CN220507322U - Construction machinery condenser devices and construction machinery - Google Patents

Construction machinery condenser devices and construction machinery Download PDF

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CN220507322U
CN220507322U CN202322171099.9U CN202322171099U CN220507322U CN 220507322 U CN220507322 U CN 220507322U CN 202322171099 U CN202322171099 U CN 202322171099U CN 220507322 U CN220507322 U CN 220507322U
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condenser
box
air inlet
mesh
plate
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王硕祺
殷玉先
周钦涛
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Huzhou Sany Loader Co ltd
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Huzhou Sany Loader Co ltd
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Abstract

The utility model belongs to the technical field of engineering machinery heat dissipation equipment, and particularly relates to an engineering machinery condenser device and engineering machinery. The construction machine condenser apparatus includes: the box body, the bottom plate of the box body is the first mesh plate, there are multiple air inlet mesh openings on the first mesh plate, a side plate of the box body is the second mesh plate, there are multiple air outlet mesh openings on the second mesh plate; the condenser assembly is arranged in the box body, the air inlet side of the condenser assembly is arranged corresponding to the air inlet meshes, and the air outlet side of the condenser assembly is arranged corresponding to the air outlet meshes. Through the technical scheme of the utility model, the air inlet and outlet directions are changed, meanwhile, mud water entering the box body can be discharged through the underlying air inlet mesh under the action of gravity, and the mud water can be prevented from being accumulated in the box body, so that the possibility that the condenser assembly is blocked by mud water and dust is reduced, the ventilation and heat dissipation efficiency of the condenser assembly is improved, and the normal operation of an air conditioning system is ensured.

Description

工程机械冷凝器装置和工程机械Construction machinery condenser devices and construction machinery

技术领域Technical field

本实用新型属于工程机械散热设备技术领域,具体涉及工程机械冷凝器装置和工程机械。The utility model belongs to the technical field of engineering machinery heat dissipation equipment, and specifically relates to engineering machinery condenser devices and engineering machinery.

背景技术Background technique

随着工程机械技术的发展,空调系统已经在装载机等一些工程机械中普遍应用,能够调节驾驶室内的温度,能够为驾驶员提供较为舒适的操作环境。然而,目前的工程机械中的空调系统大多照搬汽车空调系统,由于工程机械与汽车的使用环境完全不同,现有的空调系统难以适应工程机械的施工工况,存在耐脏堵能力差,通风结构不合理,设计余量不足等缺陷,在工程机械施工过程中,空调系统的冷凝器通风散热效率差,且极易被泥水、灰尘等堵塞,影响空调系统的正常运行。With the development of engineering machinery technology, air conditioning systems have been widely used in some engineering machinery such as loaders. They can adjust the temperature in the cab and provide drivers with a more comfortable operating environment. However, most of the current air-conditioning systems in construction machinery are copied from automobile air-conditioning systems. Since the use environments of construction machinery and automobiles are completely different, the existing air-conditioning system is difficult to adapt to the construction conditions of construction machinery, has poor resistance to dirt and blockage, and has poor ventilation structures. Unreasonable, insufficient design margin and other defects. During the construction process of engineering machinery, the condenser of the air conditioning system has poor ventilation and heat dissipation efficiency, and is easily blocked by mud, water, dust, etc., affecting the normal operation of the air conditioning system.

实用新型内容Utility model content

有鉴于此,为改善现有技术中所存在的上述问题中的至少一个,本实用新型提供了一种工程机械冷凝器装置和工程机械。In view of this, in order to improve at least one of the above-mentioned problems existing in the prior art, the present invention provides an engineering machinery condenser device and an engineering machinery.

本实用新型的第一方面技术方案提供了一种工程机械冷凝器装置,包括:箱体,箱体的底板为第一网孔板,第一网孔板上设有多个进风网孔,箱体的一个侧板为第二网孔板,第二网孔板上设有多个出风网孔;冷凝器组件,设于箱体内,冷凝器组件的进风侧与进风网孔对应设置,冷凝器组件的出风侧与出风网孔对应设置。The first aspect of the technical solution of the present invention provides an engineering machinery condenser device, which includes: a box body, the bottom plate of the box body is a first mesh plate, and the first mesh plate is provided with a plurality of air inlet mesh holes. One side plate of the box is a second mesh plate, and the second mesh plate is provided with a plurality of air outlet meshes; a condenser assembly is located in the box, and the air inlet side of the condenser assembly corresponds to the air inlet mesh Set the air outlet side of the condenser assembly correspondingly to the air outlet mesh.

在一种可行的实现方式中,进风网孔位于第一网孔板上远离第二网孔板的位置,第一网孔板的进风面积大于冷凝器组件的进风需求量的1.2倍。In a feasible implementation, the air inlet mesh is located on the first mesh plate away from the second mesh plate, and the air inlet area of the first mesh plate is greater than 1.2 times the air inlet demand of the condenser assembly. .

在一种可行的实现方式中,多个进风网孔划分为多个不同的网孔区域,不同的网孔区域之间设有间距。In a feasible implementation manner, multiple air inlet meshes are divided into multiple different mesh areas, and there is a spacing between different mesh areas.

在一种可行的实现方式中,箱体的内壁面上设有第一固定板,第一固定板位于进风网孔与第二网孔板之间,并向箱体的内侧伸出,冷凝器组件与第一固定板可拆卸连接。In a feasible implementation, a first fixed plate is provided on the inner wall of the box. The first fixed plate is located between the air inlet mesh and the second mesh plate and extends toward the inside of the box to prevent condensation. The device assembly is detachably connected to the first fixing plate.

在一种可行的实现方式中,箱体的内壁面上还设有第二固定板,第二固定板位于第一固定板与箱体的外侧边缘之间,并向箱体的内侧伸出;第二网孔板与第二固定板可拆卸连接,且箱体上位于第二固定板一侧的外边缘相对于第二网孔板向外伸出。In a feasible implementation, a second fixing plate is also provided on the inner wall of the box, and the second fixing plate is located between the first fixing plate and the outer edge of the box and extends toward the inside of the box; The second mesh plate is detachably connected to the second fixing plate, and the outer edge of the box on one side of the second fixing plate extends outward relative to the second mesh plate.

在一种可行的实现方式中,箱体上与第二网孔板相对的另一侧设有安装结构,安装结构适于与车架连接;箱体的前部和/或后部设有挡板,挡板的底端相对于第一网孔板向下伸出;其中,箱体前侧壁和/或后侧壁上设有检修口,且检修口处设有可打开或关闭的检修盖板。In a feasible implementation, the other side of the box opposite to the second mesh plate is provided with an installation structure, and the installation structure is suitable for connection with the frame; the front and/or rear of the box are provided with barriers. The bottom end of the baffle protrudes downward relative to the first mesh plate; wherein, an inspection opening is provided on the front side wall and/or the rear side wall of the box, and an inspection opening that can be opened or closed is provided at the access opening. cover.

在一种可行的实现方式中,冷凝器组件包括:冷凝器固定支座,与箱体可拆卸连接,冷凝器固定支座上设有进风口;冷凝器芯体,连接于冷凝器固定支座上朝向第二网孔板的一侧;冷凝器风扇,设于冷凝器固定支座上与进风口对应的位置。In a feasible implementation, the condenser assembly includes: a condenser fixed support, which is detachably connected to the box; an air inlet is provided on the condenser fixed support; and a condenser core, which is connected to the condenser fixed support. The upper side faces the second mesh plate; the condenser fan is located on the condenser fixed support at a position corresponding to the air inlet.

在一种可行的实现方式中,冷凝器固定支座包括:支座边框,与冷凝器芯体对应设置,并与冷凝器芯体可拆卸连接;导风罩,连接于支座边框上,并向远离冷凝器芯体的方向凸出,进风口设于导风罩上,且在进风口处设有过滤网;其中,在由进风口靠近冷凝器芯体的方向上,导风罩的尺寸逐渐扩大,并覆盖冷凝器芯体。In a feasible implementation manner, the condenser fixed support includes: a support frame, which is arranged corresponding to the condenser core and is detachably connected to the condenser core; an air guide cover is connected to the support frame, and Protruding in the direction away from the condenser core, the air inlet is provided on the air guide hood, and a filter is provided at the air inlet; among them, in the direction from the air inlet to the condenser core, the size of the air guide hood Gradually expand and cover the condenser core.

在一种可行的实现方式中,冷凝器芯体的波距不小于第一波距阈值;和/或冷凝器风扇为转速可调的无刷风扇,且冷凝器风扇设有反转保护模块、堵转保护模块和反接保护模块。In a feasible implementation, the wave pitch of the condenser core is not less than the first wave pitch threshold; and/or the condenser fan is a brushless fan with adjustable speed, and the condenser fan is equipped with a reversal protection module, Stall protection module and reverse connection protection module.

