CN220255620U - Red date soaking and cleaning device - Google Patents
Red date soaking and cleaning device Download PDFInfo
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- CN220255620U CN220255620U CN202321369632.6U CN202321369632U CN220255620U CN 220255620 U CN220255620 U CN 220255620U CN 202321369632 U CN202321369632 U CN 202321369632U CN 220255620 U CN220255620 U CN 220255620U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 92
- 238000002791 soaking Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 65
- 238000003825 pressing Methods 0.000 claims abstract description 54
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000011010 flushing procedure Methods 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 128
- 238000005202 decontamination Methods 0.000 claims description 11
- 230000003588 decontaminative effect Effects 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims 4
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 3
- 210000002615 epidermis Anatomy 0.000 abstract 1
- 238000011086 high cleaning Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 16
- 241001247821 Ziziphus Species 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000007667 floating Methods 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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Abstract
Description
技术领域Technical field
本申请涉及农产品加工的领域,尤其是涉及一种红枣浸泡清洗装置。This application relates to the field of agricultural product processing, and in particular to a red date soaking and cleaning device.
背景技术Background technique
免洗红枣是干制红枣的重要组成部分,在免洗红枣的加工过程中,需要对红枣原料进行清洗处理,以提高红枣的卫生质量。No-wash red dates are an important part of dried red dates. During the processing of no-wash red dates, the raw materials of red dates need to be cleaned to improve the hygienic quality of the dates.
传统的红枣清洗方大多采用浸泡、人工清洗等方式,清洁效果往往达不到市场需求;相关技术中公开了红枣清洗机,大都利用高压喷淋、毛刷刷洗等方式,与人工清洗相比,提高了清洗效率。Traditional cleaning methods for red dates mostly use methods such as soaking and manual cleaning, and the cleaning effect often fails to meet market demand. Red date cleaning machines have been disclosed in related technologies, and most of them use high-pressure spraying, brush scrubbing, etc. Compared with manual cleaning, Improved cleaning efficiency.
上述的相关技术存在如下问题:当红枣原料表面凹凸不平时,相关技术中的清洗方法不仅难以清洗干净,也会对红枣的表皮有一定程度的损坏;此外,相关技术中的红枣输送流程较为费力,往往需要人力倒取红枣,生产效率低下。The above-mentioned related technologies have the following problems: when the surface of the red dates raw material is uneven, the cleaning method in the related technologies is not only difficult to clean, but also damages the skin of the dates to a certain extent; in addition, the red dates transportation process in the related technologies is laborious. , often requires manpower to pour out the red dates, and the production efficiency is low.
实用新型内容Utility model content
为了优化相关技术中的红枣清洗机对凹凸不平的红枣清洗效率低下且生产效率低的技术问题,本申请提供了一种红枣浸泡清洗装置。In order to optimize the technical problems of low cleaning efficiency and low production efficiency of jujube cleaning machines in related technologies, this application provides a jujube soaking and cleaning device.
本申请提供的一种红枣浸泡清洗装置采用如下的技术方案:A red date soaking and cleaning device provided by this application adopts the following technical solution:
一种红枣浸泡清洗装置,包括装置本体和清洗桶,还包括盛料桶和清洗机构;所述清洗机构包括超声波发生器和冲水除污组件,所述超声波发生器安装在清洗桶中;所述盛料桶包括桶体、一对侧滤水网和底滤水网,所述冲水除污组件朝向侧滤水网;所述装置本体上设有按压机构、用于升降盛料桶的升降机构以及用于传输盛料桶的传输机构,所述按压机构朝向盛料桶。A red date soaking and cleaning device includes a device body and a cleaning bucket, and also includes a material bucket and a cleaning mechanism; the cleaning mechanism includes an ultrasonic generator and a flushing and decontamination component, and the ultrasonic generator is installed in the cleaning bucket; The material bucket includes a bucket body, a pair of side water filters and a bottom water filter. The flushing and decontamination assembly faces the side water filters; the device body is provided with a pressing mechanism for lifting and lowering the material bucket. A lifting mechanism and a transmission mechanism for transporting the bucket, the pressing mechanism facing the bucket.
通过采用上述技术方案,清洗红枣前,操作者将红枣原料放置在盛料桶中,随后开启传输机构,使得盛料桶在传输机构的作用下悬于清洗桶的正上方,此时关停传输机构;打开升降机构,使得盛料桶下降至清洗桶中,由于盛料桶的侧壁和顶部均为网状,水经由侧滤水网和底滤水网的网孔进入盛料桶中,此时红枣由于自身浮力作用,浮在盛料桶内部的水面上;当浸入的水量足够清洗红枣时,关停升降机构;开启按压机构,使得按压机构伸入盛料桶中,并将浮在盛料桶内部水面的红枣按进水中;开启超声波发生器,超声波发生器发出的超声波能够将红枣表面的污垢分散至水中,清理效果优异;再开启冲水除污组件,增加水的流速,将红枣表面分散下的污垢冲离红枣。By adopting the above technical solution, before cleaning the red dates, the operator places the red dates raw materials in the bucket, and then opens the transmission mechanism so that the bucket is suspended directly above the cleaning bucket under the action of the transmission mechanism. At this time, the transmission is turned off. mechanism; open the lifting mechanism to lower the material bucket into the cleaning bucket. Since the side walls and top of the material bucket are mesh-shaped, water enters the material bucket through the mesh holes of the side water filter and the bottom water filter. At this time, the red dates float on the water inside the bucket due to their own buoyancy; when the amount of immersed water is enough to clean the red dates, turn off the lifting mechanism; open the pressing mechanism so that the pressing mechanism extends into the bucket and floats on the water. Press the red dates on the water surface inside the bucket into the water; turn on the ultrasonic generator, the ultrasonic waves emitted by the ultrasonic generator can disperse the dirt on the surface of the red dates into the water, and the cleaning effect is excellent; then turn on the flushing and decontamination component to increase the flow rate of the water. Wash away the dirt dispersed on the surface of the red dates.
