Remote-control walking movable stacking hopper device
Technical Field
The utility model relates to the technical field of hoppers, in particular to a remotely-controlled walking movable stacking hopper device.
Background
The belt conveyor is also called a belt conveyor or a rubber belt conveyor, and the like, and is an indispensable economic logistics conveying device for forming a rhythmic production line; the wire body conveying can be selected according to the process requirement: various control modes such as common continuous operation, beat operation, variable speed operation and the like; the line body is selected according to local conditions: linear, curved, sloped, etc. line forms; it can not only transport broken materials, but also transport finished articles.
In the smelting feeding system, the feeding mode mainly comprises two modes of an inclined bridge skip car and an adhesive tape conveyor; wherein the newly built smelting furnace takes an adhesive tape conveyor as a main part; the adhesive tape conveyor can be used for feeding and stacking; when the device works, a loading machine usually scoops a material to be stacked in a hopper, then conveys the material by a rubber belt conveyor, and sends the material to top charging equipment or above a material pile for stacking; the loader is a kind of earth and stone construction machine widely used in highway, railway, building, hydropower, harbor, mine and other construction engineering, and is mainly used for shoveling soil, sand, lime, coal and other bulk materials, and also can be used for slightly shoveling ores, hard soil and other materials.
However, in the conventional smelting feeding system, the hopper is fixed in the belt conveyor, traveling movement and remote control cannot be provided, and under the wide working condition of the bin, the phenomenon that the material is dumped to the hopper by the loader in a material area far away from the material dumped hopper easily causes low material dumped efficiency and high material dumped cost occurs.
Disclosure of Invention
The utility model aims to provide a remotely-controlled traveling movable material stacking hopper device which is convenient for remote control and movement, has high material stacking efficiency and low material stacking cost, and aims to solve the technical problems that a hopper cannot remotely travel, the material stacking efficiency is low and the material stacking cost is high.
In order to solve the technical problems, the utility model adopts the following scheme:
a remotely-controlled walking movable stacker hopper device is convenient to move on a track of a stacker and comprises a hopper, a travelling mechanism, a hopper bracket, a control device and a track cover plate; the upper end of the hopper bracket is provided with the hopper, and the lower end of the hopper bracket is arranged on the track through the travelling mechanism; the control device is arranged on one side of the hopper bracket; the travelling mechanisms are provided with two groups and symmetrically arranged at the lower end of the hopper bracket; the track cover plate is arranged above the travelling mechanism;
the travelling mechanism comprises a driving wheel and a driven wheel; the front lower end of the hopper bracket is connected with the driving wheel, and the rear lower end of the hopper bracket is connected with the driven wheel; the control device comprises a receiving part, a transmitting part and a remote controller; the receiving component and the transmitting component are positioned inside the control device; the remote controller is connected with the control device.
Further, the driving wheel is provided with a speed reducer; the speed reducer is a three-in-one speed reducer. The three-in-one speed reducer integrates the speed reducer, the motor and the brake, has the characteristics of parallel output with a motor shaft, compact structure, large transmission torque, stable work, low noise, long service life and the like, and is convenient for driving the hopper to move.
Further, the hopper comprises a screen and a baffle plate; the separating screen is connected with the hopper in a staggered mode; the striker plate is installed above the hopper and opposite to the track cover plate. The bulk materials are screened out through the screen above the hopper, so that the hopper is prevented from being blocked and crushed, and the baffle plate can block the materials when the loader is used for discharging, so that the materials are prevented from being scattered from the other side.
Further, a platform is arranged at the rear side of the hopper bracket. The staff passes through the big piece material of screening out on the platform clearance grid, makes things convenient for the next time to use.
Furthermore, grid ribs are arranged in the track cover plate. The grid ribs inside the track cover plate can increase the bearing capacity and reduce the phenomenon of compression deformation of the track cover plate.
The working principle of the utility model is as follows:
when the device is used, the driving wheels of the two groups of travelling mechanisms are contacted with the track of the stacker, the loader moves to one side of the hopper through the track cover plate to discharge, the material baffle plate prevents materials from scattering, the driving wheels of the travelling mechanisms are clamped, the grid ensures that the hopper works normally, the remote controller sends out control commands, the receiving part inside the control device receives the commands, and signals are sent to control the three-in-one speed reducer arranged on the driving wheels to drive the travelling, the feeding or stacking is carried out at a proper position, and after the working of the hopper is finished, workers conveniently clean the screen through the platform.
