CN220519821U - Cable-former wire coil - Google Patents
Cable-former wire coil Download PDFInfo
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- CN220519821U CN220519821U CN202322120085.4U CN202322120085U CN220519821U CN 220519821 U CN220519821 U CN 220519821U CN 202322120085 U CN202322120085 U CN 202322120085U CN 220519821 U CN220519821 U CN 220519821U
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Abstract
Description
技术领域Technical field
本实用新型涉及成缆机技术领域,具体而言,涉及一种成缆机线盘。The utility model relates to the technical field of cable forming machines, specifically to a cable reel of a cable forming machine.
背景技术Background technique
成缆机是电线电缆厂生产电力电缆、塑力缆、橡套缆的主要设备,成缆机是专供制造截面积为25—240mm平方的四芯、五芯塑力,交联电缆及装铠的成套设备,它是参考了国内外先进的成缆设备,结合了我国电线电缆生产实际情况重新设计的,其结构由传动装置、绞龙、双列线模座、绕包头、钢带头、计米器、牵引装置、收排线架、电器控制等部分组成,其中线盘是成缆机中的重要部件,成缆机用于将多组线路缠绕在一起,最后通过电机带动线盘转动将缠绕在一起的电缆缠绕在线盘上。The cable forming machine is the main equipment used in wire and cable factories to produce power cables, plastic cables, and rubber sheathed cables. The cable forming machine is specially used to manufacture four-core and five-core plastic and cross-linked cables with a cross-sectional area of 25-240 mm square. Kai's complete set of equipment is redesigned with reference to advanced cable-forming equipment at home and abroad and combined with the actual situation of my country's wire and cable production. Its structure consists of a transmission device, an auger, a double-row wire mold base, a wrapping head, a steel strip head, It consists of meter counter, traction device, wire take-up and arrangement rack, electrical control and other parts. The wire reel is an important part of the cable forming machine. The cable forming machine is used to wind multiple groups of lines together, and finally drives the wire reel to rotate through the motor. Wrap the twisted cables around the spool.
现有的成缆机线盘通常是一体式结构,无法进行拆卸,线盘的收线能力有限的,当线盘收线完成后,则后续的线缆则无法进行收线,降低了收线的效率,所以我们提出了一种成缆机线盘,以解决上述问题。The existing cable reels of the cable forming machine usually have an integrated structure and cannot be disassembled. The reels have limited take-up capacity. When the reel is completed, subsequent cables cannot be reeled in, which reduces the cost of the reel. efficiency, so we proposed a cable reel to solve the above problems.
实用新型内容Utility model content
为了弥补以上不足,本实用新型提供了一种克服上述技术问题或至少部分地解决上述问题的一种成缆机线盘。In order to make up for the above shortcomings, the present invention provides a cable drum for a cable forming machine that overcomes the above technical problems or at least partially solves the above problems.
本实用新型提供一种成缆机线盘,包括The utility model provides a cable drum for a cable forming machine, which includes
底座和拆卸机构,所述底座的顶部设置有两个支架,前侧所述支架固定连接在底座的顶部,后侧所述支架与底座滑动连接,两个所述支架之间安装有收卷辊,两个所述支架上均转动连接有转轴,所述拆卸机构包括Base and disassembly mechanism, the top of the base is provided with two brackets, the front bracket is fixedly connected to the top of the base, the rear bracket is slidingly connected to the base, and a winding roller is installed between the two brackets , both brackets are rotatably connected with rotating shafts, and the disassembly mechanism includes
固定块,所述固定块固定连接在转轴内侧;a fixed block, which is fixedly connected to the inside of the rotating shaft;
安装槽,所述安装槽开设在固定块内侧;An installation slot is provided inside the fixed block;
安装块,所述安装块固定连接在收卷辊外侧;A mounting block, which is fixedly connected to the outside of the winding roller;
限位槽,所述限位槽开设在前侧安装块的右侧;a limiting slot, which is opened on the right side of the front mounting block;
限位块,所述限位块与前侧固定块滑动连接,所述限位块与限位槽的内壁插接。Limiting block, the limiting block is slidingly connected to the front fixed block, and the limiting block is plugged into the inner wall of the limiting groove.
在一个优选的方案中,前侧所述固定块的内部开设有滑槽,所述限位块与滑槽内壁滑动连接,所述限位块和前侧安装块上均设置有斜面,所述限位块的斜面与前侧安装块的斜面滑动连接。In a preferred solution, a chute is provided inside the fixed block on the front side, the limiting block is slidingly connected to the inner wall of the chute, and the limiting block and the front mounting block are both provided with inclined surfaces. The inclined surface of the limiting block is slidingly connected to the inclined surface of the front side mounting block.
