CN220373640U - Silicon carbide abrasion-resistant plastic mixing device with quantitative discharging function - Google Patents
Silicon carbide abrasion-resistant plastic mixing device with quantitative discharging function Download PDFInfo
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Abstract
Description
技术领域Technical field
本实用新型涉及可塑料混料装置技术领域,具体为一种具有定量下料功能的碳化硅耐磨可塑料混料装置。The utility model relates to the technical field of plastic mixing devices, specifically a silicon carbide wear-resistant plastic mixing device with a quantitative feeding function.
背景技术Background technique
塑料指具有塑性行为的材料,所谓塑性是指受外力作用时,发生形变,外力取消后,仍能保持受力时的状态,塑料的弹性模量介于橡胶和纤维之间,受力能发生一定形变,在塑料制品制作过程中均匀塑料混料装置的使用有利于提高塑料制品制取的质量,专利号(CN201820084796.7)公开了均匀塑料混料装置,其中提出“传统的均匀塑料混料装置在使用过程中搅拌效率低,在搅拌装置的边角处搅拌不彻底,容易影响塑料制品的制取质量”,并且“通过电机带动驱动轴转动,驱动轴带动搅拌筒底端的第一搅拌板转动,实现了搅拌无死角,提高了搅拌质量,同时驱动轴带动驱动轴顶端的螺旋形的第二搅拌板转动,便于将搅拌筒底端的塑料颗粒搅拌至顶端,使搅拌更加彻底,可有效的预防塑料重量及其颗粒大小影响搅拌质量,提高了塑料制品的制取质量”但是依然存在一些不足之处,其一:虽然利用第一搅拌板避免了混合死角,但是这只能在横向方面进行混合,对于纵向方面的料却难以混合,影响整体混合质量;其二:没有增设定量下料结构,对于需要进行样品检测时,难以定量下料,影响检测,故而这里提出一种具有定量下料功能的碳化硅耐磨可塑料混料装置来解决上述问题。Plastic refers to materials with plastic behavior. The so-called plasticity means that it deforms when subjected to external force, and can still maintain the state when the force is applied after the external force is removed. The elastic modulus of plastic is between that of rubber and fiber, and it can occur when the force is applied. Certain deformation, the use of a uniform plastic mixing device in the production process of plastic products is conducive to improving the quality of plastic products. The patent number (CN201820084796.7) discloses a uniform plastic mixing device, which proposes "traditional uniform plastic mixing device" The mixing efficiency of the device is low during use, and the mixing at the corners of the mixing device is incomplete, which can easily affect the quality of plastic products." Moreover, "the motor drives the drive shaft to rotate, and the drive shaft drives the first stirring plate at the bottom of the mixing barrel. The rotation realizes no dead ends in mixing and improves the mixing quality. At the same time, the driving shaft drives the spiral second stirring plate at the top of the driving shaft to rotate, which facilitates stirring the plastic particles at the bottom of the mixing drum to the top, making the mixing more thorough and effective. It prevents the weight of the plastic and its particle size from affecting the mixing quality and improves the quality of plastic products." However, there are still some shortcomings. One: Although the first mixing plate is used to avoid mixing dead ends, this can only be done in the horizontal direction. Mixing, it is difficult to mix longitudinal materials, which affects the overall mixing quality; secondly: there is no additional quantitative cutting structure, and when sample testing is required, it is difficult to quantitatively cut materials, which affects the detection. Therefore, a quantitative cutting method is proposed here. The functional silicon carbide wear-resistant plastic mixing device can solve the above problems.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种具有定量下料功能的碳化硅耐磨可塑料混料装置,解决了上述背景技术中提出的问题。In view of the shortcomings of the existing technology, the present utility model provides a silicon carbide wear-resistant plastic mixing device with a quantitative cutting function, which solves the problems raised in the above-mentioned background technology.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种具有定量下料功能的碳化硅耐磨可塑料混料装置,包括承载台、第一伺服电机、转盘,所述第一伺服电机固定安装在承载台的底部,所述转盘固定安装在第一伺服电机的输出轴上,所述转盘的上表面固定安装有安装架,所述安装架的一侧固定安装有第二伺服电机,所述安装架的另一侧固定安装有第一锥齿轮,所述第二伺服电机的输出轴上固定安装有固定框,所述固定框的内侧安装有混料筒,所述固定框的内部设置有第二锥齿轮,所述第二锥齿轮与第一锥齿轮之间相互啮合,所述第二锥齿轮的中部固定安装有第一转轮,所述第一转轮的外表面传动连接有履带,所述履带的另一侧传动连接有第二转轮,所述第二转轮的中部固定安装有搅拌杆,所述固定框的正面固定安装有电动伸缩杆,电动伸缩杆的型号为HTA1500,所述电动伸缩杆的输出轴上固定安装有连接杆,所述连接杆的另一端安装有封盖,所述封盖安装在混料筒的底部。