CN220503132U - Gear heat treatment device for ship - Google Patents
Gear heat treatment device for ship Download PDFInfo
- Publication number
- CN220503132U CN220503132U CN202321919546.8U CN202321919546U CN220503132U CN 220503132 U CN220503132 U CN 220503132U CN 202321919546 U CN202321919546 U CN 202321919546U CN 220503132 U CN220503132 U CN 220503132U
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- gear
- heating
- heating box
- box
- heat treatment
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 104
- 238000001816 cooling Methods 0.000 claims abstract description 35
- 230000005540 biological transmission Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model relates to a gear heat treatment device for a ship, which comprises a heating box, a base and a cooling box, wherein two supporting plates are arranged on the base in a mirror image mode, the heating box is arranged between the supporting plates, a rotating motor is arranged on the outer side of each supporting plate, the rotating motor can drive the heating box to rotate, and a gear disc is movably arranged in the heating box; the cooling tank is arranged below the opening of the heating tank, and a guide plate for guiding the gear disc is arranged on the cooling tank. Through setting up rotation motor, toothed disc and cooler bin, when the heating is accomplished the back and is needed to cool off, starts rotation motor this moment, and rotation of rotation motor drives the heater bin and rotates, and the rotation of heater bin makes inside toothed disc landing to on the guide board on the cooler bin, and the guide board is with the toothed disc guide into the cooler bin to cool off, does not take with the people's hand, and is simple swift.
Description
Technical Field
The utility model relates to the technical field of ship gear machining, in particular to a heat treatment device for a ship gear.
Background
The gear workpiece is one of the transmission parts widely used in the machine, can transmit power, can change the rotating speed and the rotating direction, and is widely applied to transmission work in various fields. In particular, in marine machinery, the gear is an important component in the transmission work, and its strength is very important, so that when the marine gear is processed, it is necessary to heat treat it to ensure its strength.
Chinese patent CN212713673U provides a gear heat treatment device, which comprises a treatment box body, wherein a power cavity and a treatment cavity are arranged in the treatment box body, a motor is fixedly connected to the outer side wall of the treatment box body, the output end of the motor is fixedly connected with a rotating shaft positioned in the power cavity, the outer side of the rotating shaft is fixedly connected with a first bevel gear, the first bevel gear is meshed with a second bevel gear, the second bevel gear is fixedly connected with a threaded rod, and a thread bush positioned above the second bevel gear is connected to the outer side thread of the threaded rod;
this gear heat treatment device drives the lifter plate through the motor and makes the gear reciprocate to make gear distribution even, but when the gear need cool off after the heat treatment, the gear is held, need take the cooling one by one, and is too troublesome, has reduced work efficiency.
Disclosure of Invention
Based on this, it is necessary to provide a gear heat treatment device for boats and ships to the prior art problem, through setting up rotation motor, toothed disc and cooler bin, when need cool off after the heating is accomplished, start rotation motor this moment, rotation of rotation motor drives the heater bin and rotates, and the rotation of heater bin makes inside toothed disc landing to the guide on the cooler bin, and the guide is with the toothed disc guide in the cooler bin to cool off, need not take with the hand, simple swift.
In order to solve the problems in the prior art, the utility model provides a gear heat treatment device for a ship, which comprises a heating box for heating gears, a base and a cooling box, wherein two supporting plates are arranged on the base in a mirror image manner, the heating box can be rotatably arranged between the supporting plates, a rotating motor is arranged on the outer side of each supporting plate, the rotating motor can drive the heating box to rotate, a gear disc is movably arranged in the heating box, and gears can be placed on the gear disc;
the cooling box is arranged below the opening of the heating box, and a guide plate for guiding the gear disc is arranged on the cooling box.
Preferably, the base is provided with preceding butt piece near heating cabinet opening part, the upper end of preceding butt piece is provided with the butt inclined plane, the lower extreme of heating cabinet opening part is provided with the blotter, the blotter can the butt inclined plane.
Preferably, the opening part that the heating cabinet was kept away from to the base is provided with back butt board, the vertical spout that is provided with of one end that two backup pads are relative, and the setting that back butt board can remove is provided with the support column on the spout, the below of back butt board, the support column overcoat is equipped with buffer spring.
Preferably, the side horizontal mirror image in the heating box is provided with a gear rack block, the upper end of the gear rack block is provided with an arc surface, a gear plate is placed on the arc surface, the upper end of the gear plate is uniformly provided with a plurality of gear columns for placing gears, the gear plate is further provided with a plurality of holes, the holes avoid the gear columns, and the opening part of the gear plate, which is close to the heating box, is further provided with a guide post.
