CN220405531U - Putty mixing system - Google Patents
Putty mixing system Download PDFInfo
- Publication number
- CN220405531U CN220405531U CN202321866584.1U CN202321866584U CN220405531U CN 220405531 U CN220405531 U CN 220405531U CN 202321866584 U CN202321866584 U CN 202321866584U CN 220405531 U CN220405531 U CN 220405531U
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- CN
- China
- Prior art keywords
- conveying chain
- putty
- frequency converter
- gear pump
- mixing system
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- 239000002994 raw material Substances 0.000 claims abstract description 17
- 230000003068 static effect Effects 0.000 claims abstract description 12
- 238000003860 storage Methods 0.000 claims abstract description 7
- 239000012530 fluid Substances 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 239000011159 matrix material Substances 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 238000007790 scraping Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000007711 solidification Methods 0.000 abstract description 2
- 230000008023 solidification Effects 0.000 abstract description 2
- 239000003292 glue Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Landscapes
- Accessories For Mixers (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model provides a putty mixing system, which comprises a first conveying chain, a second conveying chain, a static mixer and a central control system, wherein the first conveying chain and the second conveying chain are connected through the static mixer; the first conveying chain comprises a first raw material barrel, a first screw pump, a first gear pump and a first flow feedback meter; the second conveying chain comprises a second raw material barrel, a second screw pump, a second gear pump, a storage barrel and a second flow feedback meter; the first gear pump is driven by a first gear motor, and the first gear motor is connected with the first frequency converter; the second gear pump is driven by a second gear motor, and the second gear motor is connected with a second frequency converter; the central control system is connected with the first frequency converter, the second frequency converter and the first flow feedback meter and the second flow feedback meter in a signal way. The putty mixing system disclosed by the utility model can be used for adjusting the discharge proportion in real time, accurately and uniformly mixing the putty, effectively avoiding uneven mixing, reducing the risk of non-solidification, simultaneously reducing the manual operation intensity and the working period, and improving the production efficiency of the wind power blade.
Description
Technical Field
The utility model relates to a raw material processing system, in particular to a putty mixing system.
Background
Before the wind power blade is roll coated, defect parts on the surface of the blade are required to be trimmed, and putty is usually used for trimming. Traditional putty mixing adopts a manual operation mode to mix, and the mode is difficult to ensure the mixing proportion and the mixing effect, so that the risk that the putty cannot be solidified exists.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides a putty mixing system.
The utility model solves the technical problems by the following technical scheme:
the putty mixing system is characterized by comprising a first conveying chain, a second conveying chain and a static mixer, wherein the first conveying chain and the second conveying chain are mutually independent, the static mixer is communicated with the first conveying chain and the second conveying chain respectively, and a sizing mechanism is arranged on the static mixer; the first conveying chain sequentially comprises a first raw material barrel for storing a matrix, a first screw pump, a first gear pump and a first flow feedback meter; the second conveying chain sequentially comprises a second raw material barrel for storing a curing agent, a second screw pump, a second gear pump, a storage barrel and a second flow feedback meter; the first gear pump is driven by a first gear motor, and the first gear motor is connected with a first frequency converter; the second gear pump is driven by a second gear motor, and the second gear motor is connected with a second frequency converter; the putty mixing system also comprises a central control system, wherein the central control system is used for controlling the first frequency converter and the second frequency converter and is in signal connection with the first flow feedback meter and the second flow feedback meter.
Preferably, the first conveying chain further comprises a first pressure plate for pushing the substrate from the bottom of the first raw material barrel; the second conveying chain further comprises a second pressure plate used for pushing the curing agent from the bottom of the second raw material barrel; the first pressure plate and the second pressure plate are driven by cylinders respectively.
Preferably, the static mixer comprises a mixing cavity, and a spiral stirring device is arranged in the mixing cavity; the sizing mechanism comprises a rocker arm arranged at the top of the mixing cavity, a rubber hose is connected with a rubber outlet at the front end of the rocker arm, and the rubber hose is connected with a rubber scraping box.
Preferably, the first flow feedback is single channel feedback, and the metering specification is 0.588 ccm/pulse; the second flow feedback meter is double-channel feedback, and the metering specification is 0.5 ccm/pulse; the maximum fluid pressure of the first gear pump is 2000Bar, the maximum fluid flow is 60ccm/REV, and the maximum rotating speed is 87RPM; the maximum fluid pressure of the second gear pump is 2000Bar, the maximum fluid flow is 4ccm/REV, and the maximum rotating speed is 1440RPM.