In order to achieve the above objectives, the present utility model is realized through the following technical solutions: a silicon carbide wear-resistant plastic mixing device with a quantitative cutting function, including a bearing platform, a first servo motor, and a turntable. The first servo motor Fixedly installed at the bottom of the bearing platform, the turntable is fixedly installed on the output shaft of the first servo motor, a mounting bracket is fixedly installed on the upper surface of the turntable, and a second servo motor is fixedly installed on one side of the mounting bracket. The first bevel gear is fixedly installed on the other side of the mounting frame. A fixed frame is fixedly installed on the output shaft of the second servo motor. A mixing barrel is installed inside the fixed frame. The inside of the fixed frame A second bevel gear is provided, the second bevel gear meshes with the first bevel gear, a first runner is fixedly installed in the middle of the second bevel gear, and the outer surface of the first runner is connected in transmission There is a crawler track, and a second runner is drivingly connected to the other side of the crawler track. A stirring rod is fixedly installed in the middle of the second runner. An electric telescopic rod is fixedly installed on the front of the fixed frame. The model of the electric telescopic rod For HTA1500, a connecting rod is fixedly installed on the output shaft of the electric telescopic rod, and a cover is installed on the other end of the connecting rod. The cover is installed at the bottom of the mixing barrel.
可选的,所述承载台的下方设置有盛料箱,所述盛料箱的内侧设置有导仓,导仓的顶部处于混料筒的上方,可以实现精准导料,所述导仓的顶部固定安装有第三伺服电机,第三伺服电机、第一伺服电机、第二伺服电机的型号为伺服电机HC-KFS,所述第三伺服电机的输出轴上固定安装有螺旋。Optionally, a material-holding box is provided below the load-bearing platform, and a guide bin is provided inside the material-holding box. The top of the guide bin is above the mixing barrel, which can achieve precise material guidance. The guide bin is A third servo motor is fixedly installed on the top. The models of the third servo motor, the first servo motor, and the second servo motor are servo motors HC-KFS. A spiral is fixedly installed on the output shaft of the third servo motor.
可选的,所述承载台的前侧设置有称重器,称重器的型号为WX-46A-1,可以实现精准下料,定量下料的目的,所述称重器的上侧设置有下料箱,所述下料箱的底部固定安装有出料管,所述出料管的底部螺纹连接有螺管。Optionally, a weighing device is provided on the front side of the carrying platform. The model of the weighing device is WX-46A-1, which can achieve the purpose of accurate and quantitative cutting. The upper side of the weighing device is provided. There is a discharge box, a discharge pipe is fixedly installed at the bottom of the discharge box, and a solenoid is threadedly connected to the bottom of the discharge pipe.
可选的,所述承载台的内部开设有安装槽,所述安装槽中安装有滚珠,所述滚珠与转盘之间活动接触,利用转盘的滚动摩擦,可以减小转盘与滚珠之间的磨损。Optionally, a mounting groove is provided inside the bearing platform, and balls are installed in the mounting grooves. The balls are in movable contact with the turntable, and the rolling friction of the turntable can be used to reduce the wear between the turntable and the balls. .
可选的,所述安装架的左侧固定安装有下料仓,所述下料仓处于混料筒的正下方,下料仓的呈右下侧倾斜,下料仓宽度大于混料筒的直径,可以避免料出现撒漏。Optionally, a lowering bin is fixedly installed on the left side of the mounting frame. The lowering bin is located directly below the mixing barrel. The lowering bin is inclined to the lower right side, and the width of the lowering bin is larger than that of the mixing barrel. diameter to avoid material leakage.
可选的,所述第一转轮与第二转轮的外表面均开设有限位槽,所述履带传动连接在限位槽中,利用限位槽可以对履带进行限位,避免履带脱离第一转轮与第二转轮的外表面。Optionally, the outer surfaces of the first runner and the second runner are provided with limit grooves, and the crawler belt is connected in the limit grooves. The limit grooves can be used to limit the position of the crawler tracks to prevent the crawler tracks from detaching from the second wheel. The outer surfaces of the first runner and the second runner.
