CN220239354U - Crystallization prevention device for cleaning transverse drain pipe of tunnel - Google Patents

Crystallization prevention device for cleaning transverse drain pipe of tunnel Download PDF

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Publication number
CN220239354U
CN220239354U CN202321489825.5U CN202321489825U CN220239354U CN 220239354 U CN220239354 U CN 220239354U CN 202321489825 U CN202321489825 U CN 202321489825U CN 220239354 U CN220239354 U CN 220239354U
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motor
prevention device
rotating shaft
bevel gear
cleaning
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叶飞
伍博文
姜寅
张俊元
田崇明
同月苹
王涵
温小宝
王培源
范越
韩兴博
李永健
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Changan University
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Changan University
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Abstract

一种清扫隧道横向排水管的结晶预防装置,中心排水沟内侧壁上设置电机支架,电机支架上设置有电机平台,电机平台上设置有电机,电机的输出轴上通过联轴器设置有主动锥齿轮,主动锥齿轮与从动锥齿轮相啮合,从动锥齿轮与转动轴相连接,转动轴上设置有清扫毛刷,转动轴通过固定装置固定于横向排水管侧壁上;本实用新型利用清扫毛刷转动可以将横向排水管内壁上的结晶体全部清除,同时避免水流中的破碎结晶体、杂质黏附沉淀,从而达到预防排水管结晶的目的,具有结构简单,无需人工操作等优点,既可用于在建隧道,又可用于运营隧道,应用范围广泛。

A crystallization prevention device for cleaning tunnel transverse drainage pipes. A motor bracket is set on the inner wall of the central drainage ditch. A motor platform is set on the motor bracket. A motor is set on the motor platform. An active cone is set on the output shaft of the motor through a coupling. Gear, the driving bevel gear meshes with the driven bevel gear, the driven bevel gear is connected with the rotating shaft, the rotating shaft is provided with a cleaning brush, and the rotating shaft is fixed on the side wall of the transverse drainage pipe through a fixing device; the utility model utilizes The rotation of the cleaning brush can remove all the crystals on the inner wall of the horizontal drain pipe, while avoiding the adhesion and precipitation of broken crystals and impurities in the water flow, thereby achieving the purpose of preventing crystallization in the drain pipe. It has the advantages of simple structure and no need for manual operation. It can be used for Tunnels under construction can also be used for operating tunnels, with a wide range of applications.

Description

一种清扫隧道横向排水管的结晶预防装置A crystallization prevention device for cleaning tunnel horizontal drainage pipes

技术领域Technical field

本实用新型属于隧道排水管清理设备或装置技术领域,具体涉及到一种清扫隧道横向排水管的结晶预防装置The utility model belongs to the technical field of tunnel drainage pipe cleaning equipment or devices, and specifically relates to a crystallization prevention device for cleaning tunnel lateral drainage pipes.

背景技术Background technique

如今,越来越多的隧道出现隧道排水系统结晶堵塞的问题,其中,排水管结晶堵塞出现尤其频繁。隧道排水管的堵塞会造成地下水无法及时排走,轻者会引起隧道的渗漏水问题,重者会导致隧道衬砌结构的破坏从而影响隧道运营的安全问题。而隧道横向排水管也是隧道排水管中的一个重要的组成部分,其堵塞的频率高且清理的难度大。因此,有必要提供一种装置来预防隧道横向排水管出现结晶堵塞的问题。Nowadays, more and more tunnels have the problem of crystallization and blockage in the tunnel drainage system. Among them, crystallization and blockage of drainage pipes are particularly frequent. The blockage of tunnel drainage pipes will prevent groundwater from being drained away in time. In mild cases, it will cause water leakage in the tunnel. In severe cases, it will cause damage to the tunnel lining structure and affect the safety of tunnel operations. The tunnel transverse drainage pipe is also an important part of the tunnel drainage pipe. It is blocked frequently and is difficult to clean. Therefore, it is necessary to provide a device to prevent the problem of crystal blockage in tunnel lateral drainage pipes.

从预防的角度来解决隧道结晶堵塞问题,部分专家提出了一些方法,如专利号为CN201720138517.6,公告号为CN206477883U的实用新型专利《一种通过电场预防隧道排水管内结晶的装置》,提出了在隧道排水管中嵌入金属层并对其通电,从而形成电场来抑制排水管中水的结晶。但这种装置存在安装复杂且预防效果不明显等问题,实用性不足。From the perspective of prevention, some experts have proposed some methods to solve the problem of crystallization blockage in tunnels, such as the patent number CN201720138517.6 and the utility model patent "A Device for Preventing Crystallization in Tunnel Drainage Pipes through Electric Fields" with Announcement Number CN206477883U, which proposed A metal layer is embedded in the tunnel drain pipe and energized, creating an electric field that inhibits the crystallization of water in the drain pipe. However, this device has problems such as complicated installation and unclear preventive effect, and is not practical enough.

现如今预防排水管结晶堵塞问题的相关技术几乎都存在构造复杂、清除不够彻底等问题,或只在短期内有效,或需要改变隧道的结构,或需要较高的成本,总体上并不能很好的解决目前隧道排水管堵塞的问题。Nowadays, almost all related technologies to prevent the problem of crystallization and blockage in drainage pipes have problems such as complex structures and insufficient cleaning. They are either only effective in the short term, require changes to the structure of the tunnel, or require higher costs. Overall, they are not very good. to solve the current problem of blocked drainage pipes in tunnels.

发明内容Contents of the invention

本实用新型所要解决的技术问题在于克服上述现有技术的不足,提供一种结构简单、清理效率高、自动化程度高的清扫隧道横向排水管的结晶预防装置。The technical problem to be solved by this utility model is to overcome the above-mentioned shortcomings of the prior art and provide a crystallization prevention device for cleaning tunnel transverse drainage pipes with simple structure, high cleaning efficiency and high degree of automation.

解决上述技术问题采用的技术方案是:一种清扫隧道横向排水管的结晶预防装置,中心排水沟内侧壁上设置电机支架,电机支架上设置有电机平台,电机平台上设置有电机,电机的输出轴上通过联轴器设置有主动锥齿轮,主动锥齿轮与从动锥齿轮相啮合,从动锥齿轮与转动轴相连接,转动轴上设置有清扫毛刷,转动轴通过固定装置固定于横向排水管侧壁上。The technical solution adopted to solve the above technical problems is: a crystallization prevention device for cleaning the horizontal drainage pipes of tunnels. A motor bracket is set on the inner wall of the central drainage ditch. A motor platform is set on the motor bracket. A motor is set on the motor platform. The output of the motor A driving bevel gear is provided on the shaft through a coupling. The driving bevel gear meshes with the driven bevel gear. The driven bevel gear is connected to the rotating shaft. A cleaning brush is provided on the rotating shaft. The rotating shaft is fixed in the transverse direction through a fixing device. on the side wall of the drain pipe.

本实用新型的固定装置为:套管内部设置有轴承,轴承与转动轴相连接,套管外侧壁上水平对称设置有连杆,连杆的端部设置有安装于横向排水管侧壁上的限位块。The fixing device of the utility model is: a bearing is provided inside the casing, and the bearing is connected to the rotating shaft. A connecting rod is arranged horizontally and symmetrically on the outer wall of the casing. The end of the connecting rod is provided with a connecting rod installed on the side wall of the transverse drainage pipe. Limit block.

本实用新型的限位块上竖向加工有限位孔,限位杆设置于限位孔内。The limit block of the utility model is vertically processed with a limit hole, and the limit rod is arranged in the limit hole.

本实用新型的限位块与横向排水管之间设置有密封圈。A sealing ring is provided between the limit block and the transverse drainage pipe of the utility model.

本实用新型的横向排水管上均布设置有若干组固定装置。The transverse drainage pipe of the present invention is evenly provided with several sets of fixing devices.

本实用新型的转动轴上径向对称设置有至少1组连接板,清扫毛刷设置于连接板的端部。At least one set of connecting plates is arranged radially and symmetrically on the rotating shaft of the utility model, and the cleaning brush is arranged on the end of the connecting plates.

本实用新型的清扫毛刷的端部形状与横向排水管的内径相适应。The end shape of the cleaning brush of the present invention is adapted to the inner diameter of the transverse drainage pipe.