Preferably, the cooling box is provided with the lifter plate that one side that keeps away from the heating box can remove, one side that the lifter plate is close to the heating box is provided with the several support frame, the support frame be close to the one end of heating box can with the lower terminal surface butt of guide board.
Preferably, the cooling box is internally provided with a sliding rail on one side far away from the heating box, the lifting plate is movably arranged on the sliding rail, one side of the cooling box is further provided with a driving motor, the output end of the driving motor is provided with a rotating gear, one side, close to the driving motor, of the lifting plate is provided with a rack meshed with the rotating gear, and the outer side of the rotating gear is provided with a gear cover.
Preferably, the lower end of the cooling box is further provided with a plurality of universal rollers, and the universal rollers have a locking function.
Compared with the prior art, the beneficial effects of this application are:
1. this application is through setting up rotation motor, toothed disc and cooler bin, when the heating is accomplished the back and is needed to cool off, starts rotation motor this moment, and rotation of rotation motor drives the heater bin and rotates, and the rotation of heater bin makes inside toothed disc landing on the guide board on the cooler bin, and the guide board is with the toothed disc guide into the cooler bin to cool off, need not take with the hand, simple swift.
Drawings
Fig. 1 is a schematic perspective view of a heat treatment apparatus for a marine gear.
Fig. 2 is a schematic perspective view showing a structure of a gear heat treatment device for a ship, in which a door is opened and closed.
Fig. 3 is a front view of a removal cooling box of the gear heat treatment device for a ship.
Fig. 4 is a partially exploded view of a heating box of a heat treatment apparatus for a marine gear.
Fig. 5 is a partially exploded view of a heating box of a heat treatment apparatus for a marine gear.
Fig. 6 is a partially exploded view of a cooling tank of the heat treatment apparatus for a marine gear.
The reference numerals in the figures are: 1-a base; 11-a support plate; 12-rotating a motor; 13-a front abutment block; 131-abutting the inclined surface; 14-a rear abutment plate; 141-a chute; 142-supporting rods; 143-a buffer spring; 2-a heating box; 21-opening and closing the door; 22-gear disc; 221-a gear post; 222-holes; 223-guiding post; 23-cushion pad; 24-carrier block; 241-arc surface; 3-a cooling box; 31-a guide plate; 32-lifting plates; 321-supporting frames; 322-rack; 33-slide rails; 34-a drive motor; 35-rotating a gear; 351-gear cover; 36-universal wheels.
Detailed Description
The utility model will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the utility model and the specific objects and functions achieved.
Referring to fig. 1 and 2, a gear heat treatment device for a ship comprises a heating box 2 for heating gears, and further comprises a base 1 and a cooling box 3, wherein two supporting plates 11 are arranged on the base 1 in a mirror image mode, the heating box 2 can be rotatably arranged between the supporting plates 11, a rotating motor 12 is arranged on the outer side of each supporting plate 11, the rotating motor 12 can drive the heating box 2 to rotate, a gear disc 22 is movably arranged in the heating box 2, and gears can be placed on the gear disc 22;
the cooling box 3 is arranged below the opening of the heating box 2, and a guide plate 31 for guiding the gear disc 22 is arranged on the cooling box 3.
The concrete operating condition, rotating electric machine 12 has self-locking function, the opening part of heating cabinet 2 is provided with a switch door 21, after the heating is accomplished, open switch door 21, start rotating electric machine 12, rotating electric machine 12 drives heating cabinet 2 and rotates towards one side of cooling tank 3, rotate to certain angle and stop, gear wheel 22 in the heating cabinet 2 begins to remove, gear wheel 22 removes on guide plate 31, guide plate 31 is close to heating cabinet 2 and slope setting, so gear wheel 22 can enter into in the cooling tank 3 along with guide plate 31, thereby the gear cools off along with gear wheel 22, gear wheel 22 has still played certain guard action to the gear at the descending in-process.
Through setting up rotation motor 12, gear dish 22 and cooler bin 3, when the heating is accomplished the back and is needed to cool off, starts rotation motor 12 this moment, and rotation of rotation motor 12 drives heater bin 2 and rotates, and the rotation of heater bin 2 makes inside gear dish 22 landing on the guide board 31 on cooler bin 3, and guide board 31 guides gear dish 22 into cooler bin 3 to cool off, do not take with the people's hand, it is simple swift.
Referring to fig. 3, a front abutting block 13 is disposed at a position of the base 1 close to the opening of the heating box 2, an abutting inclined plane 131 is disposed at an upper end of the front abutting block 13, a cushion pad 23 is disposed at a lower end of the opening of the heating box 2, and the cushion pad 23 can abut against the abutting inclined plane 131.
