the stress on the support point of the beam body 12 is unreasonable, so it needs to be leveled, and the corresponding anchor bolts and structural glue will be used. The anchor plate 14 is installed on the inner side of the middle pier 13 and the lower end surface of the beam 12. The lifting rod 18 is installed on the anchor plate 14 on the inner side of the middle pier 13. The jack 22 lifts the lower end surface of the beam 12 to adjust the height of the beam 12 end. Install the rubber bearing 21 to support the beam 12 on the upper end of the pier, so that the end of the beam 12 is stressed from the new support position, so that there is no gap between the rubber bearing 21 and the bottom of the beam 12. Use two jacks 22 at the same end of the same beam 12 At the same time, lift until the pad is satisfied.

(4)拆下步骤(3)中的立板19、端板20和千斤顶22;(4) Remove the vertical plate 19, end plate 20 and jack 22 in step (3);

(5)安装预压限位弹簧支撑1(实施例一):用螺栓将预压限位弹簧支撑1的两个连接耳板11铰接在对应的锚固板14上;(5) Install the preloaded limit spring support 1 (Embodiment 1): Use bolts to hinge the two connecting ear plates 11 of the preloaded limit spring support 1 to the corresponding anchor plates 14;

(实施例二):将V型的支撑架15两端分别安装在中墩13内侧上对应的锚固板14上,将预压限位弹簧支撑1的一个连接耳板11安装在该支撑架15中间部分,另一个连接耳板11铰接在梁12下端的对应的锚固板14上;(Embodiment 2): Install both ends of the V-shaped support frame 15 on the corresponding anchor plates 14 on the inside of the middle pier 13, and install a connecting ear plate 11 of the preloaded limit spring support 1 on the support frame 15 In the middle part, another connecting ear plate 11 is hinged on the corresponding anchor plate 14 at the lower end of the beam 12;

(实施例三):将V型的支撑架15两端分别安装在中墩13内侧上对应的锚固板14上,通过钢梁安装锚板47将钢梁12横向安装在梁体12下方,将预压限位弹簧支撑1的上端的平端板与钢梁下翼板用结构胶粘结、焊接或栓接,连接处钢梁采用钢梁加劲板17加强,提高各片梁12之间的联系,使各片梁12整体性能够恢复并提高,降低某一片梁12的受荷压力;预压限位弹簧支撑1另一端的连接耳板,通过双耳板与支撑架29相连。(Embodiment 3): Install the two ends of the V-shaped support frame 15 on the corresponding anchor plates 14 on the inner side of the middle pier 13, and install the steel beam 12 transversely below the beam body 12 through the steel beam installation anchor plate 47. The flat end plate at the upper end of the preloaded limit spring support 1 and the lower wing plate of the steel beam are bonded, welded or bolted with structural glue, and the steel beams at the connection are reinforced with steel beam stiffening plates 17 to improve the connection between the beams 12 , so that the integrity of each beam 12 can be restored and improved, and the load pressure of a certain beam 12 can be reduced; the connecting lug plate at the other end of the preloaded limit spring support 1 is connected to the support frame 29 through the double lug plate.

其中,其中水泥基材料起到加强作用,选用低水胶比、大流动度的材料:水泥基材料的水胶比范围为0.26-0.28,流速的范围为10-17s,3h自由膨胀率大于0.02%,3d 抗压可达40MPa,28d抗压可达50MPa;发泡材料选用轻质材料,主要起到减少水泥基材料的运用,避免中部填充水泥基材料发挥不了力学作用,浪费成本、增加自重荷载等不利影响。Among them, cement-based materials play a reinforcing role, and materials with low water-to-cement ratio and high fluidity are selected: the water-to-cement ratio range of cement-based materials is 0.26-0.28, the flow rate range is 10-17s, and the 3h free expansion rate is greater than 0.02 %, the 3d compression resistance can reach 40MPa, and the 28d compression resistance can reach 50MPa; the foaming material is made of lightweight materials, which mainly reduces the use of cement-based materials and prevents the cement-based materials filled in the middle from not playing a mechanical role, wasting costs and increasing self-weight. load and other adverse effects.

