CN220450025U - Novel float tin bath outlet curtain combined structure - Google Patents

Novel float tin bath outlet curtain combined structure Download PDF

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Publication number
CN220450025U
CN220450025U CN202321743733.5U CN202321743733U CN220450025U CN 220450025 U CN220450025 U CN 220450025U CN 202321743733 U CN202321743733 U CN 202321743733U CN 220450025 U CN220450025 U CN 220450025U
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curtain
baffle
tin bath
main
silica fiber
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CN202321743733.5U
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陆冰宜
鲁大学
谢银霞
孟庆瑞
王贤
仝晓聪
王双瑜
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China Yaohua Glass Group Corp
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China Yaohua Glass Group Corp
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Abstract

The utility model provides a novel float bath outlet curtain combined structure, which comprises a first curtain arranged right above the mouth part of a tin bath outlet lip brick edge, a second curtain arranged right above a first transition roller, a third curtain arranged at the front side of the second transition roller and a fourth curtain arranged at the rear side of the second transition roller; the first to fourth curtain plates comprise a pair of hanging clamp plates, a curtain plate fixedly clamped between the two hanging clamp plates and a main curtain fixed on the curtain plate, and the curtain plate is formed by sequentially laminating and splicing a plurality of steel plates. The utility model can not deform due to the temperature difference in the space height of the tin bath outlet, enhances the blocking force of the tin bath outlet blocking curtain on the gas and prevents the glass plate surface from being scratched.

Description

Novel float tin bath outlet curtain combined structure
Technical Field
The utility model relates to the technical field of float plate glass production, in particular to a novel float tin bath outlet baffle curtain combined structure.
Background
The float tin bath is a thermal equipment for forming float plate glass, after molten glass enters the tin bath, forming processes of flattening, polishing, drawing Bao Huo thick and the like are completed on the molten glass surface to form a continuous glass strip, the glass strip enters an annealing kiln for annealing treatment through a tin bath outlet, and finally, the glass is optimally cut to form finished plate glass after reaching a cold end.
In the tin bath, glass floats on the molten tin, if the pressure of the protective atmosphere of the tin bath is low, oxygen easily permeates into the tin bath, and the molten tin is easily oxidized to generate tin oxide and has influence on the quality of the glass plate. In order to ensure the working condition of the tin bath, a reducing protective gas for preventing the oxidation of the tin liquid needs to be continuously introduced into the tin bath. In order to provide sufficient pressure for the reducing shield gas inside the tin bath to prevent oxygen outside the tin bath from penetrating into the tin bath and oxidizing the tin bath, it is necessary to seal the entire tin bath. Since the molten tin bath outlet is always drawn with a continuous glass ribbon, a certain amount of glass sheet passing space must be reserved, so the molten tin bath outlet also becomes a place where the molten tin bath protective gas flows out most, and if a large amount of protective gas escapes from the molten tin bath outlet along with the drawn glass, the molten tin bath pressure, the molten tin bath working condition and the quality of the glass ribbon are greatly influenced, so that the problem of sealing the molten tin bath outlet is particularly important.
Currently, several tin bath outlet baffles are installed above a tin bath outlet transition roller table in the float glass industry to form a tin bath outlet sealing structure. Most of the existing tin bath outlet blocking curtains are soft blocking curtains with all-metal material blocking curtains or glass fiber cloth as main bodies, and the blocking curtains have the following defects: the shielding curtain is made of a metal plate, after installation, the temperature difference exists in the space height of the outlet of the tin bath, the metal is heated unevenly and deformed seriously, the shielding curtain forms a bow shape with high two sides and low middle, and the shielding curtain forms a wave bend in the longitudinal direction, so that the sealing performance of the outlet of the tin bath is poor; if the height of the metal baffle is reduced for improving the sealing, the lower part in the middle of the baffle is easy to scrape against the glass plate to scratch the upper surface of the glass plate, and when the quality problem of scratch of the glass is found in cold end inspection, the glass of the whole annealing kiln is required to be scrapped, so that great loss is caused. And secondly, the soft curtain using the glass fiber cloth as a main body structure is easy to blow open by tin bath airflow due to the influence of tin bath pressure because the glass fiber cloth is light in weight, and cannot be sealed well.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a novel float bath outlet baffle curtain combined structure aiming at the defects of the prior art, which can not deform due to the temperature difference in the space height of a bath outlet, and can enhance the blocking force of the bath outlet baffle curtain on gas and prevent the surface of a glass plate from being scratched.
In order to solve the technical problems, the utility model comprises the following steps:
a novel float bath outlet curtain combined structure comprises a first curtain arranged right above a mouth part of a tin bath outlet lip brick edge, a second curtain arranged right above a first transition roller, a third curtain arranged at the front side of the second transition roller and a fourth curtain arranged at the rear side of the second transition roller; the first to fourth curtain plates comprise a pair of hanging clamp plates, a curtain plate fixedly clamped between the two hanging clamp plates and a main curtain fixed on the curtain plate, and the curtain plate is formed by sequentially laminating and splicing a plurality of steel plates.
Further, the main curtain is fixed on the curtain steel plate through a plurality of curtain pressing sheets.
Further, bolt insertion holes for fixing the main baffle are formed in the baffle steel plate and the baffle pressing sheet.
Further, a main baffle is arranged on the side surface of the tin bath of the baffle steel plate of the first baffle and the side surface of the annealing furnace respectively; and the main curtain on the side surface of the annealing furnace extends downwards from the bottom end of the curtain steel plate to be close to the glass plate, and the main curtain on the side surface of the tin bath extends downwards from the middle part of the curtain steel plate to the middle part of the main curtain on the side surface of the annealing furnace.
Further, the main baffle of the first baffle is made of thickened heat-insulating materials; the thickening heat-insulating material is a high silica fiber felt with millimeter thickness; the high silica fiber felt on the side surface of the tin bath is used in a single layer, and the smooth surface of the high silica fiber felt faces the tin bath; the high silica fiber felt on the side surface of the annealing kiln adopts a double-layer structure which is folded in half, the smooth surface of the high silica fiber felt is exposed outside, and the folded part of the high silica fiber felt is fixed on the baffle steel plate.
Further, the main blocking curtains of the second to fourth blocking curtains are respectively fixed on the bottom ends of the side surfaces of the annealing furnace of the corresponding blocking curtain steel plates.
Furthermore, the main blocking curtains of the second to fourth blocking curtains are all made of high silica fiber cloth with normal thickness; the high silica fiber cloth is folded in half for use, the smooth surface of the high silica fiber cloth is exposed outside, and the folded part of the high silica fiber cloth is close to the glass plate.
Further, the first to fourth curtain also comprise two ear curtains respectively fixed at two transverse ends of the corresponding curtain steel plate; the ear curtains are all fixed on the annealing kiln side surfaces of the corresponding baffle steel plates and are positioned on the outer sides of the corresponding main baffles, and the bottoms of the ear curtains are lower than the bottoms of the main baffles.
Furthermore, the ear curtain is made of high silica fiber cloth with normal thickness; the high silica fiber cloth is folded in half for use, the smooth surface of the high silica fiber cloth is exposed outside, and the folded part of the high silica fiber cloth is close to the glass plate.
The beneficial effects of the utility model are as follows:
the utility model solves the problems of poor sealing performance, lower tin bath pressure than target value and the like caused by the thermal deformation of the traditional metal curtain, has good effect after use, can reach more than 50Pa in tin bath, controls the transverse temperature difference of the glass plate at the outlet of the tin bath within 3 ℃, greatly improves the working condition level in the tin bath, and reduces tin liquid oxidation and the generation of drips on the upper surface of glass.
And secondly, in order to strengthen the blocking force of the tin bath outlet blocking curtain on the tin bath protective gas, the bath pressure is improved, meanwhile, the blocking curtain is prevented from scratching the upper surface of the glass plate, all four blocking curtains are of stainless steel structures, the deflection is increased, the lower half is designed to be made of soft blocking curtain materials, the problem that the blocking curtain scratches the glass plate is avoided, the comprehensive yield of glass products is effectively improved, and the loss in production is reduced.
And thirdly, in order to solve the problem of deformation of the baffle curtain at the outlet of the tin bath caused by temperature difference in the space height of the outlet of the tin bath, all baffle curtain steel plates do not use a whole steel plate, a plurality of steel plates are used and are connected in a stacked and spliced mode, and when the steel plates are deformed by heating, each small steel plate is deformed and slides and displaces through the stacked and spliced position, and thermal expansion deformation is released. The whole retaining curtain is kept in a straight state.
And fourthly, in order to strengthen the heat preservation of the outlet of the tin bath and prevent the inclination of the baffle of the outlet of the tin bath caused by the overflow of the protective gas from the outlet of the tin bath, the main baffle of the first baffle is made of heat preservation thickening materials, and meanwhile, in order to control the temperature of the outlet of the tin bath, the side of the baffle steel plate tin bath of the first baffle is made of heat preservation measures.
And fifthly, hanging lug curtain structures are additionally arranged on two sides of the main baffle curtain, so that the gap between the edge of the glass plate and the side walls on two sides of the tin bath outlet can be effectively sealed. The first curtain is thickened and heat-insulating materials and the ear curtains are used, so that the heat-insulating capacity of the outlet of the tin bath is improved, the way of overflowing protective gas is balanced, and positive effects are played on controlling the temperature of the outlet of the tin bath and the transverse temperature difference.
And (VI) a mounting hole is formed in the end head of one transverse end of the suspension clamping plate, so that the installation and the disassembly of the tin bath outlet baffle are facilitated, and the thermal burn of protective gas to operators is reduced.
Drawings
FIG. 1 is a schematic view of the position of a tin bath outlet curtain according to the present utility model;
FIG. 2 is a schematic combination view of a curtain steel plate according to the present utility model;
FIG. 3 is a bottom view of FIG. 2;
FIG. 4 is a schematic side view of a tin bath of the first curtain;
FIG. 5 is a schematic side view of an annealing lehr of a first curtain;
FIG. 6 is a side view of a first curtain;
FIG. 7 is a side view of the second through fourth barrier;
in the figure: 1. the first curtain, 2, the second curtain, 3, the third curtain, 4, the fourth curtain, 5, lip brick edge, 6, the first transition roller, 7, the second transition roller, 8, hanging clamp plate, 9, curtain steel plate, 10, curtain pressing sheet, 11, mounting hole, 12, glass plate, 13, molten tin, 14, tin bath, 15, annealing kiln, 16, bolt jack, 17, main curtain, 18, ear curtain, 19 and curtain height adjusting screw.
Detailed Description
The utility model will be described in further detail below with reference to the drawings and the detailed description. It will be apparent to those skilled in the art that the examples are merely to aid in understanding the utility model and are not to be construed as a specific limitation thereof.
1-3, the utility model provides a novel float tin bath outlet baffle curtain combined structure, which comprises a first baffle curtain 1 arranged right above the mouth part of a tin bath outlet lip brick edge 5, a second baffle curtain 2 arranged right above a first transition roller 6, a third baffle curtain 3 arranged at the front side of a second transition roller 7 and a fourth baffle curtain 4 arranged at the rear side of the second transition roller 7; the first to fourth curtain comprises a pair of hanging clamp plates 8, a curtain steel plate 9 fixedly clamped between the two hanging clamp plates 8 and a soft main curtain 17 fixed on the curtain steel plate 9, and the curtain steel plate 9 is formed by sequentially laminating and splicing a plurality of steel plates along the transverse direction. The widths of the hanging clamping plate 8, the baffle steel plate 9 and the main baffle 17 are consistent, and the transverse two ends of the hanging clamping plate 8, the baffle steel plate 9 and the main baffle 17 are aligned.
In order to strengthen the blocking force of the tin bath outlet curtain on gas and prevent the surface of the glass plate from being scratched, all four curtain curtains are designed to be a curtain steel plate 9 with the upper half part made of stainless steel, deflection is increased, namely the impact force of the air flow is resisted, the bath pressure of the tin bath is effectively ensured, and the stainless steel can be 304 or 316L; the soft curtain structure made of smooth and soft high-temperature resistant materials is adopted near the lower half part of the glass plate 12, so that the upper surface of the glass plate is prevented from being scratched due to the fact that the curtain touches the glass plate. The utility model has a certain height of swinging capability, not only can ensure that the protective gas stably flows out, but also can push away the baffle through the tin bath outlet when special conditions such as foreign matters appear on the glass plate, and can smoothly enter the annealing kiln, thereby avoiding production accidents.
In order to solve the problem of deformation of a tin bath outlet baffle caused by temperature difference in the space height of the tin bath outlet, all baffle steel plates 9 of the utility model do not use a whole steel plate, but use a plurality of steel plates as shown in fig. 2 and 3 and adopt a stacking splicing connection mode, so that when the steel plates are deformed by heating, each small steel plate deforms and slides and shifts through a stacking splicing position, and thermal expansion deformation is released, and the whole baffle can be kept in a straight state.
The main curtain 17 is fixed to the curtain steel plate 9 by a plurality of curtain presser pieces 10 arranged in the lateral direction. Correspondingly, bolt insertion holes 16 for fixing the main baffle 17 are formed in the baffle steel plate 9 and the baffle pressing sheet 10, and each independent steel plate can be conveniently and smoothly displaced in the thermal expansion process.
The end of the transverse end of the suspension clamping plate 8 is provided with the mounting hole 11, and in the operation process, a hook can be inserted into the mounting hole 11 to push and pull the baffle, so that the operation is convenient, and the high-temperature gas burn of the tin bath is avoided.
As shown in fig. 4 to 6, a main curtain 17 is provided on each of the tin bath side surface and the annealing furnace side surface of the curtain steel plate 9 of the first curtain 1; and the main curtain 17 on the side surface of the annealing furnace extends downward from the bottom end of the curtain steel plate 9 to be close to the glass plate 12, and the main curtain 17 on the side surface of the tin bath extends downward from the middle of the curtain steel plate 9 to the middle of the main curtain 17 on the side surface of the annealing furnace.
The main baffle 17 of the first baffle 1 is made of thickened heat-insulating material; the thickening heat-insulating material is made of high silica fiber felt with the thickness of 10 mm; the high silica fiber felt on the side surface of the tin bath is used in a single layer, and the smooth surface of the high silica fiber felt faces the tin bath; the high silica fiber felt on the side surface of the annealing kiln adopts a double-layer structure which is folded in half, the smooth surface of the high silica fiber felt is exposed outside, and the folded part of the high silica fiber felt is fixed on the baffle steel plate 9.
In order to strengthen the heat preservation of the outlet of the tin bath, and simultaneously prevent the protective gas from overflowing from the outlet of the tin bath to drive the baffle curtain of the outlet of the tin bath to incline, the first baffle curtain 1 is made of thickened heat preservation materials. Meanwhile, in order to control the temperature of the outlet of the tin bath, a baffle steel plate 9 of the first baffle 1 adopts heat preservation measures on the side surface of the tin bath. The thickening heat-insulating material is made of high-silica fiber felt with the thickness of 10 mm, can bear the high temperature of more than 950 ℃, and has the characteristics of high temperature resistance, ablation resistance, low heat conduction, fire resistance, flame retardance, corrosion resistance, oxidation resistance, high insulation and the like. The high silica fiber mat has a considerable thickness, is not deformed by the tin bath air flow, is soft in material, and does not cause significant scratches on the upper surface of the glass sheet 12 even when contacting the upper surface of the glass sheet 12 during the descent process.
As shown in fig. 7, the main curtains 17 of the second to fourth curtain plates 2 to 4 are respectively fixed to the bottom ends of the annealing furnace side surfaces of the respective curtain steel plates 9. The main blocking curtains 17 of the second to fourth blocking curtains 2-4 are all made of high silica fiber cloth with normal thickness; the high silica fiber cloth is folded in half to be used, the smooth surface thereof is exposed to the outside, and the folded portion thereof is close to the glass plate 12.
The flow speed of the tin bath gas is reduced after passing through the first curtain 1, so that the second to fourth rear curtains 2-4 are made of high silica fiber cloth with normal thickness. The high silica fiber cloth can be used in 900 ℃ environment for a long time, and has compact tissue structure, high temperature resistance, high electrical insulation and high corrosion resistance. In order to increase sagging feeling and reduce burrs, the high silica fiber cloth is folded in half, the smooth surface thereof is exposed outside, and the folded portion thereof is close to the glass plate 12, preventing the upper surface of the glass plate 12 from being scratched.
The currently used tin bath outlet baffle is the same in height in the transverse direction of the outlet, namely the baffle is positioned above the glass plate, but the edge of the glass plate is a distance from the two side walls of the tin bath outlet, namely a certain gap exists, a hole is formed at the position, so that a large amount of shielding gas leaks out of the tin bath from the holes below the baffles at the two sides of the glass plate, and the tin bath is lower than a target value. In order to solve the problem, the utility model further adopts the following measures: the first to fourth curtain also comprises two ear curtains 18 respectively fixed at two transverse ends of the corresponding curtain steel plate 9; the ear curtains 18 are each fixed to the annealing furnace side surface of the corresponding curtain steel plate 9 and located outside the corresponding main curtain 17, and the bottom of the ear curtain 18 is lower than the bottom of the main curtain 17, as shown in fig. 4 to 7.
The ear curtain 18 is made of high silica fiber cloth with normal thickness; the high silica fiber cloth is folded in half to be used, the smooth surface thereof is exposed to the outside, and the folded portion thereof is close to the glass plate 12.
In order to effectively seal the gap between the edge of the glass plate and the side walls at the two sides of the outlet of the tin bath, the utility model adds ear curtains 18 at the left and right ends of each main baffle curtain 18.
Selecting materials: all the metal materials used for the tin bath outlet baffle are 304 stainless steel materials, wherein: the suspension clamp plate 8 is formed by two 6.3# 304 stainless steel channel steel which are arranged back to back, and 16 special-shaped steel plates are used in the middle to form a baffle steel plate 9; the baffle steel plate 9 and the baffle pressing sheet 10 are made of 304 stainless steel plates with the thickness of 1.5 mm; m6 x 16 stainless steel bolts are selected as the baffle fixing bolts. The length of the main curtain 17 is 5.3 meters. The structure of the baffle steel plate 9 of the first baffle 1 is approximately the same as that of the baffle steel plates 9 of the second to fourth baffles 2-4, and the only difference is that a row of M6 bolt holes are added at the upper part of the baffle steel plates 9 for installing the heat-insulating high silica fiber felt. All bolt holes are long strips with the diameter of 8 mm and the length of 24 mm.
The baffle curtain is installed: removing a side seal of the installation side of the tin bath outlet baffle, exposing a baffle rail to be used, and raising the baffle rail as much as possible, so that the lower edge of the baffle does not touch the glass plate when the baffle is installed and removed; secondly, positioning the novel baffle, carefully inserting the novel baffle into a Ji Danglian groove at the end head between the hanging clamping plates, placing the hanging clamping plate channel steel of the whole baffle into the baffle track, and then transversely sliding the baffle along the glass belt, wherein the main baffle or the ear curtain is not required to be torn; thirdly, after the novel baffle is installed in place, the height of the novel baffle is adjusted by rotating a baffle height adjusting screw rod, so that the main baffle just leaves the surface of the glass plate, and the ear curtains hang on two sides of the glass plate and extend to the lower part of the glass plate; and (IV) reinstalling the tin bath outlet edge seal and sealing.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The novel float bath outlet curtain combined structure is characterized by comprising a first curtain (1) arranged right above the mouth part of a tin bath outlet lip brick edge (5), a second curtain (2) arranged right above a first transition roller (6), a third curtain (3) arranged at the front side of the second transition roller (7) and a fourth curtain (4) arranged at the rear side of the second transition roller (7); the first to fourth curtain plates comprise a pair of hanging clamp plates (8), a curtain plate (9) fixedly clamped between the two hanging clamp plates (8) and a main curtain (17) fixed on the curtain plate (9), and the curtain plate (9) is formed by sequentially laminating and splicing a plurality of steel plates.
2. The novel float bath outlet curtain combined structure according to claim 1, wherein the main curtain (17) is fixed on the curtain steel plate (9) through a plurality of curtain pressing sheets (10).
3. The novel float bath outlet baffle curtain combined structure according to claim 2, wherein bolt insertion holes (16) for fixing a main baffle curtain (17) are formed in the baffle curtain steel plate (9) and the baffle curtain pressing pieces (10) respectively.
4. The novel float bath outlet curtain combined structure according to claim 1, wherein a main curtain (17) is arranged on the side surface of the molten bath and the side surface of the annealing furnace of a curtain steel plate (9) of the first curtain (1); and the main curtain (17) on the side surface of the annealing furnace extends downwards from the bottom end of the curtain steel plate (9) to be close to the glass plate (12), and the main curtain (17) on the side surface of the tin bath extends downwards from the middle part of the curtain steel plate (9) to the middle part of the main curtain (17) on the side surface of the annealing furnace.
5. The novel float bath outlet baffle curtain combined structure according to claim 4, wherein the main baffle curtain (17) of the first baffle curtain (1) is made of thickened heat-insulating materials; the thickening heat-insulating material is made of high silica fiber felt with the thickness of 10 mm; the high silica fiber felt on the side surface of the tin bath is used in a single layer, and the smooth surface of the high silica fiber felt faces the tin bath; the high silica fiber felt on the side surface of the annealing kiln adopts a double-layer structure which is folded in half, the smooth surface of the high silica fiber felt is exposed outside, and the folded part of the high silica fiber felt is fixed on a baffle steel plate (9).
6. The novel float bath outlet curtain assembly structure according to claim 1, wherein the main curtains (17) of the second to fourth curtains are respectively fixed to the bottom ends of the annealing furnace side surfaces of the corresponding curtain steel plates (9).
7. The novel float bath outlet curtain combined structure according to claim 6, wherein the main curtains (17) of the second to fourth curtains are all made of high silica fiber cloth with normal thickness; the high silica fiber cloth is folded in half for use, the smooth surface of the cloth is exposed outside, and the folded part of the cloth is close to the glass plate (12).
8. The novel float bath outlet curtain combined structure according to claim 1, wherein the first to fourth curtain plates further comprise two ear curtains (18) respectively fixed at two transverse ends of the corresponding curtain plate (9); the ear curtains (18) are each fixed on the annealing furnace side surface of the corresponding curtain steel plate (9) and located outside the corresponding main curtain (17), and the bottom of the ear curtain (18) is lower than the bottom of the main curtain (17).
9. The novel float bath outlet curtain combined structure according to claim 8, wherein the ear curtain (18) is made of high silica fiber cloth with normal thickness; the high silica fiber cloth is folded in half for use, the smooth surface of the cloth is exposed outside, and the folded part of the cloth is close to the glass plate (12).
CN202321743733.5U 2023-07-05 2023-07-05 Novel float tin bath outlet curtain combined structure Active CN220450025U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321743733.5U CN220450025U (en) 2023-07-05 2023-07-05 Novel float tin bath outlet curtain combined structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321743733.5U CN220450025U (en) 2023-07-05 2023-07-05 Novel float tin bath outlet curtain combined structure

Publications (1)

Publication Number Publication Date
CN220450025U true CN220450025U (en) 2024-02-06

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Application Number Title Priority Date Filing Date
CN202321743733.5U Active CN220450025U (en) 2023-07-05 2023-07-05 Novel float tin bath outlet curtain combined structure

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CN (1) CN220450025U (en)

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