CN220484495U - A scraper conveyor with self-cleaning function - Google Patents
A scraper conveyor with self-cleaning function Download PDFInfo
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- CN220484495U CN220484495U CN202321956229.3U CN202321956229U CN220484495U CN 220484495 U CN220484495 U CN 220484495U CN 202321956229 U CN202321956229 U CN 202321956229U CN 220484495 U CN220484495 U CN 220484495U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 43
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Abstract
Description
技术领域Technical field
本实用新型涉及刮板输送机技术领域,具体为一种具有自清理功能的刮板输送机。The utility model relates to the technical field of scraper conveyors, specifically a scraper conveyor with a self-cleaning function.
背景技术Background technique
用刮板链牵引,在槽内运送散料的输送机叫刮板输送机。刮板输送机的相邻中部槽在水平、垂直面内可有限度折曲的叫可弯曲刮板输送机。其中机身在工作面和运输巷道交汇处呈90度弯曲设置的工作面输送机叫“拐角刮板输送机”。在当前采煤工作面内,刮板输送机的作用不仅是运送煤和物料,而且还是采煤机的运行轨道,因此它成为现代化采煤工艺中不可缺少的主要设备。刮板输送机能保持连续运转,生产就能正常进行。否则,整个采煤工作面就会呈现停产状态,使整个生产中断。A conveyor that uses a scraper chain to transport bulk materials in a trough is called a scraper conveyor. The adjacent middle groove of the scraper conveyor can be bent to a limited extent in the horizontal and vertical planes, which is called a bendable scraper conveyor. Among them, the working surface conveyor whose fuselage is bent at 90 degrees at the intersection of the working surface and the transportation lane is called a "corner scraper conveyor". In the current coal mining working face, the role of the scraper conveyor is not only to transport coal and materials, but also to serve as the operating track of the shearer. Therefore, it has become an indispensable main equipment in modern coal mining technology. The scraper conveyor can maintain continuous operation and production can proceed normally. Otherwise, the entire coal mining face will be shut down, interrupting the entire production.
但是现有的刮板输送机有如下缺点,在输送板和料槽之间会留有间隙,当输送板在输送煤矿时,会有一些湿度较高的煤矿物料粘附在料槽内壁上,时间一长,对刮板链的运行带来阻力,不利于煤矿的运输,导致运输效率降低,因此要对现在的刮板输送机进行改进。However, the existing scraper conveyor has the following shortcomings. There will be a gap between the conveying plate and the trough. When the conveying plate is transporting coal, some coal materials with high humidity will adhere to the inner wall of the trough. Over time, it will bring resistance to the operation of the scraper chain, which is not conducive to the transportation of coal mines and leads to a reduction in transportation efficiency. Therefore, the current scraper conveyor must be improved.
实用新型内容Utility model content
本实用新型的目的在于提供一种具有自清理功能的刮板输送机,以解决上述背景技术提出的目前市场上的在输送板和料槽之间会留有间隙,当输送板在输送煤矿时,会有一些湿度较高的煤矿物料粘附在料槽内壁上,时间一长,对刮板链的运行带来阻力,不利于煤矿的运输,导致运输效率降低的问题。The purpose of this utility model is to provide a scraper conveyor with a self-cleaning function to solve the problem of the above-mentioned background technology that there is a gap between the conveying plate and the trough on the market. When the conveying plate is conveying coal, , there will be some coal mineral materials with high humidity adhering to the inner wall of the trough. Over time, it will bring resistance to the operation of the scraper chain, which is not conducive to the transportation of coal mines and leads to the problem of reduced transportation efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种具有自清理功能的刮板输送机,包括机体和输送板,所述机体的一端设有放料机构,所述机体的另一端设有出料口,所述机体的内部设有输送链,所述输送链的一端套接有主动辊,所述输送链的另一端套接有从动辊,所述输送链的下方设有支架,所述主动辊的一侧连接有二号电机,所述输送板设置在输送链的上方,所述输送板的两端连接有安装板,所述输送板的上方设有推料机构,所述安装板的一侧设有清理机构,所述清理机构的内部设有弹簧。In order to achieve the above purpose, the present utility model provides the following technical solution: a scraper conveyor with a self-cleaning function, including a body and a conveying plate. One end of the body is provided with a discharge mechanism, and the other end of the body is provided with a discharge mechanism. Discharge port, a conveyor chain is provided inside the body, one end of the conveyor chain is connected with a driving roller, the other end of the conveyor chain is connected with a driven roller, and a bracket is provided below the conveyor chain. One side of the driving roller is connected to the No. 2 motor, the conveying plate is arranged above the conveying chain, the two ends of the conveying plate are connected with mounting plates, and a pushing mechanism is provided above the conveying plate. A cleaning mechanism is provided on one side of the mounting plate, and a spring is provided inside the cleaning mechanism.