在一个具体的可实施方案中,所述冲水除污组件包括水泵、出水管、引水管和水枪;所述水枪固定连接在清洗桶中且朝向侧滤水网,所述水枪远离喷水嘴的一端与出水管固定连接并连通,所述出水管与引水管均连通安装在水泵上;所述清洗桶的侧壁中心处贯穿设有连通管,所述引水管与连通管连通且固定连接。In a specific implementation, the flushing and decontamination assembly includes a water pump, a water outlet pipe, a water diversion pipe and a water gun; the water gun is fixedly connected in the cleaning bucket and faces the side water filter, and the water gun is away from the water spray nozzle One end of the cleaning barrel is fixedly connected and connected to the water outlet pipe, and the water outlet pipe and the water diversion pipe are connected and installed on the water pump; a connecting pipe is provided through the center of the side wall of the cleaning bucket, and the water diversion pipe is connected and fixedly connected to the connecting pipe. .
通过采用上述技术方案,冲水除污组件配合超声波发生器工作时,水泵通过连通管和引水管将水从清洗桶中抽取,随后通过出水管将水传输至水枪中,水枪经由侧滤水网将水喷至红枣表面,对红枣表面的污垢进行冲洗;同时,水枪喷水时还增加了清洗桶内水的流速,进一步对污垢起到清理作用;考虑到地区水资源紧缺,本申请从清洗桶中抽水,再喷至清洗桶中,大大节约了水资源。By adopting the above technical solution, when the flushing and decontamination component works with the ultrasonic generator, the water pump draws water from the cleaning bucket through the connecting pipe and the water diversion pipe, and then transmits the water to the water gun through the water outlet pipe, and the water gun passes through the side water filter net Spray water onto the surface of the red dates to rinse the dirt on the surface; at the same time, when the water gun sprays water, it also increases the flow rate of the water in the cleaning bucket, further cleaning the dirt; considering the shortage of water resources in the region, this application starts with cleaning The water is pumped into the bucket and then sprayed into the cleaning bucket, which greatly saves water resources.
在一个具体的可实施方案中,所述升降机构包括一对连接板和用于驱动连接板升降的升降驱动件;一对所述连接板沿垂直红枣传输方向相对设置在盛料桶的两旁,所述盛料桶与连接板转动连接,并绕两连接板(61)的连接中线转动。In a specific implementation, the lifting mechanism includes a pair of connecting plates and a lifting driving member for driving the connecting plates to lift and lower; the pair of connecting plates are arranged oppositely on both sides of the bucket along the vertical red date transport direction, The material bucket is rotatably connected to the connecting plate and rotates around the connecting center line of the two connecting plates (61).
通过采用上述技术方案,升降组件驱动连接板升降,从而带动料斗入水或出水;盛料桶与连接板转动连接,便于后续将清洗完毕的红枣从盛料桶中倒出。By adopting the above technical solution, the lifting assembly drives the connecting plate to rise and lower, thereby driving the hopper to enter or discharge water; the bucket is rotationally connected to the connecting plate to facilitate subsequent pouring of the cleaned red dates from the bucket.
在一个具体的可实施方案中,所述装置本体上设有导引板,所述导引板设置在清洗桶沿红枣运输方向一侧;所述导引板为曲板,所述导引板的外弧壁朝向清洗桶;所述导引板的外弧壁与料斗抵接滑动配合。In a specific implementation, the device body is provided with a guide plate, and the guide plate is arranged on one side of the cleaning bucket along the date transportation direction; the guide plate is a curved plate, and the guide plate is The outer arc wall of the guide plate faces the cleaning bucket; the outer arc wall of the guide plate abuts and slides with the hopper.
通过采用上述技术方案,导引板起到引导下料的作用,节省了手动下料的时间,增加了生产效率。By adopting the above technical solution, the guide plate plays a role in guiding the blanking, saving the time of manual blanking and increasing the production efficiency.
在一个具体的可实施方案中,所述盛料桶靠近连接板的两侧壁中心处均设有连接槽,所述连接板朝向连接槽的侧壁中心处设有连接柱,所述连接柱与连接槽卡嵌转动配合;两个所述连接柱轴线的连线经过盛料桶顶面的几何中心。In a specific implementation, a connecting groove is provided at the center of both side walls of the bucket close to the connecting plate, and a connecting post is provided at the center of the side wall of the connecting plate facing the connecting groove. The connecting post It is engaged with the connecting groove and rotates; the line connecting the axes of the two connecting columns passes through the geometric center of the top surface of the material bucket.
通过采用上述技术方案,当连接柱轴线的连线经过盛料桶顶面的几何中心时,可以保证盛料桶顶面在升降过程中保持水平,增加了工作时的稳定性;连接柱和连接槽转动配合,使得操作者能轻易地倒出红枣。By adopting the above technical solution, when the line connecting the axis of the connecting column passes through the geometric center of the top surface of the material bucket, it can be ensured that the top surface of the material bucket remains level during the lifting process, which increases the stability during work; the connecting column and the connection The groove rotates and cooperates so that the operator can easily pour out the dates.