本实用新型第二方面的技术方案中提供了一种工程机械,包括:车体;上述任一项的工程机械冷凝器装置,连接于车体的侧方,且第二网孔板朝向车体的外侧。The technical solution of the second aspect of the present invention provides an engineering machinery, which includes: a vehicle body; any one of the above engineering machinery condenser devices is connected to the side of the vehicle body, and the second mesh plate faces the vehicle body outside.

本实用新型上述技术方案中的有益效果体现在:The beneficial effects of the above technical solution of the present invention are reflected in:

通过对整体结构的改进和优化,可以利用箱体对冷凝器组件起防护以及通风过滤等作用,同时可以使进入箱体内的泥水在重力作用通过下置的进风网孔排出,防止泥水在箱体内聚集,从而可以有效降低施工过程中被泥水、灰尘堵塞的可能性;另一方面,在装配于工程机械时,进风方向、出风方向均未被阻挡,可以有效改善冷凝器组件的通风散热效率;能够有效保障空调系统的正常运行,适于在装载机等工程机械中应用。By improving and optimizing the overall structure, the box can be used to protect the condenser components and provide ventilation and filtration. At the same time, the muddy water entering the box can be discharged through the lower air inlet mesh under the action of gravity, preventing muddy water from entering the box. accumulation in the body, which can effectively reduce the possibility of being blocked by mud, water and dust during construction; on the other hand, when assembled on construction machinery, neither the air inlet direction nor the air outlet direction is blocked, which can effectively improve the ventilation of the condenser assembly. Heat dissipation efficiency; it can effectively ensure the normal operation of the air conditioning system and is suitable for use in loaders and other construction machinery.

附图说明Description of the drawings

图1所示为本实用新型一个实施例提供的一种工程机械的部分结构的示意图(其中的工程机械冷凝器装置为分解状态)。Figure 1 shows a schematic diagram of a partial structure of a construction machine provided by an embodiment of the present invention (the condenser device of the construction machine is in an exploded state).

图2所示为本实用新型一个实施例提供的一种工程机械冷凝器装置的分解状态的示意图。Figure 2 is a schematic diagram of an exploded state of a condenser device for engineering machinery provided by one embodiment of the present invention.

图3所示为图2中A部分的放大图。Figure 3 shows an enlarged view of part A in Figure 2.

图4所示为本实用新型一个实施例提供的一种冷凝器组件的分解状态示意图。Figure 4 shows an exploded schematic diagram of a condenser assembly provided by one embodiment of the present invention.

图5所示为本实用新型一个实施例提供的一种冷凝器风扇的示意框图。Figure 5 shows a schematic block diagram of a condenser fan provided by one embodiment of the present invention.

图6所示为本实用新型一个实施例提供的一种工程机械的示意框图。Figure 6 shows a schematic block diagram of a construction machine provided by an embodiment of the present invention.

其中,图1和图2中的箭头F表示前后方向。Among them, arrow F in Figures 1 and 2 indicates the front-to-back direction.

具体实施方式Detailed ways

本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后、顶、底……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。In the description of this application, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically limited. All directional indications (such as up, down, left, right, front, back, top, bottom...) in the embodiments of this application are only used to explain the relationship between various components in a specific posture (as shown in the drawings) The relative position relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly. Furthermore, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes Other steps or units inherent to such processes, methods, products or devices.

另外,在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Additionally, reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.

申请概述Application Overview

随着工程机械技术的发展,空调系统已经在装载机等一些工程机械中普遍应用,能够调节驾驶室内的温度,为驾驶员提供较为舒适的操作环境。然而,目前的工程机械中的空调系统大多照搬汽车空调系统,由于工程机械与汽车的使用环境完全不同,现有的空调系统难以适应工程机械的施工工况。以装载机为例,空调系统的冷凝器通常安装在车架上,由于装载机的施工环境相对较为复杂,灰尘、路面泥水飞溅情况较为普遍,现有的装载机空调系统的冷凝器的耐脏堵能力相对较差,设计余量不足,极易产生积灰、泥水堆积堵塞冷凝器芯体22等问题。虽然一些相关技术中设置了冷凝器防护箱体,能够起到一定的防护作用,但其通风结构设计仍然存在缺陷,装配后冷凝器的通风散热效率差,而且长期使用过程中仍然存在冷凝器被灰尘、泥水堵塞的情况,影响空调系统的正常运行。With the development of engineering machinery technology, air conditioning systems have been widely used in some engineering machinery such as loaders, which can adjust the temperature in the cab and provide drivers with a more comfortable operating environment. However, most of the current air-conditioning systems in construction machinery are copied from automobile air-conditioning systems. Since the usage environments of construction machinery and automobiles are completely different, it is difficult for existing air-conditioning systems to adapt to the construction conditions of construction machinery. Taking a loader as an example, the condenser of the air-conditioning system is usually installed on the frame. Since the construction environment of the loader is relatively complex, and splashes of dust and road mud are common, the condenser of the existing loader air-conditioning system is not resistant to dirt. The plugging ability is relatively poor and the design margin is insufficient, which can easily cause problems such as dust accumulation and muddy water accumulation blocking the condenser core 22. Although some related technologies provide a condenser protection box, which can play a certain protective role, the ventilation structure design still has flaws. The ventilation and heat dissipation efficiency of the condenser after assembly is poor, and the condenser is still damaged during long-term use. Dust, mud and water blockage affect the normal operation of the air conditioning system.

以下提供了本实用新型的技术方案中的工程机械冷凝器装置和工程机械的一些实施例。Some examples of the construction machinery condenser device and construction machinery in the technical solution of the present invention are provided below.

在本实用新型第一方面的一个实施例中提供了一种工程机械冷凝器装置100,如图1和图2所示,包括箱体1和冷凝器组件2。箱体1作为冷凝器组件2的防护结构和安装基体,冷凝器组件2设置在箱体1内,并能够通过箱体1与工程机械500的车架511进行安装连接。箱体1的底板为第一网孔板11,箱体1的一个侧板为第二网孔板12;第一网孔板11上设有多个进风网孔111,第二网孔板12上设有多个出风网孔121,并通过进风网孔111和出风网孔121的进风和出风,使得箱体1的内部空间形成过风通道。冷凝器组件2设置在箱体1内,且冷凝器组件2的进风侧与进风网孔111对应设置,冷凝器组件2的出风侧与出风网孔121对应设置,以使进风网孔111进入箱体1内的气流能够对冷凝器组件2起过风散热作用,然后由出风网孔121向外流出。In one embodiment of the first aspect of the present invention, an engineering machinery condenser device 100 is provided. As shown in FIGS. 1 and 2 , it includes a box 1 and a condenser assembly 2 . The box 1 serves as the protective structure and installation base of the condenser assembly 2. The condenser assembly 2 is arranged in the box 1 and can be installed and connected to the frame 511 of the construction machine 500 through the box 1. The bottom plate of the box 1 is a first mesh plate 11, and one side plate of the box 1 is a second mesh plate 12; the first mesh plate 11 is provided with a plurality of air inlet meshes 111, and the second mesh plate A plurality of air outlet meshes 121 are provided on the box 12, and the air inlet and outlet through the air inlet mesh 111 and the air outlet mesh 121 form an air passage in the internal space of the box 1. The condenser assembly 2 is arranged in the box 1, and the air inlet side of the condenser assembly 2 is arranged corresponding to the air inlet mesh 111, and the air outlet side of the condenser assembly 2 is arranged corresponding to the air outlet mesh 121, so that the air inlet The airflow entering the box 1 through the mesh 111 can dissipate heat to the condenser assembly 2, and then flows out through the air outlet mesh 121.

其中,冷凝器组件2可以沿竖直方向设置,例如图1中示出的状态,冷凝器组件2与第一网孔板11垂直且与第二网孔板12平行;当然,冷凝器组件2也可以设置为与竖直方向呈一定的倾斜角度,可以根据具体的装配需要而设置。Wherein, the condenser assembly 2 can be arranged in a vertical direction, for example, in the state shown in FIG. 1 , the condenser assembly 2 is perpendicular to the first mesh plate 11 and parallel to the second mesh plate 12 ; of course, the condenser assembly 2 It can also be set at a certain tilt angle to the vertical direction, which can be set according to specific assembly needs.

可以理解,现有技术中冷凝器防护箱的进风口与出风口通常设置在同一方向上的箱体1侧板上,应用于装载机等工程机械时,由于施工环境较为恶劣,轮胎转动时会产生泥水飞溅以及灰尘飞扬,现有的进出风结构会造成严重的吸灰现象,而且现场飞溅的泥水也容易在进入箱体并在箱体内堆积,上述情况极易造成冷凝器堵塞现象,导致冷凝器故障,影响空调系统的正常运行。It can be understood that in the prior art, the air inlet and air outlet of the condenser protection box are usually arranged on the side panel of the box 1 in the same direction. When used in construction machinery such as loaders, due to the harsh construction environment, the tires will rotate. Splashing muddy water and flying dust will occur. The existing air inlet and outlet structure will cause serious dust absorption. Moreover, the muddy water splashed on site can easily enter the box and accumulate in the box. The above situation can easily cause the condenser to become clogged, leading to condensation. Air conditioner failure affects the normal operation of the air conditioning system.

