CN220218969U - Fly ash aerated block production mold - Google Patents

Abstract

The utility model relates to a fly ash aerated block production mold, which includes a base, a mold shell and a vibration spring arranged between the base and the mold shell; the mold shell includes a bottom plate, a front side plate, a rear side plate, and a left side plate. , the right side panel and the supporting base plate, the front side panel, the rear side panel, the left side panel and the right side panel are all hinged with the bottom panel, and the front side panel, the rear side panel and the left side panel and the right side panel are connected by locks. Tight structural connection, the support base plate is located on the upper surface of the base plate, and a vibration motor is installed on the lower surface of the base plate; the front side plate, the right side plate, the rear side plate, the left side plate and the support base plate form a mold cavity. Multiple separation cavities are provided through transverse partitions and multiple longitudinal partitions, and the inner walls of the separation cavities are provided with anti-adhesive films. The utility model has beneficial effects such as convenient demolding and improved quality of finished products.

Description

Fly ash aerated block production mold

Technical field

The utility model relates to a production mold, in particular to a fly ash aerated block production mold, which belongs to the technical field of aerated block production equipment.

Background technique

Air-entrained blocks generally refer to air-entrained concrete blocks, which are a new type of building material that are lightweight and porous, have thermal insulation, good fire resistance, can be nailed, sawed, and planed, and have certain earthquake resistance. Fly ash air-entrained blocks are lightweight porous silicate products made through batching, mixing, pouring, cutting, autoclaving, curing and other processes. During the pouring process, a mold is required to pour air into the interior of the mold with a determined size. Block slurry, wait for the slurry to harden and then proceed to cutting, autoclaving and other processes.

For example, a "conveniently assembled air-entrained block mold" disclosed in Chinese patent documents, its announcement number CN212421680U, includes a mold body, which includes side doors and a frame, and the frame includes a bottom plate, the bottom plate and the A locking structure is connected between the side doors. The locking structure includes a rotating shaft installed on the bottom plate and a first-level wrench. When the frame is connected to the side door, the first-level wrench contacts the side door; The coplanar surface of the side door and the bottom plate is the installation surface. The installation surface is provided with a mounting frame for the first-level wrench to pass through. The opening area of the installation frame gradually becomes smaller away from the bottom plate. This kind of aerated block mold has the effect of quickly assembling the side door and frame. However, the traditional processes of the above-mentioned mold and the aerated block have the following defects: 1. During the demoulding process, the mold needs to be turned over 90° to make the side panels and The fixed formwork is separated, and the side panels may fall off and the blocks may be damaged during the mold flipping process; 2. The traditional mold cannot defoam the aerated block slurry in the mold, resulting in pores inside the produced blocks. , affecting the quality of the blocks; 3. The aerated block slurry poured into the mold flows slowly and cannot be quickly filled into all corners of the mold, resulting in low production efficiency; 4. Pouring and cutting are performed separately, and during the transfer and cutting process Both may cause damage to the masonry.

Based on this, we propose a fly ash aerated block production mold to solve the existing problems.

Utility model content

The utility model mainly aims at the above-mentioned problems existing in the prior art and provides a fly ash aerated block production mold.

The purpose of this utility model is mainly achieved through the following solutions:

The fly ash aerated block production mold includes a base, a mold shell, and a vibration spring disposed between the base and the mold shell; the mold shell includes a bottom plate, a front side plate, a rear side plate, a left side plate, a right side plate, and a bottom plate. The side panels and supporting base plates, the front side panel, the rear side panel, the left side panel and the right side panel are all hinged with the bottom panel, and the front side panel, the rear side panel, the left side panel and the right side panel are connected by locks. Tight structural connection, the support base plate is located on the upper surface of the base plate, and a vibration motor is installed on the lower surface of the base plate; the front side plate, the right side plate, the rear side plate, the left side plate and the support base plate are enclosed to form a A mold cavity is provided with a plurality of separation cavities through transverse partitions and a plurality of longitudinal partitions, and an anti-adhesion film is provided on the inner wall of the separation cavity.