在一个具体的可实施方案中,所述传输机构包括龙门式安装台和用于驱动龙门式安装台沿红枣传输方向滑移的驱动组件,所述升降驱动件、按压机构均安装在龙门式安装台上;所述龙门式安装台底部与装置本体滑动连接。In a specific implementation, the transmission mechanism includes a gantry-type installation platform and a driving assembly for driving the gantry-type installation platform to slide along the date transmission direction. The lifting drive part and the pressing mechanism are both installed on the gantry-type installation platform. on the platform; the bottom of the gantry-type mounting platform is slidingly connected to the device body.
通过采用上述技术方案,驱动组件能够驱动龙门式安装台平移,升降驱动件和按压机构均随着龙门式安装台平移,使得按压机构在传输时时刻朝向料斗,增加了工作效率和工作稳定性,减小了按压机构和料斗的对接难度。By adopting the above technical solution, the drive assembly can drive the gantry-type installation platform to translate. The lifting drive part and the pressing mechanism all translate with the gantry-type installation platform, so that the pressing mechanism always faces the hopper during transmission, which increases work efficiency and work stability. The difficulty of connecting the pressing mechanism and the hopper is reduced.
在一个具体的可实施方案中,所述驱动组件包括丝杆、连杆和驱动电机,所述装置本体上设有安装架,所述连杆一端固定连接在安装架上,另一端穿设于龙门式安装台并沿红枣运输方向延伸;所述驱动电机固定安装在安装架上,所述丝杆与驱动电机的电机轴同轴固定连接,所述丝杆与连杆平行设置;所述龙门式安装台上设有螺纹槽,所述丝杆穿设于螺纹槽并与螺纹槽螺纹配合。In a specific implementation, the driving assembly includes a screw rod, a connecting rod and a driving motor. The device body is provided with a mounting bracket. One end of the connecting rod is fixedly connected to the mounting bracket and the other end is threaded through the mounting bracket. The gantry-type mounting platform extends along the direction of jujube transportation; the driving motor is fixedly installed on the mounting frame, the screw rod is coaxially fixedly connected to the motor shaft of the driving motor, and the screw rod and the connecting rod are arranged in parallel; the gantry The mounting platform is provided with a threaded groove, and the screw rod is threaded through the threaded groove and threadedly matched with the threaded groove.
通过采用上述技术方案,驱动电机、丝杆、连杆和螺纹槽相互配合,能够高效稳定地驱动龙门式安装台沿红枣运输方向滑移,且滑移的长度足够长,能够满足红枣整个清洗流程的滑移距离。By adopting the above technical solution, the drive motor, screw rod, connecting rod and threaded groove cooperate with each other to efficiently and stably drive the gantry-type mounting table to slide along the direction of red dates transportation, and the sliding length is long enough to meet the entire cleaning process of red dates. the slip distance.
在一个具体的可实施方案中,所述按压机构包括压板和用于驱动压板升降的按压驱动件;所述压板平行悬于盛料桶的正上方,当所述压板延伸进盛料桶中时,压板边沿与盛料桶内壁的间距小于红枣的短轴长度。In a specific implementation, the pressing mechanism includes a pressing plate and a pressing driving member for driving the pressing plate to rise and fall; the pressing plate is suspended in parallel directly above the material bucket, and when the pressing plate extends into the material bucket , the distance between the edge of the pressure plate and the inner wall of the bucket is less than the short axis length of the jujube.
通过采用上述技术方案,按压组件能够将浮在表面上的红枣压入水中,完成对红枣的浸泡;压板边沿和盛料桶内壁的间距较小,防止了红枣从压板和盛料桶的缝隙浮上水面。By adopting the above technical solution, the pressing assembly can press the red dates floating on the surface into the water to complete the soaking of the red dates; the distance between the edge of the pressure plate and the inner wall of the material bucket is small, preventing the red dates from floating up from the gap between the pressure plate and the material bucket. water surface.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:
本申请使用超声波发生器发出超声波对红枣进行清洗,即使是凹凸不平的红枣也可以高效清洗;本申请的冲水除污组件能够增加水的流速,加速污垢脱落红枣,清洗效率高的同时,也不会对红枣的表皮造成损害;按压机构使得红枣能够得以浸泡,进一步增加了清洗效率;同时,本申请的传输机构和升降机构搭配,节省了人力,增加了生产效率;This application uses an ultrasonic generator to emit ultrasonic waves to clean red dates. Even uneven red dates can be cleaned efficiently. The flushing and decontamination component of this application can increase the flow rate of water and accelerate the dirt shedding of red dates. While the cleaning efficiency is high, it can also It will not cause damage to the skin of red dates; the pressing mechanism allows the red dates to be soaked, further increasing the cleaning efficiency; at the same time, the combination of the transmission mechanism and the lifting mechanism of this application saves manpower and increases production efficiency;
本申请的冲水除污组件既能够对红枣起到冲刷作用,又能够增加水的流速,清理污垢的效率高,进一步增加了该装置对红枣的清理效果;The flushing and decontamination component of the present application can not only flush red dates, but also increase the flow rate of water, and has high efficiency in cleaning dirt, which further increases the cleaning effect of the device on red dates;
本申请的料斗和连接板转动连接,便于取料;The hopper and the connecting plate of this application are rotatably connected to facilitate material retrieval;
本申请的升降机构、按压机构均暗转在龙门式安装台上,使得该装置工作稳定,生产效率高;The lifting mechanism and pressing mechanism of this application are all hidden on the gantry-type installation platform, making the device work stably and with high production efficiency;
本申请的驱动组件能够平稳驱动,且滑移距离长,适用于红枣清洗的生产工序;The driving assembly of this application can drive smoothly and has a long sliding distance, and is suitable for the production process of red dates cleaning;
本申请的导引板和料斗配合,大大减小了下料难度,省时省力,增加了生产速率。The cooperation between the guide plate and the hopper of this application greatly reduces the difficulty of unloading materials, saves time and effort, and increases the production rate.
附图说明Description of the drawings
图1是本申请实施例一种红枣浸泡清洗装置的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a red date soaking and cleaning device according to an embodiment of the present application;
图2是用以体现升降机构、按压机构等结构的局部结构示意图;Figure 2 is a partial structural schematic diagram showing the lifting mechanism, pressing mechanism and other structures;
图3是图2中A部的放大示意图;Figure 3 is an enlarged schematic diagram of part A in Figure 2;
图4是用于体现清洗机构和导引板的局部结构示意图。Figure 4 is a partial structural schematic diagram showing the cleaning mechanism and the guide plate.
附图标记说明:1、装置本体;11、滑轨;12、第一安装架;13、第二安装架;14、导引板;141、立板;142、弧形板;2、清洗桶;21、连通管;3、盛料桶;31、桶体;32、侧滤水网;33、底滤水网;34、耳板;35、连接槽;4、清洗机构;41、超声波发生器;42、冲水除污组件;421、水泵;422、出水管;423、引水管;424、水枪;5、按压机构;51、压板;52、按压驱动件;6、升降机构;61、连接板;611、连接柱;62、升降驱动件;7、传输机构;71、龙门式安装台;711、滑轮;712、螺纹槽;713、圆槽;714、让位孔;72、驱动组件;721、连杆;722、丝杆;723、驱动电机。Explanation of reference signs: 1. Device body; 11. Slide rail; 12. First mounting bracket; 13. Second mounting bracket; 14. Guide plate; 141. Vertical plate; 142. Arc plate; 2. Cleaning bucket ; 21. Connecting pipe; 3. Material barrel; 31. Barrel body; 32. Side water filter; 33. Bottom water filter; 34. Ear plate; 35. Connection groove; 4. Cleaning mechanism; 41. Ultrasonic generation 42. Flushing and decontamination components; 421. Water pump; 422. Water outlet pipe; 423. Water diversion pipe; 424. Water gun; 5. Pressing mechanism; 51. Pressing plate; 52. Pressing driving member; 6. Lifting mechanism; 61. Connecting plate; 611, connecting column; 62, lifting drive parts; 7, transmission mechanism; 71, gantry mounting table; 711, pulley; 712, threaded groove; 713, circular groove; 714, relief hole; 72, drive component ; 721, connecting rod; 722, screw rod; 723, drive motor.
具体实施方式Detailed ways
以下结合附图1-4对本申请作进一步详细说明。The present application will be further described in detail below with reference to Figures 1-4.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it needs to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise" and other directions or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it cannot be construed as a limitation on this application.
本申请实施例公开一种红枣浸泡清洗装置。参照图1,红枣浸泡清洗装置包括装置本体1、清洗桶2、盛料桶3、清洗机构4、按压机构5、升降机构6和传输机构7,清洗桶2放置在装置本体1的顶壁上,盛料桶3用来装盛红枣原料;按压机构5用来将浮起的红枣按压进水面,清洗机构4用于对红枣进行除垢清洗,升降机构6用来实现盛料桶3的进水和出水,传输机构7用来平移盛料桶3,以便于完成上料和下料。The embodiment of the present application discloses a device for soaking and cleaning red dates. Referring to Figure 1, the red date soaking and cleaning device includes a device body 1, a cleaning bucket 2, a feeding bucket 3, a cleaning mechanism 4, a pressing mechanism 5, a lifting mechanism 6 and a transmission mechanism 7. The cleaning bucket 2 is placed on the top wall of the device body 1 , the material bucket 3 is used to hold the raw materials of red dates; the pressing mechanism 5 is used to press the floating red dates into the water surface, the cleaning mechanism 4 is used to descale and clean the red dates, and the lifting mechanism 6 is used to realize the advancement of the material bucket 3 Water and water outlet, the transmission mechanism 7 is used to translate the material bucket 3 to facilitate the completion of loading and unloading.
参照图1和图2,盛料桶3包括桶体31,桶体31为长方体,便于稳定运输和稳定下料;桶体31平行红枣传输方向的两个侧壁设置有侧滤水网32,桶体31的底部设有底滤水网33,侧滤水网32和底滤水网33便于透水,使得红枣得以在桶体31中完成清洗;侧滤水网32和底滤水网33可由尼龙线编织而成,减小了与红枣挤压碰撞乃至损坏红枣的几率,侧滤水网32和底滤水网33的网孔均小于红枣的短轴,即无法使得红枣通过。Referring to Figures 1 and 2, the material barrel 3 includes a barrel 31, which is a rectangular parallelepiped to facilitate stable transportation and stable feeding; the two side walls of the barrel 31 parallel to the red date transmission direction are provided with side water filters 32. The bottom of the barrel 31 is provided with a bottom water filter 33. The side water filters 32 and the bottom water filter 33 facilitate water permeability, so that the red dates can be cleaned in the barrel 31; the side water filters 32 and the bottom water filter 33 can be It is made of woven nylon threads, which reduces the probability of extrusion and collision with the red dates or even damage to the red dates. The mesh holes of the side water filter 32 and the bottom water filter 33 are both smaller than the short axis of the red dates, that is, the red dates cannot pass through.
参照图1和图2,传输机构7包括龙门式安装台71和驱动组件72,驱动组件72用于驱动龙门式安装台71沿红枣传输方向平移;装置本体1的顶壁上设有一对滑轨11,一对滑轨11平行设置,且长度方向与红枣传输方向相同;龙门式安装台71的底部设有两对滑轮711,两对滑轨11相对安装在滑轨11的底壁上,并且一对滑轮711与一个滑轨11滑动配合,龙门式安装台71通过滑轮711滑移连接在滑轨11中。Referring to Figures 1 and 2, the transmission mechanism 7 includes a gantry-type installation platform 71 and a driving assembly 72. The driving assembly 72 is used to drive the gantry-type installation platform 71 to translate along the date transmission direction; a pair of slide rails are provided on the top wall of the device body 1 and A pair of pulleys 711 are slidably matched with one slide rail 11 , and the gantry-type mounting platform 71 is slidably connected in the slide rail 11 through the pulleys 711 .
参照图1和图2,装置本体1的顶壁上还设有第一安装架12和第二安装架13,第一安装架12分别安装在靠近滑轨11端部的位置,第二安装架13位于第一安装架12顺沿红枣传输方向的下游;驱动组件72包括连杆721、丝杆722和驱动电机723,驱动电机723的电机壳固定安装在第一安装架12背向第二安装架13的侧壁的顶部,第一安装架12上设有第一安装孔(图中未标出),龙门式安装台71上沿自身滑移方向设有螺纹槽712,第二安装架13上设有第二安装孔(图中未标出),丝杆722一端穿设于第一安装孔中并与驱动电机723的电机轴同轴连接,丝杆722另一端依次穿设于螺纹槽712和第二安装孔,并转动连接在第二安装孔中,丝杆722与螺纹槽712螺纹连接,以确保能够驱动龙门式安装台71滑移;龙门式安装台71上设有连接圆槽713,连杆721的一端固定安装在第一安装架12上,连杆721的另一端穿设于连接圆槽713并固定连接在第二安装架13上;丝杆722与连杆721平行设置,且二者的长度方向均与滑轨11平行,以确保驱动龙门式安装台71沿红枣运输方向滑移;驱动电机723可以是步进电机,以便于稳定慢速地驱动龙门式安装台71滑移;装置本体1上设有供驱动电机723工作的电源,驱动电机723与电源电接。Referring to Figures 1 and 2, a first mounting bracket 12 and a second mounting bracket 13 are also provided on the top wall of the device body 1. The first mounting bracket 12 is installed near the end of the slide rail 11, and the second mounting bracket 13 is installed on the top wall of the device body 1. 13 is located downstream of the first mounting frame 12 along the date transmission direction; the driving assembly 72 includes a connecting rod 721, a screw rod 722 and a driving motor 723. The motor shell of the driving motor 723 is fixedly installed on the first mounting frame 12 facing away from the second On the top of the side wall of the mounting bracket 13, the first mounting bracket 12 is provided with a first mounting hole (not marked in the figure). The gantry-type mounting platform 71 is provided with a threaded groove 712 along its sliding direction. The second mounting bracket 13 is provided with a second mounting hole (not marked in the figure), one end of the screw rod 722 is inserted into the first installation hole and is coaxially connected to the motor shaft of the driving motor 723, and the other end of the screw rod 722 is inserted into the thread in turn. groove 712 and the second mounting hole, and are rotationally connected in the second mounting hole. The screw rod 722 is threadedly connected to the threaded groove 712 to ensure that the gantry-type mounting table 71 can be driven to slide; the gantry-type mounting table 71 is provided with a connecting circle. slot 713, one end of the connecting rod 721 is fixedly installed on the first mounting bracket 12, the other end of the connecting rod 721 passes through the connecting circular groove 713 and is fixedly connected to the second mounting bracket 13; the screw rod 722 is parallel to the connecting rod 721 set, and the length direction of both is parallel to the slide rail 11 to ensure that the gantry-type installation table 71 is driven to slide along the date transportation direction; the driving motor 723 can be a stepper motor to drive the gantry-type installation table 71 stably and slowly. 71 slides; the device body 1 is provided with a power supply for the driving motor 723 to work, and the driving motor 723 is electrically connected to the power supply.
参照图1和图2,龙门式安装台71的形状为“冂”型,升降机构6包括一对连接板61和升降驱动件62,一对连接板61沿垂直滑轨11的方向相对设置在盛料桶3的两侧;升降驱动件62包括一对升降电缸,一对升降电缸型号和规格完全一致;升降电缸的缸体固定连接在龙门式安装台71的内侧壁上,升降电缸的活塞杆竖直向上,并与连接板61固定连接,装置本体1上设有供升降电缸工作的电源和控制器(图中均未画出),升降电缸与电源和控制器电接,控制器用于控制一对升降电缸同步启闭。Referring to Figures 1 and 2, the gantry-type mounting platform 71 is in the shape of a "冂" shape. The lifting mechanism 6 includes a pair of connecting plates 61 and a lifting driver 62. The pair of connecting plates 61 are arranged oppositely along the direction of the vertical slide rail 11. Both sides of the material bucket 3; the lifting drive part 62 includes a pair of lifting electric cylinders, the models and specifications of the pair of lifting electric cylinders are exactly the same; the cylinder body of the lifting electric cylinder is fixedly connected to the inner wall of the gantry-type mounting platform 71, and the lifting and lowering electric cylinders are The piston rod of the electric cylinder is vertically upward and fixedly connected to the connecting plate 61. The device body 1 is provided with a power supply and a controller for the lifting electric cylinder (neither is shown in the figure). The lifting electric cylinder, power supply and controller are Electrical connection, the controller is used to control the synchronous opening and closing of a pair of lifting electric cylinders.
参照图2和图3,连接板61远离龙门式安装台71的端壁中心处设有连接柱611,连接柱611的轴线方向与滑轨11的长度方向垂直;盛料桶3与滑轨11平行的侧壁顶部设有耳板34,耳板34的长度与盛料桶3侧壁的宽度大小相等;耳板34的中心处设有连接槽35,连接槽35的长度方向与耳板34的长度方向垂直,连接柱611与连接槽35卡嵌抵接并可以相对转动,当盛料桶3固定在一对连接板61之间时,连接槽35的顶部弧壁挂接在连接柱611的圆周壁上,使得盛料桶3能够沿着连接柱611和连接槽35的挂接处转动,便于下料;连接板61则通过升降电缸的缸体和活塞杆的支撑作用,固定连接在龙门式安装台71上。Referring to Figures 2 and 3, a connecting column 611 is provided at the center of the end wall of the connecting plate 61 away from the gantry mounting platform 71. The axis direction of the connecting column 611 is perpendicular to the length direction of the slide rail 11; the material bucket 3 and the slide rail 11 The top of the parallel side walls is provided with an ear plate 34. The length of the ear plate 34 is equal to the width of the side wall of the bucket 3; The length direction is vertical, and the connecting column 611 is engaged with the connecting groove 35 and can rotate relatively. When the bucket 3 is fixed between a pair of connecting plates 61, the top arc wall of the connecting groove 35 is hooked to the connecting column 611. On the circumferential wall, the material bucket 3 can rotate along the connection point of the connecting column 611 and the connecting groove 35 to facilitate unloading; the connecting plate 61 is fixedly connected to the cylinder through the support function of the cylinder body and the piston rod of the lifting electric cylinder. On the gantry type installation platform 71.
参照图1和图4,装置本体1的顶壁上设有导引板14,导引板14固定连接在清洗桶2顺沿红枣运输方向的下游处;导引板14垂直滑轨11方向的宽度可以适当设置较宽,且导引板14与装置本体1固定连接的位置到两个滑轨11的垂直距离相等,以确保盛料桶3下料稳定,减小晃动;导引板14包括立板141和弧形板142,立板141的一端固定连接在装置本体1的顶部,立板141的另一端竖直向上延伸,并与弧形板142的一端固定连接,弧形板142的另一端向红枣运输方向弯曲延伸,以保证弧形板142的外弧壁朝向清洗桶2,确保该装置能够顺利下料;当盛料桶3在传输机构7的作用下传输时,弧形板142的外弧壁与盛料桶3前侧壁滑动抵接配合,便于改变盛料桶3的桶口朝向,从而便于下料。Referring to Figures 1 and 4, a guide plate 14 is provided on the top wall of the device body 1. The guide plate 14 is fixedly connected to the downstream of the cleaning bucket 2 along the date transportation direction; the guide plate 14 is perpendicular to the direction of the slide rail 11. The width can be appropriately set wider, and the vertical distance from the position where the guide plate 14 is fixedly connected to the device body 1 to the two slide rails 11 is equal to ensure stable loading of the material bucket 3 and reduce shaking; the guide plate 14 includes The upright plate 141 and the arc-shaped plate 142. One end of the upright plate 141 is fixedly connected to the top of the device body 1. The other end of the upright plate 141 extends vertically upward and is fixedly connected to one end of the arc-shaped plate 142. The arc-shaped plate 142 has The other end bends and extends in the direction of jujube transportation to ensure that the outer arc wall of the arc plate 142 faces the cleaning bucket 2 to ensure that the device can smoothly unload materials; when the material bucket 3 is transferred under the action of the transmission mechanism 7, the arc plate 142 The outer arc wall 142 is in sliding contact with the front side wall of the material bucket 3 to facilitate changing the direction of the mouth of the material bucket 3, thereby facilitating unloading of materials.
参照图1和图2,按压机构5包括压板51和按压驱动件52,按压驱动件52可以是按压电缸,按压电缸用于将压板51垂直拉起和压下;龙门式安装台71顶壁上设有让位孔714,按压电缸的缸体固定连接在龙门式安装台71的顶部,按压电缸的活塞杆穿设于让位孔714并固定连接在压板51的中心;压板51与盛料桶3口所在平面平行设置且悬于盛料桶3口的正上方,压板51的形状与盛料桶3口的形状一致,但规格略小于盛料桶3口,可以是小一寸;当按压驱动件52将压板51推送进盛料桶3中时,压板51的边沿和盛料桶3的内壁略有缝隙,这个缝隙无法使得红枣通过;装置本体1上设有供按压电缸工作的电源,按压电缸和电源电接。Referring to Figures 1 and 2, the pressing mechanism 5 includes a pressing plate 51 and a pressing driving member 52. The pressing driving member 52 may be a pressing electric cylinder. The pressing electric cylinder is used to vertically pull up and press down the pressing plate 51; a gantry-type installation platform There is a relief hole 714 on the top wall of 71. The cylinder of the pressing electric cylinder is fixedly connected to the top of the gantry-type mounting platform 71. The piston rod of the pressing electric cylinder is passed through the relief hole 714 and is fixedly connected to the pressure plate 51. center; the pressure plate 51 is arranged parallel to the plane where the material bucket 3 port is located and hangs directly above the material bucket port 3. The shape of the pressure plate 51 is consistent with the shape of the material bucket port 3, but the specification is slightly smaller than the material bucket port 3. It can be one inch smaller; when the driving member 52 is pressed to push the pressure plate 51 into the material bucket 3, there is a slight gap between the edge of the pressure plate 51 and the inner wall of the material bucket 3, and this gap cannot allow the red dates to pass; the device body 1 is provided with The power supply for the pressing electric cylinder to work, the pressing electric cylinder and the power supply are electrically connected.