When starting to rotate, the rotating motor 12 drives the heating box 2 to rotate at this moment, and when rotating to a required position, the rotating motor 12 stops rotating and is self-locking at this moment, but the heating box 2 is heavier and possibly moves forwards, so that the required position is deviated, when reaching the required position, the heating box 2 is abutted with the front abutting block 13 at this moment through the front abutting block 13 and the abutting inclined surface 131, so that the required position is not deviated, and the buffer cushion 23 is arranged at the bottom end of the heating box 2, and the buffer cushion 23 protects the heating box 2.
Referring to fig. 4, a rear abutting plate 14 is disposed at an opening of the base 1 far away from the heating box 2, a chute 141 is vertically disposed at one end of the two supporting plates 11 opposite to each other, the rear abutting plate 14 is movably disposed on the chute 141, a supporting column is disposed below the rear abutting plate 14, and a buffer spring 143 is sleeved outside the supporting column.
When the blanking is successful, the heating box 2 needs to be returned to the original position at this moment, the heating box 2 is driven by the rotating motor 12, when the heating box is about to return to the original position, the rear abutting plate 14 is jacked up by the buffer spring 143 to abut against the rear half section of the heating box 2, the effect of buffering the heating box 2 is started, the rear abutting plate 14 starts to move along the sliding groove 141 and always plays a role of buffering the heating box 2, and when the upper end surfaces of the rear abutting plate 14 and the supporting columns abut against each other, the heating box 2 is kept horizontal at this moment and returns to the original position.
Through setting up back butt plate 14, support column and buffer spring 143 to when heating cabinet 2 got back to the normal position, can play the effect of buffering to heating cabinet 2, protected heating cabinet 2, and the support column has played spacing effect to heating cabinet 2, and heating cabinet 2 keeps the level, is convenient for carry out work.
Referring to fig. 5, a gear rack block 24 is disposed on a horizontal mirror image of the side edge in the heating box 2, an arc surface 241 is disposed at the upper end of the gear rack block 24, a gear plate 22 is disposed on the arc surface 241, a plurality of gear columns 221 for placing gears are uniformly disposed at the upper end of the gear plate 22, a plurality of holes 222 are further disposed on the gear plate 22, the holes 222 avoid the gear columns 221, and guide columns 223 are further disposed at the opening of the gear plate 22 close to the heating box 2.
When the gear is required to be installed on the gear disc 22 again, the gear is placed on the gear column 221 on the gear disc 22 at this moment, the gear column 221 clamps the gears, the gears are uniformly distributed on the gear disc 22 and are heated, the gear disc 22 with the proper gear column 221 can be selected according to the size of the gear to be heated, the holes 222 on the gear disc 22 reduce the weight of the gear disc 22 and are convenient to move, after the gear is installed, the two ends of the gear disc 22 are placed on the gear frame block 24, so that the gear disc 22 is successfully placed, the gear frame block 24 is further provided with the arc surfaces 241, the gear disc 22 is more smooth when being installed and sliding down, and when the gear disc 22 is clamped in the falling process, the guide post 223 is pulled through the rod piece, so that the gear disc 22 continues to move.
Referring to fig. 6, a lifting plate 32 is movably disposed on a side of the cooling tank 3 away from the heating tank 2, a plurality of supporting frames 321 are disposed on a side of the lifting plate 32 close to the heating tank 2, and one end of the supporting frame 321 close to the heating tank 2 can be abutted to a lower end face of the guiding plate 31.
When the gear plate 22 falls down along the guide plate 31, the lifting plate 32 moves upward with the support frame 321, the support frame 321 abuts against the lower end face of the guide plate 31, the gear plate 22 falls onto the support frame 321 along the guide plate 31, and the gear post 221 on the gear plate 22 is pulled by the rod piece, so that the gear plate 22 is moved onto the support frame 321, and the lifting plate 32 moves downward until the gear is brought into the cooling liquid.
Referring to fig. 6, a sliding rail 33 is vertically disposed on a side of the cooling tank 3 far away from the heating tank 2, the lifting plate 32 is movably disposed on the sliding rail 33, a driving motor 34 is further disposed on a side of the cooling tank 3, a rotating gear 35 is disposed at an output end of the driving motor 34, a rack 322 meshed with the rotating gear 35 is disposed on a side of the lifting plate 32 close to the driving motor 34, and a gear cover 351 is disposed on an outer side of the rotating gear 35.
When the lifting plate 32 is required to lift, the driving motor 34 starts to rotate at this moment, the rotation of the driving motor 34 drives the rotating gear 35 to rotate, the rotating gear 35 drives the rack 322 to rotate, the rotation of the rack 322 drives the lifting plate 32 to lift, the sliding rail 33 ensures that the lifting plate 32 can only lift, so that the cooperation of the rotating gear 35 and the rack 322 is more stable, the gear cover 351 covers the rotating gear 35, and the rotation of the rotating gear 35 does not hurt workers.