本实用新型提供了一种具有定量下料功能的碳化硅耐磨可塑料混料装置,具备以下有益效果:The utility model provides a silicon carbide wear-resistant plastic mixing device with a quantitative cutting function, which has the following beneficial effects:
1、该具有定量下料功能的碳化硅耐磨可塑料混料装置,通过启动第二伺服电机能够带动固定框转动,继而使得固定框带动混料筒旋转,可以对料进行纵向混合,固定框旋转时会带动第二锥齿轮旋转,配合第一锥齿轮可以使得第二锥齿轮转动,继而使得第一转轮带动履带驱动,进而使得第二转轮带动搅拌杆进行搅拌实现横向混合,通过启动第一伺服电机能够带动滚珠转动,继而使得安装架转动,能够实现混料筒内部的料发生对流,在实现无死角混合时,同时能够从各个角度提高混合效率。1. This wear-resistant silicon carbide plastic mixing device with quantitative feeding function can drive the fixed frame to rotate by starting the second servo motor, which then causes the fixed frame to drive the mixing barrel to rotate, and the materials can be mixed longitudinally. The fixed frame When rotating, it will drive the second bevel gear to rotate. Cooperating with the first bevel gear, the second bevel gear can rotate, and then the first runner drives the crawler drive, and then the second runner drives the mixing rod to stir to achieve horizontal mixing. By starting The first servo motor can drive the ball to rotate, and then the mounting frame to rotate, which can achieve convection of materials inside the mixing barrel. When mixing without dead corners, the mixing efficiency can be improved from all angles.
2、该具有定量下料功能的碳化硅耐磨可塑料混料装置,通过启动电动伸缩杆能够将封盖开启,利用下料仓方便快速下料,当需要定量下料时,需要将混料筒转动,使得封盖处于下料箱的上侧,然后开启封盖使得料进入下料箱内腔中,配合称重器能够实现精准下料,通过拧动螺管可以方便取料,也能够精准的调节所需料的克重。2. This silicon carbide wear-resistant plastic mixing device with quantitative discharging function can open the cover by starting the electric telescopic rod, and use the discharging bin to facilitate and rapid discharging. When quantitative discharging is required, the mixing device needs to be The cylinder rotates so that the cover is on the upper side of the unloading box, and then the cover is opened to allow the material to enter the inner cavity of the unloading box. With the weighing device, accurate unloading can be achieved. By twisting the screw, the material can be easily retrieved, and the Accurately adjust the weight of the required ingredients.
附图说明Description of the drawings
图1为本实用新型左侧结构示意图;Figure 1 is a schematic diagram of the left side structure of the utility model;
图2为本实用新型右侧的结构示意图;Figure 2 is a schematic structural diagram of the right side of the utility model;
图3为本实用新型转盘处立体的结构示意图;Figure 3 is a three-dimensional structural diagram of the turntable of the present utility model;
图4为本实用新型混料筒内部立体的结构示意图;Figure 4 is a schematic structural diagram of the interior of the mixing barrel of the present utility model;
图5为本实用新型螺旋处立体的结构示意图。Figure 5 is a three-dimensional structural schematic diagram of the spiral part of the present utility model.
图中:1、承载台;2、第一伺服电机;3、滚珠;4、转盘;5、安装架;6、第二伺服电机;7、固定框;8、混料筒;9、第一锥齿轮;10、第二锥齿轮;11、第一转轮;12、履带;13、第二转轮;14、搅拌杆;15、电动伸缩杆;16、连接杆;17、封盖;18、盛料箱;19、导仓;20、第三伺服电机;21、螺旋;22、下料仓;23、称重器;24、下料箱;25、出料管;26、螺管。In the picture: 1. Bearing platform; 2. First servo motor; 3. Ball; 4. Turntable; 5. Mounting frame; 6. Second servo motor; 7. Fixed frame; 8. Mixing cylinder; 9. First Bevel gear; 10. Second bevel gear; 11. First runner; 12. Crawler; 13. Second runner; 14. Stirring rod; 15. Electric telescopic rod; 16. Connecting rod; 17. Cover; 18 , Material box; 19. Guide bin; 20. Third servo motor; 21. Spiral; 22. Unloading bin; 23. Weighing device; 24. Unloading box; 25. Discharge pipe; 26. Solenoid.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example.
