CN220489987U - New forms of energy power battery tray three-dimensional detection machine - Google Patents
New forms of energy power battery tray three-dimensional detection machine Download PDFInfo
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- CN220489987U CN220489987U CN202322126307.3U CN202322126307U CN220489987U CN 220489987 U CN220489987 U CN 220489987U CN 202322126307 U CN202322126307 U CN 202322126307U CN 220489987 U CN220489987 U CN 220489987U
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Abstract
The utility model relates to the technical field of polishing equipment, in particular to a new energy power battery tray three-dimensional detector which comprises a rack, a conveying device and a measuring platform, wherein the conveying device is arranged on the rack, the conveying device conveys a new energy power battery tray to be detected to the measuring platform for detection, one side of the measuring platform is provided with a tray detection mechanism, and the tray detection mechanism comprises a mechanical arm and a laser three-dimensional scanner; the laser three-dimensional scanner is positioned above the measuring platform; the mechanical arm can drive the laser three-dimensional scanner to move upwards or downwards or leftwards or rightwards, so that the laser scanning detection of the new energy power battery tray is realized. The laser three-dimensional scanner is driven by the moving track of the preset mechanical arm to continuously scan the new energy power battery tray by laser, the obtained tray data are complete, and the detection efficiency is high, so that the laser three-dimensional scanner is worth popularizing.
Description
Technical Field
The utility model relates to the technical field of polishing equipment, in particular to a new energy power battery tray three-dimensional detector.
Background
At present, new energy automobiles and battery technologies develop rapidly, and performances such as power endurance of new energy batteries mainly depend on the level of the carried battery. The battery on the new energy automobile is carried and loaded by utilizing the battery tray, so that the battery is arranged at the corresponding position of the automobile.
The new energy power battery tray often needs to be processed through various procedures. The processing precision of the tray influences the assembly precision of the subsequent integral automobile structure, the new energy battery tray is an aluminum alloy machined part with larger volume, and the finished product of the new energy battery tray needs to detect the position size of a plurality of round holes, the existence of tooth sockets and the distance and height size of a plurality of characteristics. Most of the current detection is performed manually or by three coordinates, the detection efficiency is extremely low (half to two hours are needed for detecting one product), and the detection can only be performed off-line and is not suitable for the requirement of mass production.
Disclosure of Invention
The utility model provides a new energy power battery tray three-dimensional detector for overcoming the defects of the prior art, and the technical scheme is as follows.
The three-dimensional detector for the new energy power battery tray comprises a rack, a conveying device and a measuring platform, wherein the conveying device is arranged on the rack, the new energy power battery tray to be detected is conveyed to the measuring platform by the conveying device for detection, a tray detection mechanism is arranged on one side of the measuring platform, and the tray detection mechanism comprises a mechanical arm, an arm driver for driving the mechanical arm to move and a laser three-dimensional scanner; the laser three-dimensional scanner is positioned above the measuring platform; the mechanical arm can drive the laser three-dimensional scanner to move upwards or downwards or leftwards or rightwards, so that laser scanning detection is carried out on the new energy power battery tray.
Further, the robotic arm comprises a base arranged on the frame, a rotating support is rotatably connected to the top of the base, a driving device is arranged on the rotating support, a connecting arm is fixedly connected to an output shaft of the driving device, a mounting block is rotatably connected to one end of the connecting arm, the mounting block is located right above the measuring platform, and the laser three-dimensional scanner is arranged on the mounting block.
Further, a tray clamping mechanism is further arranged on the measuring platform and comprises two supporting rods which are oppositely arranged on two sides of the measuring platform, one opposite sides of the two supporting rods are respectively connected with a rotating rod in a rotating mode, a pressing cross rod which is connected between the two rotating rods in a sliding mode and a cylinder which drives the pressing cross rod to slide, a limiting protruding structure is further arranged on the measuring platform, and a clamping channel for clamping a new energy power battery tray to be detected is formed between the limiting protruding structure and the pressing cross rod
Further, a position sensor for sensing the new energy power battery tray to be detected is further arranged on the pressing cross rod.
Further, a control processing unit is further arranged on the rack, the control processing unit comprises a control module and a signal processor module, and the control module is electrically connected with the signal processor module; the tray detection mechanism, the tray clamping mechanism, the position sensor, the mechanical arm and the laser three-dimensional scanner are respectively and electrically connected with the control module.
Further, the conveying device comprises a conveying base and conveying rollers, the conveying base is obliquely arranged, a plurality of conveying rollers are equidistantly arranged on the conveying base, two adjacent conveying rollers are in transmission connection, and any conveying roller is fixedly connected with the output end of the driving motor to form a conveying channel for a new energy power battery tray to be detected.
Compared with the prior art, the utility model has the beneficial effects that:
the laser three-dimensional scanner is driven by the moving track of the preset mechanical arm to continuously scan the new energy power battery tray by laser, the obtained tray data is complete, and the detection efficiency is high.
