CN220373839U - Novel electric melt adhesive injection table device - Google Patents
Novel electric melt adhesive injection table device Download PDFInfo
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- CN220373839U CN220373839U CN202323261862.3U CN202323261862U CN220373839U CN 220373839 U CN220373839 U CN 220373839U CN 202323261862 U CN202323261862 U CN 202323261862U CN 220373839 U CN220373839 U CN 220373839U
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Abstract
Description
技术领域Technical field
本实用新型涉及注塑机领域,尤其涉及一种新型电动熔胶射台装置。The utility model relates to the field of injection molding machines, and in particular to a new type of electric melt injection station device.
背景技术Background technique
注塑机是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,其被广泛地应用于工业生产特别是塑料制品的生产中,电动注塑机一般包括:注射料管组件、移射组件和注射动力单元,其中注射料管组件一般包括料管筒和内部用于挤压熔融热性塑料的螺杆,同时移射组件则需要满足其能让注射料管组件做前后的移动并使其连通或者远离注塑模板的型腔。Injection molding machine is the main molding equipment for making thermoplastic or thermosetting plastic into plastic products of various shapes using plastic molds. It is widely used in industrial production, especially in the production of plastic products. Electric injection molding machines generally include: Injection materials Pipe assembly, transfer assembly and injection power unit. The injection pipe assembly generally includes a barrel and an internal screw for extruding molten thermoplastics. At the same time, the transfer assembly needs to be able to allow the injection pipe assembly to move forward and backward. Move it to communicate with or away from the cavity of the injection molding template.
为了满足移射组件前后的精确移动,现有的技术一般都会通过注射电机配合线性导轨的方案,就比如现有专利CN216466009U便通过驱动电机以及用于控制料管组件移动的丝杆配合前、后射移导向架来实现移射组件的前后移动,但其依旧具有一定的弊端:①结构复杂,需要前后两套射移导向架以及两根线性轨道,如此复杂的结构容易在安装、制造等环节上出现误差,导致影响移射的精度。②丝杆在长期使用容易出现磨损,同时通过丝杆上的螺纹进行移动调节,需要很长的丝杆并控制好如此长的丝杆上螺纹的精度,不利于制造以及长期使用。③体积较大,具有多条滑轨以及传动机构,使得整体的体积比较大,进而使得对安装台面的面积以及平整度有一定的要求,不利于器械的小型化。In order to meet the precise movement of the transfer assembly before and after, the existing technology generally uses an injection motor to cooperate with the linear guide rail. For example, the existing patent CN216466009U uses a drive motor and a screw rod for controlling the movement of the material tube assembly to cooperate with the front and rear The injection guide frame is used to realize the forward and backward movement of the injection assembly, but it still has certain disadvantages: ① The structure is complex, requiring two sets of front and rear injection guide frames and two linear rails. Such a complex structure is easy to install and manufacture. Errors occur, affecting the accuracy of the transfer. ② The screw rod is prone to wear and tear after long-term use. At the same time, movement and adjustment through the thread on the screw rod require a very long screw rod and control the accuracy of the thread on such a long screw rod, which is not conducive to manufacturing and long-term use. ③ It is large in size and has multiple slide rails and transmission mechanisms, which makes the overall volume relatively large, which in turn imposes certain requirements on the area and flatness of the installation table, which is not conducive to the miniaturization of the instrument.
为了解决上述技术问题,本方案设计了一种新型的电动熔胶射台装置。In order to solve the above technical problems, this plan designs a new type of electric melt injection platform device.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型实施例提供了一种新型电动熔胶射台装置,包括: 料管筒、螺杆驱动组件和射台移动组件和注射动作装置;In order to solve the above technical problems, embodiments of the present invention provide a new type of electric melt injection platform device, which includes: a material tube barrel, a screw driving assembly, an injection platform moving assembly and an injection action device;
所述料管筒内部具有螺杆,所述螺杆驱动组件包括:伺服电机和传动组件,所述伺服电机传动连接所述传动组件进而带动所述螺杆在料管筒内做旋转动作。There is a screw inside the barrel, and the screw driving assembly includes a servo motor and a transmission assembly. The servo motor is connected to the transmission assembly and drives the screw to rotate in the barrel.