本实施例中的工程机械冷凝器装置100,通过对整体结构以及进出风方式的改进和优化,使得箱体1的进风网孔111位于箱体1的底板上,不仅能够有效减少泥水、灰尘进入箱体1,而且能够使进入箱体1的部分泥水、灰尘在重力作用降落时通过进风网孔111排出至箱体1外,从而减少箱体1内的灰尘、泥水堆积,可以有效降低冷凝器组件2发生堵塞的可能性;同时,在装配于工程机械时,箱体1的进风网孔111不会被车架或车体的其他部件遮挡,能够有效改善通风散热效率,有利于提高空调系统的性能和运行效果。The construction machinery condenser device 100 in this embodiment has improved and optimized the overall structure and the air inlet and outlet methods so that the air inlet mesh 111 of the box 1 is located on the bottom plate of the box 1, which can not only effectively reduce muddy water and dust into the box 1, and some of the muddy water and dust entering the box 1 can be discharged out of the box 1 through the air inlet mesh 111 when it falls due to gravity, thereby reducing the accumulation of dust and muddy water in the box 1, which can effectively reduce The possibility of blockage of the condenser assembly 2; at the same time, when assembled in construction machinery, the air inlet mesh 111 of the box 1 will not be blocked by the frame or other parts of the body, which can effectively improve the ventilation and heat dissipation efficiency, which is beneficial to Improve the performance and operation of air conditioning systems.

需要说明的是,本实用新型的实施例中所描述的工程机械500包括但不限于装载机。It should be noted that the construction machinery 500 described in the embodiment of the present invention includes but is not limited to a loader.

在本实用新型进一步的实施例中,如图1和图2所示,由于冷凝器组件2沿竖向设置在箱体1内,则第一网孔板11上会有部分区域位于冷凝器组件2的进风侧,而另一部分区域位于冷凝器组件2位于冷凝器组件2的出风侧。与之相对应,将进风网孔111设置在第一网孔板11上远离第二网孔板12的位置,使得进风网孔111位于冷凝器组件2的进风侧,以保证冷凝器组件2位于过风通道上,由进风网孔111进入箱体1的气流能够覆盖冷凝器组件2,气流与冷凝器组件2接触过程中进行换热,实现对冷凝器组件2的风冷散热效果。In a further embodiment of the present invention, as shown in Figures 1 and 2, since the condenser assembly 2 is vertically disposed in the box 1, some areas of the first mesh plate 11 are located on the condenser assembly. The air inlet side of the condenser assembly 2 is located on the air inlet side of the condenser assembly 2 . Correspondingly, the air inlet mesh 111 is arranged on the first mesh plate 11 at a position away from the second mesh plate 12 so that the air inlet mesh 111 is located on the air inlet side of the condenser assembly 2 to ensure that the condenser Component 2 is located on the air passage. The airflow entering the box 1 through the air inlet mesh 111 can cover the condenser component 2. Heat is exchanged during the contact between the airflow and the condenser component 2, thereby achieving air-cooling and heat dissipation of the condenser component 2. Effect.

其中,第一网孔板11通过多个进风网孔111形成下进风的结构形式,第一网孔板11的总体进风面积大于冷凝器组件2的进风需求量的1.2倍,以满足冷凝器组件2的散热需求。具体可以通过设置进风网孔111的数量确定总体的进风面积。具体地,进风网孔111可以采用直径为30mm的圆形孔。冷凝器组件2的进风需求量可以根据进风需求面积得出,而进风需求面积等于冷凝器组件2的风扇扇叶直径所覆盖的圆面积,因而可以通过扇叶的直径尺寸计算得出。Among them, the first mesh plate 11 forms a downward air inlet structure through a plurality of air inlet meshes 111. The overall air inlet area of the first mesh plate 11 is greater than 1.2 times the air inlet demand of the condenser assembly 2, so as to Meet the heat dissipation needs of condenser assembly 2. Specifically, the overall air inlet area can be determined by setting the number of air inlet meshes 111 . Specifically, the air inlet mesh 111 may be a circular hole with a diameter of 30 mm. The air inlet demand of the condenser assembly 2 can be calculated based on the air inlet demand area, and the air inlet demand area is equal to the circular area covered by the diameter of the fan blade of the condenser assembly 2, so it can be calculated by the diameter size of the fan blade. .

可以理解,通常情况下冷凝器的进风需求量与尺寸、结构等相关,如果实际的进风面积过小,则难以满足冷凝器的正常进风需求量。本实施例中,根据冷凝器组件2的进风需求量的大小设置进风网孔111总体的进风面积,且设置了大于20%的余量,能够有效满足冷凝器组件2正常运行过程中的进风需求量。It can be understood that the air inlet demand of the condenser is usually related to the size, structure, etc. If the actual air inlet area is too small, it will be difficult to meet the normal air inlet demand of the condenser. In this embodiment, the overall air inlet area of the air inlet mesh 111 is set according to the air inlet demand of the condenser assembly 2, and a margin of more than 20% is set, which can effectively meet the needs of the condenser assembly 2 during normal operation. air intake demand.

进一步地,如图2和图3所示,在第一网孔板11上,多个进风网孔111划分为多个不同的网孔区域,例如图3中示出的第一网孔区域1111和第二网孔区域1112,且不同的网孔区域之间设有间距,可以在箱体1内设置其他附属部件时,通过和划分不同的网孔区域,并利用不同的网孔区域之间的间距对附属部件的支撑结构(例如安装支座)或其他无需过风散热的结构实现避让,一方面可以防止部分进风网孔111被上述结构遮挡,另一方面能够满足上述结构的安装强度要求。其中,网孔区域的形状以及数量具体可以根据箱体1内的具体布置情况进行设置。Further, as shown in Figures 2 and 3, on the first mesh plate 11, the plurality of air inlet meshes 111 are divided into a plurality of different mesh areas, such as the first mesh area shown in Figure 3 1111 and the second mesh area 1112, and there is a spacing between different mesh areas. When other accessory components are installed in the box 1, different mesh areas can be passed and divided, and different mesh areas can be used. The spacing between them avoids the supporting structures of accessory components (such as mounting brackets) or other structures that do not require wind and heat dissipation. On the one hand, it can prevent part of the air inlet mesh 111 from being blocked by the above structures, and on the other hand, it can meet the requirements of the installation of the above structures. Strength requirements. The shape and number of the mesh areas can be set according to the specific layout in the box 1 .

在本实用新型进一步的实施例中,如图2和图3所示,箱体1的内壁面上设有第一固定板13,用于固定冷凝器组件2。第一固定板13位于进风网孔111与第二网孔板12之间,并向箱体1的内侧伸出一段距离,冷凝器组件2与第一固定板13可拆卸连接,以对冷凝器组件2进行连接和固定,并使得冷凝器组件2与第二网孔板12的出风网孔121相对设置。其中,第一网孔板11上的进风网孔111均位于第一固定板13相对于第二网孔板12的另一侧,以使进风网孔111均位于冷凝器组件2的进风侧。In a further embodiment of the present invention, as shown in Figures 2 and 3, a first fixing plate 13 is provided on the inner wall of the box 1 for fixing the condenser assembly 2. The first fixed plate 13 is located between the air inlet mesh 111 and the second mesh plate 12, and extends a certain distance to the inside of the box 1. The condenser assembly 2 and the first fixed plate 13 are detachably connected to prevent condensation. The condenser assembly 2 is connected and fixed, and the condenser assembly 2 is arranged opposite to the air outlet mesh 121 of the second mesh plate 12 . Among them, the air inlet meshes 111 on the first mesh plate 11 are located on the other side of the first fixed plate 13 relative to the second mesh plate 12, so that the air inlet meshes 111 are located at the inlet of the condenser assembly 2. wind side.

具体地,第一固定板13上可以设置相应的连接孔位(例如螺栓孔);第一固定板13可以与箱体1的内壁面焊接固定,也可以采用折弯板结构通过螺栓连接或铆接等方式与箱体1的内壁面连接。另外,可以在箱体1的上下左右四个内壁面上均设置第一固定板13,如图3中的示例,其中,箱体1下部的内壁面即为第一网孔板11的内壁面;当然也可以仅在其中两个或三个内壁面上设置第一固定板13,具体可以根据冷凝器组件2的连接结构进行设置。Specifically, the first fixing plate 13 can be provided with corresponding connection holes (such as bolt holes); the first fixing plate 13 can be welded and fixed to the inner wall of the box 1, or can be connected by bolts or riveting using a bent plate structure. Connect with the inner wall surface of box 1 in other ways. In addition, the first fixing plates 13 can be provided on the four inner wall surfaces of the upper, lower, left and right sides of the box 1 , as shown in the example in Figure 3 , where the inner wall surface of the lower part of the box 1 is the inner wall surface of the first mesh plate 11 ; Of course, the first fixing plate 13 can also be provided on only two or three inner wall surfaces. Specifically, the first fixing plate 13 can be provided according to the connection structure of the condenser assembly 2.

