CN220516180U - Lathe coolant collecting and utilizing device - Google Patents
Lathe coolant collecting and utilizing device Download PDFInfo
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- CN220516180U CN220516180U CN202321543632.3U CN202321543632U CN220516180U CN 220516180 U CN220516180 U CN 220516180U CN 202321543632 U CN202321543632 U CN 202321543632U CN 220516180 U CN220516180 U CN 220516180U
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Abstract
本实用新型公开了一种车床冷却液收集利用装置,包括收集工作箱,收集工作箱内设有过滤收集腔,过滤收集腔内设有取用机构,收集工作箱上端设有清扫机构和收集过滤机构;本实用新型通过设置清扫油缸、清扫推杆、清扫推板、以及分离过滤料斗,提高了机床冷却液分离收集效率和收集质量,提高了机床冷却液分离收集工作的稳定性和自动化程度;通过设置第一分离主板、收集槽道、维护门、第二分离主板、取用滤管以及取用液泵,在使用时可通过维护门即时开闭维护保证机床冷却液的过滤收集效果,提高了机床冷却液分离收集利用工作的可靠性和维护便捷性,提高了机床冷却液的利用程度,减少了机床加工成本。
The utility model discloses a lathe coolant collection and utilization device, which includes a collection work box. A filter collection chamber is provided in the collection work box. A taking mechanism is provided in the filter collection chamber. The upper end of the collection work box is provided with a cleaning mechanism and a collection filter. Mechanism; This utility model improves the efficiency and collection quality of machine tool coolant separation and collection by arranging a cleaning oil cylinder, a cleaning push rod, a cleaning push plate, and a separation and filtering hopper, and improves the stability and automation of the machine tool coolant separation and collection work; By setting up the first separation main board, collection channel, maintenance door, second separation main board, access filter tube and access liquid pump, the maintenance door can be opened and closed immediately during use to ensure the filtration and collection effect of the machine tool coolant and improve It improves the reliability and maintenance convenience of machine tool coolant separation, collection and utilization, improves the utilization of machine tool coolant, and reduces machine tool processing costs.
Description
技术领域Technical field
本实用新型涉及车床领域,具体为一种车床冷却液收集利用装置。The utility model relates to the field of lathes, specifically a lathe coolant collection and utilization device.
背景技术Background technique
车床是主要用车刀对旋转的工件进行车削加工的机床,在车床上还可用钻头、扩孔钻、铰刀、丝锥、板牙和滚花工具等进行相应的加工;现有技术中,车床用冷却液收集装置仍存在不足之处:首先,内部无设置分离结构,难以将进入到收集装置内的液体和固体进行分离处理,既不便于收集装置的清洁处理,同时也易导致管道的堵塞,其次,内部无设置调节结构,难以根据冷却液的液位的情况,进行收集装置容积的调节处理,易导致冷却液过多溢出现象的产生;A lathe is a machine tool that mainly uses turning tools to turn rotating workpieces. Drills, reamers, reamers, taps, die and knurling tools can also be used to perform corresponding processing on the lathe. In the existing technology, lathes use The coolant collection device still has shortcomings: first, there is no internal separation structure, making it difficult to separate the liquid and solid entering the collection device. This is not convenient for cleaning of the collection device, but also easily leads to pipe blockage. Secondly, there is no internal adjustment structure, making it difficult to adjust the volume of the collection device according to the coolant level, which can easily lead to excessive overflow of coolant;
对此,公开号为CN211072844U的中国实用新型专利公开了一种车床的冷却液收集装置,包括收集箱和连通在收集箱底部的排料管,所述收集箱下端面中部安装有震动电机,且震动电机的顶部传动连接有贯穿收集箱的震动传导杆,所述震动传导杆的顶端位于收集箱的内侧安装有呈三角结构的滤网板,所述收集箱两侧底部均嵌设有密封盖,收集箱的外部靠近密封盖的一侧固定连接有支撑板,本实用新型中,首先,内部设置有震动式分离结构,可实现排入液体和固体的分离处理,既便于收集装置的日常清洁处理,同时也降低了管道被固体堵塞现象的产生,其次,内部设置有调节结构,可根据冷却液的液位情况,进行收集装置容积的调节处理,从而降低了冷却液过多溢出现象的产生;In this regard, the Chinese utility model patent with publication number CN211072844U discloses a coolant collection device for a lathe, which includes a collection box and a discharge pipe connected to the bottom of the collection box. A vibration motor is installed in the middle of the lower end face of the collection box, and The top of the vibration motor is connected to a vibration transmission rod that penetrates the collection box. The top of the vibration