CN220561174U - A trimming machine for piston ring processing - Google Patents
A trimming machine for piston ring processing Download PDFInfo
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- CN220561174U CN220561174U CN202322277252.6U CN202322277252U CN220561174U CN 220561174 U CN220561174 U CN 220561174U CN 202322277252 U CN202322277252 U CN 202322277252U CN 220561174 U CN220561174 U CN 220561174U
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Abstract
本实用新型公开了一种活塞环加工用的修口机,涉及活塞环加工技术领域,针对现有的活塞环加工用的修口机在使用时不便于对不同口径的活塞环进行固定和对切口进行打磨时未对打磨位置进行降温,易导致活塞环因高温而变形的问题,现提出以下方案,包括基板,基板的顶端安装有升降台,升降台上转动安装有承载板,承载板上设置有固定组件,基板的上端面一侧设置的有安装架,安装架上设置有磨边机构。本实用新型中,通过固定组件便于对不同口径的活塞环进行固定,且对活塞环固定时受力均匀,避免活塞环变形,通过降温组件便于在打磨时对活塞环进行降温,避免活塞环受到高温而变形,保证了打磨修口的效果,继而保证了使用时的密封效果。
The utility model discloses a trimming machine for piston ring processing, which relates to the technical field of piston ring processing. The existing trimming machine for piston ring processing is inconvenient to fix and align piston rings of different diameters during use. When grinding the incision without cooling down the grinding position, it is easy to cause the piston ring to deform due to high temperature. The following solution is proposed, including a base plate, a lifting platform is installed on the top of the base plate, and a bearing plate is mounted on the lifting platform for rotation. The bearing plate A fixing component is provided, an installation frame is provided on one side of the upper end surface of the base plate, and an edge grinding mechanism is provided on the installation frame. In this utility model, the fixing assembly is used to facilitate the fixing of piston rings of different diameters, and the force is evenly applied when fixing the piston ring to avoid deformation of the piston ring. The cooling assembly is used to facilitate the cooling of the piston ring during grinding, so as to avoid the piston ring from being damaged. It is deformed due to high temperature, ensuring the effect of grinding and repairing, and thus ensuring the sealing effect during use.
Description
技术领域Technical field
本实用新型涉及活塞环加工技术领域,尤其涉及一种活塞环加工用的修口机。The utility model relates to the technical field of piston ring processing, and in particular to a trimming machine for piston ring processing.
背景技术Background technique
活塞环广泛地用在各种动力机械上,如蒸汽机、柴油机、汽油机、压缩机、液压机等,广泛用于汽车、火车,轮船,游艇,活塞环在初步加工完成后,活塞环的切口外壁较为粗糙,需要进行打磨处理,但现有的活塞环加工用的修口机在使用时仍存在一定的缺陷:Piston rings are widely used in various power machinery, such as steam engines, diesel engines, gasoline engines, compressors, hydraulic presses, etc., and are widely used in cars, trains, ships, yachts. After the preliminary processing of the piston ring is completed, the outer wall of the piston ring cutout is relatively It is rough and needs to be polished, but the existing trimming machines for piston ring processing still have certain defects when used:
其一,不便于对不同口径的活塞环进行固定,且对活塞环夹持时容易使其变形,导致修口的效果不好,影响活塞环的加工质量;First, it is inconvenient to fix piston rings of different diameters, and it is easy to deform the piston ring when clamping it, resulting in poor trimming effect and affecting the processing quality of the piston ring;
其二,对切口进行打磨时未对打磨位置进行降温,易导致活塞环因高温而变形,影响使用时的密封性。Secondly, when grinding the incision without cooling down the grinding position, it is easy to cause the piston ring to deform due to high temperature, affecting the sealing performance during use.