较优地,如图3中的示例,可以将第一固定板13设置在箱体1内相对靠近第二网孔板12的位置,可以扩大冷凝器组件2进风侧的空间,相应地,也可以增大第一网孔板11上与进风侧对应的面积,有利于布置更多的进风网孔111,以增强通风效果。Preferably, as shown in the example in Figure 3, the first fixing plate 13 can be disposed relatively close to the second mesh plate 12 in the box 1, which can expand the space on the air inlet side of the condenser assembly 2. Correspondingly, It is also possible to increase the area of the first mesh plate 11 corresponding to the air inlet side, which is conducive to arranging more air inlet meshes 111 to enhance the ventilation effect.

进一步地,如图3所示,箱体1的内壁面上还设有第二固定板14,用于固定第二网孔板12。第二固定板14位于第一固定板13与箱体1的外侧边缘之间,与第一固定板13类似,第二固定板14向箱体1的内侧伸出一段距离,第二网孔板12与第二固定板14可拆卸连接,以对第二网孔板12进行连接和固定,以使第二网孔板12的出风网孔121与冷凝器组件2相对设置。其中,第二固定板14上可以设置相应的连接孔位(例如螺栓孔)梁第二固定板14可以与箱体1的内壁面焊接固定,也可以采用折弯板结构通过螺栓连接或铆接等方式与箱体1的内壁面连接。其中,箱体1上位于第二固定板14一侧的外边缘相对于第二网孔板12向外伸出一段距离,使得第二网孔板12一侧实现内凹式设计,箱体1上位于第二网孔板12周围的侧壁外边缘(包括上下左右的侧壁的外边缘)能够对第二网孔板12实现包围和一定的遮挡,可以对施工过程中飞溅的泥水起到一定的防护作用。Furthermore, as shown in FIG. 3 , a second fixing plate 14 is also provided on the inner wall of the box 1 for fixing the second mesh plate 12 . The second fixing plate 14 is located between the first fixing plate 13 and the outer edge of the box 1. Similar to the first fixing plate 13, the second fixing plate 14 extends a distance to the inside of the box 1. The second mesh plate 12 is detachably connected to the second fixing plate 14 to connect and fix the second mesh plate 12 so that the air outlet mesh 121 of the second mesh plate 12 is opposite to the condenser assembly 2 . Among them, the second fixed plate 14 can be provided with corresponding connection holes (such as bolt holes). The second fixed plate 14 can be welded and fixed to the inner wall surface of the box 1, or can be connected by bolts or riveting using a bent plate structure. Connected to the inner wall of box 1. Among them, the outer edge of the box 1 on the side of the second fixing plate 14 extends outward for a certain distance relative to the second mesh plate 12, so that one side of the second mesh plate 12 realizes a concave design, and the box 1 The outer edges of the side walls (including the outer edges of the upper, lower, left, and right side walls) located around the second mesh plate 12 can surround and shield the second mesh plate 12 to a certain extent, and can prevent muddy water splashed during the construction process. A certain protective effect.

可以理解,如图1中的示例,工程机械冷凝器装置100应用于装载机等工程机械时,通常安装在车架的侧方,且位于前后轮胎之间的位置。工程机械施工过程中,轮胎转动是造成泥水飞溅的主要原因,且泥水飞溅时主要是沿前后方向运动,通过设置箱体上设置第二网孔板12的一侧设计为内凹式结构,能够利用向外的侧壁外边缘对泥水起到有效防护。It can be understood that, as shown in the example in FIG. 1 , when the construction machinery condenser device 100 is applied to construction machinery such as a loader, it is usually installed on the side of the frame and between the front and rear tires. During the construction process of engineering machinery, the rotation of tires is the main cause of muddy water splashing, and when muddy water splashes, it mainly moves in the front and rear directions. By arranging the side of the box with the second mesh plate 12 and designing it as a concave structure, it can The outer edge of the outward side wall is used to effectively protect muddy water.

在本实用新型进一步的实施例中,如图1至图3所示,箱体1上与第二网孔板12相对的另一侧设有安装结构151,当应用于装载机等工程机械时,可以通过安装结构151与工程机械500的车架511进行连接固定,实现工程机械冷凝器装置100的装配。安装结构151具体可以采用如图3中示出的耳板结构,通过在耳板结构上设置相应的安装孔位(例如螺栓孔),以便于进行连接固定。安装结构151的数量和具体位置可以根据车架511的具体结构进行设置。In a further embodiment of the present invention, as shown in Figures 1 to 3, a mounting structure 151 is provided on the other side of the box 1 opposite to the second mesh plate 12. When applied to construction machinery such as loaders, , the installation structure 151 can be connected and fixed with the frame 511 of the construction machine 500 to realize the assembly of the condenser device 100 of the construction machine. The mounting structure 151 may specifically adopt a lug plate structure as shown in FIG. 3 , and corresponding mounting holes (such as bolt holes) are provided on the lug plate structure to facilitate connection and fixation. The number and specific positions of the mounting structures 151 can be set according to the specific structure of the vehicle frame 511 .

进一步地,箱体1的前部和/或后部设有挡板152,例如图3中示出的前挡板,前挡板向下伸出一段距离,以对第一网孔板11起到遮挡和防护作用,可以有效减少飞溅的泥水由第一网孔板11的进风网孔111进入箱体1内的可能性。较优地,可以在箱体1的前部和后部同时设置挡板152,以从而第一网孔板11的前侧和后侧同时进行遮挡和防护。具体地,挡板152可以与箱体1的侧板为一体式结构通过侧板向下伸出以起挡板作用,当然,挡板152与箱体1的侧板也可以是分体式结构,通过焊接或螺栓连接等方式与侧板连接固定。Further, the front and/or rear part of the box 1 is provided with a baffle 152, such as the front baffle shown in FIG. 3, which extends downward for a distance to protect the first mesh plate 11. It has a shielding and protective effect, which can effectively reduce the possibility of splashing muddy water entering the box 1 through the air inlet mesh 111 of the first mesh plate 11 . Preferably, baffles 152 can be provided at the front and rear of the box 1 at the same time, so that the front and rear sides of the first mesh plate 11 are shielded and protected at the same time. Specifically, the baffle 152 can be an integrated structure with the side plate of the box 1 and extend downward through the side plate to function as a baffle. Of course, the baffle 152 and the side plate of the box 1 can also be a separate structure. It is connected and fixed with the side plate by welding or bolting.

进一步地,箱体1的前侧壁或后侧壁上设有检修口161,且在检修口161处设有检修盖板162,检修盖板162可以相对于检修口161翻转或滑动,以打开或关闭检修口161。当需要对箱体1内的冷凝器组件2或其他附属部件进行检修操作时,仅需打开检修盖板162即可仅需检修操作,无需将箱体1拆下,方便快捷。其中,检修口161的具体位置可以根据箱体1在车架511上的具体位置进行设置,以为检修操作提供足够的空间。例如图2中的示例,当箱体1连接于车架511的侧方且位于前后轮胎之间时,如果箱体1整体较为靠近后轮胎,则可以在箱体1的前侧壁设置检修口161;如果箱体1整体较为靠近前轮胎,则可以在箱体1的后侧壁设置检修口161。Further, the front side wall or the rear side wall of the box 1 is provided with an access opening 161, and an access cover 162 is provided at the access opening 161. The access cover 162 can be flipped or slid relative to the access opening 161 to open. Or close the access port 161. When it is necessary to perform maintenance operations on the condenser assembly 2 or other ancillary components in the box 1, it is only necessary to open the inspection cover 162 and the maintenance operation is required without removing the box 1, which is convenient and fast. The specific position of the inspection opening 161 can be set according to the specific position of the box 1 on the frame 511 to provide sufficient space for inspection operations. For example, in the example in Figure 2, when the box 1 is connected to the side of the frame 511 and is located between the front and rear tires, if the box 1 as a whole is relatively close to the rear tires, an access hatch can be provided on the front side wall of the box 1 161; If the entire box 1 is relatively close to the front tire, an access port 161 can be provided on the rear side wall of the box 1.