transmission rod is located inside the collection box and is equipped with a filter plate with a triangular structure. The bottoms of both sides of the collection box are embedded with sealing covers. , the outer side of the collection box close to the sealing cover is fixedly connected with a support plate. In this utility model, first of all, a vibrating separation structure is provided inside, which can realize the separation processing of discharged liquids and solids, and facilitates daily cleaning of the collection device. It also reduces the occurrence of pipes being blocked by solids. Secondly, there is an internal adjustment structure that can adjust the volume of the collection device according to the level of the coolant, thus reducing the occurrence of excessive overflow of coolant. ;
但是该实用新型专利中,使用振动传导杆和滤板网配合分离和过滤收集液体,对固体杂质的分离效果较差,不能有效回收利用机床冷却液。However, in this utility model patent, a vibration transmission rod and a filter plate mesh are used to separate and filter the liquid, which has a poor separation effect on solid impurities and cannot effectively recycle the machine tool coolant.
实用新型内容Utility model content
本实用新型的目的在于提供一种车床冷却液收集利用装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a lathe coolant collection and utilization device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种车床冷却液收集利用装置,包括收集工作箱,所述收集工作箱内设有过滤收集腔,所述过滤收集腔内设有取用机构,所述收集工作箱上端设有清扫机构和收集过滤机构;In order to achieve the above purpose, the present utility model provides the following technical solution: a lathe coolant collection and utilization device, including a collection work box, a filter collection chamber is provided in the collection work box, and a taking mechanism is provided in the filter collection chamber. , the upper end of the collection working box is equipped with a cleaning mechanism and a collection and filtering mechanism;
所述取用机构能过滤使用收集的机床冷却液,所述清扫机构能清除收集冷却液的固体杂质,所述收集过滤机构能收集汇总机床冷却液。The retrieval mechanism can filter and use the collected machine tool coolant, the cleaning mechanism can remove solid impurities in the collected coolant, and the collection and filtering mechanism can collect and summarize the machine tool coolant.
有益的,所述取用机构包括固定连接在所述收集工作箱内的两组前后对称的固定卡座,两个所述固定卡座上滑动连接有第二分离主板,所述过滤收集腔左端壁内转动连接有维护门;Advantageously, the retrieval mechanism includes two sets of front-to-back symmetrical fixed holders fixedly connected in the collection box. A second separation main board is slidably connected to the two fixed holders. The left end of the filter collection chamber There is a maintenance door in the wall rotating connection;
所述过滤收集腔右端面固定连接有取用液泵,所述取用液泵左端动力连接有取用滤管,所述过滤收集腔右端壁内固定连接所述取用滤管;The right end of the filtration collection chamber is fixedly connected to a liquid taking pump, the left end of the liquid taking pump is dynamically connected to a taking filter tube, and the taking filter tube is fixedly connected to the right end wall of the filtration collection chamber;
有益的,所述清扫机构包括固定连接在所述收集工作箱上端面的防护罩,所述收集工作箱上端面固定连接有两个左右分布的清扫油缸座,两个所述清扫油缸座上端固定连接有清扫油缸;Advantageously, the cleaning mechanism includes a protective cover fixedly connected to the upper end of the collection box. Two cleaning cylinder seats distributed left and right are fixedly connected to the upper end of the collection box. The upper ends of the two cleaning cylinder seats are fixed. A cleaning cylinder is connected;
所述清扫油缸内设有清扫油腔,所述清扫油腔左端壁内设有清扫油口,所述清扫油腔内滑动连接有清扫推杆,所述清扫油缸位于所述防护罩内,所述清扫推杆右端面固定连接有清扫推板,所述清扫推板的位置与所述防护罩互相配合。A cleaning oil chamber is provided in the cleaning oil cylinder, and a cleaning oil port is provided in the left end wall of the cleaning oil chamber. A cleaning push rod is slidably connected to the cleaning oil chamber, and the cleaning oil cylinder is located in the protective cover. A cleaning push plate is fixedly connected to the right end face of the cleaning push rod, and the position of the cleaning push plate matches the protective cover.