所述射台移动组件包括:射台动板、射台前板和射台座,所述射台动板上连接有料管筒和所述螺杆驱动组件,所述射台前板中部具有滑动通槽,所述射台座上设有线性导轨,所述射台前板和射台动板可滑动地设于所述线性导轨上方。The moving assembly of the shooting platform includes: a moving plate of the shooting platform, a front plate of the shooting platform and a base of the shooting platform. The moving plate of the shooting platform is connected with the material tube barrel and the screw driving assembly. There is a sliding slot in the middle of the front plate of the shooting platform. , the ejection platform base is provided with a linear guide rail, and the ejection platform front plate and the ejection platform moving plate are slidably located above the linear guide rail.
所述注射动作装置包括:射胶油缸体和连接于所述射胶油缸体内部的活塞杆,所述射胶油缸体连接于所述射台前板上,所述活塞杆可伸缩于所述滑动通槽中进而带动所述射台动板使所述射台动板在所述滑动通槽内线性移动,并在过程中推动所述螺杆在料管筒内部做挤出动作。The injection action device includes: a glue injection oil cylinder and a piston rod connected to the inside of the glue injection oil cylinder; the glue injection oil cylinder is connected to the front plate of the injection platform; the piston rod is telescopic on the injection platform. The sliding channel further drives the ejection platform moving plate to linearly move the ejection platform moving plate in the sliding channel, and in the process, the screw is pushed to perform an extrusion action inside the material tube barrel.
其中,所述传动组件包括:与所述伺服电机输出转轴传动连接的主动轮以及连接于螺杆尾部的从动轮,所述主动轮通过所述同步带传动所述从动轮,进而传动连接所述螺杆。Wherein, the transmission assembly includes: a driving wheel that is drivingly connected to the output shaft of the servo motor and a driven wheel that is connected to the tail of the screw. The driving wheel drives the driven wheel through the synchronous belt, and then is drivingly connected to the screw. .
其中, 所述射台动板后端设有活塞杆过渡板,所述活塞杆抵接与所述活塞杆过渡板进而传动所述螺杆。Wherein, a piston rod transition plate is provided at the rear end of the moving plate of the ejection platform, and the piston rod abuts against the piston rod transition plate to drive the screw rod.
其中,所述料管筒前端设有储料腔体,所述储料腔体前端连通有喷口。Wherein, a material storage cavity is provided at the front end of the material tube, and a nozzle is connected to the front end of the material storage cavity.
其中,所述射台动板和射台前板底部均设有移动滑块,所述射台动板和射台前板通过所述移动滑块沿所述线性导轨滑动。Wherein, the bottom of the movable plate of the ejection platform and the front plate of the ejection platform are provided with moving slide blocks, and the moving plate and the front plate of the ejection platform slide along the linear guide rail through the moving slide blocks.
其中,所述射台前板前端还设有射移装置。Wherein, the front end of the front plate of the ejection platform is also provided with an ejection transfer device.
其中,所述料管筒后端开设有入料口。Wherein, the rear end of the material tube barrel is provided with a material inlet.
