CN220591698U - Cutting machine with dust collection function - Google Patents
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Abstract
Description
技术领域Technical field
本申请涉及吸尘切割机技术领域,具体为一种带吸尘功能的切割机。This application relates to the technical field of dust suction cutting machines, specifically a cutting machine with a dust suction function.
背景技术Background technique
在生产过程中,切割机是用于切割和加工材料的基本工具之一,切割机种类繁多,根据切割材料的不同,大致可分为金属材料切割机和非金属材料切割机器,其中,非金属材料主要是刀具切割机,而金属板材切割机是我们常见的刀具切割机。它可以水平和垂直切割板材,以满足项目要求的规格。In the production process, cutting machines are one of the basic tools used to cut and process materials. There are many types of cutting machines. According to the different cutting materials, they can be roughly divided into metal material cutting machines and non-metal material cutting machines. Among them, non-metal material cutting machines The material is mainly a knife cutting machine, and the metal plate cutting machine is our common knife cutting machine. It can cut panels horizontally and vertically to meet the specifications required by the project.
经检索,中国专利公开了一种吸尘切割机(授权公告号CN210701608U),该专利技术虽然对板材进行切割的过程中,在风机的作用下,切割产生的碎屑可通过吸尘罩、伸缩管和排渣管进入到收集箱内收集,切割完毕后将驱动装置和风机关闭,然后通过气缸带动吸尘罩上升,将工作台上切割的板材取下。After searching, the Chinese patent discloses a vacuum cutting machine (Authorization Announcement No. CN210701608U). Although this patented technology is used to cut the plate, under the action of the fan, the debris generated by the cutting can be passed through the dust hood, telescopic The pipe and slag discharge pipe enter the collection box for collection. After cutting is completed, the driving device and fan are turned off, and then the vacuum hood is driven up through the cylinder to remove the cut plates on the workbench.
但是,该专利技术在实际的应用过程中,对切割机的抽尘需要借助额外的鼓风机进行驱动以抽取粉尘,进而在实际应用过程中对切割机的抽尘实施成本较高,不仅需要采购并配置鼓风机,而且鼓风机吸尘的过程需要消耗额外的电能,进而需要更多的实施成本,使得在实际应用过程中,生产成本增加,进而不利于实际的应用。However, in the actual application process of this patented technology, the dust extraction of the cutting machine needs to be driven by an additional blower to extract the dust. In addition, the implementation cost of dust extraction of the cutting machine in the actual application process is relatively high. It not only requires purchasing and A blower is configured, and the dust collection process of the blower requires additional power consumption, which in turn requires more implementation costs, which increases production costs during actual application, which is not conducive to actual applications.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本申请提供了一种带吸尘功能的切割机,解决了上述背景技术中所提到的问题。In view of the shortcomings of the existing technology, this application provides a cutting machine with a dust collection function, which solves the problems mentioned in the above background technology.
(二)技术方案(2) Technical solutions
为实现以上目的,本申请通过以下技术方案予以实现:一种带吸尘功能的切割机,包括底座和操作箱,所述底座的顶部固定连接有四个支撑杆,四个所述支撑杆的顶部之间固定连接有顶板,所述顶板的外侧设置有切割机构,所述操作箱设置在切割机构的外侧,所述操作箱的内部设置有传动机构,所述操作箱的内部还对称设置有两个吸尘机构;传动机构包括不完全齿轮,所述不完全齿轮转动连接在操作箱内壁的一侧,所述操作箱内壁的两侧之间对称固定连接有两个滑杆,所述滑杆的外侧滑动连接有滑块,所述滑块的外侧与操作箱的内壁滑动连接,所述滑块的外侧固定连接有不完全齿条,所述不完全齿条的外侧部分带齿牙,所述不完全齿条与不完全齿轮带齿牙部位啮合连接,所述不完全齿轮的外侧四分之一带齿牙,两个所述不完全齿条相靠近的一侧之间对称固定连接有两个连接杆。In order to achieve the above objectives, this application is implemented through the following technical solutions: a cutting machine with a dust collection function, including a base and an operating box. The top of the base is fixedly connected with four support rods, and the four support rods are fixedly connected to the top of the base. A top plate is fixedly connected between the tops. A cutting mechanism is provided on the outside of the top plate. The operation box is provided on the outside of the cutting mechanism. A transmission mechanism is provided inside the operation box. A transmission mechanism is also provided symmetrically inside the operation box. Two dust suction mechanisms; the transmission mechanism includes an incomplete gear, which is rotatably connected to one side of the inner wall of the operating box, and two sliding rods are symmetrically fixedly connected to both sides of the inner wall of the operating box. The outside of the rod is slidingly connected with a slider, and the outside of the slider is slidingly connected with the inner wall of the operating box. The outside of the slider is fixedly connected with an incomplete rack, and the outer part of the incomplete rack has teeth. The incomplete gear rack is meshed with the toothed part of the incomplete gear. The outer quarter of the incomplete gear has teeth. The two sides of the incomplete gear rack that are close to each other are symmetrically and fixedly connected. There are two connecting rods.