Furthermore, this application still is equipped with conveyer, utilizes conveyer to carry the new forms of energy power battery tray that will wait to detect to measuring platform detects, and measuring platform still is equipped with the tray clamping mechanism who presss from both sides tight tray, sets up position sensor on the tray clamping mechanism, can respond to the tray and compress tightly the distance between the horizontal pole for tray clamping mechanism can press from both sides the tray that waits to detect fast accurately, further improves the operating efficiency and the precision that the tray detected.
The automatic degree of this application is high, and the practicality is strong, is fit for mass production demand, is worth promoting.
Drawings
Fig. 1 is a schematic diagram of the whole structure of a new energy power battery tray three-dimensional detector.
Fig. 2 is a schematic structural diagram of a mechanical arm in the three-dimensional detector for the new energy power battery tray.
Fig. 3 is a schematic structural view of a tray clamping mechanism in the three-dimensional inspection machine for a new energy power battery tray.
Detailed Description
As shown in fig. 1-3, a three-dimensional detector for a new energy power battery tray comprises a frame 1, a conveying device 2 and a measuring platform 5, wherein the conveying device 2 is arranged on the frame 1, the new energy power battery tray to be detected is conveyed to the measuring platform 5 by the conveying device 2 for detection, a tray detection mechanism 3 is arranged on one side of the measuring platform 5, and the tray detection mechanism 3 comprises a laser three-dimensional scanner 6, a mechanical arm 3 and an arm driver for driving the mechanical arm 3 to move; the laser three-dimensional scanner 6 is positioned above the measuring platform 5; the mechanical arm can drive the laser three-dimensional scanner 6 to move upwards or downwards or leftwards or rightwards so as to realize laser scanning detection on the new energy power battery tray.
Further, the mechanical arm 3 comprises a base 31 installed on the frame 1, a rotating support 32 is rotatably connected to the top of the base 31, a driving device is installed on the rotating support 32, a connecting arm 33 is fixedly connected to an output shaft of the driving device, a mounting block 34 is rotatably connected to one end of the connecting arm 33, the mounting block 34 is located right above the measuring platform 5, and the laser three-dimensional scanner 6 is arranged on the mounting block 34.
In the application, the driver of the mechanical arm 3 can enable the mechanical arm 3 to move along a path appointed by a program, and the driver is a core component of the mechanical arm 3 and can provide strength and motion control; it comprises motor, speed reducer and controller, drives the driver through the power to reach appointed position, speed and dynamics, not only improve the detection efficiency of this application new forms of energy power battery tray three-dimensional detection machine, can also improve its detection accuracy, possess quick, efficient advantage.
Further, the measuring platform 5 is further provided with a tray clamping mechanism 7, the tray clamping mechanism 7 comprises two supporting rods 71 which are oppositely arranged on two sides of the measuring platform 5, one sides of the two supporting rods 71 which are opposite are respectively connected with a rotating rod 72 in a rotating mode, a pressing cross rod 73 which is connected between the two rotating rods 72 in a sliding mode and a cylinder which drives the pressing cross rod 73 to slide, the measuring platform 5 is further provided with a limiting protruding structure 51, and a clamping channel for clamping a to-be-detected new energy power battery tray is formed between the limiting protruding structure 51 and the pressing cross rod 73. As shown in fig. 3, the new energy power battery to be detected is conveyed to the measuring platform 5, the rotating rod 72 rotates to drive the pressing cross rod 73 to rotate to the other end of the new energy power battery to be detected, then the pressing cross rod 73 can horizontally move along the rotating rod 72 towards the limiting protruding structure 51 through motor driving until the pressing cross rod 73 contacts the new energy power battery to be detected and pushes the new energy power battery to be detected against the limiting protruding structure 51.
In the application, a motor 75 is fixedly connected to a supporting rod 71, one end of a rotating rod 72 is fixedly connected to a power end of the motor 75, the other end of the rotating rod is connected with a pressing cross rod 73, a linear sliding rail is arranged on the rotating rod, and a sliding block which is in sliding connection with the linear sliding rail is arranged on the pressing cross rod 73; the rotating rod is also provided with an air cylinder, the power end of the air cylinder is fixedly connected with the pressing cross rod 73, and the air cylinder drives the pressing cross rod 73 to move.
Further, a position sensor 74 for sensing the tray of the new energy power battery to be detected is further arranged on the pressing cross rod 73, and the distance and the position of the tray are sensed by the position sensor 74, so that the tray clamping mechanism 7 can clamp the new energy power battery to be detected rapidly and accurately.
Further, a control processing unit 4 is further arranged on the frame 1, the control processing unit 4 comprises a control module and a signal processor module, and the control module is electrically connected with the signal processor module; the tray detection mechanism 3, the tray clamping mechanism 7, the position sensor 74, the mechanical arm 3 and the laser three-dimensional scanner 6 are respectively and electrically connected with the control module.
Further, the conveying device 2 comprises a conveying base 21 and conveying rollers 22, the conveying base 21 is obliquely arranged, a plurality of conveying rollers 22 are equidistantly arranged on the conveying base 21, two adjacent conveying rollers 22 are in transmission connection, and any conveying roller 22 is fixedly connected with the output end of a driving motor to form a conveying channel for conveying the new energy power battery tray to be detected.
The detection flow of the application is as follows:
step 1, driving the mechanical arm 3 to move by an arm driver of the mechanical arm 3 according to a set program path, driving the laser three-dimensional scanner 6 to start scanning, scanning the laser three-dimensional scanner and completing three-dimensional point cloud acquisition;
step 2, the laser three-dimensional scanner 6 automatically packages the three-dimensional point cloud and stores the three-dimensional point cloud on detection analysis software of a computer;
step 3, the detection analysis software of the computer performs data analysis and 3D comparison according to the set analysis template and step;
and 4, automatically outputting a detection report by detection analysis software of the computer, and storing to finish detection.
In summary, the laser three-dimensional scanner 6 is driven by the movement track of the preset mechanical arm 3 to continuously scan the new energy power battery tray by laser, so that the obtained tray data is complete, and the detection efficiency is high.
Furthermore, this application still is equipped with conveyer 2, utilizes conveyer 2 to carry the new forms of energy power battery tray that will wait to detect to measuring platform 5 detect, and measuring platform 5 still is equipped with the tray clamping mechanism 7 of clamping the tray, sets up position sensor 74 on the tray clamping mechanism 7, can respond to the tray and compress tightly the distance between the horizontal pole 73 for tray clamping mechanism 7 can press from both sides the tray that waits to detect fast accurately, further improves the operating efficiency and the precision that the tray detected.
The automatic degree of this application is high, and the practicality is strong, is fit for mass production demand, is worth promoting.
Other corresponding changes and modifications will occur to those skilled in the art from the disclosure herein, and it is intended that all such changes and modifications fall within the scope of the utility model.
Claims (6)
1. The three-dimensional detector for the new energy power battery tray is characterized by comprising a rack, a conveying device and a measuring platform, wherein the conveying device is arranged on the rack, the new energy power battery tray to be detected is conveyed to the measuring platform by the conveying device for detection, one side of the measuring platform is provided with a tray detection mechanism, and the tray detection mechanism comprises a laser three-dimensional scanner, a mechanical arm and an arm driver for driving the mechanical arm to move; the laser three-dimensional scanner is positioned above the measuring platform; the mechanical arm can drive the laser three-dimensional scanner to move upwards or downwards or leftwards or rightwards, so that laser scanning detection is carried out on the new energy power battery tray.
2. The three-dimensional detector for the new energy power battery tray according to claim 1, wherein the mechanical arm comprises a base arranged on a frame, a rotating support is rotatably connected to the top of the base, a driving device is arranged on the rotating support, a connecting arm is fixedly connected to an output shaft of the driving device, a mounting block is rotatably connected to one end of the connecting arm, the mounting block is located right above the measuring platform, and the laser three-dimensional scanner is arranged on the mounting block.
3. The three-dimensional detector for the new energy power battery tray according to claim 2, wherein the measuring platform is further provided with a tray clamping mechanism, the tray clamping mechanism comprises two supporting rods which are oppositely arranged on two sides of the measuring platform, one opposite sides of the two supporting rods are respectively and rotatably connected with a rotating rod, a compression cross rod which is slidably connected between the two rotating rods, and an air cylinder which drives the compression cross rod to slide, and the measuring platform is further provided with a limiting protruding structure, wherein a clamping channel for clamping the new energy power battery tray to be detected is formed between the limiting protruding structure and the compression cross rod.
4. The three-dimensional detector for the new energy power battery tray according to claim 3, wherein the pressing cross rod is further provided with a position sensor for sensing the new energy power battery tray to be detected.
5. The three-dimensional detector for the new energy power battery tray according to claim 4, wherein a control processing unit is further arranged on the rack, the control processing unit comprises a control module and a signal processor module, and the control module is electrically connected with the signal processor module; the tray detection mechanism, the tray clamping mechanism, the position sensor, the mechanical arm and the laser three-dimensional scanner are respectively and electrically connected with the control module.
6. The three-dimensional detector for the new energy power battery tray according to claim 1, wherein the conveying device comprises a conveying base and conveying rollers, the conveying base is obliquely arranged, a plurality of conveying rollers are equidistantly arranged on the conveying base, two adjacent conveying rollers are in transmission connection, and any conveying roller is fixedly connected with the output end of the driving motor to form a conveying channel for the new energy power battery tray to be detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322126307.3U CN220489987U (en) | 2023-08-09 | 2023-08-09 | New forms of energy power battery tray three-dimensional detection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322126307.3U CN220489987U (en) | 2023-08-09 | 2023-08-09 | New forms of energy power battery tray three-dimensional detection machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220489987U true CN220489987U (en) | 2024-02-13 |
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ID=89825356
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322126307.3U Active CN220489987U (en) | 2023-08-09 | 2023-08-09 | New forms of energy power battery tray three-dimensional detection machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220489987U (en) |
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2023
- 2023-08-09 CN CN202322126307.3U patent/CN220489987U/en active Active
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