实施本实用新型,具有如下有益效果:①成本低精度高,本方案仅使用一套线性导轨,避免了多套导轨以及定位结构导致的在注塑机安装和制造环节出现的误差,提高了设备的精度。②注塑和熔融的机构没有干涉,本方案相较于传统方案而言,采用了油缸和电机配合的方案,彼此之间更加独立,不需要复杂的传动轴设计,降低了制造难度。③小型轻量化,本方案的电机和油缸结构简单分明,且过程不需要额外的传动结构,降低了整体重量,同时射台移动组件都集中在中轴上,因此能有利于降低系统惯性以及合理化的布局,进而使得水平活动精度更高。The implementation of this utility model has the following beneficial effects: ① Low cost and high precision. This solution only uses one set of linear guide rails, which avoids errors in the installation and manufacturing of the injection molding machine caused by multiple sets of guide rails and positioning structures, and improves the efficiency of the equipment. Accuracy. ② There is no interference between the injection molding and melting mechanisms. Compared with the traditional solution, this solution adopts a solution in which the oil cylinder and the motor cooperate, which are more independent of each other, do not require complex transmission shaft design, and reduce the difficulty of manufacturing. ③ Small and lightweight. The structure of the motor and cylinder of this solution is simple and clear, and the process does not require additional transmission structures, which reduces the overall weight. At the same time, the moving components of the launch platform are concentrated on the central axis, so it can help reduce system inertia and rationalize layout, thus making horizontal activities more precise.
附图说明Description of the drawings
图1是本实用新型的立体示意图;Figure 1 is a three-dimensional schematic diagram of the utility model;
图2是本实用新型的剖面示意图。Figure 2 is a schematic cross-sectional view of the utility model.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.
实施例1Example 1
如图1、2所示,一种新型电动熔胶射台装置,包括:料管筒1、螺杆驱动组件2和射台移动组件3和注射动作装置4。As shown in Figures 1 and 2, a new type of electric melt injection platform device includes: material tube barrel 1, screw driving assembly 2, injection platform moving assembly 3 and injection action device 4.
所述料管筒1内部具有螺杆11,所述螺杆驱动组件2包括:伺服电机21和传动组件22,所述伺服电机21传动连接所述传动组件22进而带动所述螺杆11在料管筒1内做旋转动作。There is a screw 11 inside the material tube barrel 1. The screw driving assembly 2 includes: a servo motor 21 and a transmission component 22. The servo motor 21 is drivingly connected to the transmission component 22 to drive the screw 11 in the material tube barrel 1. Make a rotational movement inside.
具体的,所述传动组件22包括与所述伺服电机21输出转轴传动连接的主动轮221以及连接于所述螺杆11尾部的从动轮222,所述主动轮221通过同步带223传动所述从动轮222,进而使得伺服电机21可传动所述螺杆11并使其旋转。Specifically, the transmission assembly 22 includes a driving wheel 221 that is drivingly connected to the output shaft of the servo motor 21 and a driven wheel 222 connected to the tail of the screw 11 . The driving wheel 221 drives the driven wheel through a synchronous belt 223 222, thereby allowing the servo motor 21 to drive the screw 11 and make it rotate.
具体的,所述料管筒1前端设有储料腔体12,所述储料腔体12前端连通有喷口13。Specifically, the front end of the material tube barrel 1 is provided with a material storage cavity 12, and the front end of the material storage cavity 12 is connected with a nozzle 13.
具体的,所述料管筒1后端开设有入料口14。Specifically, a material inlet 14 is provided at the rear end of the material tube barrel 1 .
所述螺杆11在旋转时可不断地将物料往喷口13的方向运送,同时物料因为受到料管筒1外壁常规设有的加热圈的加热作用以及所述螺杆11旋转时产生的挤压剪切力的热作用而熔化为流体。The screw 11 can continuously transport the material toward the nozzle 13 when rotating. At the same time, the material is heated by the heating ring conventionally provided on the outer wall of the material tube 1 and the extrusion and shearing generated when the screw 11 rotates. It melts into a fluid due to the heat of force.
如图1所示,所述射台移动组件3包括:射台动板31、射台前板32和射台座33,所述射台动板31上连接有料管筒1和所述螺杆驱动组件2,所述射台前板中部32具有滑动通槽321,所述射台座33上设有线性导轨331,所述射台前板32和射台动板31可滑动地设于所述线性导轨上方。As shown in Figure 1, the ejection platform moving assembly 3 includes: ejection platform moving plate 31, ejection platform front plate 32 and ejection platform base 33. The ejection platform moving plate 31 is connected to the material tube barrel 1 and the screw driving assembly. 2. The middle part 32 of the front plate of the ejection platform has a sliding groove 321, and the linear guide rail 331 is provided on the base of the ejection platform 33. The front plate 32 of the ejection platform and the moving plate 31 of the ejection platform are slidably provided on the linear guide rails. above.
