CN220546999U - Reducing mechanism is used in processing of probiotic - Google Patents
Reducing mechanism is used in processing of probiotic Download PDFInfo
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- CN220546999U CN220546999U CN202321789469.9U CN202321789469U CN220546999U CN 220546999 U CN220546999 U CN 220546999U CN 202321789469 U CN202321789469 U CN 202321789469U CN 220546999 U CN220546999 U CN 220546999U
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Abstract
Description
技术领域Technical field
本实用新型涉及益生菌加工技术领域,尤其涉及一种益生菌加工用粉碎装置。The utility model relates to the technical field of probiotic processing, and in particular to a crushing device for probiotic processing.
背景技术Background technique
益生菌粉对人体健康有益的微生物,能维持肠道健康平衡,益生菌在加工过程主要是将离心后的菌泥与冻干保护剂混匀,然后干燥除去多余的水分,最后通过粉碎装置粉碎后包装,经检索中国专利公告号为CN216063405U公开了一种益生菌粉碎装置,该粉碎装置通过内筒在外筒内侧旋转,通过摩擦力将益生菌粉碎,但是通过内筒与外筒之间粉碎益生菌得到粉末的粗细并不均匀,导致加工的益生菌粉质量较差,需要反复多次研磨,从而降低了粉碎装置的研磨效率,实用性较差。Probiotic powder is a microorganism beneficial to human health and can maintain a healthy balance in the intestinal tract. The probiotic processing process mainly involves mixing the centrifuged bacterial slurry with a freeze-dried protective agent, then drying to remove excess water, and finally crushed through a crushing device. Post-packaging, after searching the Chinese Patent Publication No. CN216063405U, a probiotic crushing device is disclosed. The crushing device rotates the inner cylinder inside the outer cylinder and crushes the probiotics through friction. However, the probiotics are crushed between the inner cylinder and the outer cylinder. The thickness of the powder obtained by the bacteria is not uniform, resulting in poor quality of the processed probiotic powder, which requires repeated grinding, thereby reducing the grinding efficiency of the crushing device and poor practicality.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型提供了一种益生菌加工用粉碎装置,解决了现有技术在研磨益生菌时得到益生菌粉的粗细并不均匀而导致益生菌粉加工质量较差的技术问题。In order to overcome the shortcomings of the existing technology, the utility model provides a crushing device for probiotic processing, which solves the problem that the probiotic powder obtained by the existing technology when grinding probiotics is not uniform in thickness, resulting in poor processing quality of the probiotic powder. technical issues.
为解决上述技术问题,本实用新型提供了如下技术方案:一种益生菌加工用粉碎装置,包括箱体,以及固定设置于箱体底部一端的出料板,所述箱体内侧设置有用于将益生菌磨成粉末的研磨机构;In order to solve the above technical problems, the present utility model provides the following technical solution: a crushing device for probiotic processing, including a box body and a discharge plate fixedly provided at one end of the bottom of the box body. A grinding mechanism for grinding probiotics into powder;
所述研磨机构包括固定设置于箱体内侧顶部的分隔板,以及设置于分隔板一侧的磨粉仓,在磨粉仓底部设置有与箱体固定的接料斗,在磨粉仓内侧设置有用于将益生菌碾碎的碾碎组件,在接料斗上设置有用于将益生菌碎粒打成粉末的磨粉组件,所述研磨机构还包括设置于箱体内侧底部的驱动组件。The grinding mechanism includes a partition plate fixed on the top of the inside of the box, and a grinding bin arranged on one side of the partition plate. A hopper fixed to the box is provided at the bottom of the grinding bin. On the inside of the grinding bin A grinding component for crushing the probiotics is provided, and a grinding component for grinding the probiotic granules into powder is provided on the hopper. The grinding mechanism also includes a driving component located at the bottom of the inside of the box.
进一步地,所述碾碎组件包括设置于磨粉仓内侧的研磨辊一,以及设置于研磨辊一顶部两侧的研磨辊二,且研磨辊一和研磨辊二的两端分别与箱体和分隔板通过轴承转动连接,在分隔板的一侧设置有主动齿轮,在主动齿轮轴心处固定设置有与箱体通过轴承转动连接的传动轴,且传动轴一端与研磨辊一的一端固定连接,在主动齿轮顶部两侧均啮合传动有从动齿轮,在从动齿轮的一侧固定有与研磨辊二固定的连接轴。Further, the grinding assembly includes a grinding roller one disposed inside the grinding bin, and a grinding roller two disposed on both sides of the top of the grinding roller one, and the two ends of the grinding roller one and the grinding roller two are respectively connected with the box and the The partition plate is rotationally connected through a bearing. A driving gear is provided on one side of the partition plate. A transmission shaft is fixedly installed at the axis of the driving gear and is rotationally connected to the box through the bearing. One end of the transmission shaft is connected to one end of the grinding roller one. Fixed connection, a driven gear is engaged and driven on both sides of the top of the driving gear, and a connecting shaft fixed to the grinding roller 2 is fixed on one side of the driven gear.