在一个优选的方案中,所述限位块固定连接有连杆,所述连杆与前侧固定块滑动连接,所述限位块与滑槽的内壁之间固定连接有弹簧,所述连杆的外侧固定连接有把手。In a preferred solution, the limiting block is fixedly connected to a connecting rod, and the connecting rod is slidingly connected to the front fixed block. A spring is fixedly connected between the limiting block and the inner wall of the chute. A handle is fixedly connected to the outside of the rod.
在一个优选的方案中,前侧所述支架的前侧固定连接有第一电机,前侧所述转轴固定连接在第一电机的输出端上。In a preferred solution, the first motor is fixedly connected to the front side of the front bracket, and the rotating shaft on the front side is fixedly connected to the output end of the first motor.
在一个优选的方案中,所述底座的顶部开设有第一凹槽,后侧所述支架的底部固定连接有第一滑块,所述第一凹槽的内壁之间固定连接有第一限位杆,所述第一限位杆与第一滑块滑动连接。In a preferred solution, a first groove is provided on the top of the base, a first slider is fixedly connected to the bottom of the rear bracket, and a first limiter is fixedly connected between the inner walls of the first groove. Position rod, the first limiting rod is slidingly connected to the first slide block.
在一个优选的方案中,所述底座上设置有调节机构,所述调节机构包括第二凹槽,所述第二凹槽开设在底座的顶部。In a preferred solution, an adjustment mechanism is provided on the base, and the adjustment mechanism includes a second groove, and the second groove is opened on the top of the base.
在一个优选的方案中,所述底座的前部固定连接有第二电机,所述第二电机的输出端固定连接有丝杆,所述第二凹槽的内壁之间固定连接有第二限位杆,所述丝杆螺纹连接有第二滑块,所述第二滑块与第二限位杆滑动连接,所述第二滑块的顶部固定连接有固定架。In a preferred solution, a second motor is fixedly connected to the front of the base, a screw rod is fixedly connected to the output end of the second motor, and a second limiter is fixedly connected to the inner walls of the second groove. Position rod, the screw rod is threadedly connected with a second slide block, the second slide block is slidingly connected with the second limiting rod, and the top of the second slide block is fixedly connected with a fixing frame.
在一个优选的方案中,所述固定架转动连接有下导向辊,所述固定架上开设有通孔,所述通孔的内壁滑动连接有安装板,所述安装板固定连接有圆杆,所述圆杆转动连接有上导向辊。In a preferred solution, the fixed frame is rotatably connected to a lower guide roller, a through hole is provided on the fixed frame, a mounting plate is slidably connected to the inner wall of the through hole, and a round rod is fixedly connected to the mounting plate. The round rod is rotatably connected to an upper guide roller.
在一个优选的方案中,所述固定架的侧壁固定连接有固定板,所述固定板螺纹连接有螺纹杆,所述螺纹杆与安装板通过轴承转动连接,所述螺纹杆的底部固定连接有旋钮。In a preferred solution, a fixing plate is fixedly connected to the side wall of the fixing frame, and a threaded rod is threadedly connected to the fixing plate. The threaded rod is rotationally connected to the mounting plate through a bearing, and the bottom of the threaded rod is fixedly connected. There are knobs.
本实用新型提供的一种成缆机线盘,其有益效果包括有:The utility model provides a cable drum for a cable forming machine, and its beneficial effects include:
1、通过向外拉动把手,把手带动限位块向滑槽内移动,将限位块完全从限位槽中取出,接着滑动后侧支架,即可取下收卷辊,进行更换即可,提高了收线的效率。1. By pulling the handle outward, the handle drives the limit block to move into the chute, and completely remove the limit block from the limit slot. Then slide the rear bracket to remove the winding roller and replace it. Improve the Improve the efficiency of take-up.
2、通过启动第二电机,第二电机的输出端带动丝杆转动,在第二限位杆的限制下,使得第二滑块可以前后移动,进而带动固定架前后移动,便于调节线缆的位置,使得线缆不会在收卷辊的同一位置进行收线,使得在收线时不易卡死。2. By starting the second motor, the output end of the second motor drives the screw rod to rotate. Under the restriction of the second limit rod, the second slider can move forward and backward, which in turn drives the fixed frame to move forward and backward to facilitate the adjustment of the cable. position so that the cable will not be wound up at the same position of the winding roller, making it less likely to get stuck during winding.
附图说明Description of drawings
为了更清楚地说明本实用新型实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图;In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings required for the implementation will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model. Therefore, it should not be regarded as a limitation on the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts;
图1是本实用新型实施方式提供的整体结构立体图;Figure 1 is a perspective view of the overall structure provided by the embodiment of the present utility model;
图2为本实用新型实施方式提供的俯视结构示意图;Figure 2 is a schematic top view of the structure provided by the embodiment of the present utility model;
图3为本实用新型实施方式提供的收卷辊结构示意图;Figure 3 is a schematic structural diagram of the winding roller provided by the embodiment of the present utility model;
图4为本实用新型实施方式提供的前侧支架结构示意图;Figure 4 is a schematic structural diagram of the front side bracket provided by the embodiment of the present utility model;
图5为本实用新型实施方式提供的前侧固定块截面结构示意图;Figure 5 is a schematic cross-sectional structural diagram of the front side fixing block provided by the embodiment of the present utility model;
图6为本实用新型实施方式提供的后侧固定块结构示意图;Figure 6 is a schematic structural diagram of the rear side fixing block provided by the embodiment of the present utility model;
图7为本实用新型实施方式提供的支架上侧结构示意图;Figure 7 is a schematic diagram of the upper side structure of the bracket provided by the embodiment of the present utility model;
图中:1、底座;2、拆卸机构;201、固定块;202、安装槽;203、安装块;204、限位槽;205、限位块;206、滑槽;207、连杆;208、弹簧;209、把手;3、收卷辊;4、支架;5、转轴;6、第一凹槽;7、第一滑块;8、第一限位杆;9、调节机构;901、第二凹槽;902、第二电机;903、丝杆;904、第二限位杆;905、第二滑块;906、固定架;10、第一电机;12、下导向辊;13、通孔;14、安装板;15、圆杆;16、上导向辊;17、固定板;18、螺纹杆;19、旋钮。In the picture: 1. Base; 2. Disassembly mechanism; 201. Fixed block; 202. Installation slot; 203. Installation block; 204. Limit slot; 205. Limit block; 206. Slide; 207. Connecting rod; 208 , spring; 209. handle; 3. rewinding roller; 4. bracket; 5. rotating shaft; 6. first groove; 7. first slider; 8. first limit lever; 9. adjustment mechanism; 901. Second groove; 902, second motor; 903, screw rod; 904, second limit rod; 905, second slider; 906, fixed frame; 10, first motor; 12, lower guide roller; 13. Through hole; 14. Mounting plate; 15. Round rod; 16. Upper guide roller; 17. Fixed plate; 18. Threaded rod; 19. Knob.
具体实施方式Detailed ways
为使本实用新型实施方式的目的、技术方案和优点更加清楚,下面将结合本实用新型实施方式中的附图,对本实用新型实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本实用新型一部分实施方式,而不是全部的实施方式。基于本实用新型中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the implementation of the present utility model more clear, the technical solutions in the implementation of the present utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the present utility model. Obviously, the description The embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
参照图1-图7,本实用新型提供一种技术方案:一种成缆机线盘,包括底座1和拆卸机构2,底座1的顶部设置有两个支架4,前侧支架4固定连接在底座1的顶部,后侧支架4与底座1滑动连接,两个支架4之间安装有收卷辊3,两个支架4上均转动连接有转轴5,拆卸机构2包括固定块201、安装槽202、安装块203、限位槽204和限位块205,固定块201固定连接在转轴5内侧;安装槽202开设在固定块201内侧;安装块203固定连接在收卷辊3外侧;限位槽204开设在前侧安装块203的右侧;限位块205与前侧固定块201滑动连接,限位块205与限位槽204的内壁插接,前侧固定块201的内部开设有滑槽206,限位块205与滑槽206内壁滑动连接,限位块205和前侧安装块203上均设置有斜面,限位块205的斜面与前侧安装块203的斜面滑动连接,限位块205固定连接有连杆207,连杆207与前侧固定块201滑动连接,限位块205与滑槽206的内壁之间固定连接有弹簧208,连杆207的外侧固定连接有把手209,通过向外拉动把手209,把手209带动限位块205向滑槽206内移动,将限位块205完全从限位槽204中取出,接着滑动后侧支架4,即可取下收卷辊3,进行更换即可,提高了收线的效率;Referring to Figures 1 to 7, the present utility model provides a technical solution: a cable drum for a cable forming machine, including a base 1 and a disassembly mechanism 2. Two brackets 4 are provided on the top of the base 1, and the front bracket 4 is fixedly connected to On the top of the base 1, the rear side bracket 4 is slidingly connected to the base 1. A winding roller 3 is installed between the two brackets 4. A rotating shaft 5 is rotatably connected to the two brackets 4. The disassembly