通过采用上述技术方案,利用切割的驱动进行传动,使得连接杆能够随不完全齿轮在转动过程中带动不完全齿条动作,使得连接杆做往复运动,同时通过联动杆带动活塞板在活塞缸的内部做活塞运动,配合单向阀实现对切割灰尘的收集。By adopting the above technical solution and using the cutting drive for transmission, the connecting rod can drive the incomplete rack action during the rotation of the incomplete gear, causing the connecting rod to reciprocate, and at the same time, the linkage rod drives the piston plate in the piston cylinder. The internal piston moves and cooperates with the one-way valve to collect cutting dust.
优选的,所述吸尘机构包括活塞缸,所述活塞缸固定连接在操作箱内壁的两侧,所述活塞缸的内壁之间滑动连接有活塞板,所述活塞板的外侧和连接杆的外侧之间固定连接有联动杆。Preferably, the dust suction mechanism includes a piston cylinder, which is fixedly connected to both sides of the inner wall of the operating box. A piston plate is slidably connected between the inner walls of the piston cylinder. The outer side of the piston plate and the connecting rod A linkage rod is fixedly connected between the outer sides.
通过采用上述技术方案,通过连接杆的滑动带动活塞板在活塞缸中做活塞运动。By adopting the above technical solution, the sliding movement of the connecting rod drives the piston plate to perform piston movement in the piston cylinder.
优选的,所述吸尘机构包括排尘管,所述排尘管固定连接在活塞缸的外侧,所述活塞缸的外侧固定连接有吸尘管,所述吸尘管和排尘管的内部均设置有单向阀,所述吸尘管的底部延伸至操作箱的下方,所述排尘管远离活塞缸的一端延伸至操作箱的外侧且固定连接有波纹管,所述波纹管远离排尘管的一端与外部灰尘收集箱通过管道连通连接。Preferably, the dust suction mechanism includes a dust discharge pipe, the dust discharge pipe is fixedly connected to the outside of the piston cylinder, the dust suction pipe is fixedly connected to the outside of the piston cylinder, and the inside of the dust suction pipe and the dust discharge pipe They are all equipped with a one-way valve. The bottom of the dust suction pipe extends to the bottom of the operating box. The end of the dust exhaust pipe away from the piston cylinder extends to the outside of the operating box and is fixedly connected to a bellows. The bellows is far away from the exhaust pipe. One end of the dust pipe is connected to the external dust collection box through a pipe.
通过采用上述技术方案,能够将切割产生的灰尘通过传动进行吸收并收集。By adopting the above technical solution, the dust generated by cutting can be absorbed and collected through the transmission.
优选的,所述活塞缸的内壁之间滑动连接有过滤网。Preferably, a filter screen is slidably connected between the inner walls of the piston cylinder.
通过采用上述技术方案,防止粉尘影响活塞板与活塞缸间的滑动。By adopting the above technical solution, dust is prevented from affecting the sliding between the piston plate and the piston cylinder.