请参阅图1至图4,本实用新型提供一种技术方案:一种具有定量下料功能的碳化硅耐磨可塑料混料装置,包括承载台1、第一伺服电机2、转盘4,第一伺服电机2固定安装在承载台1的底部,转盘4固定安装在第一伺服电机2的输出轴上,利用转盘4可以带动安装架5转动,安装架5的转动方向与搅拌杆14的转动方向相反,继而使得混料筒8内部的料进行对流,提高混合效率,转盘4的上表面固定安装有安装架5,承载台1的内部开设有安装槽,安装槽中安装有滚珠3,滚珠3与转盘4之间活动接触,利用滚珠3与固定框7之间接触,可以使得转盘4发生滚动摩擦,继而降低转盘4与滚珠3之间的摩擦力,使得转盘4转动时更加顺畅,安装架5的一侧固定安装有第二伺服电机6,安装架5的另一侧固定安装有第一锥齿轮9,第二伺服电机6的输出轴上固定安装有固定框7,固定框7的内侧安装有混料筒8,固定框7的内部设置有第二锥齿轮10,第二锥齿轮10与第一锥齿轮9之间相互啮合,第二锥齿轮10的中部固定安装有第一转轮11,第一转轮11与第二转轮13的外表面均开设有限位槽,履带12传动连接在限位槽中,利用限位槽可以避免履带12偏移,使得履带12驱动时更加稳定,第一转轮11的外表面传动连接有履带12,履带12的另一侧传动连接有第二转轮13,第二转轮13的中部固定安装有搅拌杆14,固定框7的正面固定安装有电动伸缩杆15,电动伸缩杆15的输出轴上固定安装有连接杆16,连接杆16的另一端安装有封盖17,封盖17安装在混料筒8的底部。Please refer to Figures 1 to 4. The present utility model provides a technical solution: a silicon carbide wear-resistant plastic mixing device with a quantitative cutting function, including a bearing platform 1, a first servo motor 2, a turntable 4, and a A servo motor 2 is fixedly installed at the bottom of the bearing platform 1, and the turntable 4 is fixedly installed on the output shaft of the first servo motor 2. The turntable 4 can be used to drive the installation frame 5 to rotate, and the rotation direction of the installation frame 5 is consistent with the rotation of the stirring rod 14. The direction is opposite, which in turn causes the materials inside the mixing barrel 8 to convect, improving the mixing efficiency. The upper surface of the turntable 4 is fixedly installed with a mounting bracket 5, and a mounting slot is provided inside the bearing platform 1. Balls 3 are installed in the mounting slot. 3 is in movable contact with the turntable 4. The contact between the ball 3 and the fixed frame 7 can cause rolling friction in the turntable 4, thereby reducing the friction between the turntable 4 and the ball 3, making the turntable 4 rotate more smoothly. Installation A second servo motor 6 is fixedly installed on one side of the mounting frame 5, a first bevel gear 9 is fixedly installed on the other side of the mounting frame 5, a fixed frame 7 is fixedly installed on the output shaft of the second servo motor 6, and the fixed frame 7 A mixing drum 8 is installed inside, and a second bevel gear 10 is provided inside the fixed frame 7. The second bevel gear 10 and the first bevel gear 9 mesh with each other. The first rotating gear is fixedly installed in the middle of the second bevel gear 10. Wheel 11, the outer surfaces of the first runner 11 and the second runner 13 are provided with limit grooves, and the crawler belt 12 is connected in the limit grooves. The limit grooves can be used to prevent the crawler belt 12 from deflecting, making the crawler belt 12 more efficient when driven. Stable, the outer surface of the first runner 11 is drivingly connected to the crawler belt 12, the other side of the crawler belt 12 is drivingly connected to the second runner 13, the middle part of the second runner 13 is fixedly installed with the stirring rod 14, and the front side of the fixed frame 7 An electric telescopic rod 15 is fixedly installed. A connecting rod 16 is fixedly installed on the output shaft of the electric telescopic rod 15. The other end of the connecting rod 16 is installed with a cover 17. The cover 17 is installed at the bottom of the mixing barrel 8.