进一步地,所述磨粉组件包括固定设置于接料斗底部并与出料板一端顶部固定的过滤网,在过滤网上设置有磨粉刀片,在磨粉刀片底部固定设置有旋转竖轴。Further, the grinding assembly includes a filter screen fixed at the bottom of the hopper and fixed to the top of one end of the discharge plate. A grinding blade is provided on the filter screen, and a rotating vertical shaft is fixedly provided at the bottom of the grinding blade.
进一步地,在所述旋转竖轴底部设置有与箱体固定的支撑杆,且旋转竖轴贯穿过滤网和出料板与支撑杆通过轴承转动连接。Further, a support rod fixed to the box is provided at the bottom of the rotating vertical axis, and the rotating vertical axis penetrates the filter screen and the discharge plate and is rotationally connected to the support rod through a bearing.
进一步地,所述驱动组件包括通过轴承转动设置于箱体底部的旋转横轴,以及固定设置于旋转横轴一端的蜗杆,在蜗杆的一侧啮合传动有与旋转竖轴底端固定的蜗轮,在箱体底部固定设置有用于带动蜗杆转动的伺服电机。Further, the driving assembly includes a rotating horizontal axis that is rotated through a bearing at the bottom of the box, and a worm that is fixedly installed at one end of the rotating horizontal axis. A worm gear fixed to the bottom end of the rotating vertical axis is engaged and driven on one side of the worm. A servo motor for driving the worm to rotate is fixedly installed at the bottom of the box.
进一步地,在所述旋转横轴远离蜗杆的一端通过皮带轮传动设置有传动带,且传动带顶部通过皮带轮与传动轴传动连接。Further, a transmission belt is provided at one end of the rotating transverse axis away from the worm through a pulley, and the top of the transmission belt is drivingly connected to the transmission shaft through a pulley.
进一步地,所述出料板一端滑动设置有密封挡板,在密封挡板一侧滑动设置有与出料板固定的限位挡杆。Further, a sealing baffle is slidably provided on one end of the discharge plate, and a limit stopper fixed to the discharge plate is slidably provided on one side of the sealing baffle.
本实用新型提供了一种益生菌加工用粉碎装置,与现有技术相比,具备以下有益效果:The utility model provides a crushing device for probiotic processing. Compared with the existing technology, it has the following beneficial effects:
1、本实用新型通过设置研磨机构来将益生菌研磨成粉末,通过碾碎组件和磨粉组件的相互配合来将益生菌进行研磨,在碾碎组件将益生菌碾碎之后,通过磨粉组件进一步将益生菌打成更加细腻的粉末,结构合理,有利于益生菌研磨的更加均匀细腻,提高了研磨得到益生菌粉的质量,提升了粉碎装置的研磨效率,具有极强的实用性,避免现有粉碎装置在研磨益生菌时得到益生菌粉的粗细并不均匀而影响加工益生菌粉质量的情况。1. This utility model grinds probiotics into powder by setting up a grinding mechanism. The probiotics are ground through the cooperation of the crushing assembly and the grinding assembly. After the probiotics are crushed by the grinding assembly, the probiotics are ground into powder by the grinding assembly. Further grinding the probiotics into a finer powder, with a reasonable structure, is conducive to grinding the probiotics more evenly and finely, improves the quality of the probiotic powder obtained by grinding, and improves the grinding efficiency of the crushing device. It has strong practicability and avoids the problem of grinding. When the existing crushing device grinds probiotics, the thickness of the probiotic powder is uneven, which affects the quality of the processed probiotic powder.