因此,现提供一种活塞环加工用的修口机。Therefore, a trimming machine for piston ring processing is now provided.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种活塞环加工用的修口机,通过固定组件便于对不同口径的活塞环进行固定,且对活塞环固定时受力均匀,避免活塞环变形,通过降温组件便于在打磨时对活塞环进行降温,避免活塞环受到高温而变形,保证了打磨修口的效果,继而保证了使用时的密封效果,克服了现有技术的不足,有效的解决了现有的活塞环加工用的修口机在使用时不便于对不同口径的活塞环进行固定,且对活塞环夹持时容易使其变形,导致修口的效果不好,影响活塞环的加工质量和对切口进行打磨时未对打磨位置进行降温,易导致活塞环因高温而变形,影响使用时的密封性的问题。In view of the shortcomings of the existing technology, the utility model provides a trimming machine for piston ring processing, which facilitates fixing of piston rings of different diameters through fixing components, and the force is evenly applied when fixing the piston rings to avoid deformation of the piston rings. , the cooling assembly facilitates cooling of the piston ring during grinding, preventing the piston ring from being deformed by high temperature, ensuring the effect of grinding and repair, and then ensuring the sealing effect during use, overcoming the shortcomings of the existing technology, and effectively solving The existing trimming machine for piston ring processing is not convenient for fixing piston rings of different diameters during use, and it is easy to deform the piston ring when clamping it, resulting in poor trimming effect and affecting the quality of the piston ring. The processing quality and failure to cool down the grinding position when grinding the incision can easily cause the piston ring to deform due to high temperature, affecting the sealing during use.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above purpose, the present utility model adopts the following technical solutions:
一种活塞环加工用的修口机,包括基板,所述基板的顶端安装有升降台,所述升降台上转动安装有承载板,所述承载板上设置有固定组件,所述基板的上端面一侧设置的有安装架,所述安装架上设置有磨边机构,且磨边机构上连接有降温组件。A trimming machine for piston ring processing, including a base plate. A lifting platform is installed on the top of the base plate. A load-bearing plate is rotatably installed on the lifting platform. A fixing assembly is provided on the load-bearing plate. The upper part of the base plate is A mounting frame is provided on one side of the end face. An edge grinding mechanism is provided on the mounting frame, and a cooling component is connected to the edge grinding mechanism.
通过上述的方案,通过固定组件便于对不同口径的活塞环进行固定,且对活塞环固定时受力均匀,避免活塞环变形,通过降温组件便于在打磨时对活塞环进行降温,避免活塞环受到高温而变形,保证了打磨修口的效果,继而保证了使用时的密封效果。Through the above solution, the fixing assembly facilitates the fixation of piston rings of different diameters, and the force is evenly applied when fixing the piston ring to avoid deformation of the piston ring. The cooling assembly facilitates the cooling of the piston ring during grinding to avoid the piston ring from being damaged. It is deformed due to high temperature, ensuring the effect of grinding and repairing, and thus ensuring the sealing effect during use.
优选的,所述升降台包括安装在基板上端面的第一电动推杆,第一电动推杆的顶端连接有安装座。Preferably, the lifting platform includes a first electric push rod installed on the upper surface of the base plate, and a mounting base is connected to the top of the first electric push rod.
通过上述的方案,通过第一电动推杆的伸缩可调节安装座的高度。Through the above solution, the height of the mounting base can be adjusted through telescopic movement of the first electric push rod.
优选的,所述承载板转动卡接在安装座的上端,安装座的下端面安装有第一伺服电机,第一伺服电机的输出端与承载板的底端连接。Preferably, the load-bearing plate is rotatably connected to the upper end of the mounting base, a first servo motor is installed on the lower end of the mounting base, and the output end of the first servo motor is connected to the bottom end of the load-bearing plate.
通过上述的方案,通过第一伺服电机可驱动承载板在安装座上转动。Through the above solution, the first servo motor can drive the bearing plate to rotate on the mounting base.
优选的,所述固定组件包括螺接在承载板中部的螺杆,螺杆上螺接有矩形块,矩形块的四侧均铰接有连杆,四根连杆的一端均铰接有推杆,四根推杆的一端均连接有弧形推块,承载板的上端面设置有固定套,四根推杆分别活动插接在四个固定套上。Preferably, the fixing component includes a screw rod screwed to the middle part of the load-bearing plate. A rectangular block is screwed to the screw rod. Connecting rods are hinged to four sides of the rectangular block. Push rods are hinged to one end of the four connecting rods. One end of the push rod is connected to an arc-shaped push block, the upper end surface of the load-bearing plate is provided with a fixed sleeve, and the four push rods are respectively movably plugged into the four fixed sleeves.
通过上述的方案,将活塞环植置于承载板上,通过转动螺杆,使得矩形块向下移动,继而利用四根连杆分别推动四根推杆、四个弧形推块朝四个方向移动,利用四个弧形推块与活塞环的内壁相抵,便于实现对不同尺寸的活塞环进行固定,且对活塞环固定时受力均匀,避免活塞环变形。Through the above solution, the piston ring is placed on the bearing plate, and the rectangular block is moved downward by rotating the screw, and then the four connecting rods are used to push the four push rods and the four arc push blocks to move in four directions. , using four arc-shaped push blocks to offset the inner wall of the piston ring, it is convenient to fix piston rings of different sizes, and the force is evenly applied when fixing the piston ring to avoid deformation of the piston ring.