在本实用新型进一步的实施例中,如图2和图4所示,冷凝器组件2包括冷凝器固定支座21、冷凝器芯体22和冷凝器风扇23。冷凝器固定支座21与箱体1可拆卸连接,冷凝器芯体22连接于冷凝器固定支座21上朝向第二网孔板12的一侧;冷凝器固定支座21上设有进风口213,冷凝器风扇23设于冷凝器固定支座21上与进风口213对应的位置,以通过冷凝器风扇23加速气流运动,使得进风网孔111进入箱体1的气流通过进风口213被快速吸入冷凝器芯体22的位置,有利于加速散热。In a further embodiment of the present invention, as shown in FIGS. 2 and 4 , the condenser assembly 2 includes a condenser fixed support 21 , a condenser core 22 and a condenser fan 23 . The condenser fixed support 21 is detachably connected to the box 1, and the condenser core 22 is connected to the side of the condenser fixed support 21 facing the second mesh plate 12; the condenser fixed support 21 is provided with an air inlet. 213. The condenser fan 23 is arranged on the condenser fixed support 21 at a position corresponding to the air inlet 213, so as to accelerate the air flow movement through the condenser fan 23, so that the air flow entering the box 1 through the air inlet mesh 111 is passed through the air inlet 213. The position of the condenser core 22 is quickly sucked in, which is beneficial to accelerating heat dissipation.

进一步地,如图2和图4所示,冷凝器固定支座21具体包括支座边框211和导风罩212。支座边框211与箱体1的内壁面对应设置,用于与箱体1进行连接;具体地,支座边框211上设有相应的连接孔位(例如螺栓孔),当箱体1内壁面上设有第一固定板13时,支座边框211可以与第一固定板13连接固定。导风罩212与支座边框211相连接,且导风罩212向远离冷凝器芯体22的方向凸出,即向冷凝器组件2的进风侧凸出;导风罩212上开设有进风口213,且在进风口213处设置有过滤网214,以进一步对进风气流进行过滤,防止大颗粒的灰尘进入而使冷凝器风扇23以及冷凝器芯体22受损。冷凝器风扇23设置在导风罩212的内侧空间,并与进风口213对应设置,以通过冷凝器风扇23的吸力使进风侧的气流穿过进风口213的过滤网214并送至冷凝器芯体22的位置。其中,在由进风口213靠近冷凝器芯体22的方向上,导风罩212的尺寸逐渐扩大,并覆盖冷凝器芯体22,使得导风罩212形成类似喇叭状的结构,实现对气流的导引作用,使得气流较为均匀地吹向冷凝器芯体22上的不同部位,有利于提高冷凝器芯体22的散热均匀性,防止发生局部区域过热现象。Further, as shown in FIGS. 2 and 4 , the condenser fixed support 21 specifically includes a support frame 211 and an air guide cover 212 . The support frame 211 is provided correspondingly to the inner wall of the box 1 for connection with the box 1; specifically, the support frame 211 is provided with corresponding connection holes (such as bolt holes). When the inner wall of the box 1 When the first fixing plate 13 is provided on the support frame 211, the support frame 211 can be connected and fixed with the first fixing plate 13. The air guide 212 is connected to the support frame 211, and the air guide 212 protrudes in a direction away from the condenser core 22, that is, protrudes toward the air inlet side of the condenser assembly 2; the air guide 212 has an inlet opening. The air inlet 213 is provided with a filter 214 at the air inlet 213 to further filter the inlet airflow and prevent large particles of dust from entering and causing damage to the condenser fan 23 and the condenser core 22 . The condenser fan 23 is disposed in the inner space of the air guide 212 and is disposed corresponding to the air inlet 213, so that the airflow on the air inlet side passes through the filter 214 of the air inlet 213 and is sent to the condenser through the suction of the condenser fan 23. The position of core 22. Among them, in the direction from the air inlet 213 to the condenser core 22, the size of the air guide 212 gradually expands and covers the condenser core 22, so that the air guide 212 forms a trumpet-like structure to achieve control of the air flow. The guiding function makes the air flow blow to different parts of the condenser core 22 relatively evenly, which is beneficial to improving the uniformity of heat dissipation of the condenser core 22 and preventing local area overheating.

可以理解,由于冷凝器风扇23的形状与冷凝器芯体22的形状并不一致,且通常情况下冷凝器风扇23的面积小于冷凝器芯体22的面积,如果仅依赖冷凝器风扇23进行送风,则容易导致冷凝器芯体22上与冷凝器风扇23正对的区域风量大,而远离冷凝器风扇23的区域风量小,容易发生散热不均匀、局部过热等现象。It can be understood that since the shape of the condenser fan 23 is not consistent with the shape of the condenser core 22, and usually the area of the condenser fan 23 is smaller than the area of the condenser core 22, if only the condenser fan 23 is relied on for air supply. , it is easy to cause a large air volume in the area directly facing the condenser fan 23 on the condenser core 22, and a small air volume in the area far away from the condenser fan 23, which is prone to uneven heat dissipation, local overheating and other phenomena.

本实施例中通过设置尺寸逐渐扩大的导风罩212,实现对气流的导向作用,使得气流能够较为均匀地送至冷凝器芯体22上的不同区域,散热面积和效果更佳。In this embodiment, the air guide 212 is provided with a gradually enlarged size to guide the air flow, so that the air flow can be sent to different areas on the condenser core 22 relatively uniformly, and the heat dissipation area and effect are better.

进一步地,冷凝器芯体22的波距不小于第一波距阈值,例如第一波距阈值可以设置为4mm,即采用波距相对较大的冷凝器芯体22,可以有效减少细小灰尘附着于冷凝器芯体22上,从而进一步降低冷凝器芯体22被灰尘堵塞的可能性。冷凝器芯体22的散热能力设置为需求散热量的1.3倍,即使出现30%的性能衰减的情况下,冷凝器芯体22仍然可以保证正常散热需求量,以满足驾驶室内的制冷需求。Further, the wave pitch of the condenser core 22 is not less than the first wave pitch threshold. For example, the first wave pitch threshold can be set to 4mm. That is, using the condenser core 22 with a relatively large wave pitch can effectively reduce the adhesion of fine dust. on the condenser core 22, thereby further reducing the possibility that the condenser core 22 is clogged by dust. The heat dissipation capacity of the condenser core 22 is set to 1.3 times the required heat dissipation. Even if a 30% performance degradation occurs, the condenser core 22 can still ensure the normal heat dissipation demand to meet the cooling needs in the cab.

进一步地,冷凝器风扇23具体采用转速可调的无刷风扇,可以根据具体散热需求不同调节转速的大小,有利于节能降耗;通过调节转速可以使冷凝器风扇23实现大风量送风操作,有利于进一步增强散热效果。其中,如图5所示,冷凝器风扇23设置有反转保护模块231、堵转保护模块232和反接保护模块233,以对冷凝器风扇23起相应的保护作用。具体地,反转保护模块231在冷凝器风扇23出现反转时起保护作用;堵转保护模块232在冷凝器风扇23发生堵塞而无法正常转动时起保护作用,防止冷凝器风扇23继续输出转矩而受损;反接保护模块233在冷凝器风扇23接线时发生反接现象时起保护作用,防止冷凝器风扇23在反接状态下启动而造成损坏。Furthermore, the condenser fan 23 specifically adopts a brushless fan with adjustable rotation speed, which can adjust the rotation speed according to the specific heat dissipation requirements, which is beneficial to energy saving and consumption reduction; by adjusting the rotation speed, the condenser fan 23 can realize a large air volume air supply operation. It is helpful to further enhance the heat dissipation effect. Among them, as shown in FIG. 5 , the condenser fan 23 is provided with a reverse rotation protection module 231 , a stall protection module 232 and a reverse connection protection module 233 to provide corresponding protection to the condenser fan 23 . Specifically, the reversal protection module 231 plays a protective role when the condenser fan 23 reverses; the locked-rotor protection module 232 plays a protective role when the condenser fan 23 is clogged and cannot rotate normally, preventing the condenser fan 23 from continuing to output rotation. The reverse connection protection module 233 plays a protective role when a reverse connection occurs when the condenser fan 23 is connected to prevent damage caused by starting the condenser fan 23 in a reverse connection state.

在另一种实现方式中,冷凝器风扇23也可以具有正反转功能,可以根据使用需要,通过控制冷凝器风扇23反转,利用反向气流运动实现除尘,有利于进一步降低冷凝器芯体22被灰尘堵塞的可能性。In another implementation, the condenser fan 23 can also have a forward and reverse function. According to the needs of use, the condenser fan 23 can be controlled to reverse, and the reverse air flow movement can be used to achieve dust removal, which is beneficial to further reducing the condenser core. 22 Possibility of being clogged with dust.

以下为本实用新型的工程机械冷凝器装置100在装载机中应用的一个具体实施例。The following is a specific embodiment of the application of the engineering machinery condenser device 100 of the present invention in a loader.