优选的,所述放料机构包括一号电机、放料口、切料辊和滤网,所述机体的一侧设有放料口。Preferably, the discharge mechanism includes a No. 1 motor, a discharge opening, a cutting roller and a filter screen, and a discharge opening is provided on one side of the body.
优选的,所述放料口的内部设有切料辊,所述切料辊的一端轴连接有一号电机,所述切料辊的下方安装有滤网。Preferably, a cutting roller is provided inside the discharge port, one end of the cutting roller is connected to a No. 1 motor, and a filter screen is installed below the cutting roller.
优选的,所述推料机构包括挡板和液压缸,所述机体两侧的内置槽中设有液压缸,所述液压缸的一侧连接有挡板。Preferably, the pushing mechanism includes a baffle and a hydraulic cylinder. Hydraulic cylinders are provided in built-in grooves on both sides of the body, and a baffle is connected to one side of the hydraulic cylinder.
优选的,所述清理机构包括螺栓、滚珠、刮刀和清理板,所述安装板的内部贯穿插入有螺栓。Preferably, the cleaning mechanism includes bolts, balls, scrapers and a cleaning plate, and bolts are inserted through the interior of the mounting plate.
优选的,所述安装板的一侧设有清理板,所述弹簧的一侧设有滚珠。Preferably, a cleaning plate is provided on one side of the mounting plate, and a ball is provided on one side of the spring.
优选的,所述滚珠的外侧设有刮刀,所述滚珠在清理板上呈间隔分布。Preferably, a scraper is provided on the outside of the rolling balls, and the rolling balls are distributed at intervals on the cleaning plate.
与现有技术相比,本实用新型的有益效果是:该一种具有自清理功能的刮板输送机:Compared with the existing technology, the beneficial effects of this utility model are: This scraper conveyor with self-cleaning function:
1.设置有清理机构,当刮板输送机在对煤炭输送的过程中,随着输送链带着输送板运行的过程中,清理板一侧的滚珠在机体内壁上滚动,使弹簧收缩并反弹,使滚珠滚动阻力减小,滚珠带着清理板将机体内壁上粘附的煤炭滚落下来,在滚珠滚动的过程中,刮刀将粘在滚珠上的物料刮下,防止物料进入清理板的内置槽中,影响滚珠的转动,使输送板在运行时也能对两侧的机体内壁上粘附的煤炭进行清理下来,减小了输送链的运行阻力,使煤炭运输的效率更高。1. There is a cleaning mechanism. When the scraper conveyor is transporting coal, as the conveyor chain runs with the conveyor plate, the balls on one side of the cleaning plate roll on the inner wall of the machine, causing the spring to shrink and rebound. , so that the rolling resistance of the ball is reduced. The ball brings the cleaning plate to roll down the coal adhered to the inner wall of the machine. During the rolling process of the ball, the scraper scrapes off the material adhered to the ball to prevent the material from entering the built-in part of the cleaning plate. In the groove, it affects the rotation of the balls, so that the conveyor plate can clean the coal adhered to the inner walls of the machine on both sides during operation, reducing the running resistance of the conveyor chain and making coal transportation more efficient.
2.设置有放料机构和推料机构,工作人员可以在放料口处放入煤炭,使煤炭到达切料辊的位置,颗粒较小的煤炭从滤网落下到达输送链上,再通过一号电机带动切料辊的旋转,使切料辊对颗粒较大的煤炭进行切割,使煤炭颗粒变小,在从滤网处落到输送链上进行输送工作,当煤炭在输送链上堆积在一起时,可以通过启动液压缸,使液压缸带动挡板向一侧推动,使堆积在一起的煤炭可以松散平铺在输送链上,防止煤炭过多落到机体外侧,使煤炭颗粒变小有利于提高输送链的使用寿命,防止大颗粒煤炭磨损输送链。2. There is a discharging mechanism and a pushing mechanism. Workers can put coal into the discharging port so that the coal reaches the position of the cutting roller. Coal with smaller particles falls from the filter to the conveyor chain, and then passes through a The No. 1 motor drives the cutting roller to rotate, causing the cutting roller to cut larger coal particles, making the coal particles smaller, and then falls from the filter screen to the conveyor chain for transportation. When the coal is accumulated on the conveyor chain, At the same time, the hydraulic cylinder can be started to drive the baffle to one side, so that the piled coal can be loosely spread on the conveyor chain to prevent excessive coal from falling outside the machine body and make the coal particles smaller and more efficient. It is beneficial to extend the service life of the conveyor chain and prevent large particles of coal from wearing out the conveyor chain.
附图说明Description of the drawings
图1为本实用新型主视剖面结构示意图;Figure 1 is a schematic diagram of the front cross-sectional structure of the utility model;
图2为本实用新型侧视剖面结构示意图;Figure 2 is a schematic side view of the structure of the utility model;
图3为本实用新型清理机构主视结构示意图;Figure 3 is a schematic view of the main structure of the cleaning mechanism of the present utility model;
图4为本实用新型A处放大结构示意图。Figure 4 is an enlarged structural schematic diagram of point A of the present utility model.
图中:1、机体;2、放料机构;21、一号电机;22、放料口;23、切料辊;24、滤网;3、出料口;4、主动辊;5、支架;6、输送链;7、输送板;8、安装板;9、从动辊;10、推料机构;101、挡板;102、液压缸;11、二号电机;12、清理机构;121、螺栓;122、滚珠;123、刮刀;124、清理板;13、弹簧。In the picture: 1. Machine body; 2. Discharging mechanism; 21. No. 1 motor; 22. Discharging port; 23. Cutting roller; 24. Filter; 3. Discharging port; 4. Driving roller; 5. Bracket ; 6. Conveyor chain; 7. Conveyor plate; 8. Installation plate; 9. Driven roller; 10. Pushing mechanism; 101. Baffle; 102. Hydraulic cylinder; 11. No. 2 motor; 12. Cleaning mechanism; 121 , bolt; 122, ball; 123, scraper; 124, cleaning plate; 13, spring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种具有自清理功能的刮板输送机,包括机体1和输送板7,所述机体1的一端设有放料机构2,所述机体1的另一端设有出料口3,所述机体1的内部设有输送链6,所述输送链6的一端套接有主动辊4,所述输送链6的另一端套接有从动辊9,所述输送链6的下方设有支架5,所述主动辊4的一侧连接有二号电机11,所述输送板7设置在输送链6的上方,所述输送板7的两端连接有安装板8,所述输送板7的上方设有推料机构10,所述安装板8的一侧设有清理机构12,所述清理机构12的内部设有弹簧13。Please refer to Figures 1-3. The present utility model provides a technical solution: a scraper conveyor with a self-cleaning function, including a body 1 and a conveying plate 7. One end of the body 1 is provided with a discharge mechanism 2, so The other end of the machine body 1 is provided with a discharge port 3, and a conveyor chain 6 is provided inside the machine body 1. One end of the conveyor chain 6 is connected to a driving roller 4, and the other end of the conveyor chain 6 is connected to a drive roller 4. The driven roller 9 is provided with a bracket 5 below the conveyor chain 6. The No. 2 motor 11 is connected to one side of the driving roller 4. The conveyor plate 7 is arranged above the conveyor chain 6. The conveyor plate 7 There are mounting plates 8 connected to both ends of the conveying plate 7. A pushing mechanism 10 is provided above the conveying plate 7. A cleaning mechanism 12 is provided on one side of the mounting plate 8. A spring 13 is provided inside the cleaning mechanism 12.
根据图1所示,所述放料机构2包括一号电机21、放料口22、切料辊23和滤网24,所述机体1的一侧设有放料口22,所述放料口22的内部设有切料辊23,所述切料辊23的一端轴连接有一号电机21,所述切料辊23的下方安装有滤网24。As shown in Figure 1, the discharge mechanism 2 includes a No. 1 motor 21, a discharge port 22, a cutting roller 23 and a filter screen 24. A discharge port 22 is provided on one side of the body 1. A cutting roller 23 is provided inside the mouth 22. One end of the cutting roller 23 is connected to a No. 1 motor 21. A filter screen 24 is installed below the cutting roller 23.
具体实施时,可以在放料口22处放入煤炭,使煤炭到达切料辊23的位置,颗粒较小的煤炭从滤网24落下到达输送链6上,再通过一号电机21带动切料辊23的旋转,使切料辊23对颗粒较大的煤炭进行切割,使煤炭颗粒变小,在从滤网24处落到输送链6上进行输送工作,有利于提高输送链6的使用寿命,防止大颗粒煤炭磨损输送链6。During specific implementation, coal can be put into the discharge port 22 so that the coal reaches the position of the cutting roller 23. Coal with smaller particles falls from the filter screen 24 to the conveyor chain 6, and then is driven by the No. 1 motor 21 to cut the material. The rotation of the roller 23 causes the cutting roller 23 to cut coal with larger particles, so that the coal particles become smaller, and then fall from the filter screen 24 to the conveyor chain 6 for transportation, which is beneficial to increasing the service life of the conveyor chain 6 , to prevent large particles of coal from wearing out the conveyor chain 6.
根据图2所示,所述推料机构10包括挡板101和液压缸102,所述机体1两侧的内置槽中设有液压缸102,所述液压缸102的一侧连接有挡板101,所述推料机构10的数量设有两个。As shown in Figure 2, the pushing mechanism 10 includes a baffle 101 and a hydraulic cylinder 102. Hydraulic cylinders 102 are provided in built-in grooves on both sides of the body 1, and a baffle 101 is connected to one side of the hydraulic cylinder 102. , there are two pushing mechanisms 10 .
具体实施时,通过启动液压缸102,使液压缸102带动挡板101向一侧推动,使堆积在一起的煤炭可以松散平铺在输送链6上,防止煤炭过多落到机体1外侧,造成损失。During specific implementation, by activating the hydraulic cylinder 102, the hydraulic cylinder 102 drives the baffle 101 to push to one side, so that the piled coal can be loosely spread on the conveyor chain 6 to prevent excessive coal from falling outside the body 1, causing loss.
根据图2、图3和图4所示,所述清理机构12包括螺栓121、滚珠122、刮刀123和清理板124,所述安装板8的内部贯穿插入有螺栓121,所述安装板8的一侧设有清理板124,所述弹簧13的一侧设有滚珠122,所述滚珠122的外侧设有刮刀123,所述滚珠122在清理板124上呈间隔分布,所述刮刀123的内侧形状为圆形。As shown in Figures 2, 3 and 4, the cleaning mechanism 12 includes bolts 121, balls 122, scrapers 123 and cleaning plates 124. Bolts 121 are inserted through the interior of the mounting plate 8. A cleaning plate 124 is provided on one side, and a ball 122 is provided on one side of the spring 13. A scraper 123 is provided on the outside of the ball 122. The balls 122 are distributed at intervals on the cleaning plate 124. The scraper 123 is arranged on the inside of the spring 13. The shape is round.
具体实施时,随着输送板7带动清理板124一侧的滚珠122在机体1内壁上滚动,使弹簧13收缩并反弹,使滚珠122滚动阻力减小,滚珠122带着清理板124将机体1内壁上粘附的煤炭滚落下来,在滚珠122滚动的过程中,刮刀123将粘在滚珠122上的物料刮下,防止物料进入清理板124的内置槽中,影响滚珠122的转动,使输送板7在运行时也能对两侧的机体1内壁上粘附的煤炭进行清理下来,减小了输送链6的运行阻力,使煤炭运输的效率更高。During the specific implementation, as the conveyor plate 7 drives the ball 122 on one side of the cleaning plate 124 to roll on the inner wall of the body 1, the spring 13 contracts and rebounds, so that the rolling resistance of the ball 122 is reduced. The ball 122 brings the cleaning plate 124 to the body 1 The coal adhered to the inner wall rolls down. During the rolling process of the ball 122, the scraper 123 scrapes off the material adhered to the ball 122 to prevent the material from entering the built-in groove of the cleaning plate 124 and affecting the rotation of the ball 122, causing the conveyor to fail. The plate 7 can also clean the coal adhered to the inner walls of the body 1 on both sides during operation, thereby reducing the operating resistance of the conveyor chain 6 and making coal transportation more efficient.
工作原理:在使用该一种具有自清理功能的刮板输送机时,首先,二号电机11带动主动辊4转动,使输送链6带动从动辊9转动,随后通过放料机构将2煤炭送入输送链6上,然后在输送板7在对煤炭输送的过程中,通过清理机构12对机体1内壁进行清理,再通过推料机构10将煤炭推平整,防止煤炭落入机体1外侧,通过输送链6的循坏运行,使煤炭输送到出料口3处,清理机构12使刮板输送机的运输阻力减小,使煤炭运输效率得到提高,本说明中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Working principle: When using this scraper conveyor with self-cleaning function, first, the No. 2 motor 11 drives the driving roller 4 to rotate, so that the conveyor chain 6 drives the driven roller 9 to rotate, and then the 2 coals are discharged through the discharging mechanism. Then, when the conveyor plate 7 is transporting coal, the inner wall of the machine body 1 is cleaned through the cleaning mechanism 12, and then the coal is pushed flat through the pushing mechanism 10 to prevent the coal from falling outside the machine body 1. Through the cyclic operation of the conveyor chain 6, the coal is transported to the discharge port 3, and the cleaning mechanism 12 reduces the transportation resistance of the scraper conveyor, thereby improving the coal transportation efficiency. Contents not described in detail in this description belong to Prior art known to those skilled in the art.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Within the spirit and principles of the present utility model, any modifications, equivalent substitutions, improvements, etc. shall be included in the protection scope of the present utility model.
Claims (7)
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CN202321956229.3U Active CN220484495U (en) | 2023-07-21 | 2023-07-21 | A scraper conveyor with self-cleaning function |
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CN (1) | CN220484495U (en) |
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2023
- 2023-07-21 CN CN202321956229.3U patent/CN220484495U/en active Active
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Legal Events
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GR01 | Patent grant | ||
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TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20250320 Address after: No. 909, Zhenzhong Village, Dangwan Town, Xiaoshan District, Hangzhou City, Zhejiang Province, 311221 Patentee after: Hangzhou Yunchang conveying equipment Co.,Ltd. Country or region after: China Address before: 017000 Energy Bureau of Ordos City, Inner Mongolia Autonomous Region Patentee before: Zhang Shuai Country or region before: China |