有益的,所述收集过滤机构包括固定连接在所述收集工作箱上端面的分离过滤料斗,所述分离过滤料斗内设有收集分离槽道,所述收集分离槽道下端壁内固定连接有第一分离主板;Advantageously, the collection and filtering mechanism includes a separation and filtering hopper fixedly connected to the upper end surface of the collection working box, a collection and separation channel is provided in the separation and filtering hopper, and a third collection and separation channel is fixedly connected to the lower end wall of the collection and separation channel. 1. Separate the motherboard;
所述收集工作箱上端壁内设有收集槽道,所述收集槽道的位置与所述第一分离主板互相对应,所述收集工作箱右端面固定连接有铁屑收集箱。A collection channel is provided in the upper end wall of the collection work box. The position of the collection channel corresponds to the first separation main board. An iron filings collection box is fixedly connected to the right end face of the collection work box.
与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:
本实用新型通过设置清扫油缸、清扫推杆、清扫推板、以及分离过滤料斗,能在液压驱动清扫油缸内的清扫推杆滑动时带动清扫推板在分离过滤料斗上清扫存留的固体杂质,提高了机床冷却液分离收集效率和收集质量,提高了机床冷却液分离收集工作的稳定性和自动化程度;By arranging a cleaning cylinder, a cleaning push rod, a cleaning push plate, and a separation and filter hopper, the utility model can drive the cleaning push plate to clean the remaining solid impurities on the separation and filter hopper when the cleaning push rod in the hydraulically driven cleaning cylinder slides, thereby improving the efficiency of the cleaning process. It improves the efficiency and collection quality of machine tool coolant separation and collection, and improves the stability and automation of machine tool coolant separation and collection work;
通过设置第一分离主板、收集槽道、维护门、第二分离主板、取用滤管以及取用液泵,能在第一分离主板过滤收集的冷却液后在收集槽道内流入第二分离主板上再次过滤,并在取用液泵驱动取用滤管进行取用,在使用时可通过维护门即时开闭维护保证机床冷却液的过滤收集效果,提高了机床冷却液分离收集利用工作的可靠性和维护便捷性,提高了机床冷却液的利用程度,减少了机床加工成本。By arranging the first separation main board, the collection channel, the maintenance door, the second separation main board, the access filter tube and the access liquid pump, the collected coolant can be filtered by the first separation main board and then flow into the second separation main board in the collection channel. Filter again, and use the filter tube to drive the liquid pump to take it. When in use, the maintenance door can be opened and closed immediately for maintenance to ensure the filtration and collection effect of the machine tool coolant, which improves the reliability of the machine tool coolant separation, collection and utilization work. The efficiency and convenience of maintenance improve the utilization of machine tool coolant and reduce machine tool processing costs.
附图说明Description of drawings
图1为本实用新型结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型中整体结构示意图;Figure 2 is a schematic diagram of the overall structure of the utility model;
图3为本实用新型图2中的右视示意图;Figure 3 is a schematic right view of Figure 2 of the utility model;
图4为本实用新型图3中A-A剖视示意图;Figure 4 is a schematic cross-sectional view of A-A in Figure 3 of the present invention;
图5为本实用新型图2中的左视示意图;Figure 5 is a schematic left view of Figure 2 of the present invention;
图6为本实用新型图2中的俯视示意图;Figure 6 is a schematic top view of Figure 2 of the present invention;
图7为本实用新型图4中清扫推杆处的局部放大示意图;Figure 7 is a partially enlarged schematic diagram of the cleaning push rod in Figure 4 of the present utility model;
图8为本实用新型图4中第一分离主板处的局部放大示意图。FIG. 8 is a partially enlarged schematic diagram of the first separate main board in FIG. 4 of the present invention.