由于本实用新型采用了锥齿轮啮合的方式,改变传动方向,使得转动轴转动过程中带动安装于其上的清扫毛刷转动,将管壁上的结晶体清除,清扫毛刷的刷头与横向排水管的内壁相适应且周向转动,因此可以将横向排水管内壁上的结晶体全部清除,同时避免水流中的破碎结晶体、杂质黏附沉淀,从而达到预防排水管结晶的目的,本实用新型结构简单,无需人工操作,既可用于在建隧道,又可用于运营隧道,应用范围广泛。Since the utility model adopts the bevel gear meshing mode, the transmission direction is changed, so that during the rotation of the rotating shaft, the cleaning brush installed on it is driven to rotate, and the crystals on the pipe wall are removed, and the brush head of the cleaning brush is connected with the horizontal drainage. The inner wall of the pipe adapts and rotates circumferentially, so all the crystals on the inner wall of the horizontal drainage pipe can be removed, and at the same time, broken crystals and impurities in the water flow can be prevented from adhering and settling, thereby achieving the purpose of preventing crystallization in the drainage pipe. The utility model has a simple structure. No manual operation is required, and it can be used for both tunnels under construction and operating tunnels, with a wide range of applications.

附图说明Description of drawings

图1是本实用新型一个实施例的结构示意图。Figure 1 is a schematic structural diagram of an embodiment of the present utility model.

图2是本实用新型固定装置的结构示意图。Figure 2 is a schematic structural diagram of the fixing device of the present invention.

图3是本实用新型清扫毛刷1的结构示意图。Figure 3 is a schematic structural diagram of the cleaning brush 1 of the present utility model.

图中:1、清扫毛刷;2、转动轴;3、横向排水管;4、从动锥齿轮;5、主动锥齿轮;6、电机;7、电机平台;8、电机支架;9、限位块;10、限位杆;11、套管;12、轴承;13、连接杆;14、连接板。In the picture: 1. Cleaning brush; 2. Rotating shaft; 3. Horizontal drainage pipe; 4. Driven bevel gear; 5. Driving bevel gear; 6. Motor; 7. Motor platform; 8. Motor bracket; 9. Limited Block; 10. Limiting rod; 11. Bushing; 12. Bearing; 13. Connecting rod; 14. Connecting plate.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型做进一步详细说明,但本实用新型不限于这些实施例。The present utility model will be further described in detail below with reference to the accompanying drawings and embodiments, but the utility model is not limited to these embodiments.

实施例1Example 1

在图1、2、3中,本实用新型涉及的一种清扫隧道横向排水管的结晶预防装置,中心排水沟内侧壁上通过膨胀螺栓固定有2组电机支架8,电机支架8上通过螺纹紧固连接件固定连接安装有电机平台7,电机平台7上通过螺纹紧固连接件固定连接安装有电机6,电机6为防水电机,作为本实用新型的动力装置,电机6的输出轴上通过联轴器安装有主动锥齿轮5,主动锥齿轮5与从动锥齿轮4相啮合,通过锥齿轮啮合改变转动方向,从动锥齿轮4与转动轴2相连接,转动轴2上安装有清扫毛刷1,转动轴2通过固定装置固定于横向排水管3侧壁上,固定装置均布设置于横向排水管3侧壁上,布置数量根据横向排水管3的长度和转动轴2、清扫毛刷1的重量确定。电机6转动带动锥齿轮转动,改变转动方向,从而带动转动轴2转动,使安装于转动轴2上的清扫毛刷1转动,转动过程中扫除横向排水管3管壁上的结晶体,预防管道结晶。In Figures 1, 2, and 3, the utility model relates to a crystallization prevention device for cleaning tunnel transverse drainage pipes. Two sets of motor brackets 8 are fixed on the inner wall of the central drainage ditch through expansion bolts. The motor brackets 8 are tightened by threads. A motor platform 7 is fixedly connected with a fixed connector, and a motor 6 is fixedly connected to the motor platform 7 through a threaded fastener. The motor 6 is a waterproof motor. As the power device of the present utility model, the output shaft of the motor 6 is connected through a coupling. The shaft device is equipped with a driving bevel gear 5. The driving bevel gear 5 meshes with the driven bevel gear 4. The rotation direction is changed through the meshing of the bevel gears. The driven bevel gear 4 is connected to the rotating shaft 2. A cleaning hair is installed on the rotating shaft 2. Brush 1, rotating shaft 2 are fixed on the side wall of the transverse drainage pipe 3 through fixing devices. The fixing devices are evenly distributed on the side wall of the transverse drainage pipe 3. The number of arrangements is based on the length of the transverse drainage pipe 3 and the rotating shaft 2. Cleaning brushes The weight of 1 is determined. The rotation of the motor 6 drives the bevel gear to rotate, changes the direction of rotation, thereby driving the rotating shaft 2 to rotate, causing the cleaning brush 1 installed on the rotating shaft 2 to rotate. During the rotation, the crystals on the wall of the horizontal drainage pipe 3 are swept away to prevent crystallization of the pipe. .

