CN220399619U - A cable breakage detection device - Google Patents

Abstract

The utility model discloses a cable breakage detection device, which comprises: the device comprises a mounting frame, a dyeing mechanism, a drying mechanism and a cleaning mechanism; one end of the installation frame is provided with a paying-off device in a rolling way, and the other end of the installation frame is provided with a take-up roller in a rolling way; the dyeing mechanism consists of a dyeing frame, a supporting roller, a supporting frame and a dyeing assembly; the dyeing frame is fixedly arranged at the top of the mounting frame; the supporting roller is arranged on the inner wall of the dyeing frame in a rolling way; the bottom of the support frame is fixedly connected with the top of the dyeing frame; the drying mechanism consists of a shell and a drying channel; the cleaning mechanism consists of a connecting sheet and an air gun. According to the cable breakage detection device, the broken part of the cable is marked by using the pigment, maintenance personnel do not need to operate the device beside all the time, and the position of the broken part of the cable after detection is clear at a glance.

Description

A cable breakage detection device

Technical field

The utility model relates to the field of cable breakage detection, in particular to a cable breakage detection device.

Background technique

A cable is usually a rope-like wire twisted by several or groups of wires (at least two in each group). Each group of wires is insulated from each other and is often twisted around a center, with the entire outside covered with a high Insulating covering layer; during the preparation process of existing cables, the surface of the cable is prone to damage, which cannot be detected by the naked eye, resulting in a reduction in the quality of the cable. Cable breakage detection equipment is needed to detect cable breakage. Detection; the existing cable breakage detection device, when detecting cable breakage on the reel, requires the inspection personnel to hold the cable breakage detection device to follow the cable because the cable moves back and forth on the rotating reel. Reciprocating movement results in cumbersome detection process and low detection efficiency.

The patent with application number 202320101120.5 includes: a detection platform, the top of the detection platform is fixedly connected with a fixed frame, and one side of the fixed frame is fixedly connected with a motor; a moving mechanism, which is used to detect the movement of the moving cable. The moving mechanism is arranged on the top of the detection platform; wherein, the moving mechanism includes a moving part arranged on the top of the detection platform, and a driving component is provided on the surface of the moving part; the output shaft of the motor in the device rotates to drive the reciprocating screw to rotate and The cable moves back and forth on the detection platform. The reciprocating screw rotates through the slider and indirectly moves the two limit frames and moves synchronously with the cable breakage detector body. The moving cable breakage detector body breaks the cable surface. Detecting and detecting cable breakage is simple to operate, saving time and effort, and improving the work efficiency of the cable breakage detection device.

However, it sends an alarm to remind maintenance personnel where damage is detected, which requires maintenance personnel to be beside the machine all the time, or needs to wait for the equipment to be shut down for maintenance, resulting in loss of manpower and material resources.

Therefore, it is necessary to provide a new technical solution to overcome the above shortcomings.

Utility model content

The purpose of this utility model is to provide a cable breakage detection device that can effectively solve the above technical problems.

In order to achieve the purpose of the present utility model, the following technical solution is adopted: a cable breakage detection device, including: an installation frame, a dyeing mechanism, a drying mechanism, and a cleaning mechanism; one end of the installation frame is rollingly installed with a pay-off device, and The other end of the installation frame is rollingly installed with a take-up roller; the dyeing mechanism is composed of a dyeing frame, a support roller, a support frame, and a dyeing component; the dyeing frame is fixedly installed on the top of the installation frame; the support The roller is rollingly installed on the inner wall of the dyeing frame; the bottom of the support frame is fixedly connected to the top of the dyeing frame; the drying mechanism is composed of a shell and a drying channel; the shell is fixed to the installation frame Connection; a drying channel is provided on the housing; an ultraviolet lamp is fixedly installed on the inner wall of the drying channel; the cleaning mechanism is composed of a connecting piece and an air gun; the bottom of the connecting piece is slidingly connected to the installation frame , and the top of the connecting piece is fixedly connected to the air gun.

Further: the dyeing assembly is composed of a dyeing roller and a fixed frame; an air pump is fixedly installed on the top of the supporting frame, and the piston rod of the air pump is fixedly connected to the fixed frame, and the fixed frame is driven by the piston rod. The rack slides up and down.

Further: the installation frame is provided with a first limiting roller, a dyeing mechanism, a drying component, a second limiting roller, a cleaning mechanism and a third limiting roller in sequence along the direction of movement of the cable.

Further: a motor is fixedly installed on a side of the installation frame away from the cable. The motor is fixedly connected to the first bearing of the take-up roller. The motor drives the pay-off device and the wire-releasing device through a synchronous belt. The take-up rollers rotate synchronously.

Further: a detector is fixedly installed on the inner wall of the dyeing frame.

Compared with the existing technology, the utility model has the following beneficial effects:

The utility model is a cable breakage detection device that uses pigments to mark the damaged areas of the cables. It does not require maintenance personnel to operate nearby all the time, and it is clear at a glance where the cables are damaged after detection.

Description of the drawings

The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used to explain the present utility model together with the embodiments of the present utility model, and do not constitute a limitation of the present utility model.

Figure 1 is a schematic structural diagram of a cable breakage detection device according to the present invention.

Figure 2 is a front view of a cable breakage detection device according to the present invention.

Figure 3 is a schematic structural diagram of the dyeing mechanism of a cable breakage detection device according to the present invention.

Figure 4 is a schematic structural diagram of the drying component of a cable breakage detection device of the present invention.

Figure 5 is a schematic structural diagram of the cleaning mechanism of a cable breakage detection device according to the present invention.

In the picture: 1. Cable; 2. Installation frame; 3. Dyeing mechanism; 4. Drying components; 5. Cleaning mechanism; 11. Pay-off device; 12. Take-up device; 13. Timing belt; 14. Motor; 31 , dyeing frame; 32. support roller; 33. support frame; 34. dyeing component; 35. detector; 41 housing; 42. drying channel; 51. connecting piece; 52. air gun; 61. first limit roller ; 62. The second limiting roller; 63. The third limiting roller; 341. Dyeing roller; 342. Fixed frame.

Detailed ways

In order to make the purpose, technical solutions and advantages of the embodiments of the present utility model more clear, a clear and complete description will be given below in conjunction with the technical solutions in the embodiments of the present utility model. Obviously, the described embodiments are partial implementations of the present utility model. examples, not all examples.

In the description of the present invention, it should be understood that the terms "center", "lateral", "vertical", "front", "rear", "left", "right", "upper", "lower", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. The novel and simplified description does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the scope of the present invention. When an institution is said to be "anchored" to another institution, it can be directly on the other institution or there may be an intervening institution. When an institution is said to be "connected" to another institution, it may be directly connected to the other institution or there may be an intervening institution present at the same time. When an institution is said to be "located on" another institution, it can be directly located on the other institution or there may be intervening mechanisms present at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.

As shown in Figures 1 to 5, a cable breakage detection device of the present invention includes: an installation frame 2, a dyeing mechanism 3, a drying mechanism 4, and a cleaning mechanism 5; one end of the installation frame 2 is rollingly installed with a pay-off device 11. The other end of the installation frame 2 is rollingly installed with a take-up device 12. Place the cable 1 to be tested on the pay-off device 11, connect one end of the cable 1 to the take-up device 12, and rotate the motor 14 to drive the take-up. The device 12 and the synchronous belt 13 rotate, and then the synchronous belt 13 drives the pay-off device 11 to make a circular motion at the same angular speed as the take-up device 12 to drive the cable 1 forward to reach the pay-off device 11. , the purpose of the take-up device 12 to take up the thread; the dyeing mechanism 3 is composed of a dyeing frame 31, a support roller 32, a support frame 33, and a dyeing assembly 34; the dyeing frame 31 is fixedly installed on the top of the installation frame 2; the support roller 32 is rollingly installed on The inner wall of the dyeing frame 31 supports the dyeing assembly 34. In this way, when the cable 1 passes through the dyeing mechanism 3, the cable 1 is located above the support roller 32, reducing the contact between the cable 1 and the dyeing frame 31, so as to reduce the number of cables. 1. The function of wear; the bottom of the support frame 33 is fixedly connected to the top of the dyeing frame 31; the drying mechanism 4 is composed of a housing 41 and a drying channel 42; the housing 41 is fixedly connected to the installation frame 2, and a drying hole is provided on the housing 41 Channel 42, an ultraviolet lamp is fixedly installed on the inner wall of the drying channel 42; when the cable 1 passes through the housing 41, the ultraviolet lamp in the drying channel 42 will irradiate and dry the pigment on the cable 1. In this way, it can be guaranteed that no Because the paint is not dry, the paint contaminates other locations of the cable 1, leading to a misjudgment of the fault location; the cleaning mechanism 5 is composed of a connecting piece 51 and an air gun 52; the bottom of the connecting piece 51 is slidingly connected to the installation frame 2, and the top of the connecting piece 51 is The air gun 52 is fixedly connected and moves along the installation frame 2 through the connecting piece 51, driving the air gun 52 to slide along the moving direction of the cable 1. During the sliding process, the air gun 52 sprays high-pressure air on the surface of the cable 1 to clean the surface of the cable 1. It prevents dust from affecting the test results, and also has a certain air-drying effect on wet pigments, further enhancing the effect of pigment drying. As can be seen from the above description, this patent uses pigments to mark the damaged areas of the cable 1, which does not require maintenance personnel to be nearby to operate, and it is clear at a glance where the cable 1 is damaged after detection.