优选的,所述切割机构包括气缸,所述气缸固定连接在顶板的顶部,所述气缸的活塞杆延伸至顶板的下方且固定连接有刀罩,所述刀罩的内壁之间转动连接有切割刀,所述刀罩的外侧固定连接有驱动电机,所述驱动电机的输出端延伸至刀罩的内侧且与切割刀转轴的一端固定连接。Preferably, the cutting mechanism includes a cylinder, the cylinder is fixedly connected to the top of the top plate, the piston rod of the cylinder extends to the bottom of the top plate and is fixedly connected to a knife cover, and the inner walls of the knife cover are rotationally connected to a cutting blade. A drive motor is fixedly connected to the outside of the cutter cover, and the output end of the drive motor extends to the inside of the cutter cover and is fixedly connected to one end of the cutting blade rotating shaft.
通过采用上述技术方案,便于通过气缸将刀罩推出,并通过控制驱动电机工作带动切割刀转动实现切割。By adopting the above technical solution, the knife cover can be easily pushed out through the cylinder, and the cutting knife can be driven to rotate by controlling the operation of the driving motor to achieve cutting.
优选的,所述操作箱固定连接在刀罩的外侧,所述不完全齿轮的中心轴与切割刀转轴远离驱动电机的一端固定连接。Preferably, the operation box is fixedly connected to the outside of the knife cover, and the central axis of the incomplete gear is fixedly connected to an end of the cutting knife rotating shaft away from the drive motor.
通过采用上述技术方案,便于实现切割刀与不完全齿轮的联动,进而实现共用一个驱动,节省实施成本。By adopting the above technical solution, it is easy to realize the linkage between the cutting knife and the incomplete gear, thereby realizing a shared drive and saving implementation costs.
优选的,所述底座的顶部固定连接有控制面板,所述驱动电机和气缸均与控制面板电性连接。Preferably, a control panel is fixedly connected to the top of the base, and the drive motor and the cylinder are both electrically connected to the control panel.
通过采用上述技术方案,通过控制面板便于控制驱动电机和气缸工作。By adopting the above technical solution, the operation of the drive motor and the cylinder can be easily controlled through the control panel.
(三)有益效果(3) Beneficial effects
本申请提供了一种带吸尘功能的切割机。具备有益效果如下:This application provides a cutting machine with a dust suction function. It has the following beneficial effects:
该带吸尘功能的切割机,通过设置不完全齿轮和两个不完全齿条,进而能够的在利用切割的驱动进行传动,使得连接杆能够随不完全齿轮在转动过程中带动不完全齿条动作,使得连接杆做往复运动,同时通过联动杆带动活塞板在活塞缸的内部做活塞运动,配合单向阀实现对切割灰尘的收集,不需要额外的吸尘装置,且不需要额外的动力驱动,节省了实施的成本,大大提高了切割机的经济效益。This cutting machine with dust suction function is equipped with an incomplete gear and two incomplete racks, and can then use the cutting drive for transmission, so that the connecting rod can drive the incomplete rack during the rotation of the incomplete gear. action, causing the connecting rod to reciprocate, and at the same time, the linkage rod drives the piston plate to perform piston movement inside the piston cylinder, and cooperates with the one-way valve to collect cutting dust. No additional dust collection device is required, and no additional power is required. Driven, it saves the cost of implementation and greatly improves the economic benefits of the cutting machine.
附图说明Description of the drawings
图1为本申请立体示意图;Figure 1 is a three-dimensional schematic diagram of the present application;
图2为本申请主视剖视示意图;Figure 2 is a schematic front cross-sectional view of the present application;
图3为本申请侧视剖视示意图;Figure 3 is a schematic side cross-sectional view of the present application;
图4为本申请图2中A处放大图。Figure 4 is an enlarged view of position A in Figure 2 of this application.