mechanism 2 includes a fixed block 201 and an installation slot. 202. Installation block 203, limit groove 204 and limit block 205. The fixed block 201 is fixedly connected to the inside of the rotating shaft 5; the installation groove 202 is opened inside the fixed block 201; the installation block 203 is fixedly connected to the outside of the winding roller 3; the limiter The groove 204 is opened on the right side of the front mounting block 203; the limiting block 205 is slidingly connected to the front fixed block 201, and the limiting block 205 is plugged into the inner wall of the limiting groove 204. A sliding groove is provided inside the front fixed block 201. Slot 206, the limit block 205 is slidingly connected to the inner wall of the chute 206, the limit block 205 and the front mounting block 203 are both provided with inclined surfaces, the inclined surface of the limiting block 205 is slidingly connected to the inclined surface of the front mounting block 203, and the limiting block 205 is slidably connected to the inner wall of the chute 206. The block 205 is fixedly connected with a connecting rod 207. The connecting rod 207 is slidingly connected with the front fixed block 201. A spring 208 is fixedly connected between the limiting block 205 and the inner wall of the chute 206. A handle 209 is fixedly connected on the outside of the connecting rod 207. By pulling the handle 209 outward, the handle 209 drives the limit block 205 to move into the chute 206, and the limit block 205 is completely taken out of the limit groove 204. Then, the rear side bracket 4 is slid, and the winding roller 3 can be removed. Just replace it, which improves the efficiency of taking up the line;
前侧支架4的前侧固定连接有第一电机10,前侧转轴5固定连接在第一电机10的输出端上,底座1的顶部开设有第一凹槽6,后侧支架4的底部固定连接有第一滑块7,第一凹槽6的内壁之间固定连接有第一限位杆8,第一限位杆8与第一滑块7滑动连接,通过设置滑动的后侧支架4,便于拆卸和安装不同大小的收卷辊3;The first motor 10 is fixedly connected to the front side of the front bracket 4, the front rotating shaft 5 is fixedly connected to the output end of the first motor 10, a first groove 6 is provided on the top of the base 1, and the bottom of the rear bracket 4 is fixed The first slide block 7 is connected, and the first limiting rod 8 is fixedly connected between the inner walls of the first groove 6. The first limiting rod 8 is slidingly connected to the first slide block 7, and a sliding rear side bracket 4 is provided. , easy to disassemble and install winding rollers 3 of different sizes;
底座1上设置有调节机构9,调节机构9包括第二凹槽901,第二凹槽901开设在底座1的顶部,底座1的前部固定连接有第二电机902,第二电机902的输出端固定连接有丝杆903,第二凹槽901的内壁之间固定连接有第二限位杆904,丝杆903螺纹连接有第二滑块905,第二滑块905与第二限位杆904滑动连接,第二滑块905的顶部固定连接有固定架906,通过启动第二电机902,第二电机902的输出端带动丝杆903转动,在第二限位杆904的限制下,使得第二滑块905可以前后移动,进而带动固定架906前后移动,便于调节线缆的位置,使得线缆不会在收卷辊3的同一位置进行收线,使得在收线时不易卡死,需要说明的是:第一电机10和第二电机902均与外界电源电性连接;The base 1 is provided with an adjustment mechanism 9. The adjustment mechanism 9 includes a second groove 901. The second groove 901 is opened on the top of the base 1. A second motor 902 is fixedly connected to the front of the base 1. The output of the second motor 902 A screw rod 903 is fixedly connected to the end, a second limiting rod 904 is fixedly connected between the inner walls of the second groove 901, the screw rod 903 is threadedly connected to a second slider 905, the second slider 905 and the second limiter rod 904 is slidingly connected, and the top of the second slider 905 is fixedly connected with a fixed frame 906. By starting the second motor 902, the output end of the second motor 902 drives the screw rod 903 to rotate, and under the restriction of the second limit rod 904, so that The second slider 905 can move forward and backward, thereby driving the fixing frame 906 to move forward and backward, so as to facilitate the adjustment of the position of the cable, so that the cable will not be wound up at the same position of the winding roller 3, making it less likely to get stuck during the winding up. It should be noted that: both the first motor 10 and the second motor 902 are electrically connected to the external power supply;