所述注射动作装置连接于所述射台前板32上并传动所述射台动板31使其可在滑动通槽321中移动,并在过程中推动所述螺杆11在料管筒1内部做挤出动作。The injection action device is connected to the front plate 32 of the injection platform and drives the moving plate 31 of the injection platform so that it can move in the sliding channel 321, and in the process, the screw 11 is pushed inside the material tube barrel 1. Extrude action.
如图2所示,所述注射动作装置4包括:射胶油缸体41和活塞杆42,所述射胶油缸体41连接于所述射台前板32上,所述活塞杆42设于所述射胶油缸体41内部并可伸缩于所述滑动通槽321中,进而带动所述射台动板31使所述射台动板31在所述滑动通槽321内做线性移动,并在过程中推动所述螺杆11在料管筒1内部做挤出动作。As shown in Figure 2, the injection action device 4 includes: an injection oil cylinder 41 and a piston rod 42. The injection oil cylinder 41 is connected to the front plate 32 of the injection platform, and the piston rod 42 is provided on the injection platform. The injection oil cylinder 41 is inside and can be telescopic in the sliding channel 321, thereby driving the injection platform moving plate 31 to make the injection platform moving plate 31 move linearly in the sliding channel 321, and in the sliding channel 321. During the process, the screw 11 is pushed to perform extrusion action inside the material tube 1 .
所述射台动板31后端设有活塞杆过渡板43,所述活塞杆42接与所述活塞杆过渡板43进而传动所述螺杆11。A piston rod transition plate 43 is provided at the rear end of the ejection platform moving plate 31 , and the piston rod 42 is connected to the piston rod transition plate 43 to drive the screw rod 11 .
需要特别说明的是,所述射台前板32中部具有滑动通槽321,所述射台动板可滑动地设于所述滑动通槽321中,当注射动作组件4的活塞杆42动作时可推动射台动板31在滑动通槽321上做线性移动,进而调节所述射台动板31与射台前板32之间的相对位置关系。It should be noted that there is a sliding channel 321 in the middle of the front plate 32 of the injection platform, and the moving plate of the injection platform is slidably disposed in the sliding channel 321. When the piston rod 42 of the injection action assembly 4 moves, The moving plate 31 of the shooting platform can be pushed to move linearly on the sliding channel 321, thereby adjusting the relative positional relationship between the moving plate 31 of the shooting platform and the front plate 32 of the shooting platform.
具体的,所述射台动板31和射台前板32底部均设有移动滑块34,所述射台动板31和射台前板32通过所述移动滑块34沿所述线性导轨331滑动。Specifically, the moving slider 34 is provided at the bottom of the moving plate 31 and the front plate 32 of the shooting platform. The moving plate 31 and the front plate 32 of the shooting platform are moved along the linear guide rail through the moving slider 34. 331 slide.
具体的,所述射台前板32前段还设有射移装置323,所述射移装置可推动射台前板连同射台中板一起在线性导轨上移动,进而在不进行注塑动作的时候使得所述料管筒后移,而当要进行注塑动作时则由射移装置带动,进而使得料管筒1的喷口13探入到模具中板的型腔之中。Specifically, the front section of the injection platform front plate 32 is also provided with an injection transfer device 323. The injection transfer device can push the injection platform front plate and the injection platform middle plate to move on the linear guide rail, so that when injection molding is not performed, The material tube barrel moves backward, and when the injection molding action is to be performed, it is driven by the injection moving device, so that the nozzle 13 of the material tube barrel 1 penetrates into the cavity of the middle plate of the mold.