Referring to fig. 6, the lower end of the cooling box 3 is further provided with a plurality of universal rollers, and the universal rollers have a locking function.
When the switch door 21 is not opened, the rotation of the switch door 21 can not collide with the guide plate 31, after the switch door 21 is opened, the cooling box 3 is moved to a required position through the universal roller, the cooling box 3 is locked after the movement is completed, the discharging is waited, and the number of the supporting frames 321 in the cooling box 3 is larger than the number of the gear plates 22 in one heating box 2, so that the gears in a plurality of heating boxes 2 can be collected through lifting the lifting plate 32 and moving the cooling box 3, and the number of the cooling boxes 3 can be saved.
The foregoing examples merely illustrate one or more embodiments of the utility model, which are described in greater detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (7)
1. The utility model provides a gear heat treatment device for boats and ships, includes heating cabinet (2) of heating gear, its characterized in that, the device still includes base (1) and cooling tank (3), mirror image is provided with two backup pads (11) on base (1), heating cabinet (2) rotatable setting is between backup pad (11), and the outside of backup pad (11) is provided with one and rotates motor (12), rotate motor (12) can drive heating cabinet (2) and rotate, and heating cabinet (2) can be removed and be provided with toothed disc (22), can place the gear on toothed disc (22);
the cooling box (3) is arranged below the opening of the heating box (2), and the cooling box (3) is provided with a guide plate (31) for guiding the gear disc (22).
2. The heat treatment device for gears for ships according to claim 1, wherein a front abutting block (13) is arranged at a position, close to an opening of the heating box (2), of the base (1), an abutting inclined surface (131) is arranged at the upper end of the front abutting block (13), a buffer cushion (23) is arranged at the lower end of the opening of the heating box (2), and the buffer cushion (23) can abut against the inclined surface (131).
3. The heat treatment device for the marine gear according to claim 1, wherein a rear abutting plate (14) is arranged at the opening of the base (1) far away from the heating box (2), a sliding groove (141) is vertically arranged at one end opposite to the two supporting plates (11), the rear abutting plate (14) is movably arranged on the sliding groove (141), a supporting column is arranged below the rear abutting plate (14), and a buffer spring (143) is sleeved outside the supporting column.
4. The heat treatment device for the marine gear according to claim 1, wherein a gear frame block (24) is arranged on a side horizontal mirror image in the heating box (2), an arc surface (241) is arranged at the upper end of the gear frame block (24), the gear disc (22) is placed on the arc surface (241), a plurality of gear columns (221) for placing gears are uniformly arranged at the upper end of the gear disc (22), a plurality of holes (222) are further formed in the gear disc (22), the holes (222) avoid the gear columns (221), and guide columns (223) are further arranged at the opening of the gear disc (22) close to the heating box (2).
5. The heat treatment device for gears for ships according to claim 4, wherein a lifting plate (32) is movably arranged on one side of the cooling box (3) away from the heating box (2), a plurality of supporting frames (321) are arranged on one side of the lifting plate (32) close to the heating box (2), and one end of the supporting frames (321) close to the heating box (2) can be abutted against the lower end face of the guide plate (31).
6. The heat treatment device for gears for ships according to claim 5, wherein a slide rail (33) is vertically arranged on one side, far away from the heating box (2), of the cooling box (3), the lifting plate (32) is movably arranged on the slide rail (33), a driving motor (34) is further arranged on one side of the cooling box (3), a rotating gear (35) is arranged at the output end of the driving motor (34), a rack (322) meshed with the rotating gear (35) is arranged on one side, close to the driving motor (34), of the lifting plate (32), and a gear cover (351) is arranged on the outer side of the rotating gear (35).
7. The heat treatment device for gears for ships according to claim 6, wherein the lower end of the cooling box (3) is further provided with a plurality of universal rollers, and the universal rollers have a locking function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321919546.8U CN220503132U (en) | 2023-07-20 | 2023-07-20 | Gear heat treatment device for ship |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321919546.8U CN220503132U (en) | 2023-07-20 | 2023-07-20 | Gear heat treatment device for ship |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220503132U true CN220503132U (en) | 2024-02-20 |
Family
ID=89880165
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321919546.8U Active CN220503132U (en) | 2023-07-20 | 2023-07-20 | Gear heat treatment device for ship |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220503132U (en) |
-
2023
- 2023-07-20 CN CN202321919546.8U patent/CN220503132U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |