CN220464705U - A strip pre-cooling device for plastic extruders - Google Patents
A strip pre-cooling device for plastic extruders Download PDFInfo
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Abstract
本实用新型涉及挤出设备生产技术领域,尤其涉及一种塑料挤出机的料条预冷却装置,包括两块对称分布的安装板和若干活动座,两个安装板的四角处通过螺栓进行固定连接,安装板的内侧开设有导向滑槽和条形通孔,活动座的外侧设有与导向滑槽配合的导向块,活动座的内侧开设有半圆柱形槽,活动座位于半圆形槽处嵌入固定有半圆管形喷淋罩,半圆管形喷淋罩的一侧均布有雾化喷头,另一侧接通有供水管。本实用新型利用相对的两个半圆管形喷淋罩拼接形成降温通道,相邻两个降温通道之间的隔距可根据需求进行调节,降温通道各处可均匀雾化喷水,实现对料条进行均匀预降温,有效避免料条由于受冷不均匀导致其易发生形变情况的出现。
The utility model relates to the technical field of extrusion equipment production, and in particular to a strip pre-cooling device for a plastic extruder, which includes two symmetrically distributed mounting plates and a number of movable seats. The four corners of the two mounting plates are fixed by bolts. Connection, the inside of the mounting plate is provided with a guide chute and a strip through hole, the outside of the movable seat is provided with a guide block that matches the guide chute, the inside of the movable seat is provided with a semi-cylindrical groove, and the movable seat is located in the semi-circular groove A semicircular tubular spray hood is embedded and fixed at the top. One side of the semicircular tubular spray hood is evenly distributed with atomizing nozzles, and the other side is connected to a water supply pipe. This utility model uses two opposite semi-circular tubular spray hoods to form a cooling channel. The distance between two adjacent cooling channels can be adjusted according to needs. Water can be evenly atomized and sprayed throughout the cooling channel to achieve material alignment. The strips are uniformly pre-cooled to effectively prevent the strips from deforming due to uneven cooling.
Description
技术领域Technical field
本实用新型涉及挤出设备生产技术领域,尤其涉及一种塑料挤出机的料条预冷却装置。The utility model relates to the technical field of extrusion equipment production, and in particular to a strip pre-cooling device for a plastic extruder.
背景技术Background technique
在塑料挤出生产过程中,物料会先经过挤出机高温熔融后挤出得到温度较高的料条,由于挤出的料条只有在降温变硬后才能输入切粒机切粒,随后进行下一步的加工。传统的冷却装置没有预冷装置,让刚挤压成型的熔融塑料条直接进入冷却水中,由于水压的作用,会对并未硬化的塑料条产生一定的挤压变形,从而影响后期切粒过程的成型粒径,使得产品的颗粒粒径有所差异,影响到产品的质量。In the plastic extrusion production process, the material will first be melted by the extruder at high temperature and then extruded to obtain higher-temperature strips. Since the extruded strips can only be fed into the pelletizer for pelletizing after cooling down and hardening, and then pelletized. Next step of processing. The traditional cooling device does not have a pre-cooling device, allowing the newly extruded molten plastic strips to directly enter the cooling water. Due to the effect of water pressure, the unhardened plastic strips will be extruded and deformed to a certain extent, thus affecting the later pelletizing process. The molding particle size makes the particle size of the product different, which affects the quality of the product.
为此,公开号为CN211566905U的专利说明书中公开了一种塑料挤出机的冷却装置,包括塑料挤出机和设置在塑料挤出机后侧的冷却水槽,塑料挤出机的后表面开设有塑料条挤出口,冷却水槽为一个矩形槽体,其设置在塑料条挤出口下侧的正后方,其槽口中设置有辊轴,辊轴转动设置在冷却水槽的两侧壁上,塑料条挤出口中挤出的塑料条从辊轴的下方穿过,冷却水槽的左侧设置有吸水降温机;通过在塑料挤出机的塑料条挤出口的正下方设置一个雾化喷头,通过其喷洒出的水雾对塑料条挤出机中所挤出的高温塑料条进行表面预降温处理,从而避免其直接进入水槽底,让其在水压下产生变形,从而影响到最终产品的质量。To this end, the patent specification with publication number CN211566905U discloses a cooling device for a plastic extruder, which includes a plastic extruder and a cooling water tank arranged on the rear side of the plastic extruder. The rear surface of the plastic extruder is provided with The plastic strip extrusion outlet and the cooling water tank are a rectangular tank body, which is arranged directly behind the lower side of the plastic strip extrusion outlet. A roller is provided in the slot, and the rollers are rotated and installed on both sides of the cooling water tank. The plastic strip extrusion water tank is The plastic strip extruded from the outlet passes under the roller, and a water-absorbing cooling machine is installed on the left side of the cooling water tank; an atomizing nozzle is installed directly below the plastic strip extrusion port of the plastic extruder, and the spray is sprayed through it The water mist is used to pre-cool the surface of the high-temperature plastic strips extruded from the plastic strip extruder to prevent them from directly entering the bottom of the water tank and causing them to deform under the water pressure, thereby affecting the quality of the final product.
但是这种塑料挤出机的冷却装置在使用过程发现仍存在不足之处,其依靠雾化喷头喷洒出的水雾对塑料条挤出机中所挤出的高温塑料条进行表面预降温处理,其雾化喷头只能对料条的一侧进行喷淋预降温,料条由于受冷不均匀,易发生形变。因此,需要对其进行优化改进。However, the cooling device of this plastic extruder still has shortcomings found during use. It relies on the water mist sprayed from the atomizing nozzle to pre-cool the surface of the high-temperature plastic strips extruded in the plastic strip extruder. The atomizing nozzle can only spray and pre-cool one side of the material strip. The material strip is prone to deformation due to uneven cooling. Therefore, it needs to be optimized and improved.
实用新型内容Utility model content
本实用新型的目的在于克服传统技术中存在的上述问题,提供一种塑料挤出机的料条预冷却装置。The purpose of this utility model is to overcome the above-mentioned problems existing in the traditional technology and provide a strip pre-cooling device for a plastic extruder.
为实现上述技术目的,达到上述技术效果,本实用新型是通过以下技术方案实现:In order to achieve the above technical purpose and achieve the above technical effect, the present utility model is realized through the following technical solutions:
一种塑料挤出机的料条预冷却装置,包括两块对称分布的安装板和若干活动座,两个所述安装板的四角处通过螺栓进行固定连接,所述安装板的内侧对称开设有两条并排分布的导向滑槽,所述安装板位于两条导向滑槽之间开设有条形通孔,所述活动座的外侧设有与导向滑槽配合的导向块,所述活动座的内侧开设有半圆柱形槽,所述活动座位于半圆形槽处嵌入固定有半圆管形喷淋罩,所述半圆管形喷淋罩的外露内侧均布有与内腔连通的雾化喷头,所述半圆管形喷淋罩的另一侧接通有贯穿活动座并从条形通孔伸出的供水管。A material strip pre-cooling device for a plastic extruder includes two symmetrically distributed installation plates and a number of movable seats. The four corners of the two installation plates are fixedly connected by bolts. There are symmetrical holes on the inside of the installation plate. There are two guide chutes distributed side by side. The mounting plate has a strip through hole between the two guide chutes. The outside of the movable seat is provided with a guide block that matches the guide chute. The movable seat has There is a semi-cylindrical groove on the inside. The movable seat is located in the semi-circular groove and a semi-circular tubular spray hood is embedded and fixed. The exposed inner side of the semi-circular tubular spray hood is evenly distributed with atomizing nozzles connected to the inner cavity. , the other side of the semicircular tubular spray cover is connected to a water supply pipe that penetrates the movable seat and extends from the strip-shaped through hole.
进一步地,上述塑料挤出机的料条预冷却装置中,所述导向滑槽和条形通孔的长度方向均与安装板的长度方向平行。Furthermore, in the strip pre-cooling device of the above-mentioned plastic extruder, the length direction of the guide chute and the strip-shaped through hole is parallel to the length direction of the mounting plate.
进一步地,上述塑料挤出机的料条预冷却装置中,所述导向滑槽的横截面内宽外窄的T形结构,所述导向块为能够防止脱离的T形块。Furthermore, in the strip pre-cooling device of the above-mentioned plastic extruder, the cross section of the guide chute has a T-shaped structure that is wide on the inside and narrow on the outside, and the guide block is a T-shaped block that can prevent detachment.
进一步地,上述塑料挤出机的料条预冷却装置中,相对的两个所述活动座中,一个活动座位于对接面设有定位凸起,另一个活动座位于对接面设有与定位凸起配合的定位凹槽。Further, in the material strip pre-cooling device of the above-mentioned plastic extruder, among the two opposite movable seats, one movable seat is provided with a positioning protrusion on the butt surface, and the other movable seat is provided with a positioning protrusion on the butt surface. Match the positioning groove.
进一步地,上述塑料挤出机的料条预冷却装置中,相对的两个所述活动座对接后,相对的两个所述半圆管形喷淋罩拼接形成便于对料条进行均匀预降温的降温通道。Further, in the material strip pre-cooling device of the above-mentioned plastic extruder, after the two opposite movable seats are butted, the two opposite semi-circular tubular spray hoods are spliced to form a device that facilitates uniform pre-cooling of the material strips. Cooling channel.
进一步地,上述塑料挤出机的料条预冷却装置中,所述半圆管形喷淋罩的内径为料条直径的5-10倍,所述半圆管形喷淋罩由不锈钢材料制成。Further, in the strip pre-cooling device of the above-mentioned plastic extruder, the inner diameter of the semicircular tubular spray cover is 5-10 times the diameter of the strip, and the semicircular tubular spray cover is made of stainless steel.
本实用新型的有益效果是:The beneficial effects of this utility model are:
本实用新型结构设计合理,其利用相对的两个半圆管形喷淋罩拼接形成降温通道,相邻两个降温通道之间的隔距可根据需求进行调节,降温通道各处可均匀雾化喷水,实现对料条进行均匀预降温,有效避免料条由于受冷不均匀导致其易发生形变情况的出现。The utility model has a reasonable structural design. It uses two opposite semi-circular tubular spray hoods to form a cooling channel. The distance between two adjacent cooling channels can be adjusted according to needs, and the cooling channel can be evenly atomized and sprayed everywhere. Water is used to achieve uniform pre-cooling of the material strips, effectively preventing the material strips from easily deforming due to uneven cooling.
当然,实施本实用新型的任一产品并不一定需要同时达到以上的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all the above advantages at the same time.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本实用新型整体的立体结构示意图;Figure 1 is a schematic diagram of the overall three-dimensional structure of the utility model;
图2为本实用新型整体的俯视结构示意图;Figure 2 is a schematic structural diagram of the overall structure of the present utility model;
图3为本实用新型省略螺栓后的结构分解示意图;Figure 3 is an exploded schematic diagram of the structure of the utility model after omitting bolts;
图4为本实用新型中安装板的结构示意图;Figure 4 is a schematic structural diagram of the mounting plate in the present utility model;
图5为本实用新型中活动座一种角度的结构示意图;Figure 5 is a schematic structural diagram of the movable seat in the utility model at one angle;
图6为本实用新型中活动座另一种角度的结构示意图;Figure 6 is a schematic structural diagram of the movable seat in the utility model from another angle;
附图中,各标号所代表的部件列表如下:In the drawings, the parts represented by each number are listed as follows:
1-安装板,2-螺栓,3-导向滑槽,4-条形通孔,5-活动座,6-导向块,7-半圆管形喷淋罩,8-供水管。1-Mounting plate, 2-Bolts, 3-Guide chute, 4-Strip through hole, 5-Mobile seat, 6-Guide block, 7-Semi-circular tubular spray cover, 8-Water supply pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
如图1-图6所示,本实施例提供一种塑料挤出机的料条预冷却装置,包括两块对称分布的安装板1和若干活动座5,两个安装板1的四角处通过螺栓2进行固定连接,安装板1的内侧对称开设有两条并排分布的导向滑槽3,安装板1位于两条导向滑槽3之间开设有条形通孔4。活动座5的外侧设有与导向滑槽3配合的导向块6,活动座5的内侧开设有半圆柱形槽,活动座5位于半圆形槽处嵌入固定有半圆管形喷淋罩7,半圆管形喷淋罩7的外露内侧均布有与内腔连通的雾化喷头,半圆管形喷淋罩7的另一侧接通有贯穿活动座5并从条形通孔4伸出的供水管8。As shown in Figures 1 to 6, this embodiment provides a strip pre-cooling device for a plastic extruder, which includes two symmetrically distributed mounting plates 1 and a number of movable seats 5. The four corners of the two mounting plates 1 pass through Bolts 2 are used for fixed connection. Two guide chute 3 distributed side by side are symmetrically provided on the inner side of the installation plate 1. The installation plate 1 is provided with a strip through hole 4 between the two guide chute 3. The outside of the movable seat 5 is provided with a guide block 6 that cooperates with the guide chute 3. The inside of the movable seat 5 is provided with a semi-cylindrical groove. The movable seat 5 is located at the semi-circular groove with a semi-circular tubular spray cover 7 embedded and fixed. The exposed inner side of the semi-circular tubular spray cover 7 is evenly distributed with atomizing nozzles connected to the inner cavity, and the other side of the semi-circular tubular spray cover 7 is connected with a nozzle that penetrates the movable seat 5 and extends from the strip-shaped through hole 4 Water supply pipe 8.
本实施例中,导向滑槽3和条形通孔4的长度方向均与安装板1的长度方向平行。In this embodiment, the length directions of the guide chute 3 and the strip-shaped through hole 4 are both parallel to the length direction of the mounting plate 1 .
本实施例中,导向滑槽3的横截面内宽外窄的T形结构,导向块6为能够防止脱离的T形块。In this embodiment, the cross section of the guide chute 3 is a T-shaped structure with a wide inside and a narrow outside, and the guide block 6 is a T-shaped block that can prevent detachment.
本实施例中,相对的两个活动座5中,一个活动座5位于对接面设有定位凸起,另一个活动座5位于对接面设有与定位凸起配合的定位凹槽。In this embodiment, among the two opposite movable seats 5, one movable seat 5 is provided with positioning protrusions on the butt surface, and the other movable seat 5 is provided with positioning grooves that cooperate with the positioning protrusions on the butt surface.
本实施例中,相对的两个活动座5对接后,相对的两个半圆管形喷淋罩7拼接形成便于对料条进行均匀预降温的降温通道。In this embodiment, after the two opposite movable seats 5 are butted, the two opposite semicircular tubular spray covers 7 are spliced to form a cooling channel that facilitates uniform pre-cooling of the material strips.
本实施例中,半圆管形喷淋罩7的内径为料条直径的5-10倍,半圆管形喷淋罩7由不锈钢材料制成。In this embodiment, the inner diameter of the semicircular tubular spray cover 7 is 5-10 times the diameter of the material strip, and the semicircular tubular spray cover 7 is made of stainless steel.
本实施例的一个具体应用为:本装置结构设计合理,其利用相对的两个半圆管形喷淋罩7拼接形成降温通道,相邻两个降温通道之间的隔距可根据需求进行调节,降温通道各处可均匀雾化喷水,实现对料条进行均匀预降温,有效避免料条由于受冷不均匀导致其易发生形变情况的出现。A specific application of this embodiment is: the structure of this device is reasonably designed. It uses two opposite semi-circular tubular spray covers 7 to form a cooling channel. The distance between two adjacent cooling channels can be adjusted according to needs. The cooling channel can evenly atomize water throughout the cooling channel to achieve uniform pre-cooling of the material strips, effectively preventing the material strips from easily deforming due to uneven cooling.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiment does not describe all details in detail, nor does it limit the utility model to specific implementations. Obviously, many modifications and variations are possible in light of the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (6)
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