图中:11、取用机构;12、清扫机构;13、收集过滤机构;15、收集工作箱;16、过滤收集腔;17、固定卡座;18、维护门;19、第二分离主板;20、收集槽道;21、取用滤管;22、取用液泵;23、铁屑收集箱;24、分离过滤料斗;25、收集分离槽道;26、第一分离主板;27、清扫推板;28、防护罩;29、清扫推杆;30、清扫油缸;31、清扫油腔;32、清扫油口;33、清扫油缸座。In the picture: 11. Access mechanism; 12. Cleaning mechanism; 13. Collection and filtering mechanism; 15. Collection work box; 16. Filter collection chamber; 17. Fixed card holder; 18. Maintenance door; 19. Second separation main board; 20. Collection channel; 21. Access filter tube; 22. Access liquid pump; 23. Iron filings collection box; 24. Separation filter hopper; 25. Collection separation channel; 26. First separation main board; 27. Cleaning Push plate; 28. Protective cover; 29. Clean the push rod; 30. Clean the oil cylinder; 31. Clean the oil chamber; 32. Clean the oil port; 33. Clean the oil cylinder seat.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
实施例1:Example 1:
请参阅图1-8,本实用新型提供一种技术方案:一种车床冷却液收集利用装置,包括收集工作箱15,所述收集工作箱15内设有过滤收集腔16,所述过滤收集腔16内设有取用机构11,所述收集工作箱15上端设有清扫机构12和收集过滤机构13;Please refer to Figures 1-8. The present utility model provides a technical solution: a lathe coolant collection and utilization device, including a collection work box 15. The collection work box 15 is provided with a filter collection chamber 16. The filter collection chamber 16 is provided with a retrieval mechanism 11, and the upper end of the collection work box 15 is provided with a cleaning mechanism 12 and a collection and filtering mechanism 13;
所述取用机构11能过滤使用收集的机床冷却液,所述清扫机构12能清除收集冷却液的固体杂质,所述收集过滤机构13能收集汇总机床冷却液。The retrieval mechanism 11 can filter and use the collected machine tool coolant, the cleaning mechanism 12 can remove solid impurities in the collected coolant, and the collection and filtering mechanism 13 can collect and summarize the machine tool coolant.
所述取用机构11包括固定连接在所述收集工作箱15内的两组前后对称的固定卡座17,两个所述固定卡座17上滑动连接有第二分离主板19,所述过滤收集腔16左端壁内转动连接有维护门18;The retrieval mechanism 11 includes two sets of front-to-back symmetrical fixed card seats 17 fixedly connected in the collection box 15. The two fixed card seats 17 are slidably connected to a second separation main board 19. The filtering and collection A maintenance door 18 is rotatably connected to the left end wall of the cavity 16;
所述过滤收集腔16右端面固定连接有取用液泵22,所述取用液泵22左端动力连接有取用滤管21,所述过滤收集腔16右端壁内固定连接所述取用滤管21;The right end of the filter collection chamber 16 is fixedly connected to a liquid taking pump 22, the left end of the liquid taking pump 22 is dynamically connected to a taking filter tube 21, and the taking filter is fixedly connected to the right end wall of the filter collection chamber 16. tube 21;
所述清扫机构12包括固定连接在所述收集工作箱15上端面的防护罩28,所述收集工作箱15上端面固定连接有两个左右分布的清扫油缸座33,两个所述清扫油缸座33上端固定连接有清扫油缸30;The cleaning mechanism 12 includes a protective cover 28 fixedly connected to the upper end surface of the collection box 15. The upper end surface of the collection box 15 is fixedly connected with two cleaning cylinder seats 33 distributed left and right. The two cleaning cylinder seats 33 are fixedly connected to the upper end surface of the collection box 15. The upper end of 33 is fixedly connected with a cleaning oil cylinder 30;
所述清扫油缸30内设有清扫油腔31,所述清扫油腔31左端壁内设有清扫油口32,所述清扫油腔31内滑动连接有清扫推杆29,所述清扫油缸30位于所述防护罩28内,所述清扫推杆29右端面固定连接有清扫推板27,所述清扫推板27的位置与所述防护罩28互相配合。The cleaning oil chamber 30 is provided with a cleaning oil chamber 31. A cleaning oil port 32 is provided in the left end wall of the cleaning oil chamber 31. A cleaning push rod 29 is slidably connected to the cleaning oil chamber 31. The cleaning oil cylinder 30 is located at Inside the protective cover 28 , a cleaning push plate 27 is fixedly connected to the right end surface of the cleaning push rod 29 , and the position of the cleaning push plate 27 matches the protective cover 28 .