The beneficial effects of the utility model are as follows:
1. the hopper is connected with the travelling mechanism through the hopper bracket, and the driving wheel of the travelling mechanism is controlled by the control device to drive the driven wheel to move on the track, so that the hopper can conveniently move on the track of the stacker, the stacking efficiency of materials can be improved, and the cost of subsequent material transferring is reduced.
2. The track cover plate is convenient for the loader to discharge to one side of the hopper, so that the loader is prevented from damaging the track, and the grid ribs in the track cover plate can reduce the compression deformation probability of the track cover plate.
3. According to the utility model, through the receiving part, the receiving part and the remote controller of the control device, the remote control of the movement of the hopper by a worker is facilitated, and the whole structure is simple and the operation is convenient.
Drawings
FIG. 1 is a schematic diagram of a front view of the present utility model connected to a track;
FIG. 2 is a schematic top view of the present utility model;
FIG. 3 is an enlarged schematic view of the structure of FIG. 2A;
fig. 4 is a schematic diagram of a remote controller according to the present utility model.
In the figure: 1. a hopper; 101. separating and screening; 102. a striker plate; 2. a walking mechanism; 201. a driving wheel; 202. driven wheel; 203. a speed reducer; 3. a hopper bracket; 4. a track; 5. a control device; 6. a track cover plate; 601. grid ribs; 7. a platform; 8. and a remote controller.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present utility model; the terms "first," "second," "third," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally coupled, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The utility model relates to a remote-control walking movable stacker hopper device, which is further described in detail below with reference to the accompanying drawings:
example 1
A remotely-controlled walking movable stacker hopper device is convenient to move on a track 4 of a stacker and comprises a hopper 1, a walking mechanism 2, a hopper bracket 3, a control device 5 and a track cover plate 6; the upper end of the hopper bracket 3 is provided with the hopper 1, and the lower end of the hopper bracket is arranged on the track 4 through the travelling mechanism 2; the control device 5 is arranged on one side of the hopper bracket 3; the travelling mechanism 2 is provided with two groups, and symmetrically arranged at the lower end of the hopper bracket 3; the track cover plate 6 is arranged above a group of the travelling mechanisms 2, and two sides of the track cover plate are welded with the travelling mechanisms 2, so that the compression deformation probability is reduced; a group of the travelling mechanisms 2 comprises a driving wheel 201 and a driven wheel 202; the front lower end of the hopper bracket 3 is connected with the driving wheel 201, and the rear lower end is connected with the driven wheel 202; the control device 5 comprises a receiving part, a transmitting part and a remote control 8; the receiving means and the transmitting means are located inside the control device 5; the remote control 8 is connected to the control device 5.
The working principle of this embodiment is as follows:
in the embodiment, a command is transmitted through a remote controller 8 in a radio wave mode, a receiving part in the control device 5 receives the command, a transmitting part sends out a signal, the hopper 1 is controlled to move through a driving wheel 201 and a driven wheel 202 of two groups of travelling mechanisms 2 of the hopper bracket 3 on rails 4 on two sides of the stacker, the position close to a smelting furnace is moved to a position of a required material stacking area, the driving wheel 201 drives the driven wheel 202 to move on the rails 4, the hopper 1 is driven to move, the loader scoops up the material stacking, the loader is moved to one side of the hopper 1 through a rail cover plate 6 to discharge, and then the control device 5 is used for controlling the hopper 1 to be transferred back to the position close to the smelting furnace to feed.
Example 2
The difference from embodiment 1 is that 2 the driving wheel 201 is provided with a speed reducer 203; the speed reducer 203 is a three-in-one speed reducer; the hopper 1 comprises a screen 101 and a baffle plate 102; the screen 101 is connected with the hopper 1 in a staggered way; the striker plate 102 is arranged above the hopper 1 and opposite to the track cover plate 6; a platform 7 is arranged at the rear side of the hopper bracket 3; the rail cover plate 6 is internally provided with grid ribs 601. The loader is in the material of blocking through the striker plate 102 of installing in the top of hopper 1 in the unloading process, avoid the material to spill from hopper 1, block running gear's 2 action wheel 201 and follow driving wheel 202, grid 101 four sides adopt the stagger mode to sit on hopper support 3, seal welding with hopper 1 edge, avoid separating screen 101 and hopper 1 and separate and leak the material, guarantee hopper 1 normal operating, the "trinity" reduction gear that action wheel 201 was equipped with collects reduction gear, motor and stopper in an organic whole, conveniently drive the walking to action wheel 202, after hopper 1 work is finished, the staff conveniently clears up the screen through the platform 7 of hopper support 3 rear side.
The working principle of this embodiment is the same as that of embodiment 1.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.