图中:1、底座;2、支撑杆;3、顶板;4、操作箱;5、不完全齿轮;6、滑杆;7、滑块;8、不完全齿条;9、连接杆;10、联动杆;11、活塞缸;12、活塞板;13、吸尘管;14、排尘管;15、过滤网;16、波纹管;17、气缸;18、刀罩;19、驱动电机;20、切割刀;21、控制面板。In the picture: 1. Base; 2. Support rod; 3. Top plate; 4. Operation box; 5. Incomplete gear; 6. Slider; 7. Slider; 8. Incomplete rack; 9. Connecting rod; 10 , linkage rod; 11. piston cylinder; 12. piston plate; 13. vacuum pipe; 14. dust exhaust pipe; 15. filter; 16. bellows; 17. cylinder; 18. knife cover; 19. drive motor; 20. Cutting knife; 21. Control panel.
具体实施方式Detailed ways
下面通过附图和实施例对本申请作进一步详细阐述。The present application will be further described in detail below through the accompanying drawings and examples.
参照图1-图4,本申请实施例提供一种带吸尘功能的切割机,包括底座1和操作箱4,底座1的顶部固定连接有四个支撑杆2,四个支撑杆2的顶部之间固定连接有顶板3,顶板3的外侧设置有切割机构,操作箱4设置在切割机构的外侧,操作箱4的内部设置有传动机构,操作箱4的内部还对称设置有两个吸尘机构;传动机构包括不完全齿轮5,不完全齿轮5转动连接在操作箱4内壁的一侧,操作箱4内壁的两侧之间对称固定连接有两个滑杆6,滑杆6的外侧滑动连接有滑块7,滑块7的外侧与操作箱4的内壁滑动连接,滑块7的外侧固定连接有不完全齿条8,不完全齿条8的外侧部分带齿牙,不完全齿条8与不完全齿轮5带齿牙部位啮合连接,不完全齿轮5的外侧四分之一带齿牙,两个不完全齿条8相靠近的一侧之间对称固定连接有两个连接杆9,通过设置不完全齿轮5和两个不完全齿条8,进而能够的在利用切割的驱动进行传动,使得连接杆9能够随不完全齿轮5在转动过程中带动不完全齿条8动作,使得连接杆9做往复运动,同时通过联动杆10带动活塞板12在活塞缸11的内部做活塞运动,配合单向阀实现对切割灰尘的收集。Referring to Figures 1-4, the embodiment of the present application provides a cutting machine with a dust collection function, including a base 1 and an operation box 4. The top of the base 1 is fixedly connected with four support rods 2, and the tops of the four support rods 2 are fixedly connected. There is a top plate 3 fixedly connected between them. A cutting mechanism is provided on the outside of the top plate 3. An operation box 4 is provided on the outside of the cutting mechanism. A transmission mechanism is provided inside the operation box 4. Two dust collectors are also symmetrically arranged inside the operation box 4. Mechanism; the transmission mechanism includes an incomplete gear 5. The incomplete gear 5 is rotatably connected to one side of the inner wall of the operating box 4. Two sliding rods 6 are symmetrically fixedly connected to both sides of the inner wall of the operating box 4. The outside of the sliding rod 6 slides. A slide block 7 is connected, and the outside of the slide block 7 is slidingly connected to the inner wall of the operating box 4. An incomplete rack 8 is fixedly connected to the outside of the slide block 7. The outside part of the incomplete rack 8 has teeth, and the incomplete rack 8 is meshed with the toothed part of the incomplete gear 5. The outer quarter of the incomplete gear 5 has teeth. There are two connecting rods 9 symmetrically fixedly connected between the two adjacent sides of the two incomplete gear racks 8. By arranging the incomplete gear 5 and two incomplete racks 8, the cutting drive can be used for transmission, so that the connecting rod 9 can drive the incomplete rack 8 during the rotation of the incomplete gear 5, so that The connecting rod 9 makes a reciprocating motion, and at the same time, the linkage rod 10 drives the piston plate 12 to make a piston motion inside the piston cylinder 11, and cooperates with the one-way valve to collect cutting dust.
其中,吸尘机构包括活塞缸11,活塞缸11固定连接在操作箱4内壁的两侧,活塞缸11的内壁之间滑动连接有活塞板12,活塞板12的外侧和连接杆9的外侧之间固定连接有联动杆10,通过连接杆9的滑动带动活塞板12在活塞缸11中做活塞运动。Among them, the dust suction mechanism includes a piston cylinder 11, which is fixedly connected to both sides of the inner wall of the operating box 4. A piston plate 12 is slidingly connected between the inner walls of the piston cylinder 11, and between the outside of the piston plate 12 and the outside of the connecting rod 9 There is a linkage rod 10 fixedly connected between them, and the sliding movement of the connecting rod 9 drives the piston plate 12 to perform piston movement in the piston cylinder 11.
其中,吸尘机构包括排尘管14,排尘管14固定连接在活塞缸11的外侧,活塞缸11的外侧固定连接有吸尘管13,吸尘管13和排尘管14的内部均设置有单向阀,吸尘管13的底部延伸至操作箱4的下方,排尘管14远离活塞缸11的一端延伸至操作箱4的外侧且固定连接有波纹管16,波纹管16远离排尘管14的一端与外部灰尘收集箱通过管道连通连接,能够将切割产生的灰尘通过传动进行吸收并收集。The dust suction mechanism includes a dust exhaust pipe 14. The dust exhaust pipe 14 is fixedly connected to the outside of the piston cylinder 11. The dust suction pipe 13 is fixedly connected to the outside of the piston cylinder 11. Both the dust suction pipe 13 and the dust exhaust pipe 14 are provided inside. There is a one-way valve, the bottom of the dust suction pipe 13 extends to the bottom of the operation box 4, the end of the dust exhaust pipe 14 away from the piston cylinder 11 extends to the outside of the operation box 4 and is fixedly connected with a bellows 16, and the bellows 16 is away from the dust exhaust One end of the tube 14 is connected to the external dust collection box through a pipeline, so that the dust generated by cutting can be absorbed and collected through transmission.
其中,活塞缸11的内壁之间滑动连接有过滤网15,防止粉尘影响活塞板12与活塞缸11间的滑动。Among them, a filter 15 is slidably connected between the inner walls of the piston cylinder 11 to prevent dust from affecting the sliding between the piston plate 12 and the piston cylinder 11 .
其中,切割机构包括气缸17,气缸17固定连接在顶板3的顶部,气缸17的活塞杆延伸至顶板3的下方且固定连接有刀罩18,刀罩18的内壁之间转动连接有切割刀20,刀罩18的外侧固定连接有驱动电机19,驱动电机19的输出端延伸至刀罩18的内侧且与切割刀20转轴的一端固定连接,便于通过气缸17将刀罩18推出,并通过控制驱动电机19工作带动切割刀20转动实现切割。Among them, the cutting mechanism includes a cylinder 17. The cylinder 17 is fixedly connected to the top of the top plate 3. The piston rod of the cylinder 17 extends to the bottom of the top plate 3 and is fixedly connected to a knife cover 18. A cutting knife 20 is rotatably connected between the inner walls of the knife cover 18. , a drive motor 19 is fixedly connected to the outside of the knife cover 18, and the output end of the drive motor 19 extends to the inside of the knife cover 18 and is fixedly connected to one end of the rotating shaft of the cutting knife 20, so that the knife cover 18 can be pushed out through the cylinder 17, and the knife cover 18 can be pushed out through the control The driving motor 19 works to drive the cutting knife 20 to rotate to achieve cutting.
其中,操作箱4固定连接在刀罩18的外侧,不完全齿轮5的中心轴与切割刀20转轴远离驱动电机19的一端固定连接,便于实现切割刀20与不完全齿轮5的联动,进而实现共用一个驱动。Among them, the operating box 4 is fixedly connected to the outside of the knife cover 18, and the central axis of the incomplete gear 5 is fixedly connected to the end of the rotating shaft of the cutting knife 20 away from the drive motor 19 to facilitate the linkage between the cutting knife 20 and the incomplete gear 5, thereby achieving share the same driver.
其中,底座1的顶部固定连接有控制面板21,驱动电机19和气缸17均与控制面板21电性连接,通过控制面板21便于控制驱动电机19和气缸17工作。Among them, a control panel 21 is fixedly connected to the top of the base 1. The driving motor 19 and the cylinder 17 are both electrically connected to the control panel 21. The control panel 21 facilitates controlling the operation of the driving motor 19 and the cylinder 17.