Preferably, the dyeing assembly 34 is composed of a dyeing drum 341 and a fixed frame 342; an air pump is fixedly installed on the top of the support frame 33, and the piston rod of the air pump is fixedly connected to the fixed frame 342, and the fixed frame 342 is driven by the piston rod to slide up and down while being fixed. The frame 342 drives the dyeing drum 341 to move up and down, and dyes the cable 1 when the dyeing drum 341 is pressed down.

Preferably, the installation frame 2 is provided with a first limiting roller 61, a dyeing mechanism 3, a drying component 4, a second limiting roller 62, a cleaning mechanism 5 and a third limiting roller 63 in sequence along the direction of movement of the cable 1. , among which the first limit roller 61, the second limit roller 62, and the third limit roller 63 play a limiting role in the movement path of the cable 1 to ensure that the cable 1 moves according to the established route. The dyeing mechanism 3 is responsible for the cable 1 is dyed at the broken line, and the drying component 4 is responsible for drying the dyed pigment to prevent the pigment from contaminating other parts of the cable 1 while the pigment is not dry. The cleaning mechanism 5 is mainly responsible for cleaning the stains on the surface of the cable 1 to prevent dust from falling on it. The surface of the cable 1 will interfere with the detection results, and it can also further dry the pigments.

Preferably, a motor 14 is fixedly installed on the side of the installation frame 2 away from the cable 1. The motor 14 is fixedly connected to the first bearing of the take-up device 12. The motor 14 drives the pay-off device 11 and the take-up device 12 to rotate synchronously through the synchronous belt 13. , this can ensure that the angular speeds of the unwinding device 11 and the take-up device 12 are consistent, and ensure that the movement rate of the cable 1 is constant.

Preferably, a detector 35 is fixedly installed on the inner wall of the dyeing frame 31 to detect whether there is any damage on the cable 1. If there is any damage, the dyeing mechanism 3 is pressed down to dye the cable 1.

working principle:

The inspector first places the cable 1 to be tested on the pay-off device 11 and fixes one end of the cable 1 on the take-up device 12. Then he turns on the motor 14 and the machine will run automatically; the cable 1 will be put out through the pay-off device 11. The cable passes through the dyeing mechanism 3 to detect and dye the broken places, and then uses the drying component 4 to dry the pigment, and then passes through the cleaning mechanism 5 to clean the surface of the cable 1 to prevent foreign matter from affecting the detection results. Finally, the cable 1 passes through the collection Line device 12 for recycling.

The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the instructions and drawings. The specific connection methods of each part are all mature bolts, rivets, and welding in the existing technology. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here. Contents not described in detail in this manual It belongs to the prior art known to those skilled in the art.

It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.

Claims (5)

1. A cable breakage detection device, characterized by: including: an installation frame, a dyeing mechanism, a drying mechanism, and a cleaning mechanism; One end of the installation frame is rollingly installed with a pay-off device, and the other end of the installation frame is rollingly installed with a take-up roller; The dyeing mechanism consists of a dyeing frame, a support roller, a support frame, and a dyeing component; The dyeing frame is fixedly installed on the top of the installation frame; The support roller is rollingly installed on the inner wall of the dyeing frame; The bottom of the support frame is fixedly connected to the top of the dyeing frame; The drying mechanism consists of a shell and a drying channel; The housing is fixedly connected to the mounting frame, and the housing is located between the dyeing mechanism and the cleaning mechanism; A drying channel is provided on the housing; An ultraviolet lamp is fixedly installed on the inner wall of the drying channel; The cleaning mechanism consists of a connecting piece and an air gun; The bottom of the connecting piece is slidingly connected to the mounting frame, and the top of the connecting piece is fixedly connected to the air gun. 2. A cable breakage detection device according to claim 1, characterized in that: the dyeing assembly is composed of a dyeing roller and a fixed frame; an air pump is fixedly installed on the top of the support frame, and the piston of the air pump The rod is fixedly connected to the fixed frame, and the piston rod drives the fixed frame to slide up and down. 3. A cable breakage detection device according to claim 1, characterized in that: the installation frame is provided with a first limiting roller, a dyeing mechanism, a drying assembly, and a first limit roller along the direction of movement of the cable. The second limiting roller, the cleaning mechanism and the third limiting roller. 4. A cable breakage detection device according to claim 3, characterized in that: a motor is fixedly installed on a side of the installation frame away from the cable, and the motor and the first bearing of the take-up roller Fixedly connected, the motor drives the pay-off device and the take-up roller to rotate synchronously through a synchronous belt. 5. A cable breakage detection device according to claim 4, characterized in that: a detector is fixedly installed on the inner wall of the dyeing frame.