2、本实用新型通过设置驱动组件来同时驱动碾碎组件和磨粉组件进行运转,伺服电机通过蜗杆和蜗杆驱动旋转竖轴发生转动,通过旋转横轴和传动带带动传动轴发生旋转,碾碎组件和磨粉组件同时运转,进行益生菌的研磨,通过一个伺服电机,传动结构简单,有效的节约了制造成本,在一定程度上延长了粉碎装置的使用寿命。2. This utility model sets a driving assembly to drive the grinding assembly and the grinding assembly to operate at the same time. The servo motor drives the rotating vertical axis to rotate through the worm and the worm, and drives the transmission shaft to rotate through the rotating horizontal axis and the transmission belt. The grinding assembly It operates simultaneously with the grinding component to grind probiotics. It uses a servo motor and has a simple transmission structure, which effectively saves manufacturing costs and extends the service life of the grinding device to a certain extent.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的正面立体剖视图;Figure 2 is a front perspective cross-sectional view of the utility model;
图3为本实用新型研磨机构的局部爆炸图;Figure 3 is a partial exploded view of the grinding mechanism of the present utility model;
图4为本实用新型碾碎组件和驱动组件的爆炸图。Figure 4 is an exploded view of the grinding assembly and driving assembly of the present invention.
图中:1、箱体;2、出料板;3、研磨机构;31、分隔板;32、磨粉仓;33、接料斗;34、碾碎组件;341、研磨辊一;342、研磨辊二;343、主动齿轮;344、传动轴;345、从动齿轮;346、连接轴;35、磨粉组件;351、过滤网;352、磨粉刀片;353、旋转竖轴;354、支撑杆;36、驱动组件;361、旋转横轴;362、蜗杆;363、蜗轮;364、伺服电机;4、密封挡板。In the picture: 1. Box; 2. Discharge plate; 3. Grinding mechanism; 31. Divider plate; 32. Grinding bin; 33. Hopper; 34. Grinding component; 341. Grinding roller one; 342. Grinding roller two; 343. Driving gear; 344. Transmission shaft; 345. Driven gear; 346. Connecting shaft; 35. Grinding component; 351. Filter; 352. Grinding blade; 353. Rotating vertical axis; 354. Support rod; 36. Driving component; 361. Rotating horizontal axis; 362. Worm; 363. Worm gear; 364. Servo motor; 4. Sealing baffle.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
图1-图4为本实用新型的一个实施例:一种益生菌加工用粉碎装置,包括箱体1,箱体1顶部设置有进料斗,以及固定设置于箱体1底部一端的出料板2,出料板2一端滑动设置有密封挡板4,在密封挡板4一侧滑动设置有与出料板2固定的限位挡杆,出料板2设置为倾斜状态,在益生菌研磨得到益生菌粉之后,向上拉动密封挡板4,密封挡板4在出料板2内侧向上滑动,益生菌粉通过出料板2排出,箱体1内侧设置有用于将益生菌磨成粉末的研磨机构3。Figures 1 to 4 show an embodiment of the present utility model: a crushing device for probiotic processing, including a box 1 with a feed hopper provided on the top of the box 1 and a discharging device fixed at one end of the bottom of the box 1 Plate 2, one end of the discharge plate 2 is slidably provided with a sealing baffle 4, and a sliding stopper fixed to the discharge plate 2 is provided on one side of the sealing baffle 4. The discharge plate 2 is set in an inclined state. After grinding the probiotic powder, pull the sealing baffle 4 upward. The sealing baffle 4 slides upward on the inside of the discharge plate 2. The probiotic powder is discharged through the discharge plate 2. There is a device on the inside of the box 1 for grinding the probiotics into powder. Grinding mechanism 3.
研磨机构3包括固定设置于箱体1内侧顶部的分隔板31,以及设置于分隔板31一侧的磨粉仓32,在磨粉仓32底部设置有与箱体1固定的接料斗33,在磨粉仓32内侧设置有用于将益生菌碾碎的碾碎组件34,在接料斗33上设置有用于将益生菌碎粒打成粉末的磨粉组件35,研磨机构3还包括设置于箱体1内侧底部的驱动组件36。The grinding mechanism 3 includes a partition plate 31 fixed on the top of the inside of the box 1, and a grinding bin 32 arranged on one side of the partition plate 31. A hopper 33 fixed to the box 1 is provided at the bottom of the grinding bin 32. , a grinding assembly 34 for grinding probiotics is provided inside the grinding bin 32, and a grinding assembly 35 for grinding the probiotic particles into powder is provided on the hopper 33. The grinding mechanism 3 also includes a The drive assembly 36 is at the bottom of the inside of the box 1.