参照图1和图4,清洗机构4包括超声波发生器41和冲水除污组件42,超声波发生器41固定安装在清洗桶2中,便于对红枣进行超声清洗处理;装置本体1上设有供超声波发生器41工作的电源,超声波发生器41与电源电接。Referring to Figures 1 and 4, the cleaning mechanism 4 includes an ultrasonic generator 41 and a flushing and decontamination component 42. The ultrasonic generator 41 is fixedly installed in the cleaning bucket 2 to facilitate ultrasonic cleaning of red dates; the device body 1 is provided with a The ultrasonic generator 41 is powered by a power source, and the ultrasonic generator 41 is electrically connected to the power source.
参照图4,冲水除污组件42包括水泵421、出水管422、引水管423和水枪424,水泵421固定安装在装置本体1上,出水管422与水泵421固定连接并连通,出水管422远离水泵421的一端穿设于清洗桶2的侧壁并与水枪424固定连接并连通,水枪424固定安装在清洗桶2内部,当盛料桶3伸入清洗桶2中时,水枪424的喷水嘴朝向盛料桶3的侧滤水网32,便于增加水的流速,使得红枣得到更充分的清洗;操作者可以外接水源至清洗桶2中对红枣进行清洗,但考虑到节约用水,本实施例中,清洗桶2侧壁上穿设有连通管21,清洗桶2的底部可能有泥沙污垢堆积,清洗桶2的顶部可能有浮沫堆积,因此连通管21优选设置在清洗桶2侧壁的中心处;引水管423的一端与水泵421固定连接并连通,引水管423的另一端与连通管21固定连接并连通;装置本体1上设有供水泵421工作的电源,水泵421和电源电接。Referring to Figure 4, the flushing and decontamination assembly 42 includes a water pump 421, a water outlet pipe 422, a water diversion pipe 423 and a water gun 424. The water pump 421 is fixedly installed on the device body 1, the water outlet pipe 422 is fixedly connected and connected with the water pump 421, and the water outlet pipe 422 is away from the water pump 421. One end of the water pump 421 is penetrated through the side wall of the cleaning bucket 2 and is fixedly connected and communicated with the water gun 424. The water gun 424 is fixedly installed inside the cleaning bucket 2. When the material bucket 3 is extended into the cleaning bucket 2, the water gun 424 sprays water. The mouth faces the side water filter 32 of the bucket 3 to facilitate increasing the flow rate of water, so that the red dates can be more fully cleaned; the operator can connect an external water source to the cleaning bucket 2 to clean the red dates, but in order to save water, this implementation In this example, a connecting pipe 21 is provided on the side wall of the cleaning barrel 2. Sand and dirt may accumulate at the bottom of the cleaning barrel 2, and scum may accumulate on the top of the cleaning barrel 2. Therefore, the connecting pipe 21 is preferably provided on the side of the cleaning barrel 2. at the center of the wall; one end of the water diversion pipe 423 is fixedly connected and connected with the water pump 421, and the other end of the water diversion pipe 423 is fixedly connected and connected with the communication pipe 21; the device body 1 is provided with a power supply for the water supply pump 421 to work, and the water pump 421 and the power supply Electrical connection.
参照图4,出水管422远离水泵421的一端分为两个相互连通的管道,水枪424优选设有两个,两个管道分别与两个水枪424对应固定连接并连通;两个水枪424的喷水方向为同一个圆的切线方向,便于更大程度促使清洗桶2中的水转动和流动,进一步增加了该装置对红枣的清洗能力。Referring to Figure 4, one end of the water outlet pipe 422 away from the water pump 421 is divided into two interconnected pipes. There are preferably two water guns 424. The two pipes are fixedly connected and connected to the two water guns 424 respectively; the sprays of the two water guns 424 The water direction is the tangent direction of the same circle, which facilitates the rotation and flow of water in the cleaning bucket 2 to a greater extent, further increasing the device's cleaning ability for red dates.
本申请实施例一种红枣浸泡清洗装置的实施原理为:清洗红枣前,清洗桶2内盛有足够的水,盛料桶3位于清洗桶2顺沿红枣传输方向的上游处,此时操作者将待清洗的红枣原料倒入盛料桶3中;开启驱动电机723,驱动电机723与丝杆722、连杆721,滑轮711与滑轨11配合,使得龙门式安装台71顺沿传输方向平移,龙门式安装台71上的盛料桶3也跟随龙门式安装台71平移;当盛料桶3平移至桶底正对清洗桶2时,关闭驱动电机723;打开升降电缸,升降电缸的活塞杆收缩,带动连接板61向下平移,盛料桶3在连接板61的支撑作用下也向下平移;随着盛料桶3逐渐延伸至清洗桶2中,水通过底滤水网33和侧滤水网32进入盛料桶3;当盛料桶3的高度适宜,且盛料桶3中的水足够清理红枣时,关闭升降电缸,此时红枣大都漂浮在盛料桶3中的水面上;开启按压电缸,按压电缸的活塞杆带动压板51向下平移,直至压板51延伸进盛料桶3口,并将红枣按压至水面以下,此时关闭按压电缸,红枣在水中得以浸泡;开启超声波发生器41和水泵421,水泵421经由引水管423和连通管21,将水抽取至出水管422和水枪424中,两个水枪424对盛料桶3内的红枣起到冲刷的作用,由于两个水枪424沿圆的切线设置,因此促使清洗桶2中的水转动,配合超声波发生器41对红枣表皮的污垢起到清理作用;红枣清理完毕后,操作者关闭水泵421和超声波发生器41,再开启按压电缸,使得按压电缸的活塞杆收缩并带动压板51上升;开启升降电杆,升降电缸的活塞杆伸出并带动连接板61上升,盛料桶3在连接柱611的支撑作用下上升,直至盛料桶3底高于清洗桶2口后,关闭升降电缸;打开驱动电机723,驱动电机723继续驱动盛料桶3沿红枣传输方向平移,使得盛料桶3逐渐靠近导引板14并最终与导引板14抵接,由于盛料桶3与弧形板142的外弧壁抵接滑动配合,且盛料桶3与连接板61转动连接,因此,在弧形板142的抵接作用下,盛料桶3口逐渐倾斜,直至将红枣倒出,完成出料。The implementation principle of a red date soaking and cleaning device in the embodiment of this application is: before cleaning the red dates, the cleaning bucket 2 is filled with enough water, and the material bucket 3 is located upstream of the cleaning bucket 2 along the red date transmission direction. At this time, the operator Pour the red dates raw materials to be cleaned into the material bucket 3; turn on the drive motor 723, and the drive motor 723 cooperates with the screw rod 722, the connecting rod 721, the pulley 711 and the slide rail 11 to make the gantry-type installation platform 71 translate along the transmission direction. , the material bucket 3 on the gantry-type installation platform 71 also follows the translation of the gantry-type installation platform 71; when the material bucket 3 is translated to the bottom of the bucket facing the cleaning bucket 2, the drive motor 723 is turned off; the lifting electric cylinder is turned on, and the lifting electric cylinder is The piston rod contracts, driving the connecting plate 61 to move downward, and the material bucket 3 also moves downward under the support of the connecting plate 61; as the material bucket 3 gradually extends into the cleaning bucket 2, the water passes through the bottom filter screen 33 and the side water filter 32 enter the material bucket 3; when the height of the material bucket 3 is appropriate and the water in the material bucket 3 is enough to clean the red dates, close the lifting electric cylinder. At this time, most of the red dates are floating in the material bucket 3. on the water surface; turn on the pressing electric cylinder, and the piston rod of the pressing electric cylinder drives the pressing plate 51 to move downward until the pressing plate 51 extends into the 3 openings of the material bucket, and presses the red dates below the water surface. At this time, turn off the pressing electric cylinder. vat, the red dates are soaked in the water; the ultrasonic generator 41 and the water pump 421 are turned on, and the water pump 421 pumps water through the water diversion pipe 423 and the connecting pipe 21 to the water outlet pipe 422 and the water gun 424. The two water guns 424 are opposite to the material bucket 3 The red dates play a role in scouring. Since the two water guns 424 are arranged along the tangent of the circle, the water in the cleaning bucket 2 is prompted to rotate, and the ultrasonic generator 41 cooperates with the ultrasonic generator 41 to clean the dirt on the skin of the red dates; after the red dates are cleaned, the operation Or turn off the water pump 421 and the ultrasonic generator 41, and then turn on the pressing electric cylinder, so that the piston rod of the pressing electric cylinder contracts and drives the pressure plate 51 to rise; open the lifting electric rod, and the piston rod of the lifting electric cylinder stretches out and drives the connecting plate 61 Ascending, the material bucket 3 rises under the support of the connecting column 611 until the bottom of the material bucket 3 is higher than the cleaning bucket 2, then close the lifting electric cylinder; turn on the drive motor 723, and the drive motor 723 continues to drive the edge of the material bucket 3 The transfer direction of red dates is translated, so that the material bucket 3 gradually approaches the guide plate 14 and finally contacts the guide plate 14. Since the material bucket 3 contacts and slides with the outer arc wall of the arc plate 142, and the material bucket 3 It is rotatably connected with the connecting plate 61. Therefore, under the abutting effect of the arc plate 142, the mouth of the material bucket 3 gradually tilts until the red dates are poured out and the discharging is completed.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321369632.6U CN220255620U (en) | 2023-05-31 | 2023-05-31 | Red date soaking and cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321369632.6U CN220255620U (en) | 2023-05-31 | 2023-05-31 | Red date soaking and cleaning device |
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| CN220255620U true CN220255620U (en) | 2023-12-29 |
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| CN202321369632.6U Active CN220255620U (en) | 2023-05-31 | 2023-05-31 | Red date soaking and cleaning device |
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| CN (1) | CN220255620U (en) |
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Assignee: Xinjiang Wandu Food Co.,Ltd. Assignor: Xinjiang Qiemo Xiaowan Organic Agricultural Products Co.,Ltd. Contract record no.: X2024980033081 Denomination of utility model: A red date soaking and cleaning device Granted publication date: 20231229 License type: Common License Record date: 20241205 |
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