CN220591006U - Urine washing tower self-cleaning system - Google Patents

Urine washing tower self-cleaning system Download PDF

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CN220591006U
CN220591006U CN202322192042.7U CN202322192042U CN220591006U CN 220591006 U CN220591006 U CN 220591006U CN 202322192042 U CN202322192042 U CN 202322192042U CN 220591006 U CN220591006 U CN 220591006U
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urine
washing tower
liquid
cleaning system
pipeline
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刘德宝
赵大学
魏守玉
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Shandong Helitai Chemical Co ltd
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Shandong Helitai Chemical Co ltd
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Abstract

本实用新型属于尿洗塔清洗技术领域,具体涉及尿洗塔自清洁系统。所述的尿洗塔自清洁系统,包括尿洗塔,尿洗塔侧壁上连有柱状旋风分离器,尿洗塔内部设有液位计,柱状旋风分离器顶部设有螺旋喷头;还包括液尿泵,液尿泵的入口通过管路与尿洗塔的底部相连,液尿泵的出口通过管路分别与尿洗塔的顶部和柱状旋风分离器顶部的螺旋喷头相连。使用本实用新型所述的的尿洗塔自清洁系统,通过柱状旋风分离器顶部的螺旋喷头,对尿洗塔柱状旋风分离器近距离清洗,提升清洁效果,省时省力,在提高洗涤效果的同时还延长了尿洗塔的使用寿命,同时将冲洗的结壁物料收集到沉淀池内,实现物料的回收再利用。

The utility model belongs to the technical field of urine washing tower cleaning, and specifically relates to a urine washing tower self-cleaning system. The urine washing tower self-cleaning system includes a urine washing tower, a columnar cyclone separator is connected to the side wall of the urine washing tower, a liquid level gauge is provided inside the urine washing tower, and a spiral nozzle is provided on the top of the columnar cyclone separator; it also includes Urine pump, the inlet of the urine pump is connected to the bottom of the urine washing tower through pipelines, and the outlet of the urine pump is connected to the top of the urine washing tower and the spiral nozzle on the top of the columnar cyclone separator through pipelines. Using the urine washing tower self-cleaning system of the utility model, the columnar cyclone separator of the urine washing tower is cleaned at close range through the spiral nozzle on the top of the columnar cyclone separator, thereby improving the cleaning effect, saving time and effort, and improving the washing effect. At the same time, it also extends the service life of the urine washing tower, and collects the flushed wall materials into the sedimentation tank to realize the recycling and reuse of materials.

Description

尿洗塔自清洁系统Urine washing tower self-cleaning system

技术领域Technical field

本实用新型属于尿洗塔清洗技术领域,具体涉及尿洗塔自清洁系统。The utility model belongs to the technical field of urine washing tower cleaning, and specifically relates to a urine washing tower self-cleaning system.

背景技术Background technique

尿洗塔液尿循环过程中,因温度和流速的变化,液尿会在尿洗塔和柱状旋风分离器侧壁上逐渐结壁,结壁物料在停车处理时很难清理干净,一旦在液尿循环过程中从内壁脱落在塔底沉积,极易造成管线堵塞。现有技术中,在清洗尿洗塔时,通常是在停车检修期间向尿洗塔内加入热水和碱液对塔内部结壁物料进行冲洗,清洗一段时间后将水物料一起排掉,然后再次补水进行清洗,清洗效果差,清洗后还需人工清理尿洗塔及柱状旋风分离器内剩余的物料结壁,费时费力,同时由于清洗不彻底,尿洗塔及柱状旋风分离器还会残余结壁物料,开车后尿洗塔柱状旋风分离器回液管易堵塞,损耗设备,缩短设备的使用寿命。During the urine circulation process in the urine washing tower, due to changes in temperature and flow rate, the urine will gradually form walls on the side walls of the urine washing tower and columnar cyclone separator. The walled materials are difficult to clean during parking and processing. Once in the liquid During the urine circulation process, it falls off the inner wall and deposits at the bottom of the tower, which can easily cause pipeline blockage. In the prior art, when cleaning a urine washing tower, hot water and alkali solution are usually added to the urine washing tower during shutdown and maintenance to flush the wall-forming materials inside the tower. After cleaning for a period of time, the water materials are drained together, and then Add water again for cleaning, but the cleaning effect is poor. After cleaning, you need to manually clean the remaining material walls in the urine washing tower and columnar cyclone separator, which is time-consuming and laborious. At the same time, due to incomplete cleaning, there will still be residues in the urine washing tower and columnar cyclone separator. Due to wall-forming materials, the liquid return pipe of the columnar cyclone separator of the urine washing tower will be easily blocked after startup, which will cause equipment damage and shorten the service life of the equipment.

专利CN104307793A,公开了一种尿洗塔结壁物料的清洗回收方法,把板框压滤机的滤布加以改造,将压滤机的单层滤布改成双层滤布且滤布中间夹上一张中速滤纸,可以在压滤机中将这些物料过滤出来,避免了因洗涤液粘度增加而频繁换水的操作程序,但并未提到如何彻底清洗柱状旋风分离器内结壁物料的方法。Patent CN104307793A discloses a cleaning and recycling method for urine washing tower wall material. The filter cloth of the plate and frame filter press is modified, and the single-layer filter cloth of the filter press is changed into a double-layer filter cloth with the filter cloth sandwiched in the middle. The previous medium-speed filter paper can filter out these materials in the filter press, avoiding the operation procedure of frequent water changes due to the increase in viscosity of the washing liquid, but it does not mention how to thoroughly clean the wall-encrusted materials in the columnar cyclone separator. Methods.

实用新型内容Utility model content

针对现有技术中的不足,本实用新型的目的是提供一种尿洗塔自清洁系统,混合碱液的水通过柱状旋风分离器顶部的螺旋喷头,对尿洗塔柱状旋风分离器近距离清洗,提升清洁效果,省时省力,在提高洗涤效果的同时还延长了尿洗塔的使用寿命,同时将冲洗的结壁物料收集到沉淀池内,实现物料的回收再利用。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a self-cleaning system for a urine washing tower. The water mixed with alkali solution passes through the spiral nozzle on the top of the columnar cyclone separator to clean the columnar cyclone separator of the urine washing tower at close range. , improve the cleaning effect, save time and effort, improve the washing effect and extend the service life of the urine washing tower. At the same time, the washed wall material is collected into the sedimentation tank to realize the recycling and reuse of the material.

本实用新型是采用以下的技术方案实现的:The utility model is realized by adopting the following technical solutions:

所述的尿洗塔自清洁系统,包括尿洗塔,尿洗塔侧壁上连有至少一个柱状旋风分离器,尿洗塔内部设有液位计,柱状旋风分离器顶部设有螺旋喷头;还包括液尿泵,液尿泵的入口通过管路与尿洗塔的底部相连,液尿泵的出口通过管路分别与尿洗塔的顶部和柱状旋风分离器顶部的螺旋喷头相连。The urine washing tower self-cleaning system includes a urine washing tower, at least one cylindrical cyclone separator is connected to the side wall of the urine washing tower, a liquid level gauge is provided inside the urine washing tower, and a spiral nozzle is provided on the top of the cylindrical cyclone separator; It also includes a urine pump, the inlet of the urine pump is connected to the bottom of the urine washing tower through pipelines, and the outlet of the urine pump is connected to the top of the urine washing tower and the spiral nozzle on the top of the columnar cyclone separator through pipelines.

所述的尿洗塔侧壁上连有两个柱状旋风分离器。Two columnar cyclone separators are connected to the side wall of the urine washing tower.

所述的液位计的输出端通过控制器与液尿泵的控制端电性连接。The output end of the liquid level gauge is electrically connected to the control end of the urine pump through the controller.

所述的尿洗塔自清洁系统,还包括碱液槽,碱液槽通过管路与碱液泵的入口相连,碱液泵的出口通过管路与尿洗塔底部的洗液入口相连。The self-cleaning system of the urine washing tower also includes an alkali tank. The alkali tank is connected to the inlet of the alkali pump through a pipeline. The outlet of the alkali pump is connected to the washing liquid inlet at the bottom of the urine washing tower through a pipeline.

所述的尿洗塔自清洁系统,还包括储水罐,储水罐通过管路与离心泵的入口相连,离心泵的出口通过管路与尿洗塔底部的洗液入口相连。The self-cleaning system of the urine washing tower also includes a water storage tank. The water storage tank is connected to the inlet of the centrifugal pump through a pipeline. The outlet of the centrifugal pump is connected to the washing liquid inlet at the bottom of the urine washing tower through a pipeline.

所述的尿洗塔自清洁系统,还包括沉淀池,沉淀池通过管路与尿洗塔底部的洗液出口相连。The self-cleaning system of the urine washing tower also includes a sedimentation tank, which is connected to the washing liquid outlet at the bottom of the urine washing tower through pipelines.

所述的柱状旋风分离器的上端和底端分别设有进液管路和出液管路,进液管路和出液管路与尿洗塔连通。The upper end and bottom end of the columnar cyclone separator are respectively provided with a liquid inlet pipeline and a liquid outlet pipeline, and the liquid inlet pipeline and the liquid outlet pipeline are connected with the urine washing tower.

所述的进液管路上设有电磁阀,液位计的输出端通过控制器与电磁阀的控制端电性连接。A solenoid valve is provided on the liquid inlet pipeline, and the output end of the liquid level gauge is electrically connected to the control end of the solenoid valve through a controller.

本实用新型的工作原理为:The working principle of this utility model is:

将碱液槽内碱液通过碱液泵输送至尿洗塔下段塔釜内,同时将储水罐内的水通过离心泵,输送至尿洗塔下段塔釜内,碱液与水混合,当尿洗塔液位达到80%左右时,液位计连锁液尿泵和柱状旋风分离器进液管路上的电磁阀开启,一部分混合碱液的水在尿洗塔内循环清洗,另一部分混合碱液的水,从尿洗塔下段塔釜,通过液尿泵输送至柱状旋风分离器顶部,通过柱状旋风分离器顶部清洗专用的螺旋喷头,对柱状旋风分离器近距离清洗,清洗后的水从柱状旋风分离器出液管路流回尿洗塔下段塔釜,清洗完成后,将混合结壁物料的水排入沉淀池内,并对沉淀池内的物料进行收集回收再利用。The alkali liquid in the alkali tank is transported to the lower kettle of the urine washing tower through the alkali pump. At the same time, the water in the water storage tank is transported to the lower kettle of the urine washing tower through the centrifugal pump. The alkali liquid is mixed with the water. When the liquid level in the urine washing tower reaches about 80%, the solenoid valve on the liquid level meter interlocking urine pump and the liquid inlet pipe of the columnar cyclone separator opens, and part of the water mixed with alkali is circulated and cleaned in the urine washing tower, and the other part is mixed with alkali. The liquid water is transported from the lower still of the urine washing tower to the top of the columnar cyclone separator through the urine pump. It passes through the special spiral nozzle for cleaning at the top of the columnar cyclone separator to clean the columnar cyclone separator at close range. The cleaned water comes from The liquid outlet pipe of the columnar cyclone separator flows back to the lower kettle of the urine washing tower. After the cleaning is completed, the water mixed with the wall-forming materials is discharged into the sedimentation tank, and the materials in the sedimentation tank are collected, recycled and reused.

与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:

(1)使用本实用新型所述的尿洗塔自清洁系统对尿洗塔进行清洗,能够将尿洗塔及柱状旋风分离器内物料清洗彻底,无需人工再清理,设备内无结壁料残漏,延长设备使用周期;(1) Using the urine washing tower self-cleaning system of the present utility model to clean the urine washing tower can thoroughly clean the materials in the urine washing tower and the columnar cyclone separator without manual cleaning, and there is no residual wall material in the equipment. leakage, extending the service life of the equipment;

(2)使用本实用新型所述的尿洗塔自清洁系统,通过混合碱液的水将结晶物料冲洗收集到沉淀池内,实现物料的回收再利用,节约资源。(2) Using the self-cleaning system of the urine washing tower of the present invention, the crystallized materials are washed and collected into the sedimentation tank through the water mixed with the alkali solution, so as to realize the recycling and reuse of the materials and save resources.

附图说明Description of the drawings

图1为本实用新型尿洗塔自清洁系统的结构示意图;Figure 1 is a schematic structural diagram of the urine washing tower self-cleaning system of the present invention;

图中:1、尿洗塔;2、柱状旋风分离器;3、液位计;4、螺旋喷头;5、液尿泵;6、碱液槽;7、碱液泵;8、洗液入口;9、沉淀池;10、洗液出口;11、电磁阀;12、储水罐;13、离心泵。In the picture: 1. Urine washing tower; 2. Column cyclone separator; 3. Liquid level gauge; 4. Spiral nozzle; 5. Urine pump; 6. Alkaline solution tank; 7. Alkaline solution pump; 8. Washing solution inlet ; 9. Sedimentation tank; 10. Washing liquid outlet; 11. Solenoid valve; 12. Water storage tank; 13. Centrifugal pump.

具体实施方式Detailed ways

为了使本实用新型目的、技术方案更加清楚明白,下面结合附图,对本实用新型作进一步的详细说明。In order to make the purpose and technical solution of the present utility model more clear, the utility model will be further described in detail below in conjunction with the accompanying drawings.

实施例1Example 1

如图1所示,尿洗塔自清洁系统,包括尿洗塔1,尿洗塔1侧壁上连有两个柱状旋风分离器2,尿洗塔1内部设有液位计3,柱状旋风分离器2顶部设有螺旋喷头4;还包括液尿泵5,液尿泵5的入口通过管路与尿洗塔1的底部相连,液尿泵5的出口通过管路分别与尿洗塔1的顶部和柱状旋风分离器2顶部的螺旋喷头4相连。As shown in Figure 1, the urine washing tower self-cleaning system includes a urine washing tower 1. Two columnar cyclones 2 are connected to the side wall of the urine washing tower 1. A liquid level gauge 3 is provided inside the urine washing tower 1. The top of the separator 2 is provided with a spiral nozzle 4; it also includes a urine pump 5. The inlet of the urine pump 5 is connected to the bottom of the urine washing tower 1 through a pipeline, and the outlet of the urine pump 5 is connected to the urine washing tower 1 through a pipeline. The top is connected to the spiral nozzle 4 on the top of the columnar cyclone separator 2.

所述的液位计3的输出端通过控制器与液尿泵5的控制端电性连接。The output end of the liquid level meter 3 is electrically connected to the control end of the urine pump 5 through the controller.

所述的尿洗塔自清洁系统,还包括碱液槽6,碱液槽6通过管路与碱液泵7的入口相连,碱液泵7的出口通过管路与尿洗塔1底部的洗液入口8相连。The self-cleaning system of the urine washing tower also includes an alkali tank 6. The alkali tank 6 is connected to the inlet of the alkali pump 7 through a pipeline. The outlet of the alkali pump 7 is connected to the washing machine at the bottom of the urine washing tower 1 through a pipeline. The liquid inlet 8 is connected.

所述的尿洗塔自清洁系统,还包括储水罐12,储水罐12通过管路与离心泵13的入口相连,离心泵13的出口通过管路与尿洗塔1底部的洗液入口8相连。The self-cleaning system of the urine washing tower also includes a water storage tank 12. The water storage tank 12 is connected to the inlet of the centrifugal pump 13 through a pipeline. The outlet of the centrifugal pump 13 is connected to the washing liquid inlet at the bottom of the urine washing tower 1 through a pipeline. 8 connected.

所述的柱状旋风分离器2的顶部和底部还分别设有进液管路和出液管路,有进液管路和出液管路与尿洗塔1连通。The top and bottom of the columnar cyclone separator 2 are also provided with a liquid inlet pipeline and a liquid outlet pipeline respectively, and the liquid inlet pipeline and the liquid outlet pipeline are connected with the urine washing tower 1 .

所述的进液管路上设有电磁阀11,液位计3的输出端通过控制器与电磁阀11的控制端电性连接。A solenoid valve 11 is provided on the liquid inlet pipeline, and the output end of the liquid level meter 3 is electrically connected to the control end of the solenoid valve 11 through a controller.

所述的尿洗塔自清洁系统,还包括沉淀池9,沉淀池9通过管路与尿洗塔1底部的洗液出口10相连。The self-cleaning system of the urine washing tower also includes a sedimentation tank 9, which is connected to the washing liquid outlet 10 at the bottom of the urine washing tower 1 through pipelines.

清洗时,将碱液槽6内的碱液和储水罐12内的水分别通过碱液泵7和离心泵13输送至尿洗塔1底部的洗液入口8处混合,进入到尿洗塔1内,当液位计3监测到尿洗塔1内的液位达到80%时,液位计3连锁液尿泵5和柱状旋风分离器进液管路上的电磁阀11开启,一部分混合碱液的水在尿洗塔1内循环清洗,另一部分混合碱液的水,通过柱状旋风分离器2顶部的螺旋喷头4进入,对柱状旋风分离器2进行近距离全方位的清洗,清洗后混合碱液的水从柱状旋风分离器2出液管路流回尿洗塔1,循环清洗4小时左右,通过视镜观察尿洗塔1及柱状旋风分离器2内清洗情况,直至尿洗塔1及柱状旋风分离器2内结壁物料清洗干净,将混有结壁物料的水通过洗液出口10排入沉淀池9内,在沉淀池9内对物料进行收集再利用,提升经济效益,降低生产成本。During cleaning, the alkali liquid in the alkali liquid tank 6 and the water in the water storage tank 12 are respectively transported to the washing liquid inlet 8 at the bottom of the urine washing tower 1 through the alkali liquid pump 7 and the centrifugal pump 13 for mixing, and then enter the urine washing tower. Within 1, when the liquid level gauge 3 monitors that the liquid level in the urine washing tower 1 reaches 80%, the liquid level gauge 3 interlocks the urine pump 5 and the solenoid valve 11 on the columnar cyclone separator inlet pipeline to open, and a part of the mixed alkali The liquid water is circulated and cleaned in the urine washing tower 1, and the other part of the mixed alkali water enters through the spiral nozzle 4 on the top of the columnar cyclone separator 2, and the columnar cyclone separator 2 is cleaned in a close and all-round way, and mixed after cleaning The alkaline water flows back to the urine washing tower 1 from the outlet pipe of the columnar cyclone separator 2, and is cleaned in a cycle for about 4 hours. Observe the cleaning conditions in the urine washing tower 1 and the columnar cyclone separator 2 through the sight glass until the urine washing tower 1 and the wall-forming materials in the columnar cyclone separator 2 are cleaned, the water mixed with the wall-forming materials is discharged into the sedimentation tank 9 through the washing liquid outlet 10, and the materials are collected and reused in the sedimentation tank 9, thereby improving economic benefits and reducing Cost of production.

Claims (8)

1. The self-cleaning system of the urine washing tower is characterized by comprising the urine washing tower (1), wherein the side wall of the urine washing tower (1) is connected with at least one columnar cyclone separator (2), a liquid level meter (3) is arranged in the urine washing tower (1), and a spiral spray head (4) is arranged at the top of the columnar cyclone separator (2); the liquid urine collecting device further comprises a liquid urine pump (5), wherein an inlet of the liquid urine pump (5) is connected with the bottom of the urine washing tower (1) through a pipeline, and an outlet of the liquid urine pump (5) is respectively connected with the top of the urine washing tower (1) and a spiral spray head (4) at the top of the columnar cyclone separator (2) through a pipeline.
2. The self-cleaning system of a urine scrubber according to claim 1, wherein two columnar cyclone separators (2) are connected to the side wall of the urine scrubber (1).
3. The self-cleaning system of a urine scrubber according to claim 1, wherein the output end of the liquid level meter (3) is electrically connected with the control end of the liquid urine pump (5) through a controller.
4. The self-cleaning system of a urine scrubber according to claim 1, further comprising an alkaline solution tank (6), the alkaline solution tank (6) being connected to an inlet of an alkaline solution pump (7) via a pipeline, an outlet of the alkaline solution pump (7) being connected to a washing solution inlet (8) at the bottom of the urine scrubber (1) via a pipeline.
5. The self-cleaning system of a urine scrubber according to claim 1, further comprising a water storage tank (12), the water storage tank (12) being connected to an inlet of a centrifugal pump (13) via a pipeline, an outlet of the centrifugal pump (13) being connected to a washing liquid inlet (8) at the bottom of the urine scrubber (1) via a pipeline.
6. The self-cleaning system of a urine scrubber according to claim 1, further comprising a sedimentation tank (9), the sedimentation tank (9) being connected to a washing liquid outlet (10) at the bottom of the urine scrubber (1) by means of a pipe.
7. The self-cleaning system of a urine washing tower according to claim 1, wherein the upper end and the bottom end of the columnar cyclone separator (2) are respectively provided with a liquid inlet pipeline and a liquid outlet pipeline, and the liquid inlet pipeline and the liquid outlet pipeline are communicated with the urine washing tower (1).
8. The self-cleaning system of a urine scrubber according to claim 7, wherein the liquid inlet pipeline is provided with an electromagnetic valve (11), and the output end of the liquid level meter (3) is electrically connected with the control end of the electromagnetic valve (11) through a controller.
CN202322192042.7U 2023-08-15 2023-08-15 Urine washing tower self-cleaning system Active CN220591006U (en)

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