研磨机构3用于将益生菌研磨成粉末,通过碾碎组件34和磨粉组件35的相互配合来将益生菌进行研磨,在碾碎组件34将益生菌碾碎之后,通过磨粉组件35进一步将益生菌打成更加均匀细腻的益生菌粉,提高了研磨得到益生菌粉的质量。The grinding mechanism 3 is used to grind the probiotics into powder. The probiotics are ground through the cooperation of the grinding component 34 and the grinding component 35. After the grinding component 34 grinds the probiotics, the grinding component 35 further grinds the probiotics. Beating probiotics into more uniform and finer probiotic powder improves the quality of the grinded probiotic powder.
如图4所示,具体的,碾碎组件34包括设置于磨粉仓32内侧的研磨辊一341,以及设置于研磨辊一341顶部两侧的研磨辊二342,且研磨辊一341和研磨辊二342的两端分别与箱体1和分隔板31通过轴承转动连接,在分隔板31的一侧设置有主动齿轮343,在主动齿轮343轴心处固定设置有与箱体1通过轴承转动连接的传动轴344,且传动轴344一端与研磨辊一341的一端固定连接,在主动齿轮343顶部两侧均啮合传动有从动齿轮345,在从动齿轮345的一侧固定有与研磨辊二342固定的连接轴346,传动轴344带动主动齿轮343旋转,同时传动轴344带动研磨辊一341发生旋转,同时主动齿轮343带动两个从动齿轮345发生旋转,从动齿轮345通过连接轴346带动研磨辊二342进行转动,研磨辊一341和研磨辊二342同时发生旋转,进行益生菌的初步碾碎。As shown in Figure 4, specifically, the grinding assembly 34 includes a grinding roller 341 disposed inside the grinding bin 32, and a grinding roller 2 342 disposed on both sides of the top of the grinding roller 341, and the grinding roller 341 and the grinding roller 342 are disposed on both sides of the top of the grinding roller 341. The two ends of roller two 342 are rotatably connected to the box 1 and the partition plate 31 respectively through bearings. A driving gear 343 is provided on one side of the partition plate 31, and a gear passing through the box 1 is fixedly provided at the axis of the driving gear 343. The transmission shaft 344 is rotatably connected with the bearing, and one end of the transmission shaft 344 is fixedly connected to one end of the grinding roller 341. A driven gear 345 is meshed on both sides of the top of the driving gear 343, and a driven gear 345 is fixed on one side of the driven gear 345. Grinding roller two 342 has a fixed connecting shaft 346. The transmission shaft 344 drives the driving gear 343 to rotate. At the same time, the transmission shaft 344 drives the grinding roller one 341 to rotate. At the same time, the driving gear 343 drives the two driven gears 345 to rotate. The driven gear 345 passes through The connecting shaft 346 drives the second grinding roller 342 to rotate, and the first grinding roller 341 and the second grinding roller 342 rotate simultaneously to perform preliminary crushing of the probiotics.
如图3所示,具体的,磨粉组件35包括固定设置于接料斗33底部并与出料板2一端顶部固定的过滤网351,在过滤网351上设置有磨粉刀片352,在磨粉刀片352底部固定设置有旋转竖轴353,在旋转竖轴353底部设置有与箱体1固定的支撑杆354,且旋转竖轴353贯穿过滤网351和出料板2与支撑杆354通过轴承转动连接,磨粉刀片352对益生菌碎颗粒进行粉碎,将益生菌打成粉末从过滤网351排出。As shown in Figure 3, specifically, the grinding assembly 35 includes a filter 351 fixedly disposed at the bottom of the hopper 33 and fixed to the top of one end of the discharge plate 2. A grinding blade 352 is provided on the filter 351. A rotating vertical shaft 353 is fixedly provided at the bottom of the blade 352. A support rod 354 fixed to the box 1 is provided at the bottom of the rotating vertical shaft 353. The rotating vertical shaft 353 penetrates the filter 351 and the discharge plate 2 and the support rod 354 rotates through bearings. Connected, the grinding blade 352 pulverizes the probiotic crushed particles, and beats the probiotic into powder and discharges it from the filter screen 351.