优选的,所述磨边机构包括固定在安装架上端的U型框,U型框相对两侧内壁开设有滑槽,两条滑槽之间活动卡接有调节板,调节板的上端面安装有第二伺服电机,第二伺服电机输出轴的底端延伸至调节板的下方且连接有打磨片,调节板与U型框的内壁之间安装有第二电动推杆。Preferably, the edge grinding mechanism includes a U-shaped frame fixed on the upper end of the mounting frame. The U-shaped frame is provided with chute on the inner walls on both sides of the frame. There is an adjusting plate movable between the two chute and the upper end surface of the adjusting plate is installed. There is a second servo motor, the bottom end of the output shaft of the second servo motor extends to the bottom of the adjusting plate and is connected with a grinding sheet, and a second electric push rod is installed between the adjusting plate and the inner wall of the U-shaped frame.
通过上述的方案,通过第二伺服电机驱动打磨片转动,通过第二电动推杆的伸缩带动调节板在水平方向移动,继而带动打磨片移动,调节打磨片与活塞环的距离,利用打磨片对活塞环进行打磨,方便对活塞环的切割口处进行修整。Through the above solution, the second servo motor drives the grinding disc to rotate, and the expansion and contraction of the second electric push rod drives the adjusting plate to move in the horizontal direction, which in turn drives the grinding disc to move, adjusts the distance between the grinding disc and the piston ring, and uses the grinding disc to The piston rings are ground to facilitate trimming of the cutting edges of the piston rings.
优选的,所述降温组件包括固定在调节板边侧的喷淋头,喷淋头通过水管外接储水装置。Preferably, the cooling assembly includes a sprinkler head fixed on the side of the regulating plate, and the sprinkler head is connected to an external water storage device through a water pipe.
通过上述的方案,通过喷淋头向打磨部位进行喷水,实现对活塞环的降温,避免活塞环受到高温而变形。Through the above solution, water is sprayed to the grinding part through the spray head to cool down the piston ring and avoid deformation of the piston ring due to high temperature.
本实用新型的有益效果为:The beneficial effects of this utility model are:
1、将活塞环植置于承载板上,通过转动螺杆,使得矩形块向下移动,继而利用四根连杆分别推动四根推杆、四个弧形推块朝四个方向移动,利用四个弧形推块与活塞环的内壁相抵,便于实现对不同尺寸的活塞环进行固定,且对活塞环固定时受力均匀,避免活塞环变形。1. Place the piston ring on the bearing plate, rotate the screw to move the rectangular block downward, and then use the four connecting rods to push the four push rods and the four arc push blocks to move in four directions. An arc-shaped push block offsets the inner wall of the piston ring, making it easy to fix piston rings of different sizes, and the force is evenly applied when fixing the piston ring to avoid deformation of the piston ring.
2、通过喷淋头向打磨部位进行喷水,实现对活塞环的降温,避免活塞环受到高温而变形。2. Spray water to the grinding part through the spray head to cool down the piston ring and avoid deformation of the piston ring due to high temperature.
综上所述,通过固定组件便于对不同口径的活塞环进行固定,且对活塞环固定时受力均匀,避免活塞环变形,通过降温组件便于在打磨时对活塞环进行降温,避免活塞环受到高温而变形,保证了打磨修口的效果,继而保证了使用时的密封效果。To sum up, the fixing assembly facilitates the fixation of piston rings of different diameters, and the force is evenly applied when fixing the piston ring to avoid deformation of the piston ring. The cooling assembly facilitates the cooling of the piston ring during grinding to prevent the piston ring from being damaged. It is deformed due to high temperature, ensuring the effect of grinding and repairing, and thus ensuring the sealing effect during use.
附图说明Description of drawings
图1为本实用新型提出的一种活塞环加工用的修口机的主视剖面结构示意图。Figure 1 is a schematic front cross-sectional structural view of a trimming machine for piston ring processing proposed by the utility model.
图2为本实用新型提出的一种活塞环加工用的修口机的俯视剖面局部结构示意图。Figure 2 is a schematic partial structural diagram of a top cross-section of a trimming machine for piston ring processing proposed by the present utility model.
图3为本实用新型提出的一种活塞环加工用的修口机的图1中A处放大结构示意图。Figure 3 is an enlarged structural schematic diagram of position A in Figure 1 of a trimming machine for piston ring processing proposed by the present invention.
图中:1、基板;2、第一伺服电机;3、安装座;4、承载板;5、弧形推块;6、连杆;7、矩形块;8、螺杆;9、喷淋头;10、第二伺服电机;11、调节板;12、第二电动推杆;13、U型框;14、安装架;15、打磨片;16、第一电动推杆;17、推杆;18、固定套。In the picture: 1. Base plate; 2. First servo motor; 3. Mounting base; 4. Bearing plate; 5. Arc push block; 6. Connecting rod; 7. Rectangular block; 8. Screw; 9. Sprinkler head ; 10. Second servo motor; 11. Adjustment plate; 12. Second electric push rod; 13. U-shaped frame; 14. Mounting bracket; 15. Grinding disc; 16. First electric push rod; 17. Push rod; 18. Fixed sleeve.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example.
实施例1,参照图1-3,一种活塞环加工用的修口机,包括基板1,基板1的顶端安装有升降台,升降台上转动安装有承载板4,升降台包括安装在基板1上端面的第一电动推杆16,第一电动推杆16的顶端连接有安装座3,通过第一电动推杆16的伸缩可调节安装座3的高度。Embodiment 1, with reference to Figures 1-3, a trimming machine for piston ring processing includes a base plate 1. A lifting platform is installed on the top of the base plate 1. A bearing plate 4 is mounted on the lifting platform for rotation. The lifting platform includes a base plate 4 installed on the base plate. 1. The first electric push rod 16 on the upper end surface, the top of the first electric push rod 16 is connected with a mounting base 3, and the height of the mounting base 3 can be adjusted by the expansion and contraction of the first electric push rod 16.
承载板4转动卡接在安装座3的上端,安装座3的下端面安装有第一伺服电机2,第一伺服电机2的输出端与承载板4的底端连接,通过第一伺服电机2可驱动承载板4在安装座3上转动;The bearing plate 4 is rotationally connected to the upper end of the mounting base 3. A first servo motor 2 is installed on the lower end of the mounting base 3. The output end of the first servo motor 2 is connected to the bottom end of the bearing plate 4. Through the first servo motor 2 The load-bearing plate 4 can be driven to rotate on the mounting base 3;
承载板4上设置有固定组件,固定组件包括螺接在承载板4中部的螺杆8,螺杆8上螺接有矩形块7,矩形块7的四侧均铰接有连杆6,四根连杆6的一端均铰接有推杆17,四根推杆17的一端均连接有弧形推块5,承载板4的上端面设置有固定套18,四根推杆17分别活动插接在四个固定套18上。The load-bearing plate 4 is provided with a fixing component. The fixing component includes a screw 8 screwed to the middle part of the load-bearing plate 4. A rectangular block 7 is screwed to the screw 8. Connecting rods 6 are hinged to the four sides of the rectangular block 7. The four connecting rods One end of 6 is hinged with a push rod 17, and one end of the four push rods 17 is connected to an arc push block 5. The upper end surface of the load bearing plate 4 is provided with a fixed sleeve 18, and the four push rods 17 are respectively movably plugged into four On the fixed sleeve 18.
将活塞环植置于承载板4上,通过转动螺杆8,使得矩形块7向下移动,继而利用四根连杆6分别推动四根推杆17、四个弧形推块5朝四个方向移动,利用四个弧形推块5与活塞环的内壁相抵,便于实现对不同尺寸的活塞环进行固定,且对活塞环固定时受力均匀,避免活塞环变形;Place the piston ring on the bearing plate 4, rotate the screw rod 8 to move the rectangular block 7 downward, and then use the four connecting rods 6 to push the four push rods 17 and the four arc push blocks 5 in four directions. Move, use four arc-shaped push blocks 5 to offset the inner wall of the piston ring, which facilitates the fixation of piston rings of different sizes, and the force is evenly applied when fixing the piston ring to avoid deformation of the piston ring;
基板1的上端面一侧设置的有安装架14,安装架14上设置有磨边机构,磨边机构包括固定在安装架14上端的U型框13,U型框13相对两侧内壁开设有滑槽,两条滑槽之间活动卡接有调节板11,调节板11的上端面安装有第二伺服电机10,第二伺服电机10输出轴的底端延伸至调节板11的下方且连接有打磨片15,调节板11与U型框13的内壁之间安装有第二电动推杆12。A mounting frame 14 is provided on one side of the upper end surface of the base plate 1. An edging mechanism is provided on the mounting frame 14. The edging mechanism includes a U-shaped frame 13 fixed on the upper end of the mounting frame 14. The U-shaped frame 13 has two inner walls on opposite sides. chute, an adjusting plate 11 is movably connected between the two chutes, a second servo motor 10 is installed on the upper end surface of the adjusting plate 11, and the bottom end of the output shaft of the second servo motor 10 extends to the bottom of the adjusting plate 11 and is connected There is a grinding piece 15, and a second electric push rod 12 is installed between the adjusting plate 11 and the inner wall of the U-shaped frame 13.
通过第二伺服电机10驱动打磨片15转动,通过第二电动推杆12的伸缩带动调节板11在水平方向移动,继而带动打磨片15移动,调节打磨片15与活塞环的距离,利用打磨片15对活塞环进行打磨,方便对活塞环的切割口处进行修整;The second servo motor 10 drives the grinding plate 15 to rotate, and the expansion and contraction of the second electric push rod 12 drives the adjustment plate 11 to move in the horizontal direction, and then drives the grinding plate 15 to move, and adjusts the distance between the grinding plate 15 and the piston ring. 15. Grind the piston ring to facilitate trimming of the cutting opening of the piston ring;
磨边机构上连接有降温组件,降温组件包括固定在调节板11边侧的喷淋头9,喷淋头9通过水管外接储水装置。A cooling assembly is connected to the edge grinding mechanism. The cooling assembly includes a sprinkler head 9 fixed on the side of the adjusting plate 11. The sprinkler head 9 is connected to an external water storage device through a water pipe.
通过喷淋头9向打磨部位进行喷水,实现对活塞环的降温,避免活塞环受到高温而变形。Water is sprayed to the grinding part through the spray head 9 to cool down the piston ring and avoid deformation of the piston ring due to high temperature.
工作原理:将活塞环植置于承载板4上,通过转动螺杆8,使得矩形块7向下移动,继而利用四根连杆6分别推动四根推杆17、四个弧形推块5朝四个方向移动,利用四个弧形推块5与活塞环的内壁相抵,便于实现对不同尺寸的活塞环进行固定,且对活塞环固定时受力均匀,避免活塞环变形,通过第一电动推杆16的伸缩可调节安装座3的高度,便于调整活塞环与打磨片15竖直方向的距离,通过第二伺服电机10驱动打磨片15转动,通过第二电动推杆12的伸缩带动调节板11在水平方向移动,继而带动打磨片15移动,调节打磨片15与活塞环的距离,利用打磨片15对活塞环进行打磨,方便对活塞环的切割口处进行修整,同时,通过第一伺服电机2可驱动承载板4在安装座3上转动,继而带动活塞环旋转,对活塞环进行旋转打磨,提高打磨的效果,打磨过程中,通过喷淋头9向打磨部位进行喷水,实现对活塞环的降温,避免活塞环受到高温而变形。Working principle: Place the piston ring on the bearing plate 4, rotate the screw 8 to move the rectangular block 7 downward, and then use the four connecting rods 6 to respectively push the four push rods 17 and the four arc push blocks 5 toward the It moves in four directions and uses four arc-shaped push blocks 5 to offset the inner wall of the piston ring, which is convenient for fixing piston rings of different sizes, and the force is evenly applied when fixing the piston ring to avoid deformation of the piston ring. Through the first electric The telescopic push rod 16 can adjust the height of the mounting base 3 to facilitate adjustment of the vertical distance between the piston ring and the grinding disc 15. The second servo motor 10 drives the grinding disc 15 to rotate, and the adjustment is driven by the telescopic extension of the second electric push rod 12. The plate 11 moves in the horizontal direction, and then drives the grinding disc 15 to move, adjust the distance between the grinding disc 15 and the piston ring, and use the grinding disc 15 to grind the piston ring to facilitate the trimming of the cutting opening of the piston ring. At the same time, through the first The servo motor 2 can drive the bearing plate 4 to rotate on the mounting base 3, and then drive the piston ring to rotate, and the piston ring is rotated and polished to improve the polishing effect. During the polishing process, water is sprayed to the polishing part through the spray head 9 to achieve Cool down the piston ring to prevent the piston ring from deforming due to high temperature.
以上,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed by the present utility model, make use of the present utility model. Any equivalent substitution or change of the technical solution and the concept of the utility model shall be covered by the protection scope of the present utility model.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322277252.6U CN220561174U (en) | 2023-08-24 | 2023-08-24 | A trimming machine for piston ring processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322277252.6U CN220561174U (en) | 2023-08-24 | 2023-08-24 | A trimming machine for piston ring processing |
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| CN220561174U true CN220561174U (en) | 2024-03-08 |
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| CN202322277252.6U Expired - Fee Related CN220561174U (en) | 2023-08-24 | 2023-08-24 | A trimming machine for piston ring processing |
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- 2023-08-24 CN CN202322277252.6U patent/CN220561174U/en not_active Expired - Fee Related
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