Preferably, connecting plates are provided at both left and right ends of the base.

Preferably, the left and right sides of the lower surface of the base are connected to running wheels through rotating shafts.

Preferably, multiple sets of limiting posts are provided between the upper surface of the base and the lower surface of the bottom plate, and the two ends of the vibration spring are respectively installed between the two limiting posts of each group.

Preferably, the bottom of the outer side walls of the front side panel, the rear side panel, the left side panel and the right side panel are all provided with rotating plates, and the bottom plate is surrounded by rotating seats used in conjunction with the rotating plates. The rotating plates It is connected to the rotating base through rotation of the rotating shaft.

Preferably, the outer wall of the rotating seat is provided with a limiting plate.

Preferably, the locking structure includes a locking plate, a mounting base, a locking screw and a wrench. Locking plates are provided at both left and right ends of the front side plate and the rear side plate, and the left side plate and the right side plate are provided with locking plates. There is a mounting base corresponding to the front and rear ends of the board.

Preferably, the locking plates protrude from the side walls of the front side panel and the rear side panel, and locking grooves are provided at the protruding positions of the locking plates. The mounting base has a U-shaped structure. One end of the screw rod is rotatably connected in the mounting seat through a rotating shaft, and the other end of the locking screw rod is threadedly connected with a wrench, through which the locking screw rod can be fixed in the locking groove of the locking plate.

Preferably, the lower end of the transverse partition is evenly provided with a plurality of first plug-in slots, and the upper surface of the longitudinal partition is provided with a second plug-in slot in the center, and the longitudinal partition is inserted through the second plug-in slot. It is located in the first plug-in slot of the transverse partition.

Preferably, the upper ends of the front side panel, the rear side panel, the left side panel and the right side panel are all provided with third insertion slots, and the left and right ends of the transverse partition are inserted into the left side panel and the right side panel. In the third plug-in slot, the front and rear ends of the longitudinal partition are inserted into the third plug-in slot of the front side panel and the rear side panel, and a fourth plug-in slot is transversely provided in the middle of the upper surface of the support base plate. The lower end of the transverse partition is inserted into the fourth insertion slot of the support substrate.

Therefore, compared with the prior art, the present utility model has the following advantages:

(1) In this utility model, a bottom plate, a supporting base plate, a front side plate, a rear side plate, a left side plate and a right side plate are provided to form a mold for pouring, and the front side plate is formed by the cooperation of the rotating plate and the rotating seat. , the rear side panel, the left side panel and the right side panel can rotate along the bottom plate. Through the cooperation of the locking plate, the mounting seat and the locking screw, the front side panel, the rear side panel, the left side panel and the right side panel can be rotated when combined. Connect them together and further fix them with a wrench. When the pouring is completed, unfasten the front side panel, rear side panel, left side panel and right side panel to expose the formed blocks, which facilitates the demoulding of the blocks and avoids It eliminates the hidden danger of block damage during the traditional flipping process and makes it easier for workers to operate;

(2) This utility model is equipped with a vibration spring and a vibration motor. When the slurry is poured into the mold cavity, the vibration motor is started, which can vibrate the mold shell under the cooperation of the vibration spring, which can make the slurry quickly It fills the mold cavity, and the vibration generated can be used to defoam the slurry, while ensuring the flatness of the top of the slurry and improving the quality of the product;

(3) The utility model can divide the mold cavity into multiple separate cavities of the same size through the set of transverse partitions and vertical partitions, and the pouring and cutting during the production process of the air-entrained block are all performed in the mold to avoid This eliminates the potential risk of damage to the air-entrained blocks during the transfer and cutting process. In addition, an anti-stick film is provided on the inner wall of the separation cavity to facilitate the demoulding of the blocks.

Description of the drawings

Figure 1 is a structural schematic diagram of the utility model;

Figure 2 is a schematic structural diagram of the base of the utility model;

Figure 3 is a top view of the mold shell of the present utility model;

Figure 4 is a schematic three-dimensional structural diagram of the mold shell in the present utility model;

Figure 5 is an enlarged view of point A in Figure 4;

Figure 6 is a schematic structural diagram of the transverse partition and the longitudinal partition in the utility model;

Figure 7 is an enlarged view of B in Figure 6;

Figure 8 is another structural schematic diagram of the transverse partition in the present utility model;

FIG. 9 is an enlarged view of position C in FIG. 8 .

Illustration: 1-base, 2-mold shell, 3-vibration spring, 4-bottom plate, 5-front side plate, 6-rear side plate, 7-left side plate, 8-right side plate, 9-support Base plate, 10-locking structure, 11-vibration motor, 12-connecting plate, 13-running wheel, 14-limiting column, 15-rotating plate, 16-rotating seat, 17-limiting plate, 18-locking plate , 19-mounting base, 20-locking screw, 21-wrench, 22-locking slot, 23-first plug-in slot, 24-second plug-in slot, 25-third plug-in slot, 26-fourth Plug-in slot, 27-partition unit, 28-bump, 29-notch, 30-transverse partition, 31-vertical partition.

Detailed ways

The technical solution of the present utility model will be further described in detail below through specific embodiments and in conjunction with the accompanying drawings. It should be understood that the implementation of the present utility model is not limited to the following embodiments, and any formal modifications and/or changes made to the present utility model will fall within the protection scope of the present utility model.

In the present invention, unless otherwise specified, all parts and percentages are units of weight, and the equipment and raw materials used can be purchased from the market or are commonly used in this field. The methods in the following examples are all conventional methods in the art unless otherwise specified. Unless otherwise specified, the components or equipment in the following embodiments are all universal standard parts or components known to those skilled in the art. Their structures and principles can be known by those skilled in the art through technical manuals or through routine experimental methods. .

Example 1:

As shown in Figures 1-8, the present utility model provides a technical solution. A fly ash aerated block production mold consists of a base 1, a mold shell 2, and a vibration spring 3 arranged between the base 1 and the mold shell 2. composition.

Specifically, the mold shell 2 is composed of a bottom plate 4, a front side plate 5, a rear side plate 6, a left side plate 7, a right side plate 8 and a support base plate 9. The front side plate 5, the rear side plate 6, the left side plate 7 The front side plate 5, the rear side plate 6, the left side plate 7 and the right side plate 8 can rotate along the bottom plate 4. The support base plate 9 is located on the upper surface of the bottom plate 4. Currently, the support base plate 9 is located on the upper surface of the bottom plate 4. When the side panel 5, the rear side panel 6, the left side panel 7 and the right side panel 8 are rotated to a position perpendicular to the base plate 4, the surrounding edges of the supporting base plate 9 are sealed and filled in the front side panel, the rear side panel, the left side panel and the right side panel. At the gap between the side plate and the bottom plate, in addition, the front side plate 5 and the rear side plate 6 are connected to the left side plate 7 and the right side plate 8 through a locking structure 10, so that the front side plate 5, the rear side plate 6, The left side panel 7 and the right side panel 8 are connected together when assembled. When the pouring is completed, the fixation of the front side panel 5, the rear side panel 6, the left side panel 7 and the right side panel 8 can be released to expose the formed brickwork. blocks to facilitate the demoulding of the blocks.

Specifically, a vibration motor 11 is fixedly mounted on the center of the lower surface of the bottom plate 4 through bolts. When the vibration motor 11 is started, the mold shell 2 can be driven to vibrate.