如图4所示,具体的,驱动组件36包括通过轴承转动设置于箱体1底部的旋转横轴361,以及固定设置于旋转横轴361一端的蜗杆362,在蜗杆362的一侧啮合传动有与旋转竖轴353底端固定的蜗轮363,在旋转横轴361远离蜗杆362的一端通过皮带轮传动设置有传动带,且传动带顶部通过皮带轮与传动轴344传动连接,在箱体1底部固定设置有用于带动蜗杆362转动的伺服电机364。As shown in Figure 4, specifically, the driving assembly 36 includes a rotating horizontal shaft 361 that is rotatably installed at the bottom of the box 1 through a bearing, and a worm 362 that is fixedly installed at one end of the rotating horizontal shaft 361. There is a meshing transmission element on one side of the worm 362. The worm gear 363 is fixed to the bottom end of the rotating vertical shaft 353. A transmission belt is provided at the end of the rotating horizontal axis 361 away from the worm 362 through a pulley, and the top of the transmission belt is connected to the transmission shaft 344 through a pulley. A fixed transmission belt is provided at the bottom of the box 1 for The servo motor 364 drives the worm 362 to rotate.
本粉碎装置在对益生菌进行研磨的过程中,通过进料斗将益生菌加入箱体1中,益生菌落在磨粉仓32内的研磨辊一341和研磨辊二342之间,接着启动伺服电机364,伺服电机364运转,伺服电机364输出端带动蜗杆362发生旋转,蜗杆362带动其一端的旋转横轴361发生转动,旋转横轴361通过皮带轮带动其一端的传动带发生运转,传动带通过皮带轮带动其顶部的传动轴344发生旋转,传动轴344带动其一端的研磨辊一341发生转动,同时,传动轴344带动其轴心处的主动齿轮343进行旋转,主动齿轮343带动其顶部两侧的从动齿轮345进行转动,从动齿轮345带动其一侧的连接轴346发生旋转,连接轴346带动研磨辊二342进行转动,研磨辊一341和研磨辊二342同时发生旋转,对益生菌进行初步碾碎;In the process of grinding probiotics in this crushing device, the probiotics are added into the box 1 through the feeding hopper. The probiotics fall between the grinding roller one 341 and the grinding roller two 342 in the grinding chamber 32, and then the servo is started. The motor 364 and the servo motor 364 operate. The output end of the servo motor 364 drives the worm 362 to rotate. The worm 362 drives the rotating horizontal shaft 361 at one end to rotate. The rotating horizontal shaft 361 drives the transmission belt at one end of it to rotate through the pulley. The transmission belt is driven through the pulley. The transmission shaft 344 at the top rotates, and the transmission shaft 344 drives the grinding roller 341 at one end to rotate. At the same time, the transmission shaft 344 drives the driving gear 343 at its axis to rotate, and the driving gear 343 drives the slaves on both sides of the top. The driving gear 345 rotates, the driven gear 345 drives the connecting shaft 346 on one side to rotate, the connecting shaft 346 drives the grinding roller two 342 to rotate, the grinding roller one 341 and the grinding roller two 342 rotate at the same time, and the probiotics are initially crush; crush
碾碎的益生菌落入接料斗33内的过滤网351上,同时蜗杆362带动与其啮合的蜗轮363发生旋转,蜗轮363带动其顶部的旋转竖轴353发生转动,旋转竖轴353带动其顶部的磨粉刀片352发生旋转,磨粉刀片352对益生菌碎颗粒进行粉碎,将益生菌打成粉末从过滤网351排出至出料板2上,然后向上拉动密封挡板4,密封挡板4在出料板2内侧向上滑动,益生菌粉通过出料板2排出进行收集。The crushed probiotics fall onto the filter 351 in the hopper 33, and at the same time, the worm 362 drives the worm gear 363 meshed with it to rotate. The worm gear 363 drives the rotating vertical shaft 353 on the top to rotate, and the rotating vertical shaft 353 drives the grinding wheel on the top. The powder blade 352 rotates, and the grinding blade 352 pulverizes the probiotic particles, and the probiotics are powdered and discharged from the filter 351 to the discharge plate 2, and then the sealing baffle 4 is pulled upward, and the sealing baffle 4 is discharged The inside of the material plate 2 slides upward, and the probiotic powder is discharged through the discharge plate 2 for collection.
本实用新型的控制方式是通过控制器来自动控制,控制器的控制电路通过本领域的技术人员简单编程即可实现,电源的提供也属于本领域的公知常识,并且本实用新型主要用来保护机械装置,所以本实用新型不再详细解释控制方式和电路连接。The control mode of the utility model is automatically controlled by a controller. The control circuit of the controller can be realized through simple programming by those skilled in the art. The provision of power supply is also common knowledge in the field, and the utility model is mainly used for protection. Mechanical device, so this utility model will not explain the control method and circuit connection in detail.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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