请参阅图1、图2和图5,承载台1的下方设置有盛料箱18,盛料箱18的内侧设置有导仓19,导仓19的顶部固定安装有第三伺服电机20,第三伺服电机20的输出轴上固定安装有螺旋21,利用螺旋21可以将盛料箱18内腔中的料自动导入混料筒8的内腔中,实现自动上料,大大的提高了该装置的便捷性。Please refer to Figure 1, Figure 2 and Figure 5. A material box 18 is provided below the bearing platform 1. A guide bin 19 is provided inside the material box 18. A third servo motor 20 is fixedly installed on the top of the guide bin 19. A screw 21 is fixedly installed on the output shaft of the three servo motors 20. The screw 21 can be used to automatically introduce the material in the inner cavity of the material box 18 into the inner cavity of the mixing barrel 8 to realize automatic feeding, which greatly improves the efficiency of the device. the convenience.
请参阅图1和图2,承载台1的前侧设置有称重器23,称重器23的上侧设置有下料箱24,下料箱24的底部固定安装有出料管25,出料管25的底部螺纹连接有螺管26,利用螺管26可以方便对下料箱24内腔中的料进行收集,同时可以精准下料的克重。Referring to Figures 1 and 2, a weighing device 23 is provided on the front side of the bearing platform 1, and a discharge box 24 is provided on the upper side of the weighing device 23. A discharge pipe 25 is fixedly installed at the bottom of the discharge box 24. The bottom of the material tube 25 is threadedly connected with a spiral tube 26. The spiral tube 26 can be used to conveniently collect the materials in the inner cavity of the unloading box 24, and at the same time, the weight of the unloaded materials can be accurately determined.
请参阅图2,安装架5的左侧固定安装有下料仓22,下料仓22处于混料筒8的正下方,可以快速下料,方便使用者对料进行收集。Please refer to Figure 2. A lowering bin 22 is fixedly installed on the left side of the mounting frame 5. The lowering bin 22 is located directly below the mixing tube 8 and can quickly unload materials to facilitate the user to collect the materials.
综上所述,该具有定量下料功能的碳化硅耐磨可塑料混料装置,使用时,首先使用者需要启动第三伺服电机20能够带动螺旋21转动,可以将料导入混料筒8的内腔中,然后启动电动伸缩杆15将封盖17关闭,接着需要第二伺服电机6带动固定框7转动,使得固定框7带动混料筒8旋转对料进行纵向混合,此时固定框7旋转时会带动第二锥齿轮10旋转,配合第一锥齿轮9使得第二锥齿轮10转动,使得第一转轮11带动履带12驱动,进而使得第二转轮13带动搅拌杆14进行搅拌实现横向混合,然后启动第一伺服电机2能够带动滚珠3转动,继而使得安装架5转动,能够实现混料筒8内部的料发生对流,实现充分混合,然后启动电动伸缩杆15将封盖17开启,利用下料仓22方便快速下料,当需要定量下料时,需要将混料筒8转动,使得封盖17处于下料箱24的上侧,然后开启封盖17使得料进入下料箱24内腔中,配合称重器23能够实现精准下料,如此即可。To sum up, when using this silicon carbide wear-resistant plastic mixing device with quantitative discharging function, the user first needs to start the third servo motor 20 to drive the screw 21 to rotate, so that the material can be introduced into the mixing barrel 8 In the inner cavity, the electric telescopic rod 15 is then started to close the cover 17, and then the second servo motor 6 is required to drive the fixed frame 7 to rotate, so that the fixed frame 7 drives the mixing barrel 8 to rotate and mix the material longitudinally. At this time, the fixed frame 7 When rotating, it will drive the second bevel gear 10 to rotate, and cooperate with the first bevel gear 9 to make the second bevel gear 10 rotate, so that the first runner 11 drives the crawler 12, and then the second runner 13 drives the stirring rod 14 to stir. Mix horizontally, and then start the first servo motor 2 to drive the ball 3 to rotate, which in turn causes the mounting frame 5 to rotate, which can realize convection of the materials inside the mixing barrel 8 and achieve full mixing, and then start the electric telescopic rod 15 to open the cover 17 , use the unloading bin 22 to facilitate quick unloading. When quantitative unloading is required, the mixing barrel 8 needs to be rotated so that the cover 17 is on the upper side of the unloading box 24, and then the cover 17 is opened to allow the material to enter the unloading box. 24 in the inner cavity, with the weighing device 23, accurate material cutting can be achieved, and that's it.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. They are not intended to indicate or imply that the device or element referred to must have a specific orientation or a specific orientation. The orientation, structure and operation of the invention cannot be understood as limitations of the present invention; the terms "first", "second" and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, Unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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