Specifically, the front side plate 5, the right side plate 8, the rear side plate 6, the left side plate 7 and the supporting base plate 9 form a mold cavity. The mold cavity is provided with transverse partitions 30 and a plurality of longitudinal partitions 31. There are multiple separate cavities of the same size. The inner walls of the separate cavities are provided with anti-adhesive films. In this embodiment, the anti-adhesive films are made of soft inert plastic films and cover the inner walls around the separate cavities, namely the front side panel 5 and the right side panel 8 , the inner side wall of the rear side panel 6, the left side panel 7 and the outer side wall of the transverse partition 30 and the longitudinal partition 31, the anti-sticking film 8 can separate the mold shell 2 from the slurry, so that the inner wall of the separation cavity is separated from the slurry. The materials do not contact each other, which facilitates the demoulding of the formed blocks.

Example 2:

As shown in Figures 1-8, the present utility model provides another technical solution, a fly ash aerated block production mold. The difference from Embodiment 1 is that the centers of the left and right ends of the base 1 are bolted or welded with Through the arrangement of the connecting plate 12, manpower or a transport trolley can be used to drive the entire device to move between the pouring port and the static forming area.

Specifically, the left and right sides of the lower surface of the base 1 are connected with running wheels 13 through rotating shafts to facilitate the movement of the entire device.

Example 3:

As shown in Figures 1-8, the present utility model provides another technical solution, a fly ash aerated block production mold. The difference from Embodiment 1 is that between the upper surface of the base 1 and the lower surface of the bottom plate 4 Correspondingly, there are multiple sets of limiting posts 14. In this embodiment, four sets of limiting posts 14 are provided on both front and rear sides between the upper surface of the base 1 and the lower surface of the bottom plate 4. The outer ends of the limiting posts 14 pass through The bolts are fixedly connected to the base 1 and the bottom plate 4. The upper and lower ends of the vibration spring 3 are fixedly connected to the inner ends of the two limiting posts 14 of each group. When the slurry is injected into the mold cavity, the vibration motor 11 is started. Under the cooperation of the vibration spring, the mold shell vibrates, which not only allows the slurry to quickly fill the mold cavity, but also the generated vibration can be used to defoam the slurry. At the same time, it can ensure the flatness of the top of the slurry and improve the product. quality; what needs to be explained here is that during the vibration process, the slurry is refilled according to the filling situation in each separation cavity to ensure that the slurry in each separation cavity is consistent. When the slurry overflows, it can be removed by a scraper. The slurry is scraped into the unsatisfied partition cavity.

Example 4:

As shown in Figures 1-8, the present utility model provides another technical solution, a fly ash aerated block production mold. The difference from Embodiment 1 is that the front side plate 5, the rear side plate 6, the left side plate 7 and the bottom of the outer side wall of the right side plate 8 are welded with a rotating plate 15. A rotating base 16 used in conjunction with the rotating plate 15 is welded around the bottom plate 4. The rotating plate 15 is connected to the rotating base 16 through a rotating shaft.

Specifically, the limiting plate 17 is welded to the outer wall of the rotating seat 16 to prevent the front side plate 5, the rear side plate 6, the left side plate 7 and the right side plate 8 from contacting the ground at an excessive angle when they are opened.

Specifically, the locking structure 10 is composed of a locking plate 18, a mounting base 19, a locking screw 20 and a wrench 21. A locking plate 18 is welded to the left and right ends of the front side plate 5 and the rear side plate 6. The left side A mounting seat 19 is welded to the front and rear ends of the plate 7 and the right side plate 8; the locking plates 18 protrude from the side walls of the front side plate 5 and the rear side plate 6, and the protruding position of the locking plate 18 There is a locking groove 22 transversely. The mounting base 19 has a U-shaped structure. One end of the locking screw 20 is horizontally connected to the mounting base 19 through a rotating shaft. The other end of the locking screw 20 is threadedly connected with a wrench 21. Through the wrench 21 The locking screw 20 can be fixed in the locking groove 22 of the locking plate 18 .