如图1和图2所示,工程机械冷凝器装置100整体设置在装载机的车架511的侧方,并位于前轮胎与后轮胎之间且靠近后轮胎的位置。工程机械冷凝器装置100包括箱体1和冷凝器组件2。箱体1上朝向车架511的一侧设有多个安装结构151,安装结构151具体采用耳板结构的形式,其上设有安装孔位,通过安装结构151与车架511连接固定,实现工程机械冷凝器装置100的装配。As shown in FIGS. 1 and 2 , the construction machinery condenser device 100 is integrally disposed on the side of the loader's frame 511 and is located between the front tires and the rear tires and close to the rear tires. The construction machinery condenser device 100 includes a box 1 and a condenser assembly 2 . A plurality of mounting structures 151 are provided on the side of the box 1 facing the frame 511. The mounting structures 151 are specifically in the form of ear plate structures with mounting holes provided on them. The mounting structures 151 are connected and fixed to the frame 511 to achieve Assembly of the construction machinery condenser device 100.

如图2和图3所示,箱体1的底板为第一网孔板11,第一网孔板11上设有多个进风网孔111,进风网孔111具体采用直径30mm的圆形孔,且多个进风网孔111划分为第一网孔区域1111和第二网孔区域1112,不同的网孔区域中的多个进风网孔111均匀布置,不同的网孔区域之间设有一定的间距。箱体1上远离车架511的一侧(即与安装结构151相对的另一侧)的侧板为第二网孔板12,第二网孔板12上设有多个出风网孔121,多个出风网孔121均匀布置,并覆盖箱体1的内部空间。进风网孔111和出风网孔121使得箱体1的内部空间形成过风通道,冷凝器组件2设置在箱体1内,以通过气流对冷凝器组件2进行冷却散热。As shown in Figures 2 and 3, the bottom plate of the box 1 is a first mesh plate 11. The first mesh plate 11 is provided with a plurality of air inlet meshes 111. The air inlet meshes 111 are specifically circular with a diameter of 30 mm. shaped holes, and the plurality of air inlet meshes 111 are divided into a first mesh area 1111 and a second mesh area 1112. The multiple air inlet meshes 111 in different mesh areas are evenly arranged. There is a certain spacing between them. The side plate on the side of the box 1 away from the frame 511 (that is, the other side opposite to the mounting structure 151) is a second mesh plate 12. The second mesh plate 12 is provided with a plurality of air outlet meshes 121. , multiple air outlet meshes 121 are evenly arranged and cover the internal space of the box 1 . The air inlet mesh 111 and the air outlet mesh 121 form an air passage in the internal space of the box 1, and the condenser assembly 2 is disposed in the box 1 to cool and dissipate the condenser assembly 2 through air flow.

如图2和图3所示,箱体1的内壁面上设有第一固定板13和第二固定板14。第一固定板13和第二固定板14均为框形结构,并与箱体1的内壁面固定连接;第一固定板13位于箱体1内靠近第二网孔板12的位置,第二固定板14位于第一固定板13与箱体1的外侧边缘之间;第一固定板13和第二固定板14均向箱体1的竖向内侧伸出一段距离,第一固定板13和第二固定板14上均设有连接孔位。冷凝器组件2与第一固定板13可拆卸连接,第二网孔板12与第二固定板14可拆卸连接;冷凝器组件2与第二网孔板12均沿竖向设置,且相互平行,而且均与第一网孔板11垂直设置。第一固定板13位于第一网孔板11上的进风网孔111与第二网孔板12之间,即进风网孔111均位于冷凝器组件2的进风侧。As shown in Figures 2 and 3, a first fixing plate 13 and a second fixing plate 14 are provided on the inner wall of the box 1. The first fixing plate 13 and the second fixing plate 14 are both frame-shaped structures and are fixedly connected to the inner wall of the box 1; the first fixing plate 13 is located in the box 1 close to the second mesh plate 12, and the second fixing plate 13 is located in the box 1 close to the second mesh plate 12. The fixing plate 14 is located between the first fixing plate 13 and the outer edge of the box 1; the first fixing plate 13 and the second fixing plate 14 both extend a certain distance to the vertical inside of the box 1, the first fixing plate 13 and the second fixing plate 14. The second fixing plate 14 is provided with connection holes. The condenser assembly 2 is detachably connected to the first fixed plate 13, and the second mesh plate 12 is detachably connected to the second fixed plate 14; the condenser assembly 2 and the second mesh plate 12 are both arranged vertically and parallel to each other. , and are arranged vertically with the first mesh plate 11 . The first fixed plate 13 is located between the air inlet mesh 111 and the second mesh plate 12 on the first mesh plate 11 , that is, the air inlet mesh 111 is located on the air inlet side of the condenser assembly 2 .

其中,如图3中的示例,箱体1上位于第二固定板14一侧的外边缘相对于第二网孔板12沿横向向外伸出一段距离,使得第二网孔板12实现内凹式设计,箱体1上位于第二网孔板12周围的侧壁外边缘能够对第二网孔板12实现包围和一定程度的遮挡。Among them, as shown in the example in Figure 3, the outer edge of the box 1 on the side of the second fixing plate 14 extends laterally outward for a distance relative to the second mesh plate 12, so that the second mesh plate 12 achieves internal With the concave design, the outer edge of the side wall of the box 1 located around the second mesh plate 12 can surround and shield the second mesh plate 12 to a certain extent.

箱体1的前侧板和后侧板的底部均向下伸出一段距离,形成挡板152,例如图3中示出的前挡板,以在前后方向上对第一网孔板11起到遮挡和防护作用,可以有效减少飞溅的泥水由第一网孔板11的进风网孔111进入箱体1内的可能性。The bottoms of the front side panel and the rear side panel of the box 1 extend downward for a distance to form a baffle 152, such as the front baffle shown in Figure 3, to lift up the first mesh plate 11 in the front and rear direction. It has a shielding and protective effect, which can effectively reduce the possibility of splashing muddy water entering the box 1 through the air inlet mesh 111 of the first mesh plate 11 .

如图2和图3所示,箱体1的前侧壁上设有检修口161,且在检修口161处设有检修盖板162,检修盖板162可以相对于检修口161翻转或滑动,以打开或关闭检修口161,以便于对箱体1内的冷凝器组件2或其他附属部件进行检修操作。As shown in Figures 2 and 3, the front side wall of the box 1 is provided with an access opening 161, and an access cover 162 is provided at the access opening 161. The access cover 162 can be flipped or slid relative to the access opening 161. to open or close the inspection port 161 to facilitate inspection operations on the condenser assembly 2 or other accessory components in the box 1 .

如图2和图4所示,冷凝器组件2包括冷凝器固定支座21、冷凝器芯体22和冷凝器风扇23。冷凝器固定支座21具体包括支座边框211和导风罩212。支座边框211与第一固定板13对应设置,支座边框211上设有相应的连接孔位(例如螺栓孔),支座边框211与第一固定板13连接固定。导风罩212与支座边框211相连接,且导风罩212向远离冷凝器芯体22的方向凸出,即向冷凝器组件2的进风侧凸出;导风罩212上开设有进风口213,且在进风口213处设置有过滤网214。在由进风口213靠近冷凝器芯体22的方向上,导风罩212的尺寸逐渐扩大,并覆盖冷凝器芯体22,使得导风罩212形成类似喇叭状的结构,实现对气流的导引作用,使得气流较为均匀地吹向冷凝器芯体22上的不同部位。冷凝器风扇23设置在导风罩212的内侧空间,并与进风口213对应设置,以通过冷凝器风扇23的吸力使进风侧的气流穿过进风口213的过滤网214并送至冷凝器芯体22的位置。As shown in FIGS. 2 and 4 , the condenser assembly 2 includes a condenser fixed support 21 , a condenser core 22 and a condenser fan 23 . The condenser fixed support 21 specifically includes a support frame 211 and an air guide cover 212 . The support frame 211 is provided correspondingly to the first fixing plate 13 . The support frame 211 is provided with corresponding connection holes (for example, bolt holes). The support frame 211 is connected and fixed with the first fixing plate 13 . The air guide 212 is connected to the support frame 211, and the air guide 212 protrudes in a direction away from the condenser core 22, that is, protrudes toward the air inlet side of the condenser assembly 2; the air guide 212 has an inlet opening. The air inlet 213 is provided with a filter 214 at the air inlet 213 . In the direction from the air inlet 213 to the condenser core 22, the size of the air guide 212 gradually expands and covers the condenser core 22, so that the air guide 212 forms a trumpet-like structure to guide the air flow. The action causes the air flow to blow to different parts of the condenser core 22 relatively evenly. The condenser fan 23 is disposed in the inner space of the air guide 212 and is disposed corresponding to the air inlet 213, so that the airflow on the air inlet side passes through the filter 214 of the air inlet 213 and is sent to the condenser through the suction of the condenser fan 23. The position of core 22.