进步一地,本实施例的固定装置由限位块9、限位杆10、套管11、轴承12、连杆13连接构成,固定装置将转动轴2固定于横向排水管3内壁中心位置。具体地,套管11内部安装有轴承12,轴承12与转动轴2相连接,确保转动轴2转动流畅。套管11外侧壁上水平对称设置有连杆13,连杆13的端部安装有限位块9,限位块9安装于横向排水管3侧壁上,为了防止限位块9产生水平位移,在限位块9上竖向加工限位孔,限位孔内设置限位杆10,限位杆10为圆柱形结构,同时为了防止横向排水管3漏水,在限位块9和横向排水管3接触处设置有密封圈。Furthermore, the fixing device of this embodiment is composed of a limit block 9, a limit rod 10, a sleeve 11, a bearing 12, and a connecting rod 13. The fixing device fixes the rotating shaft 2 at the center of the inner wall of the transverse drainage pipe 3. Specifically, a bearing 12 is installed inside the sleeve 11, and the bearing 12 is connected to the rotating shaft 2 to ensure smooth rotation of the rotating shaft 2. A connecting rod 13 is arranged horizontally and symmetrically on the outer wall of the casing 11. A limiting block 9 is installed at the end of the connecting rod 13. The limiting block 9 is installed on the side wall of the transverse drainage pipe 3. In order to prevent the horizontal displacement of the limiting block 9, A limit hole is processed vertically on the limit block 9, and a limit rod 10 is provided in the limit hole. The limit rod 10 has a cylindrical structure. At the same time, in order to prevent the horizontal drain pipe 3 from leaking, a limit hole is installed between the limit block 9 and the horizontal drain pipe. 3. A sealing ring is provided at the contact point.

为了保证清扫效果,在转动轴2上径向对称设置有至少1组连接板14,清扫毛刷1设置于连接板14的端部。且清扫毛刷1的端部形状与横向排水管3的内径相适应。在转动轴2转动过程中,清扫毛刷1对管壁的结晶体进行清扫,同时搅动水流,防止水中杂质或者破碎结晶体黏附沉淀,达到预防横向排水管3结晶的目的。In order to ensure the cleaning effect, at least one set of connecting plates 14 is arranged radially symmetrically on the rotating shaft 2, and the cleaning brush 1 is arranged at the end of the connecting plates 14. And the end shape of the cleaning brush 1 is adapted to the inner diameter of the transverse drain pipe 3 . During the rotation of the rotating shaft 2, the cleaning brush 1 cleans the crystals on the pipe wall, and at the same time stirs the water flow to prevent impurities or broken crystals in the water from adhering and settling, so as to prevent crystallization of the horizontal drain pipe 3.

本实用新型并不局限于上述实施方式,如果对本实用新型的各种改动或变形不脱离本实用新型的精神和范围,倘若这些改动和变形属于本实用新型的权利要求和等同技术范围之内,则本实用新型也意图包含这些改动和变形。The present utility model is not limited to the above-mentioned embodiments. If various changes or deformations of the present utility model do not deviate from the spirit and scope of the present utility model, and if these changes and deformations fall within the claims and equivalent technical scope of the present utility model, The present invention is also intended to include these changes and deformations.

Claims (7)

1.一种清扫隧道横向排水管的结晶预防装置,其特征在于:中心排水沟内侧壁上设置电机支架(8),电机支架(8)上设置有电机平台(7),电机平台(7)上设置有电机(6),电机(6)的输出轴上通过联轴器设置有主动锥齿轮(5),主动锥齿轮(5)与从动锥齿轮(4)相啮合,从动锥齿轮(4)与转动轴(2)相连接,转动轴(2)上设置有清扫毛刷(1),转动轴(2)通过固定装置固定于横向排水管(3)侧壁上。1. A crystallization prevention device for cleaning tunnel lateral drainage pipes, characterized in that: a motor bracket (8) is provided on the inner wall of the central drainage ditch, and a motor platform (7) is provided on the motor bracket (8). The motor platform (7) A motor (6) is provided on the motor (6), and a driving bevel gear (5) is provided on the output shaft of the motor (6) through a coupling. The driving bevel gear (5) meshes with the driven bevel gear (4), and the driven bevel gear (4) is connected to the rotating shaft (2). The rotating shaft (2) is provided with a cleaning brush (1). The rotating shaft (2) is fixed on the side wall of the transverse drainage pipe (3) through a fixing device. 2.根据权利要求1所述的一种清扫隧道横向排水管的结晶预防装置,其特征在于所述的固定装置为:套管(11)内部设置有轴承(12),轴承(12)与转动轴(2)相连接,套管(11)外侧壁上水平对称设置有连杆(13),连杆(13)的端部设置有安装于横向排水管(3)侧壁上的限位块(9)。2. A crystallization prevention device for cleaning tunnel transverse drainage pipes according to claim 1, characterized in that the fixing device is: a bearing (12) is provided inside the casing (11), and the bearing (12) is connected to the rotation of the casing (11). The shaft (2) is connected, a connecting rod (13) is arranged horizontally and symmetrically on the outer wall of the casing (11), and the end of the connecting rod (13) is provided with a limit block installed on the side wall of the transverse drainage pipe (3) (9). 3.根据权利要求2所述的一种清扫隧道横向排水管的结晶预防装置,其特征在于:所述的限位块(9)上竖向加工有限位孔,限位杆(10)设置于限位孔内。3. A crystallization prevention device for cleaning tunnel transverse drainage pipes according to claim 2, characterized in that: the limiter block (9) is vertically processed with a limiter hole, and the limiter rod (10) is arranged on inside the limit hole. 4.根据权利要求2所述的一种清扫隧道横向排水管的结晶预防装置,其特征在于:所述的限位块(9)与横向排水管(3)之间设置有密封圈。4. A crystallization prevention device for cleaning tunnel lateral drainage pipes according to claim 2, characterized in that a sealing ring is provided between the limiting block (9) and the lateral drainage pipe (3). 5.根据权利要求1所述的一种清扫隧道横向排水管的结晶预防装置,其特征在于:所述的横向排水管(3)上均布设置有若干组固定装置。5. A crystallization prevention device for cleaning tunnel transverse drainage pipes according to claim 1, characterized in that several sets of fixing devices are evenly distributed on the transverse drainage pipes (3). 6.根据权利要求1所述的一种清扫隧道横向排水管的结晶预防装置,其特征在于:所述的转动轴(2)上径向对称设置有至少1组连接板(14),清扫毛刷(1)设置于连接板(14)的端部。6. A crystallization prevention device for cleaning tunnel transverse drainage pipes according to claim 1, characterized in that at least one set of connecting plates (14) is radially symmetrically arranged on the rotating shaft (2) to clean the lint. The brush (1) is arranged at the end of the connecting plate (14). 7.根据权利要求6所述的一种清扫隧道横向排水管的结晶预防装置,其特征在于:所述的清扫毛刷(1)的端部形状与横向排水管(3)的内径相适应。7. A crystallization prevention device for cleaning tunnel lateral drainage pipes according to claim 6, characterized in that: the end shape of the cleaning brush (1) is adapted to the inner diameter of the lateral drainage pipe (3).
CN202321489825.5U 2023-06-12 2023-06-12 Crystallization prevention device for cleaning transverse drain pipe of tunnel Expired - Fee Related CN220239354U (en)

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Application Number Priority Date Filing Date Title
CN202321489825.5U CN220239354U (en) 2023-06-12 2023-06-12 Crystallization prevention device for cleaning transverse drain pipe of tunnel

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Application Number Priority Date Filing Date Title
CN202321489825.5U CN220239354U (en) 2023-06-12 2023-06-12 Crystallization prevention device for cleaning transverse drain pipe of tunnel

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