Example 5:

As shown in Figures 1-8, the present utility model provides another technical solution, a fly ash aerated block production mold. The difference from Embodiment 1 is that the lower end of the transverse partition 30 is evenly provided with a plurality of first The number of first plug-in slots 23 is consistent with the number of longitudinal partitions 31. A second plug-in slot 24 is provided in the center of the upper surface of the longitudinal partition 31. The longitudinal partition 31 passes through the second plug-in slot 24. It is inserted into the first plug-in slot 23 of the transverse partition 30 .

Specifically, the upper ends of the front side panel 5, the rear side panel 6, the left side panel 7 and the right side panel 8 are all provided with third insertion slots 25, and the left and right ends of the transverse partition 30 are inserted into the left side panel 7 and the right side panel 8. In the third plug-in slot 25 of the right side panel 8, the front and rear ends of the longitudinal partition 31 are inserted into the third plug-in slot 25 of the front side panel 5 and the rear side panel 6, and the middle part of the upper surface of the support base plate 9 is also A fourth plug-in slot 26 is provided laterally, and the lower end of the transverse partition 30 is inserted into the fourth plug-in slot 26 of the support substrate 9 to facilitate precise positioning.

During the demoulding process of the blocks, first the front side panel 5, the rear side panel 6, the left side panel 7 and the right side panel 8 need to be opened, then the transverse partitions 30 are separated, and then the longitudinal partitions 31 are separated. , the support substrate will be hoisted to the steam curing trolley along with the formed blocks, and then grouped into the steam curing kettle for high-temperature steam curing. It should be noted here that there should be a lifting ring fixed on the outside of the support substrate for hoisting by the hoist (Figure not shown).

As shown in Figure 9, in addition to being a whole, the transverse partition 30 can also be composed of a plurality of partition units 27. The upper parts of the left and right ends of the partition unit 27 are respectively provided with protrusions 28 and notches 29. Adjacent partitions The plate units 27 are overlapped together, and there is a first insertion slot 23 between two adjacent partition units 27 to facilitate insertion into the longitudinal partition 31. The arrangement of multiple partition units 27 can achieve Demold in sections to avoid damage to the blocks when the entire transverse partition 30 is separated from the blocks. In order to facilitate the removal of the partition unit 27, a handle or lifting ring can be welded to the top of the partition unit 27 (not shown in the figure) out).

The fly ash aerated block production mold provided by the utility model is composed of a bottom plate, a supporting base plate, a front side plate, a rear side plate, a left side plate and a right side plate, and is used to form a casting mold, and the mold is formed by rotating plates and The rotation base cooperates so that the front side panel, rear side panel, left side panel and right side panel can rotate along the bottom plate. Through the cooperation of the locking plate, mounting base and locking screw, the front side panel, rear side panel, left side panel and left side panel can rotate along the base plate. The panels and the right side panel are connected together when assembled and further fixed with a wrench. When the pouring is completed, the fixation of the front side panel, rear side panel, left side panel and right side panel can be released to expose the formed blocks. It facilitates the demoulding of the blocks, avoids the hidden danger of block damage during the turning process of the traditional process, and is convenient for workers to operate; through the set vibration spring and vibration motor, when the slurry is poured into the mold cavity, the vibration motor is started, and the vibration motor can be started. With the cooperation of the vibration spring, the mold shell vibrates, which not only allows the slurry to quickly fill the mold cavity, but also the generated vibration can be used to defoaming the slurry. At the same time, it can ensure the flatness of the top of the slurry and improve the quality of the product. Quality; through the set of transverse partitions and vertical partitions, the mold cavity can be divided into multiple compartments of the same size. The pouring and cutting during the production process of the air-entrained block are all performed in the mold, avoiding transfer and cutting. There is a hidden danger of damage to the air-entrained blocks during the process. In addition, the anti-sticking film installed on the inner wall of the dividing cavity facilitates the demoulding of the blocks and is highly practical.

It should be understood that this embodiment is only used to illustrate the present invention and is not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teaching content of the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent forms also fall within the scope defined by the appended claims of this application.