所述收集过滤机构13包括固定连接在所述收集工作箱15上端面的分离过滤料斗24,所述分离过滤料斗24内设有收集分离槽道25,所述收集分离槽道25下端壁内固定连接有第一分离主板26;The collection and filtering mechanism 13 includes a separation and filtering hopper 24 fixedly connected to the upper end surface of the collection working box 15. The collection and separation channel 25 is provided in the separation and filtering hopper 24, and the collection and separation channel 25 is fixed in the lower end wall. Connected to the first separate mainboard 26;
所述收集工作箱15上端壁内设有收集槽道20,所述收集槽道20的位置与所述第一分离主板26互相对应,所述收集工作箱15右端面固定连接有铁屑收集箱23。A collection channel 20 is provided in the upper end wall of the collection work box 15. The position of the collection channel 20 corresponds to the first separation main board 26. An iron filings collection box is fixedly connected to the right end surface of the collection work box 15. twenty three.
工作原理:working principle:
使用时,将分离过滤料斗24安装在机床冷却液加工导流收集位置处,并将清扫油口32通过管道安装连接在机床液压驱动管道上,从而完成安装;When in use, the separation filter hopper 24 is installed at the machine tool coolant processing diversion and collection position, and the cleaning oil port 32 is installed and connected to the machine tool hydraulic drive pipe through the pipeline to complete the installation;
当收集冷却液时,通过分离过滤料斗24收集导流的冷却液和加工屑等固体杂质汇集在收集分离槽道25下端壁表面,然后在第一分离主板26的过滤后将冷却液通过收集槽道20收集进入过滤收集腔16内,进入过滤收集腔16内的冷却液经过第二分离主板19的再次过滤即可在过滤收集腔16内存储使用;When collecting the coolant, the diverted coolant and solid impurities such as machining chips are collected through the separation and filtering hopper 24 and collected on the lower end wall surface of the collection and separation channel 25. Then, the coolant is passed through the collection channel after being filtered by the first separation main plate 26. The coolant collected in channel 20 enters the filtration collection cavity 16. The coolant entering the filtration collection cavity 16 can be stored and used in the filtration collection cavity 16 after being filtered again by the second separation main plate 19;
启动取用液泵22驱动取用滤管21抽取过滤收集腔16内收集存储的冷却液经过添加冷却液混合乳化剂等组份后即可再次利用;Start the liquid pump 22 to drive the filter tube 21 to extract the coolant collected and stored in the filtration collection chamber 16 and then add the coolant mixed with emulsifier and other components before it can be reused;
清除收集过程中存留的固体杂质时,启动机床液压驱动管道,压力油通过清扫油口32进入清扫油腔31内推动清扫推杆29,带动清扫推板27从防护罩28内滑动进入收集分离槽道25内,对收集分离槽道25下端壁上存留的固体杂质进行清除,并将其带入铁屑收集箱23内分离收集,从而完成机床冷却液的分离收集利用工作。When removing the solid impurities remaining during the collection process, the machine tool hydraulic drive pipeline is started, and the pressure oil enters the cleaning oil chamber 31 through the cleaning oil port 32 to push the cleaning push rod 29, driving the cleaning push plate 27 to slide from the protective cover 28 into the collection and separation tank. In the channel 25, the solid impurities remaining on the lower end wall of the collection and separation channel 25 are removed and brought into the iron chip collection box 23 for separation and collection, thereby completing the separation, collection and utilization of the machine tool coolant.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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