Preferably, the storage barrel is provided with an air inlet and an air outlet for maintaining the pressure of the curing agent in the barrel.
Preferably, a first pressure sensor and a second pressure sensor are respectively arranged on the first conveying chain and the second conveying chain, and the first pressure sensor and the second pressure sensor are in signal connection with the central control system.
Preferably, the first conveying chain and the second conveying chain are further provided with a first proportional valve and a second proportional valve respectively, and the first proportional valve and the second proportional valve are in signal connection with the central control system.
In the present utility model, the above-mentioned preferred conditions can be arbitrarily combined on the basis of conforming to the common knowledge in the art, and thus, each preferred embodiment of the present utility model is obtained.
The utility model has the positive progress effects that: the putty mixing system disclosed by the utility model can be used for adjusting the discharge proportion in real time, accurately and uniformly mixing the putty, effectively avoiding uneven mixing, reducing the risk of non-solidification, simultaneously reducing the manual operation intensity and the working period, and improving the production efficiency of the wind power blade.
Drawings
Fig. 1 is a schematic structural diagram of a putty mixing system according to an embodiment of this utility model.
Detailed Description
The present utility model will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments are shown.
As shown in fig. 1, the putty mixing system in this embodiment includes a first conveyor chain and a second conveyor chain that are independent of each other, and a static mixer 3 in communication with the first conveyor chain and the second conveyor chain, respectively.
The first conveying chain sequentially comprises a first raw material barrel 1 for storing a substrate, a first screw pump 11, a first gear pump 12 and a first flow feedback meter 13. The second conveying chain comprises a second raw material barrel 2 for storing curing agent, a second screw pump 21, a second gear pump 22, a storage barrel 25 and a second flow feedback meter 23 in sequence. The first gear pump 12 is driven by a first gear motor (not shown) which is connected to a first frequency converter (not shown). The second gear pump 22 is driven by a second gear motor (not shown) connected to a second inverter (not shown). The putty mixing system further includes a central control system 5, where the central control system 5 is configured to control the first frequency converter and the second frequency converter and is in signal connection with the first flow feedback meter 13 and the second flow feedback meter 23. Wherein, the storage barrel 25 is provided with an air inlet 251 and an air outlet 252 for maintaining the pressure of the curing agent in the barrel.
In this embodiment, the maximum fluid pressure of the first gear pump 12 is 2000Bar, the maximum fluid flow is 60ccm/REV, and the maximum rotation speed is 87RPM; the second gear pump 22 has a maximum fluid pressure of 2000Bar, a maximum fluid flow of 4ccm/REV, and a maximum rotational speed of 1440RPM. The first flow feedback meter 13 is single-channel feedback, and the measurement specification is 0.588 ccm/pulse; the second flow feedback meter 23 is a dual channel feedback with a gauge of 0.5 ccm/pulse. Of course, in other embodiments, the above parameters may be adjusted according to the physical properties, chemical properties, and mixing ratio of the materials.
For better material boosting and bucket replacement of the corresponding transport chain, the first transport chain further comprises a first platen (not shown) for pressing the bottom of the first material bucket 1 to push the substrate; the second conveyor chain comprises a second platen (not shown) for pressing the bottom of the second raw material barrel 2 to push the curing agent. The first pressure plate is driven by the air cylinder, so that the first pressure plate is pressed or loose for the bottom of the first raw material barrel, the raw material barrel is more convenient to extrude and boost or replace in the conveying process, and the working principle of the second pressure plate can refer to the first pressure plate and is not repeated here.
A first pressure sensor 14 and a second pressure sensor 24 are respectively arranged on the first conveying chain and the second conveying chain, and the first pressure sensor 14 and the second pressure sensor 24 are in signal connection with the central control system 5. A first proportional valve (not shown) and a second proportional valve (not shown) are also respectively arranged on the first conveying chain and the second conveying chain, and the first proportional valve and the second proportional valve are in signal connection with the central control system 5.
In addition, be equipped with glueing mechanism (not shown in the figure) on the static mixer 3 the static mixer includes the mixing chamber, be equipped with spiral agitating unit in the mixing chamber, and glue applying mechanism then including set up in the rocking arm at mixing chamber top, go out the gluey mouth at the front end of rocking arm and connect the rubber hose, the rubber hose then is connected with the doctor blade box to with mixing and glueing seamless connection.
In the pumping process, the central control system 5 starts the air cylinder to drive the first pressure plate and the second pressure plate to push the corresponding matrix and the curing agent to the corresponding first screw pump and the corresponding second screw pump, and simultaneously drives the first gear pump and the second gear pump to pump the corresponding raw materials respectively. Simultaneously, the central control system 5 acquires parameters of the first pressure sensor, the second pressure sensor, the first flow feedback meter, the second flow feedback meter and the first proportional valve and the second proportional valve, calculates respective glue outlet quantity and glue outlet flow rate of the matrix and the curing agent according to the fed back parameters, and then controls the first frequency converter and the second frequency converter to adjust the rotating speed of the corresponding speed reduction motor through the central control system 5, so that the glue outlet proportion of the two gear pumps is optimized, and the mixing proportion in the mixing cavity is ensured to be accurate. The central control system comprises a manual operation mode and an automatic mode, and the two modes are not interfered with each other.
The technical solutions in the embodiments of the present utility model are clearly and completely described, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Claims (7)
1. The putty mixing system is characterized by comprising a first conveying chain and a second conveying chain which are mutually independent, and a static mixer which is respectively communicated with the first conveying chain and the second conveying chain, wherein the static mixer is provided with a sizing mechanism; the first conveying chain sequentially comprises a first raw material barrel for storing a matrix, a first screw pump, a first gear pump and a first flow feedback meter; the second conveying chain sequentially comprises a second raw material barrel for storing a curing agent, a second screw pump, a second gear pump, a storage barrel and a second flow feedback meter; the first gear pump is driven by a first gear motor, and the first gear motor is connected with a first frequency converter; the second gear pump is driven by a second gear motor, and the second gear motor is connected with a second frequency converter; the putty mixing system also comprises a central control system, wherein the central control system is used for controlling the first frequency converter and the second frequency converter and is in signal connection with the first flow feedback meter and the second flow feedback meter.
2. The putty mixing system as set forth in claim 1 wherein said first conveyor chain further comprises a first platen for pushing a substrate from the bottom of said first raw material barrel; the second conveying chain further comprises a second pressure plate used for pushing the curing agent from the bottom of the second raw material barrel; the first pressure plate and the second pressure plate are driven by cylinders respectively.
3. The putty mixing system as set forth in claim 2 wherein said static mixer includes a mixing chamber having a helical stirring device disposed therein; the sizing mechanism comprises a rocker arm arranged at the top of the mixing cavity, a rubber hose is connected with a rubber outlet at the front end of the rocker arm, and the rubber hose is connected with a rubber scraping box.
4. The putty mixing system as set forth in claim 3 wherein said first flow feedback is single channel feedback with a gauge of 0.588 ccm/pulse; the second flow feedback meter is double-channel feedback, and the metering specification is 0.5 ccm/pulse; the maximum fluid pressure of the first gear pump is 2000Bar, the maximum fluid flow is 60ccm/REV, and the maximum rotating speed is 87RPM; the maximum fluid pressure of the second gear pump is 2000Bar, the maximum fluid flow is 4ccm/REV, and the maximum rotating speed is 1440RPM.
5. The putty mixing system as set forth in claim 4 wherein said storage tank is provided with an air inlet and an air outlet for maintaining the pressure of the curing agent within the tank.
6. The putty mixing system as set forth in claim 5 wherein said first and second conveyor chains are provided with first and second pressure sensors, respectively, said first and second pressure sensors being in signal connection with said central control system.
7. The putty mixing system as set forth in claim 6 wherein said first and second conveyor chains are further provided with first and second proportional valves, respectively, said first and second proportional valves being in signal connection with said central control system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321866584.1U CN220405531U (en) | 2023-07-14 | 2023-07-14 | Putty mixing system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321866584.1U CN220405531U (en) | 2023-07-14 | 2023-07-14 | Putty mixing system |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220405531U true CN220405531U (en) | 2024-01-30 |
Family
ID=89654347
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321866584.1U Active CN220405531U (en) | 2023-07-14 | 2023-07-14 | Putty mixing system |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220405531U (en) |
-
2023
- 2023-07-14 CN CN202321866584.1U patent/CN220405531U/en active Active
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