Claims (10)

1. Fly ash aerated block production mold, characterized in that: the production mold includes a base (1), a mold shell (2), and a vibration spring (2) disposed between the base (1) and the mold shell (2) 3); The mold shell (2) includes a bottom plate (4), a front side plate (5), a rear side plate (6), a left side plate (7), a right side plate (8) and a support base plate (9) , the front side panel (5), rear side panel (6), left side panel (7) and right side panel (8) are all hinged with the bottom panel (4), and the front side panel (5) and the rear side panel The plate (6) is connected to the left plate (7) and the right plate (8) through a locking structure (10). The support base plate (9) is located on the upper surface of the bottom plate (4), and the bottom plate (4) A vibration motor (11) is installed on the lower surface of 4); between the front side plate (5), right side plate (8), rear side plate (6), left side plate (7) and support base plate (9) Enclosed to form a mold cavity, the mold cavity is provided with multiple separation cavities through transverse partitions (30) and multiple longitudinal partitions (31), and the inner walls of the separation cavities are provided with anti-adhesion films. 2. The fly ash aerated block production mold according to claim 1, characterized in that: the left and right ends of the base (1) are provided with connecting plates (12). 3. The fly ash aerated block production mold according to claim 2, characterized in that: the left and right sides of the lower surface of the base (1) are connected with running wheels (13) through rotating shafts. 4. The fly ash aerated block production mold according to claim 1, characterized in that: there are multiple sets of limiting columns ( 14), the two ends of the vibration spring (3) are respectively installed between the two limiting columns (14) of each group. 5. The fly ash aerated block production mold according to claim 1, characterized in that: the front side plate (5), the rear side plate (6), the left side plate (7) and the right side plate (8 ) are provided with rotating plates (15) at the bottom of the outer side walls. The base plate (4) is surrounded by rotating seats (16) used in conjunction with the rotating plates (15). The rotating plates (15) are connected by rotation through a rotating shaft. On the rotating base (16). 6. The fly ash aerated block production mold according to claim 5, characterized in that: a limiting plate (17) is provided on the outer wall of the rotating seat (16). 7. The fly ash aerated block production mold according to claim 6, characterized in that: the locking structure (10) includes a locking plate (18), a mounting seat (19), and a locking screw (20) and wrench (21), the left and right ends of the front side plate (5) and the rear side plate (6) are provided with locking plates (18), the left side plate (7) and the right side plate (8) The front and rear ends are each provided with a mounting base (19). 8. The fly ash aerated block production mold according to claim 7, characterized in that: the locking plates (18) protrude from the side walls of the front side plate (5) and the rear side plate (6). , and the protruding position of the locking plate (18) is provided with a locking groove (22), the mounting seat (19) has a U-shaped structure, and one end of the locking screw (20) is connected to the mounting seat through a rotating shaft. (19), the other end of the locking screw (20) is threadedly connected with a wrench (21), through which the locking screw (20) can be fixed to the locking groove (18) of the locking plate (18). 22) within. 9. The fly ash aerated block production mold according to claim 1, characterized in that: the lower end of the transverse partition (30) is evenly provided with a plurality of first plug-in slots (23), and the longitudinal partition A second plug-in slot (24) is provided in the center of the upper surface of the board (31). The longitudinal partition (31) is inserted into the first plug-in connection of the transverse partition (30) through the second plug-in slot (24). inside the slot (23). 10. The fly ash aerated block production mold according to claim 9, characterized in that: the front side plate (5), the rear side plate (6), the left side plate (7) and the right side plate (8 ) are provided with third plug-in slots (25) at their upper ends, and the left and right ends of the transverse partition (30) are inserted into the third plug-in slots (25) of the left side plate (7) and the right side plate (8). 25), the front and rear ends of the longitudinal partition (31) are inserted into the third insertion slot (25) of the front side plate (5) and the rear side plate (6), and the support base plate (9) A fourth plug-in slot (26) is also transversely provided in the middle of the upper surface, and the lower end of the transverse partition (30) is inserted into the fourth plug-in slot (26) of the support base plate (9).