其中,橡胶支座21采用高强砂浆抄垫,该抄垫为尺寸为200*200*20mm的橡胶板。Among them, the rubber support 21 uses a high-strength mortar pad, which is a rubber plate with a size of 200*200*20mm.

首先,如果存在支座附近截面严重断裂、破损,该段不能够正常承担车辆荷载,或支座老化失效,本快速工艺流程中的立柱+千斤顶22顶升工艺实施后,支撑点更换为千斤顶22,并在附近增加临时橡胶支座21,更换失效的永久支座,避开了破损段,减小破损段继续遭受严重冲击;然后,通过支座附近、弯剪段灌注高强水泥基材料23,封闭破损梁12段裂缝、填充中空部分,实现抗剪能力恢复或一定量的提高;最后,进行预压限位弹簧支撑1等构件的安装,进一步缓解弯剪段内力水平,一定量的提高梁体12整体的承载能力。First of all, if there is serious fracture or damage to the section near the support, the section cannot bear the vehicle load normally, or the support has aged and failed, after the column + jack 22 jacking process in this rapid process flow is implemented, the support point will be replaced with jack 22 , and add temporary rubber bearings 21 nearby to replace the failed permanent bearings, avoiding the damaged section and reducing the continued severe impact of the damaged section; then, pour high-strength cement-based materials 23 through the vicinity of the bearings and the bending and shearing sections, Seal the cracks in 12 sections of the damaged beam and fill the hollow parts to restore or improve the shear capacity to a certain extent; finally, install the preloaded limit spring support 1 and other components to further alleviate the internal force level of the bending and shear sections and improve the beam to a certain extent. The overall carrying capacity of the body 12.

Claims (7)

1. The utility model provides a roof beam body consolidates and support change device which characterized in that: comprises a prepressing limit spring support;
the pre-pressing limiting spring support comprises a sleeve and a rubber compound spring;
more than two supporting blocks are correspondingly arranged on the inner wall of the sleeve, and the supporting blocks are in butt joint with the spring lower pressing plate; an opening capable of accommodating the movement of the spring pre-pressing bolt along the length direction of the sleeve is formed in the center of the spring lower pressing plate; one end of a nut anti-loosening spring is arranged on one end face, close to the supporting block, of the spring lower pressing plate, and the other end of the nut anti-loosening spring is arranged on the nut; the nut is in threaded connection with one end of a spring pre-pressing bolt, and an opening, extending out of the spring lower pressing plate, of the other end of the spring pre-pressing bolt is connected with one end face of the spring upper pressing plate; the rubber compound spring is arranged between the spring upper pressing plate and the spring lower pressing plate, the spring upper pressing plate is provided with a guide ring, and the other end of the sleeve is provided with a cover plate;
the spring upper pressing plate and the sleeve cover plate supported by the pre-pressing limiting spring are respectively arranged on the lower end face of the beam and the side wall of the middle pier through connecting pieces.
2. The beam strengthening and carrier changing apparatus of claim 1, wherein:
corresponding connecting lug plates are respectively arranged on the spring upper pressing plate and the sleeve cover plate; the two connecting lug plates supported by the pre-pressing limiting spring are respectively arranged on the lower end face of the beam and the side wall of the middle pier through connecting pieces.
3. The beam strengthening and carrier changing apparatus of claim 2, wherein:
the pre-pressing limiting spring is supported and obliquely arranged; the connecting piece adopts an anchor plate; the two connecting lug plates are respectively arranged on the inner side of the middle pier and the lower end face of the beam through corresponding anchor plates.
4. The beam strengthening and carrier changing apparatus of claim 1, wherein:
the pre-pressing limiting spring support is vertically arranged, the upper end of the pre-pressing limiting spring support is a flat end, and the cover plate at the lower end is provided with a corresponding connecting lug plate; the connecting piece connected with the inner side of the middle pier comprises a supporting frame and two anchoring plates; the support frame is V-shaped, one end face of the support frame is horizontally arranged, one end of the end face is connected with a connecting lug plate at the lower end of the pre-pressing limiting spring support, and the other end of the end face and one end of the other end face are respectively arranged on the inner side face of the middle pier.
5. The beam strengthening and carrier changing apparatus of claim 4, wherein: the connecting piece connected with the lower end face of the beam adopts an anchor plate.
6. The beam strengthening and carrier changing apparatus of claim 4, wherein: steel beams are transversely arranged below the sheet beams; the upper ends of the pre-pressing limiting springs are arranged on the lower wing plates of the steel beams, and the steel beams at the joints are reinforced by steel beam stiffening plates; the lower ends of the precompressed limit springs are connected with the supporting frame through the double-lug plates.
7. The beam strengthening and carrier changing apparatus of claim 1, wherein: the lifting rod is also included;
the jacking rod consists of a vertical plate and an end plate; the end plate is arranged above the vertical plate, and a jack for jacking the beam is arranged above the end plate; the vertical plate is detachably arranged on the connecting piece on the side wall of the middle pier; the upper end face of the middle pier is provided with a rubber support for supporting the beam.
CN202321997404.3U 2023-07-27 2023-07-27 A beam body reinforcement and support replacement device Active CN220598198U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321997404.3U CN220598198U (en) 2023-07-27 2023-07-27 A beam body reinforcement and support replacement device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321997404.3U CN220598198U (en) 2023-07-27 2023-07-27 A beam body reinforcement and support replacement device

Publications (1)

Publication Number Publication Date
CN220598198U true CN220598198U (en) 2024-03-15

Family

ID=90176013

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321997404.3U Active CN220598198U (en) 2023-07-27 2023-07-27 A beam body reinforcement and support replacement device

Country Status (1)

Country Link
CN (1) CN220598198U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117005331A (en) * 2023-07-27 2023-11-07 水利部交通运输部国家能源局南京水利科学研究院 Beam reinforcement and support replacement rapid process flow and device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117005331A (en) * 2023-07-27 2023-11-07 水利部交通运输部国家能源局南京水利科学研究院 Beam reinforcement and support replacement rapid process flow and device

Similar Documents

Publication Publication Date Title
CN211848838U (en) Device for improving stress of hogging moment area of steel-concrete combined continuous beam
CN107060105A (en) Lifting construction method for multiple steel galleries between tower buildings
CN107060070A (en) Load transfer device and construction method for hoisting steel gallery by using same
CN220598198U (en) A beam body reinforcement and support replacement device
CN103018114B (en) A kind of external prestressing precast assembly concrete component seam shear strength test device
CN110952463B (en) Reverse jacking reinforcement method and jacking structure of concrete box girder bridge
CN106836028A (en) The concrete continuous rigid structure beam bridge and construction method reinforced with steel truss girder jacking
CN201110804Y (en) Multifunctional test stand
CN112523098B (en) Method for improving crack resistance in negative bending moment area of steel-concrete composite girder bridge
CN107090773A (en) A kind of concrete prefabricated beam section crack resistence sliding system of kiloton
CN117005331A (en) Beam reinforcement and support replacement rapid process flow and device
CN206828969U (en) A kind of high pier stud bearing platform counter-force prepressing device
CN201016155Y (en) Semi-continuous girder bridge
CN209836805U (en) Steel box girder cantilever assembly transverse alignment matching adjustment device and system
CN220203497U (en) Prestressing device for steel beam reinforced floor slab
CN209144666U (en) A tooling suitable for preloading of high pier and large-span continuous rigid frame with extra-heavy 0# block bracket
CN105464004A (en) Method for reinforcing steel cross beams at bottom of assembly slab bridge without traffic interruption
CN210066473U (en) Bridge seismic isolation and reduction system
CN112796201B (en) A prefabricated pier-beam consolidation structure
CN111827140B (en) Unbonded external transverse prestress reinforced hinge joint cracking damaged plate beam structure and method
CN213978592U (en) A UHPC-NC composite bridge deck structure with stiffening ribs
CN114622497B (en) A Quick Repair Method for Bridges without Increasing the Self-weight of the Main Girder
CN205604067U (en) Bridge plate formula rubber support structure
CN223837946U (en) A load transfer device for a bridge system
CN207974555U (en) A kind of building structure strengthening device

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant