CN220566324U - A magnetic levitation centrifugal multi-stage air compressor - Google Patents
A magnetic levitation centrifugal multi-stage air compressor Download PDFInfo
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- CN220566324U CN220566324U CN202321928524.8U CN202321928524U CN220566324U CN 220566324 U CN220566324 U CN 220566324U CN 202321928524 U CN202321928524 U CN 202321928524U CN 220566324 U CN220566324 U CN 220566324U
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- 238000005339 levitation Methods 0.000 title claims description 16
- 239000000725 suspension Substances 0.000 claims abstract description 28
- 230000006835 compression Effects 0.000 claims abstract description 26
- 238000007906 compression Methods 0.000 claims abstract description 26
- 239000000498 cooling water Substances 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 6
- 230000030279 gene silencing Effects 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000003584 silencer Effects 0.000 abstract description 12
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
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Abstract
本实用新型公开了一种磁悬浮离心多级空气压缩机，涉及空压机技术领域，包括：机柜、换热器和空气悬浮压缩机，机柜内设有换热器和空气悬浮压缩机，所述机柜上设有进气室、开关箱和控制面板，进气室和开关箱内分别设有过滤器组件，空气悬浮压缩机位于出风口处连通有旁通管路，旁通管路与旁通排风口和消音盒连通，消音盒与机柜顶部的热风出口连通，所述机柜内设有二级空滤器，空气悬浮压缩机的一级压缩进风管与二级空滤器连通。其有益效果：结构设计简单，装配设计布局紧凑，确保在多风沙的气候条件下全天候安全、稳定、连续使用，且不会因进风质量问题对设备造成使用寿命的折减或损坏，使得维护更简单。
The utility model discloses a magnetic suspension centrifugal multi-stage air compressor, which relates to the technical field of air compressors and includes: a cabinet, a heat exchanger and an air suspension compressor. The cabinet is provided with a heat exchanger and an air suspension compressor. The cabinet is equipped with an air inlet chamber, a switch box and a control panel. The air inlet chamber and the switch box are respectively equipped with filter components. The air suspension compressor is located at the air outlet and connected to a bypass pipeline. The bypass pipeline is connected to the bypass The air outlet is connected to the silencer box, and the silencer box is connected to the hot air outlet on the top of the cabinet. A secondary air filter is provided in the cabinet, and the primary compression air inlet pipe of the air suspension compressor is connected to the secondary air filter. Its beneficial effects: simple structural design and compact assembly design layout ensure all-weather safe, stable and continuous use in windy and sandy climate conditions, and will not reduce or damage the service life of the equipment due to air inlet quality problems, making maintenance simpler.
Description
技术领域Technical field
本实用新型属于空压机技术领域，具体是一种磁悬浮离心多级空气压缩机。The utility model belongs to the technical field of air compressors, and is specifically a magnetic suspension centrifugal multi-stage air compressor.
背景技术Background technique
磁悬浮离心空气压缩机是一种用以压缩气体的设备；空气压缩机与水泵构造类似。大多数空气压缩机是往复活塞式，旋转叶片或旋转螺杆，空气压缩机的压缩方式可包括一级压缩方式和二级压缩方式，二级压缩产生的气压力高，二级压缩相对一级压缩同等压力下使用寿命长；同等压力且同等产气量下二级压缩的能耗要高，但磨损来小。The magnetic levitation centrifugal air compressor is a device used to compress gas; the structure of the air compressor is similar to that of a water pump. Most air compressors are reciprocating piston type, with rotating blades or rotating screws. The compression methods of air compressors can include one-stage compression and two-stage compression. The air pressure generated by two-stage compression is high, and two-stage compression is compared with one-stage compression. It has a long service life under the same pressure; under the same pressure and the same gas production, the energy consumption of the two-stage compression is higher, but the wear is smaller.
现有技术中，如中国专利号为：CN202221692114.3，专利名称： 一种双级空气压缩装置，该专利包括机柜，机柜内设置有两级压缩机，两级压缩机上开设有第一级压缩进气口、第一级压缩出气口、第二级压缩进气口和第二级压缩出气口，第一级压缩出气口和第二级压缩进气口之间连通有对压缩气体进行冷却的冷却器，从而实现提高压缩机对气体的压缩效率的效果。In the existing technology, for example, the Chinese patent number is: CN202221692114.3, and the patent name is: A two-stage air compression device. The patent includes a cabinet with a two-stage compressor, and the two-stage compressor is equipped with a first-stage compression device. The air inlet, the first-stage compression air outlet, the second-stage compression air inlet and the second-stage compression air outlet. The first-stage compression air outlet and the second-stage compression air inlet are connected with a device for cooling the compressed gas. Cooler, thereby achieving the effect of improving the compression efficiency of the compressor for gas.
目前磁悬浮离心空气压缩机在使用的过程中受到现场的装配环境、应用场景的限制，导致其在使用时，达不到预期的使用效果。At present, the magnetic levitation centrifugal air compressor is limited by the on-site assembly environment and application scenarios during its use, resulting in its failure to achieve the expected results during use.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一；为此，本实用新型提出了一种磁悬浮离心多级空气压缩机，用于解决目前磁悬浮离心空气压缩机在使用的过程中受现场的装配环境、应用场景限制的技术问题。The utility model aims to solve at least one of the technical problems existing in the prior art; to this end, the utility model proposes a magnetic levitation centrifugal multi-stage air compressor, which is used to solve the problem in the use of the current magnetic levitation centrifugal air compressor. Technical issues limited by the on-site assembly environment and application scenarios.
为实现上述目的，本实用新型提供了一种磁悬浮离心多级空气压缩机，包括：机柜、换热器和空气悬浮压缩机，机柜内设有换热器和空气悬浮压缩机，所述机柜上设有进气室、开关箱和控制面板，进气室和开关箱内分别设有过滤器组件，空气悬浮压缩机位于出风口处连通有旁通管路，旁通管路与旁通排风口和消音盒连通，消音盒与机柜顶部的热风出口连通，所述机柜内设有二级空滤器，空气悬浮压缩机的一级压缩进风管与二级空滤器连通。In order to achieve the above purpose, the utility model provides a magnetic suspension centrifugal multi-stage air compressor, which includes: a cabinet, a heat exchanger and an air suspension compressor. The cabinet is equipped with a heat exchanger and an air suspension compressor. It is equipped with an air inlet chamber, a switch box and a control panel. There are filter components in the air inlet chamber and the switch box respectively. The air suspension compressor is located at the air outlet and connected to a bypass pipeline. The bypass pipeline is connected to the bypass exhaust. The silencer box is connected to the hot air outlet on the top of the cabinet. A secondary air filter is provided in the cabinet. The primary compression air inlet pipe of the air suspension compressor is connected to the secondary air filter.
优选地，所述机柜内的空气悬浮压缩机与换热器分别位于两个独立的空腔内，空气悬浮压缩机的一级压缩出风管经过换热器通过二级压缩进风管与出风口连通。Preferably, the air suspension compressor and the heat exchanger in the cabinet are located in two independent cavities. The primary compression air outlet pipe of the air suspension compressor passes through the heat exchanger and passes through the secondary compression air inlet pipe and outlet. The air outlets are connected.
优选地，所述空气悬浮压缩机采用风冷电机进行散热，风冷电机的热风出口通过热风软管与消音盒连通。Preferably, the air suspension compressor uses an air-cooled motor for heat dissipation, and the hot air outlet of the air-cooled motor is connected to the silencer box through a hot air hose.
优选地，所述旁通管路与旁通排风口连通的管路上设有旁通电动蝶阀，旁通管路与消音盒连通处设有放空阀。Preferably, a bypass electric butterfly valve is provided on the pipeline connecting the bypass pipeline and the bypass air outlet, and a vent valve is provided where the bypass pipeline communicates with the silencer box.
优选地，所述换热器的循环冷却水进水口和循环冷却水出水口延伸于机柜的一侧，换热器的换热器冷凝水排水口和换热器清洗排污口布设于机柜底部。Preferably, the circulating cooling water inlet and the circulating cooling water outlet of the heat exchanger extend to one side of the cabinet, and the heat exchanger condensed water drain outlet and the heat exchanger cleaning drain outlet of the heat exchanger are arranged at the bottom of the cabinet.
优选地，所述机柜一侧设有电控装配区，开关箱和控制面板位于电控装配区内，机柜顶部对应电控装配区设有控制箱散热风扇。Preferably, an electrical control assembly area is provided on one side of the cabinet, the switch box and the control panel are located in the electrical control assembly area, and a control box cooling fan is provided on the top of the cabinet corresponding to the electrical control assembly area.
优选地，所述机柜壁上铺设有消音棉，通过消音棉的结构方式起到消音的作用。Preferably, sound-absorbing cotton is laid on the wall of the cabinet, and the structure of the sound-absorbing cotton plays a role in silencing.
优选地，所述二级空滤器内设有空滤芯，通过空滤芯对空气进行二道过滤，保证空气的清洁度。Preferably, the secondary air filter is equipped with an air filter element, and the air is filtered through the air filter element to ensure the cleanliness of the air.
本实用新型的有益效果：结构设计简单，装配设计布局紧凑，通过对机柜和整机的结构形式进行优化，使其在使用时，空气经进气室内的过滤器组件过滤后可提供洁净的过滤空气于空气悬浮压缩机内，确保在多风沙的气候条件下全天候安全、稳定、连续使用，且不会因进风质量问题对设备造成使用寿命的折减或损坏；The utility model has beneficial effects: the structural design is simple and the assembly design layout is compact. By optimizing the structural form of the cabinet and the whole machine, when in use, the air can provide clean filtration after being filtered by the filter assembly in the air intake chamber. The air is in the air suspension compressor to ensure safe, stable and continuous use all day long in windy and sandy climate conditions, and the service life of the equipment will not be reduced or damaged due to air inlet quality problems;
过滤器组件位于进气室和开关箱处，通过打开对应部位即可检查和更换所有的过滤器组件，使得维护更简单。The filter components are located in the air intake chamber and switch box. All filter components can be inspected and replaced by opening the corresponding parts, making maintenance easier.
附图说明Description of drawings
图1为本实用新型结构示意图；Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型的轴侧示意图；Figure 2 is a schematic diagram of the shaft side of the utility model;
图3为本实用新型的内部结构示意图；Figure 3 is a schematic diagram of the internal structure of the utility model;
图4为本实用新型的内部结构主视图；Figure 4 is a front view of the internal structure of the present utility model;
图5为本实用新型的内部结构后视图。Figure 5 is a rear view of the internal structure of the present utility model.
图中，1进气室，2循环冷却水进水口，3循环冷却水出水口，4出风口，5旁通排风口，6热风出口，7控制箱散热风扇，8开关箱，9控制面板，10过滤器组件，11二级空滤器，12消音盒，13热风软管，14放空阀，15消音棉，16旁通电动蝶阀，17换热器冷凝水排水口，18换热器，19换热器清洗排污口，20电控箱，21空滤芯，22一级压缩出风管，23二级压缩进风管，24空气悬浮压缩机。In the picture, 1 air inlet, 2 circulating cooling water inlet, 3 circulating cooling water outlet, 4 air outlet, 5 bypass exhaust outlet, 6 hot air outlet, 7 control box cooling fan, 8 switch box, 9 control panel , 10 filter assembly, 11 secondary air filter, 12 silencer box, 13 hot air hose, 14 vent valve, 15 silencer cotton, 16 bypass electric butterfly valve, 17 heat exchanger condensate drain outlet, 18 heat exchanger, 19 Heat exchanger cleaning sewage outlet, 20 electric control box, 21 air filter element, 22 primary compression air outlet duct, 23 secondary compression air inlet duct, 24 air suspension compressor.
实施方式Implementation
下面将结合实施例对本实用新型的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本实用新型保护的范围。The technical solution of the present invention will be described clearly and completely below with reference to the embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
如图1-5所示，一种磁悬浮离心多级空气压缩机，包括：机柜、换热器18和空气悬浮压缩机24，机柜内设有换热器18和空气悬浮压缩机24，所述机柜上设有进气室1、开关箱8和控制面板9，进气室1和开关箱8内分别设有过滤器组件10，空气悬浮压缩机24位于出风口4处连通有旁通管路，旁通管路与旁通排风口5和消音盒12连通，消音盒12与机柜顶部的热风出口6连通，所述机柜内设有二级空滤器11，空气悬浮压缩机24的一级压缩进风管与二级空滤器11连通。As shown in Figure 1-5, a magnetic levitation centrifugal multi-stage air compressor includes: a cabinet, a heat exchanger 18 and an air levitation compressor 24. The heat exchanger 18 and the air levitation compressor 24 are provided in the cabinet. The cabinet is provided with an air inlet chamber 1, a switch box 8 and a control panel 9. The air inlet chamber 1 and the switch box 8 are respectively provided with a filter assembly 10. The air suspension compressor 24 is located at the air outlet 4 and connected with a bypass pipeline. , the bypass pipeline is connected to the bypass exhaust port 5 and the silencer box 12. The silencer box 12 is connected to the hot air outlet 6 on the top of the cabinet. The cabinet is equipped with a secondary air filter 11 and a first-stage air suspension compressor 24. The compressed air inlet pipe is connected with the secondary air filter 11.
优选地，所述机柜内的空气悬浮压缩机24与换热器18分别位于两个独立的空腔内，空气悬浮压缩机24的一级压缩出风管22经过换热器18通过二级压缩进风管23与出风口4连通。Preferably, the air suspension compressor 24 and the heat exchanger 18 in the cabinet are located in two independent cavities. The primary compression air outlet pipe 22 of the air suspension compressor 24 passes through the heat exchanger 18 and undergoes secondary compression. The air inlet pipe 23 is connected with the air outlet 4.
优选地，所述空气悬浮压缩机24采用风冷电机进行散热，风冷电机的热风出口6通过热风软管13与消音盒12连通。Preferably, the air suspension compressor 24 uses an air-cooled motor for heat dissipation, and the hot air outlet 6 of the air-cooled motor is connected to the silencer box 12 through the hot air hose 13 .
优选地，所述旁通管路与旁通排风口5连通的管路上设有旁通电动蝶阀16，旁通管路与消音盒12连通处设有放空阀14。Preferably, a bypass electric butterfly valve 16 is provided on the pipeline connecting the bypass pipeline and the bypass exhaust port 5 , and a vent valve 14 is provided where the bypass pipeline communicates with the silencer box 12 .
优选地，所述换热器18的循环冷却水进水口2和循环冷却水出水口3延伸于机柜的一侧，换热器18的换热器冷凝水排水口17和换热器清洗排污口19布设于机柜底部。Preferably, the circulating cooling water inlet 2 and the circulating cooling water outlet 3 of the heat exchanger 18 extend to one side of the cabinet, and the heat exchanger condensate water outlet 17 and the heat exchanger cleaning drain outlet of the heat exchanger 18 19 is arranged at the bottom of the cabinet.
优选地，所述机柜一侧设有电控装配区，开关箱8和控制面板9位于电控装配区内，机柜顶部对应电控装配区设有控制箱散热风扇7。Preferably, an electrical control assembly area is provided on one side of the cabinet. The switch box 8 and the control panel 9 are located in the electrical control assembly area. A control box cooling fan 7 is provided on the top of the cabinet corresponding to the electrical control assembly area.
优选地，所述机柜壁上铺设有消音棉15，通过消音棉15的结构方式起到消音的作用。Preferably, sound-absorbing cotton 15 is laid on the cabinet wall, and the structure of the sound-absorbing cotton 15 plays a role in silencing.
优选地，所述二级空滤器11内设有空滤芯21，通过空滤芯21对空气进行二道过滤，保证空气的清洁度。Preferably, the secondary air filter 11 is provided with an air filter element 21, and the air is filtered through the air filter element 21 to ensure the cleanliness of the air.
该实用新型一种磁悬浮离心多级空气压缩机在使用时，通过在进气室1和开关箱8的部位设置过滤器组件10，利用过滤器对进气进行过滤，其过滤标准达到欧洲G4及F6标准，使其在使用时，不受现场环境的影响，空气悬浮压缩机24的进气端与二级空滤器11连通，实现机柜内部的二次空气过滤，从而保证了不会因进风质量问题对设备造成使用寿命的折减或损坏问题发生，旁通排风口5和空气悬浮压缩机24的热风出口6均通过消音盒12与热风出口6连通，从而减少放空和热风产生的气流噪音。When the magnetic levitation centrifugal multi-stage air compressor of this utility model is used, a filter assembly 10 is provided at the air inlet chamber 1 and the switch box 8, and the filter is used to filter the incoming air. Its filtration standard reaches European G4 and F6 standard, so that it is not affected by the on-site environment when in use. The air inlet end of the air suspension compressor 24 is connected with the secondary air filter 11 to realize secondary air filtration inside the cabinet, thereby ensuring that there will be no air inlet due to air inlet. Quality problems may cause the service life of the equipment to be reduced or damaged. The bypass exhaust port 5 and the hot air outlet 6 of the air suspension compressor 24 are connected to the hot air outlet 6 through the silencer box 12, thereby reducing the air flow generated by venting and hot air. noise.
以上实施例仅用以说明本实用新型的技术方法而非限制，尽管参照较佳实施例对本实用新型进行了详细说明，本领域的普通技术人员应当理解，可以对本实用新型的技术方法进行修改或等同替换，而不脱离本实用新型技术方法的精神和范围。The above embodiments are only used to illustrate the technical methods of the present utility model and are not limiting. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical methods of the present utility model can be modified or modified. Equivalent substitutions can be made without departing from the spirit and scope of the technical method of the present invention.
Claims (8)
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| CN116838654A (en) * | 2023-07-21 | 2023-10-03 | 江苏海拓宾未来工业科技集团有限公司 | Magnetic suspension centrifugal multistage air compressor |
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| CN116838654A (en) * | 2023-07-21 | 2023-10-03 | 江苏海拓宾未来工业科技集团有限公司 | Magnetic suspension centrifugal multistage air compressor |
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