工作原理:working principle:
物料熔化环节:当固体塑料颗粒通过所述入料口14加入所述料管筒1中时,所述伺服电机21工作并通过主动轮221、同步带223、从动轮222依次带动所述螺杆11,进而使得物料不断向着喷口13方向移动,过程中物料因为受到加热圈的加热以及螺杆11转动时产生的剪切力的热作用而受热熔化为流体。Material melting link: When solid plastic particles are added into the material tube 1 through the material inlet 14, the servo motor 21 works and drives the screw 11 in sequence through the driving wheel 221, the synchronous belt 223, and the driven wheel 222. , thereby causing the material to continuously move toward the direction of the nozzle 13. During the process, the material is heated and melted into a fluid due to the heating of the heating ring and the thermal action of the shear force generated when the screw 11 rotates.
熔胶计量环节:随着所述螺杆11的转动,流体塑料不断汇聚在储料腔体12内部,当储料腔体12填满后多余的流体塑料会产生推力并作用在螺杆的前端并使所述螺杆11具有后退趋势,此时射台动板31同样收到推力,进而抵接在所述螺杆11后端的活塞杆42受到推力,使得射胶油缸体41内部的液压油回流,直到活塞杆42后退距离达到控制系统指定距离后,熔胶计量动作彻底完成。Melt metering link: As the screw 11 rotates, the fluid plastic continues to gather inside the storage cavity 12. When the storage cavity 12 is filled, the excess fluid plastic will generate thrust and act on the front end of the screw. The screw 11 has a tendency to retreat. At this time, the moving plate 31 of the injection platform also receives thrust, and then the piston rod 42 abutting the rear end of the screw 11 receives thrust, causing the hydraulic oil inside the injection cylinder 41 to flow back until the piston After the retreat distance of the rod 42 reaches the distance specified by the control system, the melt metering action is completely completed.
需要特别指出的是,因为活塞杆42后退产生的推阻力,或称为背压,还能抵顶所述螺杆11并帮助螺杆11前端的塑料流体进一步混合,并排出所述储料腔体12内部可能存在的空气。It should be particularly pointed out that the push resistance, or back pressure, generated by the retreat of the piston rod 42 can also resist the screw 11 and help the plastic fluid at the front end of the screw 11 to further mix and discharge from the storage cavity 12 Air may be present inside.
物料喷出环节:完成计量之后,所述螺杆11前端的储料腔体12汇聚了很多流体塑料,此时射胶油缸体后盖开始加入液压油并推动活塞杆42向前带动射台动板31以及所述螺杆11前推,进而将储料腔体12内部的流体塑料从射胶喷嘴13中喷出到模具内,并完成一次注射环节。Material ejection link: After the measurement is completed, a lot of fluid plastic has gathered in the storage cavity 12 at the front end of the screw 11. At this time, the back cover of the injection cylinder begins to add hydraulic oil and pushes the piston rod 42 forward to drive the injection platform moving plate. 31 and the screw 11 are pushed forward, and then the fluid plastic inside the storage cavity 12 is ejected from the injection nozzle 13 into the mold, and an injection step is completed.
当然上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型主要技术方案的精神实质所做的修饰,都应涵盖在本实用新型的保护范围之内。Of course, the above embodiments are only for illustrating the technical concepts and features of the present invention. Their purpose is to allow those familiar with the technology to understand the contents of the present invention and implement it accordingly, but they cannot limit the scope of protection of the present invention. All modifications made based on the spirit of the main technical solution of the present utility model shall be included in the protection scope of the present utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323261862.3U CN220373839U (en) | 2023-12-01 | 2023-12-01 | Novel electric melt adhesive injection table device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323261862.3U CN220373839U (en) | 2023-12-01 | 2023-12-01 | Novel electric melt adhesive injection table device |
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| CN220373839U true CN220373839U (en) | 2024-01-23 |
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| CN202323261862.3U Active CN220373839U (en) | 2023-12-01 | 2023-12-01 | Novel electric melt adhesive injection table device |
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| CN (1) | CN220373839U (en) |
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2023
- 2023-12-01 CN CN202323261862.3U patent/CN220373839U/en active Active
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