其中,冷凝器芯体22的波距不小于4mm,即采用波距相对较大的冷凝器芯体22;冷凝器芯体22的散热能力设置为需求散热量的1.3倍,即使出现30%的性能衰减的情况下,冷凝器芯体22仍然可以保证正常散热需求量,以满足驾驶室内的制冷需求。Among them, the wave pitch of the condenser core 22 is not less than 4mm, that is, a condenser core 22 with a relatively large wave pitch is used; the heat dissipation capacity of the condenser core 22 is set to 1.3 times the required heat dissipation, even if 30% of the heat dissipation occurs. In the case of performance degradation, the condenser core 22 can still ensure normal heat dissipation requirements to meet the cooling requirements in the cab.

冷凝器风扇23具体采用转速可调的大风量无刷风扇,可以根据具体散热需求不同调节转速的大小。如图5所示,冷凝器风扇23设置有反转保护模块231、堵转保护模块232和反接保护模块233,反转保护模块231用于在冷凝器风扇23出现反转现象起保护作用;堵转保护模块232用于在冷凝器风扇23发生堵塞而无法正常转动时起保护作用;反接保护模块233用于在冷凝器风扇23接线时发生反接现象时起保护作用。与之相对应,第一网孔板11的总体进风面积大于冷凝器组件2的进风需求量的1.2倍,以满足冷凝器组件2的散热需求。The condenser fan 23 specifically adopts a large air volume brushless fan with adjustable rotation speed, and the rotation speed can be adjusted according to specific heat dissipation requirements. As shown in Figure 5, the condenser fan 23 is provided with a reversal protection module 231, a blocked rotor protection module 232 and a reverse connection protection module 233. The reversal protection module 231 is used to protect the condenser fan 23 when a reversal occurs; The stall protection module 232 is used to protect the condenser fan 23 when it is clogged and cannot rotate normally; the reverse connection protection module 233 is used to protect the condenser fan 23 when reverse connection occurs during wiring. Correspondingly, the overall air inlet area of the first mesh plate 11 is greater than 1.2 times the air inlet demand of the condenser assembly 2 to meet the heat dissipation demand of the condenser assembly 2 .

本实施例中的工程机械冷凝器装置100,通过对整体结构以及进出风方式的改进和优化,使得箱体1的进风网孔111位于箱体1的底板上,不仅能够有效减少泥水、灰尘进入箱体1,而且能够使进入箱体1的部分泥水、灰尘在重力作用降落时通过进风网孔111排出至箱体1外,从而减少箱体1内的灰尘、泥水堆积,可以有效降低冷凝器组件2发生堵塞的可能性;同时,在装配于工程机械时,箱体1的进风网孔111不会被车架或车体的其他部件遮挡,能够有效改善通风散热效率,有利于提高空调系统的性能和运行效果。The construction machinery condenser device 100 in this embodiment has improved and optimized the overall structure and the air inlet and outlet methods so that the air inlet mesh 111 of the box 1 is located on the bottom plate of the box 1, which can not only effectively reduce muddy water and dust into the box 1, and some of the muddy water and dust entering the box 1 can be discharged out of the box 1 through the air inlet mesh 111 when it falls due to gravity, thereby reducing the accumulation of dust and muddy water in the box 1, which can effectively reduce The possibility of blockage of the condenser assembly 2; at the same time, when assembled in construction machinery, the air inlet mesh 111 of the box 1 will not be blocked by the frame or other parts of the body, which can effectively improve the ventilation and heat dissipation efficiency, which is beneficial to Improve the performance and operation of air conditioning systems.

另外,通过采用大波距的冷凝器芯体22和大风量的冷凝器风扇23,能够进一步降低冷凝器芯体22被堵塞的可能性,同时,采用类似喇叭状结构的导风罩212,有利于使进风气流均匀地导引至冷凝器芯体22上的不同部位,散热更加均匀,有利于防止出现局部过热现象。In addition, by using the condenser core 22 with a large wave pitch and the condenser fan 23 with a large air volume, the possibility of the condenser core 22 being blocked can be further reduced. At the same time, the use of an air guide 212 with a trumpet-like structure is beneficial to The inlet airflow is evenly guided to different parts of the condenser core 22, and the heat dissipation is more uniform, which is beneficial to preventing local overheating.

本实用新型第二方面的实施例中提供了一种工程机械500,如图1和图6所示,工程机械500包括车体510和上述任一实施例中的工程机械冷凝器装置100。车体510设有车架511,工程机械冷凝器装置100设置于车架511的侧方,且箱体1上设置第二网孔板12的一侧位于车架511的外侧,以使箱体1的出风侧不被车体510阻挡;同时,第一网孔板11位于箱体1的底部,箱体1的进风侧朝向下方,也能够防止被车体510遮挡。An embodiment of the second aspect of the present invention provides a construction machine 500. As shown in Figures 1 and 6, the construction machine 500 includes a vehicle body 510 and the construction machine condenser device 100 in any of the above embodiments. The vehicle body 510 is provided with a vehicle frame 511. The construction machinery condenser device 100 is arranged on the side of the vehicle frame 511, and the side of the box 1 with the second mesh plate 12 is located outside the vehicle frame 511, so that the box 1 The air outlet side of the box 1 is not blocked by the car body 510; at the same time, the first mesh plate 11 is located at the bottom of the box 1, and the air inlet side of the box 1 faces downward, which can also prevent it from being blocked by the car body 510.

进一步地,工程机械冷凝器装置100可以通过相应的管路连接呈为空调系统的一部分,用以改善驾驶室内的温度。工程机械500中可以设置空调系统相应的部件。Further, the construction machinery condenser device 100 can be used as a part of the air conditioning system through corresponding pipeline connections to improve the temperature in the cab. The construction machine 500 can be provided with corresponding components of the air conditioning system.

进一步地,本实施例中的工程机械500包括但不限于装载机,还可以是其他类型的机械。其中,装载机具体可以是电动装载机或其他形式的装载机。Further, the construction machinery 500 in this embodiment includes but is not limited to a loader, and may also be other types of machinery. The loader may specifically be an electric loader or other forms of loader.

此外,本实施例中的工程机械500还具有上述任一实施例中的工程机械冷凝器装置100的全部有益效果,在此不再赘述。In addition, the construction machine 500 in this embodiment also has all the beneficial effects of the construction machine condenser device 100 in any of the above embodiments, which will not be described again here.

以上结合具体实施例描述了本实用新型的基本原理,但是,需要指出的是,在本实用新型中提及的优点、优势、效果等仅是示例而非限制,不能认为这些优点、优势、效果等是本实用新型的各个实施例必须具备的。另外,上述公开的具体细节仅是为了示例的作用和便于理解的作用,而非限制,上述细节并不限制本实用新型为必须采用上述具体的细节来实现。The basic principles of the present utility model have been described above in conjunction with specific embodiments. However, it should be pointed out that the advantages, advantages, effects, etc. mentioned in the present utility model are only examples and not limitations, and these advantages, advantages, effects, etc. cannot be considered etc. are necessary for each embodiment of the present utility model. In addition, the specific details disclosed above are only for the purpose of illustration and ease of understanding, rather than limitation. The above details do not limit the present invention to the fact that it must be implemented using the above specific details.

本实用新型中涉及的器件、装置、设备、系统的方框图仅作为例示性的例子并且不意图要求或暗示必须按照方框图示出的方式进行连接、布置、配置。如本领域技术人员将认识到的,可以按任意方式连接、布置、配置这些器件、装置、设备、系统。诸如“包括”、“包含”、“具有”等等的词语是开放性词汇,指“包括但不限于”,且可与其互换使用。这里所使用的词汇“或”和“和”指词汇“和/或”,且可与其互换使用,除非上下文明确指示不是如此。这里所使用的词汇“诸如”指词组“诸如但不限于”,且可与其互换使用。还需要指出的是,在本实用新型的装置和设备中,各部件是可以分解和/或重新组合的。这些分解和/或重新组合应视为本实用新型的等效方案。The block diagrams of the devices, devices, equipment, and systems involved in the present invention are only illustrative examples, and are not intended to require or imply that they must be connected, arranged, or configured in the manner shown in the block diagrams. As those skilled in the art will recognize, these devices, devices, equipment, and systems may be connected, arranged, and configured in any manner. Words such as "includes," "includes," "having," etc. are open-ended terms that mean "including, but not limited to," and may be used interchangeably therewith. As used herein, the words "or" and "and" refer to the words "and/or" and are used interchangeably therewith unless the context clearly dictates otherwise. As used herein, the word "such as" refers to the phrase "such as, but not limited to," and may be used interchangeably therewith. It should also be pointed out that in the device and equipment of the present invention, each component can be disassembled and/or reassembled. These decompositions and/or recombinations should be regarded as equivalent solutions of the present invention.

为了例示和描述的目的已经给出了以上描述。此外,此描述不意图将本申请的实施例限制到在此公开的形式。尽管以上已经讨论了多个示例方面和实施例,但是本领域技术人员将认识到其某些变型、修改、改变、添加和子组合。提供所公开的方面的以上描述以使本领域的任何技术人员能够做出或者使用本实用新型。对这些方面的各种修改对于本领域技术人员而言是非常显而易见的,并且在此定义的一般原理可以应用于其他方面而不脱离本实用新型的范围。因此,本实用新型不意图被限制到在此示出的方面,而是按照与在此实用新型的原理和新颖的特征一致的最宽范围。The foregoing description has been presented for the purposes of illustration and description. Furthermore, this description is not intended to limit the embodiments of the present application to the form disclosed herein. Although various example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof. The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the invention. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the invention. Therefore, the invention is not intended to be limited to the aspects shown herein but is to be accorded the widest scope consistent with the principles and novel features herein.

以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, etc. made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of protection.

Claims (10)

1.一种工程机械冷凝器装置,其特征在于,包括:1. An engineering machinery condenser device, characterized in that it includes: 箱体(1),所述箱体(1)的底板为第一网孔板(11),所述第一网孔板(11)上设有多个进风网孔(111),所述箱体(1)的一个侧板为第二网孔板(12),所述第二网孔板(12)上设有多个出风网孔(121);Box (1), the bottom plate of the box (1) is a first mesh plate (11), the first mesh plate (11) is provided with a plurality of air inlet meshes (111), the One side panel of the box (1) is a second mesh plate (12), and the second mesh plate (12) is provided with a plurality of air outlet meshes (121); 冷凝器组件(2),设于所述箱体(1)内,所述冷凝器组件(2)的进风侧与所述进风网孔(111)对应设置,所述冷凝器组件(2)的出风侧与所述出风网孔(121)对应设置。A condenser assembly (2) is provided in the box (1). The air inlet side of the condenser assembly (2) is arranged corresponding to the air inlet mesh (111). The condenser assembly (2) ) is arranged corresponding to the air outlet mesh (121). 2.根据权利要求1所述的工程机械冷凝器装置,其特征在于,2. The construction machinery condenser device according to claim 1, characterized in that, 所述进风网孔(111)位于所述第一网孔板(11)上远离所述第二网孔板(12)的位置,所述第一网孔板(11)的进风面积大于所述冷凝器组件(2)的进风需求量的1.2倍。The air inlet mesh (111) is located on the first mesh plate (11) away from the second mesh plate (12), and the air inlet area of the first mesh plate (11) is larger than 1.2 times the air inlet requirement of the condenser assembly (2). 3.根据权利要求2所述的工程机械冷凝器装置,其特征在于,3. The construction machinery condenser device according to claim 2, characterized in that, 多个所述进风网孔(111)划分为多个不同的网孔区域,不同的所述网孔区域之间设有间距。The plurality of air inlet meshes (111) are divided into a plurality of different mesh areas, and there is a spacing between the different mesh areas. 4.根据权利要求2所述的工程机械冷凝器装置,其特征在于,4. The construction machinery condenser device according to claim 2, characterized in that, 所述箱体(1)的内壁面上设有第一固定板(13),所述第一固定板(13)位于所述进风网孔(111)与所述第二网孔板(12)之间,并向所述箱体(1)的内侧伸出,所述冷凝器组件(2)与所述第一固定板(13)可拆卸连接。A first fixing plate (13) is provided on the inner wall of the box (1). The first fixing plate (13) is located between the air inlet mesh (111) and the second mesh plate (12). ) and protrudes toward the inside of the box (1), the condenser assembly (2) is detachably connected to the first fixing plate (13). 5.根据权利要求4所述的工程机械冷凝器装置,其特征在于,5. The construction machinery condenser device according to claim 4, characterized in that, 所述箱体(1)的内壁面上还设有第二固定板(14),所述第二固定板(14)位于所述第一固定板(13)与所述箱体(1)的外侧边缘之间,并向所述箱体(1)的内侧伸出;A second fixing plate (14) is also provided on the inner wall of the box (1). The second fixing plate (14) is located between the first fixing plate (13) and the box (1). Between the outer edges and extending toward the inside of the box (1); 所述第二网孔板(12)与所述第二固定板(14)可拆卸连接,且所述箱体(1)上位于所述第二固定板(14)一侧的外边缘相对于所述第二网孔板(12)向外伸出。The second mesh plate (12) is detachably connected to the second fixing plate (14), and the outer edge of the box (1) on one side of the second fixing plate (14) is relative to The second mesh plate (12) extends outward. 6.根据权利要求1所述的工程机械冷凝器装置,其特征在于,6. The construction machinery condenser device according to claim 1, characterized in that, 所述箱体(1)上与所述第二网孔板(12)相对的另一侧设有安装结构(151),所述安装结构(151)适于与车架连接;The other side of the box (1) opposite to the second mesh plate (12) is provided with a mounting structure (151), and the mounting structure (151) is suitable for connection with the vehicle frame; 所述箱体(1)的前部和/或后部设有挡板(152),所述挡板(152)的底端相对于所述第一网孔板(11)向下伸出;A baffle (152) is provided at the front and/or rear of the box (1), and the bottom end of the baffle (152) extends downward relative to the first mesh plate (11); 其中,所述箱体(1)前侧壁和/或后侧壁上设有检修口(161),且所述检修口(161)处设有可打开或关闭的检修盖板(162)。Wherein, the front side wall and/or the rear side wall of the box (1) is provided with an inspection opening (161), and the inspection opening (161) is provided with an openable or closed inspection cover (162). 7.根据权利要求1至6中任一项所述的工程机械冷凝器装置,其特征在于,7. The construction machinery condenser device according to any one of claims 1 to 6, characterized in that, 所述冷凝器组件(2)包括:The condenser assembly (2) includes: 冷凝器固定支座(21),与所述箱体(1)可拆卸连接,所述冷凝器固定支座(21)上设有进风口(213);The condenser fixed support (21) is detachably connected to the box (1), and the condenser fixed support (21) is provided with an air inlet (213); 冷凝器芯体(22),连接于所述冷凝器固定支座(21)上朝向所述第二网孔板(12)的一侧;The condenser core (22) is connected to the side of the condenser fixed support (21) facing the second mesh plate (12); 冷凝器风扇(23),设于所述冷凝器固定支座(21)上与所述进风口(213)对应的位置。A condenser fan (23) is provided on the condenser fixed support (21) at a position corresponding to the air inlet (213). 8.根据权利要求7所述的工程机械冷凝器装置,其特征在于,8. The construction machinery condenser device according to claim 7, characterized in that, 冷凝器固定支座(21)包括:The condenser fixed support (21) includes: 支座边框(211),与所述冷凝器芯体(22)对应设置,并与所述冷凝器芯体(22)可拆卸连接;The support frame (211) is provided corresponding to the condenser core (22) and is detachably connected to the condenser core (22); 导风罩(212),连接于所述支座边框(211)上,并向远离所述冷凝器芯体(22)的方向凸出,所述进风口(213)设于所述导风罩(212)上,且在所述进风口(213)处设有过滤网(214);An air guide hood (212) is connected to the support frame (211) and protrudes in a direction away from the condenser core (22). The air inlet (213) is provided in the air guide hood. (212), and a filter (214) is provided at the air inlet (213); 其中,在由所述进风口(213)靠近所述冷凝器芯体(22)的方向上,所述导风罩(212)的尺寸逐渐扩大,并覆盖所述冷凝器芯体(22)。Wherein, in the direction from the air inlet (213) to the condenser core (22), the size of the air guide cover (212) gradually expands and covers the condenser core (22). 9.根据权利要求7所述的工程机械冷凝器装置,其特征在于,9. The construction machinery condenser device according to claim 7, characterized in that, 所述冷凝器芯体(22)的波距不小于第一波距阈值;和/或The wave pitch of the condenser core (22) is not less than the first wave pitch threshold; and/or 所述冷凝器风扇(23)为转速可调的无刷风扇,且所述冷凝器风扇(23)设有反转保护模块(231)、堵转保护模块(232)和反接保护模块(233)。The condenser fan (23) is a brushless fan with adjustable speed, and the condenser fan (23) is provided with a reverse rotation protection module (231), a stall protection module (232) and a reverse connection protection module (233). ). 10.一种工程机械,其特征在于,包括:10. A construction machinery, characterized by including: 车体(510);Body(510); 如权利要求1至9中任一项所述的工程机械冷凝器装置,连接于所述车体(510)的侧方,且所述第二网孔板(12)朝向所述车体(510)的外侧。The construction machinery condenser device according to any one of claims 1 to 9, connected to the side of the vehicle body (510), and the second mesh plate (12) faces the vehicle body (510) ) outside.
CN202322171099.9U 2023-08-11 2023-08-11 Construction machinery condenser devices and construction machinery Active CN220507322U (en)

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