本方案中所有的用电设备均通过外接电源进行供电。All electrical equipment in this solution are powered by external power supplies.
工作原理:使用时,将待切割的工件防止在底座1上方,通过控制气缸17伸出推动刀罩18伸出,并控制驱动电机19工作带动切割刀20转动对工件进行切割。Working principle: During use, the workpiece to be cut is prevented from being above the base 1, and the cylinder 17 is controlled to extend to push the knife cover 18 to extend, and the drive motor 19 is controlled to drive the cutting knife 20 to rotate to cut the workpiece.
在切割过程中产生碎屑,由于切割刀20与不完全齿轮5共轴,故不完全齿轮5随之高速转动,进而带动不完全齿条8活动,在如图2所示的场景中,加设不完全齿轮5为顺时针转动,当不完全齿轮5转动至与上方的不完全齿条8啮合,不完全齿条8及连接杆9向右侧活动,进而带动左侧的活塞板12向远离过滤网15的一侧活动,而右侧的活塞板12向靠近过滤网15的右侧活动,反之,当不完全齿轮5转动至与下方的不完全齿条8啮合,则带动不完全齿条8及连接杆9向左侧活动,活塞板12活动方向与上相反。Debris is generated during the cutting process. Since the cutting knife 20 is coaxial with the incomplete gear 5, the incomplete gear 5 rotates at a high speed, thereby driving the incomplete rack 8 to move. In the scene shown in Figure 2, the acceleration Assume that the incomplete gear 5 rotates clockwise. When the incomplete gear 5 rotates to mesh with the incomplete rack 8 above, the incomplete rack 8 and the connecting rod 9 move to the right, thereby driving the piston plate 12 on the left side to the right. The side away from the filter 15 moves, and the piston plate 12 on the right moves toward the right side closer to the filter 15. On the contrary, when the incomplete gear 5 rotates to mesh with the incomplete rack 8 below, the incomplete gear 5 is driven. The bar 8 and the connecting rod 9 move to the left, and the piston plate 12 moves in the opposite direction to the top.
当活塞板12向远离过滤网15的一侧活动,吸尘管13中的单向阀导通,排尘管14中的单向阀阻断,进而能够通过吸尘管13将切割碎屑吸入刀活塞缸11中;当活塞板12向靠近过滤网15的一侧活动,吸尘管13中的单向阀阻断,排尘管14中的单向阀导通,进而能够将碎屑通过排尘管14并沿着波纹管16排出至外部收集箱中。When the piston plate 12 moves to the side away from the filter 15, the one-way valve in the dust suction pipe 13 is turned on, and the one-way valve in the dust discharge pipe 14 is blocked, so that the cutting debris can be sucked in through the dust suction pipe 13 In the knife piston cylinder 11; when the piston plate 12 moves to the side close to the filter 15, the one-way valve in the dust suction pipe 13 is blocked, and the one-way valve in the dust exhaust pipe 14 is opened, so that the debris can pass through Dust exhaust pipe 14 and along the bellows 16 are discharged to the external collection box.
尽管已经示出和描述了本申请的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本申请的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由所附权利要求及其等同物限定。Although the embodiments of the present application have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the present application. and variations, the scope of the application is defined by the appended claims and their equivalents.
Claims (7)
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| CN202321626247.5U CN220591698U (en) | 2023-06-26 | 2023-06-26 | Cutting machine with dust collection function |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118811521A (en) * | 2024-09-19 | 2024-10-22 | 东营市杰达新型建材有限公司 | An environmentally friendly cold material feeding device for preparing asphalt concrete |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118811521A (en) * | 2024-09-19 | 2024-10-22 | 东营市杰达新型建材有限公司 | An environmentally friendly cold material feeding device for preparing asphalt concrete |
| CN118811521B (en) * | 2024-09-19 | 2024-12-06 | 东营市杰达新型建材有限公司 | An environmentally friendly cold material feeding device for preparing asphalt concrete |
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