固定架906转动连接有下导向辊12,固定架906上开设有通孔13,通孔13的内壁滑动连接有安装板14,安装板14固定连接有圆杆15,圆杆15转动连接有上导向辊16,固定架906的侧壁固定连接有固定板17,固定板17螺纹连接有螺纹杆18,螺纹杆18与安装板14通过轴承转动连接,螺纹杆18的底部固定连接有旋钮19,通过将线缆穿过上导向辊16和下导向辊12之间,通过旋转旋钮19,使得螺纹杆18转动,进而带动安装板14移动,安装板14带动上导向辊16移动,进而可以根据线缆的规格调节上导向辊16和下导向辊12之间的距离,便于对线缆进行导向;The fixed frame 906 is rotatably connected to the lower guide roller 12. The fixed frame 906 is provided with a through hole 13. The inner wall of the through hole 13 is slidingly connected to a mounting plate 14. The mounting plate 14 is fixedly connected to a round rod 15, and the round rod 15 is rotatably connected to the upper guide roller 12. The guide roller 16 and the side wall of the fixed frame 906 are fixedly connected with a fixing plate 17. The fixing plate 17 is threadedly connected with a threaded rod 18. The threaded rod 18 and the mounting plate 14 are rotationally connected through bearings. The bottom of the threaded rod 18 is fixedly connected with a knob 19. By passing the cable between the upper guide roller 16 and the lower guide roller 12 and rotating the knob 19, the threaded rod 18 is rotated, thereby driving the mounting plate 14 to move. The mounting plate 14 drives the upper guide roller 16 to move, so that the cable can be moved according to the line The specification of the cable adjusts the distance between the upper guide roller 16 and the lower guide roller 12 to facilitate cable guidance;
具体的,该一种成缆机线盘的工作过程或工作原理为:操作人员将线缆穿过上导向辊16和下导向辊12之间,通过旋转旋钮19,使得螺纹杆18转动,进而带动安装板14移动,安装板14带动上导向辊16移动,进而可以根据线缆的规格调节上导向辊16和下导向辊12之间的距离,便于对线缆进行导向,然后将线缆的一端与收卷辊3固定连接,接着启动第一电机10进行收卷,同时启动第二电机902,第二电机902的输出端带动丝杆903转动,在第二限位杆904的限制下,使得第二滑块905可以前后移动,进而带动固定架906前后移动,便于调节线缆的位置,使得线缆不会在收卷辊3的同一位置进行收线,使得在收线时不易卡死。Specifically, the working process or working principle of this kind of cable reel is as follows: the operator passes the cable between the upper guide roller 16 and the lower guide roller 12, and rotates the knob 19 to make the threaded rod 18 rotate, and then The mounting plate 14 is driven to move, and the mounting plate 14 drives the upper guide roller 16 to move, and then the distance between the upper guide roller 16 and the lower guide roller 12 can be adjusted according to the specifications of the cable to facilitate the guidance of the cable, and then the cable One end is fixedly connected to the winding roller 3, and then the first motor 10 is started for winding, and the second motor 902 is started at the same time. The output end of the second motor 902 drives the screw rod 903 to rotate, and under the restriction of the second limit rod 904, The second slider 905 can move forward and backward, thereby driving the fixing frame 906 to move forward and backward, so as to facilitate the adjustment of the position of the cable, so that the cable will not be wound up at the same position of the winding roller 3, making it less likely to get stuck during the winding up. .
待收卷辊3收卷完成后,向外拉动把手209,把手209带动限位块205向滑槽206内移动,将限位块205完全从限位槽204中取出,接着滑动后侧支架4,即可取下收卷辊3,进行更换,接着重复上面的动作继续进行收线,通过设置滑动的后侧支架4,便于拆卸和安装不同大小的收卷辊3。After the winding roller 3 has completed rolling, pull the handle 209 outward, and the handle 209 drives the limit block 205 to move into the chute 206, completely take out the limit block 205 from the limit groove 204, and then slide the rear bracket 4 , you can remove the winding roller 3 and replace it, and then repeat the above actions to continue winding up. By setting the sliding rear side bracket 4, it is easy to disassemble and install the winding rollers 3 of different sizes.
Claims (9)
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